CN102154810B - Method for pretreating cotton fabrics by adopting glucoamylase/glucose oxidase, pectinase and CBD (cellulose-binding domain)-lignin peroxidase - Google Patents

Method for pretreating cotton fabrics by adopting glucoamylase/glucose oxidase, pectinase and CBD (cellulose-binding domain)-lignin peroxidase Download PDF

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CN102154810B
CN102154810B CN201110025005A CN201110025005A CN102154810B CN 102154810 B CN102154810 B CN 102154810B CN 201110025005 A CN201110025005 A CN 201110025005A CN 201110025005 A CN201110025005 A CN 201110025005A CN 102154810 B CN102154810 B CN 102154810B
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cotton
glucoamylase
cbd
glucose oxidase
lignin peroxidase
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CN102154810A (en
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王强
范雪荣
章金芳
徐华君
余圆圆
王平
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XIN TIANLONG GROUP CO Ltd
Jiangnan University
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XIN TIANLONG GROUP CO Ltd
Jiangnan University
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Abstract

The invention provides a method for pretreating cotton fabrics by adopting glucoamylase/glucose oxidase, pectinase and CBD (cellulose-binding domain)-lignin peroxidase, belonging to the technical field of cotton fabric dyeing and finishing pretreatment. The method is characterized in that the cotton fabrics are firstly treated in mixed enzyme solution containing the glucoamylase and the glucose oxidase and the glucoamylase catalyzes the starch size on the fabrics to be decomposed into glucose so as to eliminate the size; the glucose oxidase catalyzes the glucose and oxygen to act to generate hydrogen peroxide; the generated hydrogen peroxide not only plays a role of bleaching but also can damage the hydrophobic surface structure of the cotton to expose the lower pectic substances; then the cotton fabrics are treated in alkaline pectinase solution to remove the pectic substances through decomposition; and finally the cotton fabrics are treated in CBD-lignin peroxidase solution to finally remove the cotton seed hulls through decomposing the lignin in the cotton seed hulls. The method provided by the invention can replace the traditional chemical treatment method to realize full bio-enzyme pretreatment of the cotton fabrics, and at the same time the traditional hydrogen peroxide can be no longer adopted for bleaching.

Description

A kind of glucoamylase, glucose oxidase, pectase and CBD-lignin peroxidase cotton pretreatment method
Technical field
A kind of glucoamylase, glucose oxidase, pectase and CBD-lignin peroxidase cotton pretreatment method belong to COTTON FABRIC dyeing and finishing processing pretreatment technology field.
Background technology
COTTON FABRIC has good wearability, is one type of important textiles.But in the growth course of cotton fiber; The material that a certain amount of protective effect arranged; And the material that generates in the bio-metabolic process and cellulose symbiosis are long altogether; These cellulose commensals mainly contain pectin substance, nitrogen substance, waxy substance, natural colouring matter etc., the cotton seed hulls of when stripping cotton fiber, carrying secretly in addition.These impurity are called the natural impurity on the COTTON FABRIC.In addition; Cotton fiber is before spun yarn is woven into fabric; Need be that master, weight account for the slurry about yarn weight 6%-18% with starch at last layer on the warp thread,, guarantee to have high weaving efficiency and good fabric quality to improve brute force, the anti-wear performance of warp thread.But on commensal on the cotton fiber and the COTTON FABRIC warp thread on slurry can influence the wearability and the dyeing and finishing processing characteristicies such as suction, dyeing such as feel, outward appearance, whiteness of COTTON FABRIC; Therefore; In the pre-treatment of dyeing and finishing processing, need to remove, to satisfy dyeing and finishing processing and the needs of taking.This process is called the pre-treatment of COTTON FABRIC.
