CN1337488A - Pretreating biological enzyme process for natural cellulosic fibre - Google Patents
Pretreating biological enzyme process for natural cellulosic fibre Download PDFInfo
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- CN1337488A CN1337488A CN00111284A CN00111284A CN1337488A CN 1337488 A CN1337488 A CN 1337488A CN 00111284 A CN00111284 A CN 00111284A CN 00111284 A CN00111284 A CN 00111284A CN 1337488 A CN1337488 A CN 1337488A
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Abstract
The present invention relates to a natural cellulose fibre biological enzyme-bath pretreatment process of removing impurity produced in the course of growth and textile processing of natural cellulose fibres of cotton and hemp, etc. It is characterized by that said treatment bath comprises two components of biological enzyme and bleaching agent. According to a certain ratio said components are made into aqueous solution, and a proper quantity of surfactant and stabilizing agent are added, and the pH value of bath fluid is regulated to a proper range, under the condition of a certain temp. and a certain treatment time the three procedures of desizing, refining and bleaching can be implemented by one-step. The invented treatment condition is moderate, not only can reduce energy consumption, but also its environmental pollution is less, its production efficiency is high and its product quality is stable.
Description
The present invention is a kind of pre-treating method of native cellulose fibre, belongs to native cellulose fibre textiles biology enzyme short-flow pre-treating process.
The pre-treatment of native cellulose fibre mainly is to remove slurry on the yarn, some non-cellulosic impurities that natural fabric produces in growth course and cotton seed hulls etc.Slurry on the yarn mainly is starch, polyvinyl alcohol (PVA), polyacrylamide and polyacrylic macromolecular compound.The impurity that exists in the natural fabrics such as cotton, fiber crops mainly is some pectin substances, oily wax, protein, pigment and mineral salt.Slurry on the yarn will be removed by the destarch process, and what use at present is amylase destarch and chemical desizing.Impurity such as the pectin that exists on the fiber, oily wax, protein and mineral salt are mainly removed by concise processing, and what use at present is caustic soda refining process and biology enzyme refining process.Impurity such as cotton seed hulls on the fabric and pigment are mainly removed by bleaching processing.Caustic soda destarch and refinery practice produce a large amount of alkaline waters, and be not only seriously polluted, and energy consumption is big.The amylase destarch is a kind of little, mild condition, energy-conservation desizing method polluted.The biology enzyme refining process is rising from now on native cellulose fibre method for refining, but it is long to exist technological process, cost height, problem such as the cotton seed hulls clearance is low, and whiteness is high inadequately.Though have destarch, concise, bleaching are combined into a step technology of carrying out, owing to used a large amount of caustic soda, bleaching agent and stabilizing agent etc., cause the increase of pre-treatment cost, the toxicity of waste water is still very big, and environmental pollution is still very serious.
The objective of the invention is to utilize biology enzyme such as amylase, pectase, protease, lipase and cellulase and bleaching agent to form destarch, concise, single bath process pre-treatment process that bleaching is carried out simultaneously, simplified technological process, the treatment conditions gentleness, reduce energy consumption and environmental pollution, reduced production cost.
The processing of biology enzyme single bath process pre-treatment process of the present invention is bathed and is made of two kinds of components, and a component is a biology enzyme, is the 1st component, and impurity such as the pectin on slurry, the native cellulose fibre, oily wax, protein are had the removal of decomposition effect.Another component is a bleaching agent, is the 2nd component, and impurity such as pigment on the fiber and cotton seed hulls are had the removal decomposition.
Preparation is bathed in the processing of biology enzyme single bath process pre-treatment process, only needs auxiliary agent dilution backs such as the biology enzyme of some and bleaching agent are mixed to get final product.Then, drop into fabric, and be warming up to 20-120 ℃, be preferably 40-80 ℃, handled 0.1-180 minute, be preferably 30-120 minute, washing, oven dry just can be carried out next step processing.