Traditional pre-treating method of COTTON FABRIC is; Adopt alkali that swelling, dissolution or the amylase of starch based slurry are removed the slurry (destarch) on the fabric to the decomposition of starch size; Utilize alkali that the hydrolysis of fatty acid ester material, nitrogen substance (being mainly protein substance) in pectin, the cotton wax and emulsification, the peptizaiton of surfactant are removed all natural impuritys except that natural colouring matter and cotton seed hulls on the cotton fiber; Improve the water absorbing properties of COTTON FABRIC, this step is called concise.Utilize alkali in the refinery practice to macromolecular degradation of lignin and hydrogen peroxide solution or clorox in the swelling of cotton seed hulls and the cotton seed hulls to natural colouring matter and the decolorization of the cotton seed hulls of swelling remove natural colouring matter and make the decolouring of cotton seed hulls surface; Reach the purpose that improves fabric whiteness, this process is called bleaching.
Therefore, COTTON FABRIC traditional preprocessing process generally is divided into alkali or enzyme desizing, alkali is concise and bleached for three steps, and its typical technological process is: alkali or enzyme desizing → alkali is concise → and washing → bleaching.
COTTON FABRIC traditional preprocessing method technical maturity, treatment effect is good.But also exist fiber (fabric) damage greatly, handle that chroma in waste water is dark, pH value is high, COD value problems such as (generally reaching thousands of to 10,000 mg/L), slurry amount be big have greatly had a strong impact on the quality of COTTON FABRIC, the waste water that discharges simultaneously also severe contamination environment.
To the existing problem of COTTON FABRIC tradition pre-treating method; Since the nineties in 20th century; Both at home and abroad through to the concise big quantity research that carries out of the biology enzyme of COTTON FABRIC; The biology enzyme pre-treating method of COTTON FABRIC has been proposed; Promptly utilize amylase to the decomposition of starch size and alkaline pectase amylase/concise one-step method of alkaline pectin enzyme desizing to the decomposition of pectin; Concise and the hydrogen peroxide bleaching two step method of enzyme desizing of utilizing hydrogen peroxide solution that COTTON FABRIC is bleached again; Perhaps utilize amylase that the enzyme desizing of the decomposition of starch size and alkaline pectase are hydrolyzed to the micro fiber fine hair that cotton seed hulls fragment and COTTON FABRIC link to pectin decomposition and cellulase; Weaken the alkaline pectase/cellulase of cotton seed hulls fragment and COTTON FABRIC adhesion concise with the destruction of hydrogen peroxide solution to the decolouring of natural colouring matter on the cotton fiber and the cotton seed hulls fragment of having made a concerted effort to weaken with the COTTON FABRIC bulk junction, or directly utilize the complex enzyme discoloration of forming by amylase, alkaline pectase and cellulase etc. concise to the destarch of COTTON FABRIC and hydrogen peroxide solution to reach the purpose of pre-treatment.Its typical technological process is: amylase/alkaline pectin enzyme desizing is concise → and hydrogen peroxide bleaching; Or amylase destarch → alkaline pectase/cellulase concise → hydrogen peroxide bleaching, or amylase/alkaline pectase/cellulase complex enzyme destarch concise → hydrogen peroxide bleaching.
Though the method for above-mentioned biology enzyme pre-treatment has good removal effect to the impurity such as pectic substance on starch based slurry, the cotton fiber, and the COD value with weight-loss ratio little to the damage of cotton fiber, fabric low (being merely alkali pre-treatment traditional about 2% reaches about 8%-10%), waste discharge such as is merely about the 10%-30% of traditional alkali pre-treatment at advantage.But a large amount of researchs show that there is two large problems in the handled COTTON FABRIC of this pre-treating method, the one, and wettability of fabrics is poor, and capillary effect is low.Fabric treated basically can not be by water-wet after 100-105 ℃ of oven dry in this way, and capillary effect is 0.Another problem is the poor removal effect of cotton seed hulls fragment, and fabric is after bleaching, and fabric face is also residual to have more cotton seed hulls fragment, has a strong impact on the outward appearance of fabric and the uniformity of dyeing.Cause the reason of this present situation to be, cotton fiber in growth course, can fiber surface form one deck mainly by number of carbons (like C 16, C 18) epidermal area formed of hydrocarbon.This epidermal area ability illumination, anti-rain erosion, thus play the effect of protection fiber itself.This epidermal area is hydrophobic, can not be decomposed by various enzymes such as common amylase, pectase, cellulases.Simultaneously, because the existence of this epidermal area also can have influence on accessibility and the removal effect of the enzyme classes of pre-treatment to various impurity in the cotton fiber.So COTTON FABRIC is after various enzyme pre-treatments, wettability is poor on the one hand, and capillary effect is low, and the clearance of pectin also has only 70%-80% on the other hand, has had a strong impact on its pre-treatment effect.And the cotton seed hulls fragment in the COTTON FABRIC mainly is made up of lignin, cellulose, hemicellulose and tannin etc., complex structure, and quality is hard.Because in above-mentioned biology enzyme pre-treatment; Lacked at caustic soda, high temperature and act on for a long time, lignin is difficult to degraded, depends merely on follow-up hydrogen peroxide bleaching and just has been difficult to only certainly; Particularly low for cotton quality, the more fabric of cotton seed hulls fragment is all the more so.
The present invention utilizes glucoamylase/glucose oxidase, alkaline pectase and CBD-lignin peroxidase three-step approach to carry out cotton pretreatment.
Glucoamylase is claimed carbohydrase again, can starch be produced glucose from non reducing end hydrolyzing alpha-1,4 glucoside bond, and also slowly hydrolyzing alpha-1,6 glucoside bond changes into glucose.Its optimal pH scope is 4.0-4.5, and optimum temperature range is 58-60 ℃.The starch size on the fabric is decomposed in effect through glucoamylase, reaches the purpose of destarch, simultaneously, generates glucose.
The glucose that generates generates hydrogen peroxide (hydrogen peroxide solution) under the effect of glucose oxidase.Glucose oxidase is a kind of oxidoreducing enzyme, but catalysis glucose and oxygen reaction generate hydrogen peroxide solution and glucolactone.The optimum pH of glucose oxidase is 5.6, under the condition of pH4.5-6.5, has good stability.Temperature stabilization scope (30-60 ℃) with broad.The optimum condition of this condition and glucoamylase is very approaching, and both have the condition of well fitting altogether.
The hydrogen peroxide solution that generates plays two effects to cotton pretreatment, and the one, discoloration utilizes the destruction of hydrogen peroxide solution to natural colouring matter on the cotton fiber, improves the whiteness of fabric.Another effect is the hydrophobic layer that can destroy the cotton fiber surface, can improve the wettability of COTTON FABRIC, simultaneously the pectic substance on the cotton fiber is fully exposed, and improves the accessibility and removal efficient of follow-up alkaline pectase to pectin.
The glucolactone less stable that glucose oxidase and oxygen reaction generate, facile hydrolysis generates gluconic acid.Gluconic acid has very strong sequestering power to metal ion, and therefore this method need not to add hydrogen peroxide stabilizer when bleaching.
Because when glucoamylase and glucose oxidase were handled, handling the pH value of bathing was faintly acid-neutrality, temperature is also lower, is generally about 60 ℃, and under such condition, the functioning efficiency of hydrogen peroxide solution is low, and the whiteness of fabric is lower.For hydrogen peroxide solution is played a role, improve the whiteness of fabric, handle at glucoamylase/glucose oxidase, behind the hydrogen peroxide solution that acquisition needs, need be warmed up to 95 ℃ and handle 120min.
Pectase is the enzyme of one type of decompose pectin; Contain in the decompose pectin molecule ester bond between the methoxyl group in the ester of polygalacturonic acid and galacturonic acid; Form the pectinesterase of polygalacturonic acid, the polygalacturonase that cuts off polygalacturonic acid α-1,4 glycosidic bond and generation β-elimination reaction, α-1 in the division polygalacturonic acid; 4 glycosidic bonds generate the pectin lyase of unsaturated sugar etc.Pectase commonly used is an alkaline pectase, 55-60 ℃ of its best use of temperature, optimal pH 8.Simultaneously, because pectic substance between wax and fiber, is bonded in wax on the fiber like " glue ", after pectic substance was removed, the adhesion of wax and fiber can reduce, and therefore, when pectic substance is removed, also had the part cotton wax to be removed.