The 1st component is biology enzyme that can catalytic decomposition yarn sizing material and the biology enzyme that pectin, oily wax, protein etc. is had catalyticing decomposition action, can be amylase, pectase, protease, lipase and cellulase etc., can be that a kind of biology enzyme uses separately, also can be that two or more biology enzymes mix use, can also be the commodity biological enzyme formulation that is used for native cellulose fibre such as cotton fiber refining processing, as the Bioprep of Novo Nordisk (Novo Nordisk) company
Because these biology enzymes can be lower-molecular substance with impurity catalytic decomposition such as slurry, pectin, oily wax, protein, and the consumption of caustic soda reduces greatly, reduce significantly so handle the BOD (biological oxygen demand) and the COD (COD) of back waste liquid, reduced environmental pollution.The consumption of biology enzyme is 0.01-300 unit of activity/gram fabric, is preferably 0.1-10 unit of activity/gram fabric.
The 2nd component is to decompose the bleaching agent of the pigment that exists in the native cellulose fibre, can be clorox, sodium chlorite, hydrogen peroxide, bleaching powder, sodium perborate, SODIUM PERCARBONATE and peracetic acid etc., can be that a kind of bleaching agent uses separately, also can be that two or more bleaching agents mix use.The consumption of bleaching agent is 0.01-10%, is preferably 0.3-5%.
Can add surfactant in the component 1, handle the wetting and penetrating power of bathing, improve the uniformity of handling fabric to improve.The present invention adopts one or more surfactants, they can be: the polyoxyethylene alkyl ether class, for example: tween (Tween) 60,65,80 (that is: Tween-60, Tween-65, Tween-81); Triton x-100 (Triton X-100) (that is: Octylphenoxy polyoxyethylene ethanol), Qu Latong X-10 (TritonX-10) (that is: octadecane phenoxyl polyoxyethylene ethanol), wetting agent jfc (wetting agent EA) (that is: isobutyl group phenoxy group polyoxyethylene ethanol); Also can be polyoxyethylene ester class: Span20,40,60,80 (that is: Span-20, sorbitan monopalmitate, sorbitan monostearate).Wherein best with non-ionic surface active agent, cationic surfactant takes second place, and anion surfactant can only use minute quantity.The consumption of surfactant is 0.01-10%, is preferably 0.1-5.0%.
Can add stabilizing agent in the component 2,, make it to play one's part to the full, improve the uniformity of treatment effect to increase the stability of bleaching agent.The present invention adopts one or more stabilizing agents, and they can be sodium metasilicate, sodium chloride, sodium sulphate, sodium pyrophosphate (Na
2P
2O
7), sodium phosphate trimer (Na
5P
3O
10), sodium ethylene diamine tetracetate (EDTA), diethylene-triamine pentaacetic acid sodium (DTPA), amine triacetic acid sodium (NTA), or have the commercially produced product of said function.The consumption of stabilizing agent is 0.01-10%, is preferably 0.1-2.0%.
Advantage of the present invention is: operation that will need carry out step by step originally is combined into a step carries out, and has not only simplified technological process, and has improved production efficiency; Because the catalyticing decomposition action and the itself fine environment compatibility of biology enzyme, the toxicity of waste water reduces greatly, has reduced the burden of sewage disposal; Because the mild condition that biology enzyme is handled is so reduced energy resource consumption; The feel of product is more soft than common pre-treatment.
Embodiment:
Example 1: handle bath according to following formulation, textile 40s elastic needle fabric input is handled bathed then, keep handling bath and evenly circulating, be warming up to 60 ℃, handle 30min.Be warming up to 85 ℃ then, will handle the pH value of bathing with diluted sodium hydroxide solution and be adjusted to 10.5-11.0, continue to handle 30min.Wash twice then, oven dry.The performance comparison of fabric sees Table 1 after biology enzyme single bath process and the pre-treatment of the alkali refining and bleaching method of fractional steps.Prescription: biology enzyme Bioprep
Cotton SODIUM PERCARBONATE 1% sodium pyrophosphate of 3000L 1.25 unit of activity/grams 0.3% wetting agent jfc 0.1% bath raio 20: 1
The performance of knitted fabric fabric after the pre-treatment of table 1 biology enzyme single bath process
Treatment process | Water imbibition (experiment of dripping) | Whiteness (WCIE) | Cotton seed hulls |
The biology enzyme single bath process | <1 second | ?????81.1 | Do not have |
The alkali refining and bleaching method of fractional steps | <1 second | ?????79.3 | Do not have |
Example 2: bathe in the prescription in the processing of example 1, the consumption of wetting agent jfc changed into 0.3%, add 0.1% amylase, under identical condition to textile plain weave 80
s* 80
s, 152 * 152,61 " woven fabric carries out the biology enzyme pre-treatment, obtain seeing Table 2 with the similar result of knitted fabric.