The main component of cotton seed hulls fragment is lignin, cellulose and hemicellulose.Lignin peroxidase is a topmost component in the whiterot fungi Phanerochaete chrysosporium lignin degradation enzyme system, effectively the degraded of catalysis lignin.The CBD-lignin peroxidase is to contain the cellulose binding domain lignin peroxidase of (cellulose-binding domain is called for short CBD).CBD is usually located at the C-end or the N-end of lignin peroxidase albumen; One side is hydrophilic, and one side is hydrophobic wedge structure, and hydrophobic surface exposes has the aromatic amino acid residue; Can form hydrogen bond; Have the function with cellulose adsorption, can the enzyme molecule be connected on the cellulose, improve the degradation efficiency of lignin peroxidase lignin.
Summary of the invention
The object of the invention is intended to realize the full biology enzyme pre-treatment of COTTON FABRIC.Use one aspect of the present invention biotechnology capable of using to substitute traditional chemical method, reduce the damage that COTTON FABRIC causes because of chemical treatment, improve the class and the quality of COTTON FABRIC cotton pretreatment; Can realize the ecology processing of cotton pretreatment on the other hand, reduce the COD value in wastewater discharge and the waste discharge significantly, alleviate the wastewater treatment burden, preserve the ecological environment.
Technical scheme of the present invention:
A kind of glucoamylase, glucose oxidase, pectase and CBD-lignin peroxidase cotton pretreatment method; It is characterized in that COTTON FABRIC elder generation handles in the mixed enzyme solution of being made up of glucoamylase and glucose oxidase; Remove slurry (destarch), coloring matter (bleaching) on the COTTON FABRIC, destroy the hydrophobic superficial layer of cotton fiber; In the alkaline pectin enzyme solutions, handle again, decompose the pectic substance on the cotton fiber; In CBD-lignin peroxidase solution, handle at last, remove the cotton seed hulls on the COTTON FABRIC.
Technological process of the present invention is: COTTON FABRIC → glucoamylase/glucose oxidase one-bath two-step process destarch, bleaching processing → washing → alkaline pectase refining processing → washing → CBD-lignin peroxidase take off cotton seed hulls to be handled.
(1) the mixed enzyme solution one-bath two-step process destarch of glucoamylase and glucose oxidase composition, bleaching are handled: all-cotton fabric is handled certain hour earlier at a certain temperature in the glucoamylase enzyme solutions, make the starch size on the fabric under the effect of glucoamylase, generate glucose.Add glucose oxidase then, generate hydrogen peroxide solution with glucose and oxygen effect.In processing procedure in order effectively to generate hydrogen peroxide solution, must bubbling air or oxygen, if adopt open equipment, treatment fluid can fully contact with air does not then need forced air supply.Adjust the pH value then, be warming up to uniform temperature again and handle certain hour, bleach on the one hand, hydrogen peroxide solution destroys the hydrophobic layer on cotton fiber surface on the other hand, improves the wettability of COTTON FABRIC.Washing then.
Glucoamylase/glucose oxidase mixed enzyme solution-treated condition: glucoamylase 0.5-10g/L, glucose oxidase 0.05-9g/L, pH value 4.0-7.5, nonionic or anion surfactant 0.1-5g/L, bath raio 1: 10-50.Add glucoamylase earlier and handle 10-60min down, add glucose oxidase then and handle 10-60min down at 30-60 ℃ at 30-60 ℃.Handle back adjustment pH value to 9-10.5, be warmed up to 80-100 ℃ again and handle 30-240min.
(2) alkaline pectin enzyme solutions refining processing: will pass through destarch, bleaching is handled and be placed in the certain density alkaline pectin enzyme solutions through the fabric of washing and handle certain hour, it is concise to utilize the effect of pectase to carry out, and decomposes the pectin on the fabric.Washing then.
The alkaline pectase treatment conditions: alkaline pectase 0.1-5g/L, 50-70 ℃, pH value 5.5-8.5, nonionic or anion surfactant 0.3-4g/L, bath raio 1: 10-50 handles 30-100min.
(3) CBD-lignin peroxidase solution takes off the cotton seed hulls processing: will be immersed in through the COTTON FABRIC of refining processing in the CBD-lignin peroxidase solution and handle certain hour, and utilize the effect of CBD-lignin peroxidase to remove the residual cotton seed hulls on the COTTON FABRIC.In order to improve the removal effect of cotton seed hulls, can suitably add some acidic cellulases.Washing, oven dry.
CBD-lignin peroxidase solution-treated condition: CBD-lignin peroxidase 0.5-5g/L, acidic cellulase 0-2.0g/L, pH value 3.0-4.5, nonionic or anion surfactant 0.2-3g/L, bath raio 1: 10-50 handles 40-180min.
The COTTON FABRIC that glucoamylase/glucose oxidase, alkaline pectase and CBD-lignin peroxidase three-step approach cotton pretreatment are suitable for comprises combed fabrics and general comb fabric; Plain cloth and TWILL CLOTH, flimsy material and heavy weave and corduroy fabric etc.
Beneficial effect of the present invention:
The Bio-Enzyme Pretreatment of Cotton Fabric method that the present invention addresses; Be different from traditional chemical pre-processing method fully; Also be different from and adopt the amylase destarch, pectase is concise or the method for the concise one-step method of complex enzyme destarch be made up of amylase and pectase; But utilize the glucoamylase enzyme desizing; And the effect of the glucose that destarch is generated through glucose oxidase generate the natural colouring matter that hydrogen peroxide solution removes on the COTTON FABRIC and play discoloration, utilizes alkaline pectase concise again, utilizes lignin peroxidase to remove the cotton seed hulls on the COTTON FABRIC at last.Compare with traditional chemical pre-processing method, this method has fibre damage little, and the quality of COTTON FABRIC is high, and dyeing quality is good, and dye utilization rate is high, and the colourity of pre-treatment waste water is low, the pH value is approaching neutral, and the COD value is merely the 10%-30% of traditional handicraft.Compare with pectase is concise, the wettability that this method is handled the back COTTON FABRIC is good, the basic noresidue of cotton seed hulls, and its pre-treatment quality can be suitable with traditional chemical method.
The specific embodiment
Embodiment 1
Fabric variety: J14.5tex * J14.5tex 133 * 72 cotton poplin cloth
The mixed enzyme solution-treated that glucoamylase and glucose oxidase are formed: glucoamylase 1.5g/L, pH value 5.5, non-ionic surface active agent 2g/L, bath raio 1: 40.Handle 40min down at 40-45 ℃, add glucose oxidase 2.0g/L then and handle 30min down, be warmed up to 90 ℃ again and handle 90min at 40-45 ℃.
The alkaline pectase solution-treated: alkaline pectase 2.1g/L, 70 ℃, pH value 7.5, non-ionic surface active agent 2.3g/L, bath raio 1: 45 is handled 50min.
CBD-lignin peroxidase solution-treated: CBD-lignin peroxidase 2.5g/L, pH value 3.5, anion surfactant 2.5g/L, bath raio 1: 40 is handled 60min.Washing, oven dry.
After above-mentioned PROCESS FOR TREATMENT, the starch clearance on the COTTON FABRIC (destarch rate) is 98%, and the pectin clearance is 92%, whiteness 82, and powerful reduction by 2.3%, rate of weight loss is 1.7%, capillary effect 8.3cm/30min, cloth cover does not have cotton seed hulls, and dyeing uniformity is good.
Embodiment 2
Fabric variety: 19.5tex * 19.5tex 75 * 72 cotton FINE PLAINs
The mixed enzyme solution-treated that glucoamylase and glucose oxidase are formed: glucoamylase 2.5g/L, pH value 5.5, non-ionic surface active agent 2.8g/L, bath raio 1: 40.Handle 60min down at 40-45 ℃, add glucose oxidase 3.0g/L then and handle 50min down, be warmed up to 90 ℃ again and handle 120min at 40-45 ℃.
The alkaline pectase solution-treated: alkaline pectase 3.6g/L, 70 ℃, pH value 7.5, non-ionic surface active agent 3.5g/L, bath raio 1: 45 is handled 50min.