The performance of woven fabric fabric after the pre-treatment of table 2 biology enzyme single bath process
Treatment process | Water imbibition (experiment of dripping) | Whiteness (WCIE) | Cotton seed hulls |
The biology enzyme single bath process | 3 seconds | ?????80.5 | Do not have |
The alkali refining and bleaching method of fractional steps | 2 seconds | ?????81.3 | Do not have |
Claims (7)
1. native cellulose fibre biology enzyme single bath process pre-treatment process, it is characterized in that handling bathing and form by biology enzyme and two components of bleaching agent, concise, bleaching and/or destarch are finished in same processing is bathed, the biology enzyme of one of its component can be amylase, pectase, lipase, protease and cellulase, can be that the independent use of a kind of enzyme also can mix use by two or more enzymes.Two the bleaching agent of its component can be clorox, sodium chlorite, hydrogen peroxide (hydrogen peroxide), bleaching powder, sodium perborate, SODIUM PERCARBONATE and peracetic acid, and every kind of bleaching agent can use separately also and can mix use.
2. according to the biology enzyme single bath process pre-treating method of the described native cellulose fibre of claim 1, the consumption that it is characterized in that biology enzyme is 0.01-300 unit of activity/gram fabric, be preferably 0.1-10 unit of activity/gram fabric, the consumption of bleaching agent is 0.01-10%, is preferably 0.3-5%.
3. according to the biology enzyme single bath process pre-treating method of the described native cellulose fibre of claim 1, it is characterized in that processing can add stabilizing agent in bathing, the stabilizing agent that is added can be sodium chloride, sodium sulphate, sodium pyrophosphate (Na
2P
2O
7), sodium phosphate trimer (Na
5P
3O
10), NaOH, sodium carbonate, sodium phosphate, sodium metasilicate, sodium ethylene diamine tetracetate (EDTA), diethylene-triamine pentaacetic acid sodium (DTPA), amine triacetic acid sodium (NTA), acetic acid, formic acid, oxalic acid, these materials can use separately also can mix use, can also be the commercial product with said function.The consumption of stabilizing agent is 0.01-10%, is preferably 0.1-2.0%.
4. according to the biology enzyme single bath process pre-treating method of the described native cellulose fibre of claim 1, it is characterized in that handling in the bath and can add surfactant, the surfactant that is added can be the polyoxyethylene alkyl ether class, for example: tween (Tween) 60,65,80 (that is: Tween-60, Tween-65, Tween-81); Triton x-100 (Triton X-100) (that is: Octylphenoxy polyoxyethylene ethanol), Qu Latong X-10 (Triton X-10) phenoxyl polyoxyethylene ethanol); Also can be polyoxyethylene ester class: Span20,40,60,80 (that is: Span-20, sorbitan monopalmitate, sorbitan monostearate), these surfactants can be used alone, but also also mix together.Wherein best with non-ionic surface active agent, cationic surfactant takes second place, and anion surfactant can only use minute quantity.The consumption of surfactant is 0.01-10%, is preferably 0.1-5.0%.
5. according to the biology enzyme single bath process pre-treating method of the described native cellulose fibre of claim 1, it is characterized in that the temperature of handling bath can be preferably 40-80 ℃ in 20-120 ℃ of scope.
6. according to the biology enzyme single bath process pre-treating method of the described native cellulose fibre of claim 1, the processing time that it is characterized in that fabric is preferably 30-120 minute in 0.1-180 minute scope.
7. bathe pre-treating method according to the described native cellulose fibre biology enzyme one of claim 1, the pH value that it is characterized in that handling bath is preferably 4-10 in the 3-12 scope.
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