CBD-lignin peroxidase solution-treated: CBD-lignin peroxidase 5.0g/L, acidic cellulase 2.0g/L, pH value 4.5, anion surfactant 3.5g/L, bath raio 1: 40 is handled 90min.Washing, oven dry.
After above-mentioned PROCESS FOR TREATMENT, the starch clearance on the COTTON FABRIC (destarch rate) is 93%, and the pectin clearance is 90%, whiteness 78, and powerful reduction by 3.3%, rate of weight loss is 2.7%, capillary effect 7.5cm/30min, cloth cover does not have cotton seed hulls, and dyeing uniformity is good.

Claims (5)

1. a glucoamylase/glucose oxidase, alkaline pectase and CBD-lignin peroxidase cotton pretreatment method; It is characterized in that COTTON FABRIC elder generation handles in the mixed enzyme solution of being made up of glucoamylase and glucose oxidase; Remove slurry, coloring matter on the COTTON FABRIC, destroy the hydrophobic superficial layer of cotton fiber; In the alkaline pectin enzyme solutions, handle again, decompose the pectic substance on the cotton fiber; In CBD-lignin peroxidase solution, handle at last, remove the cotton seed hulls on the COTTON FABRIC;
The mixed enzyme solution-treated that glucoamylase and glucose oxidase are formed: glucoamylase 0.5-10g/L, glucose oxidase 0.05-9g/L, pH value 4.0-7.5, nonionic or anion surfactant 0.1-5g/L, bath raio 1: 10-50; Add glucoamylase earlier and handle 10-60min down, add glucose oxidase then and handle 10-60min down, be warmed up to 80-100 ℃ again and handle 30-240min at 30-60 ℃ at 30-60 ℃;
The alkaline pectase solution-treated: alkaline pectase 0.1-5g/L, 50-70 ℃, pH value 5.5-8.5, nonionic or anion surfactant 0.3-4g/L, bath raio 1: 10-50 handles 30-100min;
CBD-lignin peroxidase solution-treated: CBD-lignin peroxidase 0.5-5g/L, pH3.0-4.5, nonionic or anion surfactant 0.2-3g/L, bath raio 1: 10-50 handles 40-180min, washing, oven dry; In order to improve the removal effect of cotton seed hulls, suitably add some acidic cellulases, the acid cellulose enzyme dosage is generally 0-2.0g/L.
2. a kind of glucoamylase/glucose oxidase according to claim 1, alkaline pectase and CBD-lignin peroxidase cotton pretreatment method, it is characterized in that adopting glucoamylase enzyme desizing, glucose oxidase with the glycogenetic hydrogen peroxide solution of grape that the glucoamylase enzyme desizing is produced bleach, lignin peroxidase removes the cotton seed hulls on the COTTON FABRIC.
3. a kind of glucoamylase/glucose oxidase according to claim 1, alkaline pectase and CBD-lignin peroxidase cotton pretreatment method; It is characterized in that adopting the CBD-lignin peroxidase; Effect through the cellulose binding domain in the CBD-lignin peroxidase molecular structure is adsorbed on the cotton seed hulls lignin peroxidase, improves the removal effect of cotton seed hulls.
4. a kind of glucoamylase/glucose oxidase according to claim 1, alkaline pectase and CBD-lignin peroxidase cotton pretreatment method; It is characterized in that destarch is bathed with bleaching one carries out; Elder generation's destarch, bleaching, concise again removal pectic substance is removed cotton seed hulls at last.
5. a kind of glucoamylase/glucose oxidase according to claim 1, alkaline pectase and CBD-lignin peroxidase cotton pretreatment method; It is characterized in that the COTTON FABRIC that is applicable to processing comprises combed fabrics and general comb fabric; Plain cloth and TWILL CLOTH, flimsy material and heavy weave.
CN201110025005A 2011-01-15 2011-01-15 Method for pretreating cotton fabrics by adopting glucoamylase/glucose oxidase, pectinase and CBD (cellulose-binding domain)-lignin peroxidase Expired - Fee Related CN102154810B (en)

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