CN1322828C - Apparatus for peeling outer skins of garlic using wet process - Google Patents

Apparatus for peeling outer skins of garlic using wet process Download PDF

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Publication number
CN1322828C
CN1322828C CNB2003801030536A CN200380103053A CN1322828C CN 1322828 C CN1322828 C CN 1322828C CN B2003801030536 A CNB2003801030536 A CN B2003801030536A CN 200380103053 A CN200380103053 A CN 200380103053A CN 1322828 C CN1322828 C CN 1322828C
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garlic
nozzle
head
water
clove
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CN1711037A (en
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白成基
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N15/00Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
    • A23N15/08Devices for topping or skinning onions or flower bulbs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/08Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N15/00Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
    • A23N15/02Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs for stemming, piercing, or stripping fruit; Removing sprouts of potatoes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/02Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/005Nozzles or other outlets specially adapted for discharging one or more gases

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Preparation Of Fruits And Vegetables (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

Disclosed is an apparatus for peeling the outer skins of garlic using a wet process that is provided with a garlic bulb splitting part ( 100 ) and a garlic clove peeling part ( 200 ) that have different structures from each other, to thereby improve the capabilities both in the separation of the garlic bulbs and the peeling of the outer skins of the garlic cloves and to thereby improve the separation of the garlic meats from the outer skins in the steps where the garlic cloves are put into each garlic clove peeling part ( 200 ), and with a separate water discharging tank ( 700 ) for purifying the water used for the peeling of the garlic before discharging to thereby prevent environmental contamination.

Description

Adopt the device of wet process peeling outer skins of garlic
Technical field
The present invention relates to a kind of device that adopts the wet process peeling outer skins of garlic, be particularly related to a kind of device that adopts the wet process peeling outer skins of garlic, this device is provided with head of garlic separation portion and the garlic clove peeling portion that has different structure each other, thereby the performance that can when separating garlic clove and peeling outer skins of garlic, all can be improved, also be provided with a plurality of garlic clove peelers that are used to peel off the garlic clove crust, to improve peeling efficient, and be provided with active carbon, before the water that the wet process that is used for peeling off crust is adopted is discharged from, this active carbon is used to purify this water, thereby can prevent the pollution of the environment.
Background technology
As everyone knows, garlic is used in the cooking of nearly all food as a kind of flavouring.Be proved garlic recently and had advantage in the various medical treatment really, comprised that the food that contains garlic has been attempted to develop by a lot of countries of countries such as Japan, the U.S..
Usually, garlic clove all has crust and is used to protect each garlic clove self, but before garlic clove was used as food, its crust must be peeled off.
When garlic during, should make the top layer of garlic meat not be damaged by SC by peeling.Thereby, the top layer switches to inner pulp if being damaged, viscous liquid will flow out from pulp so, this will cause the reduction of garlic effect, the garlic of hand stripping also can be damaged, thereby this is that the harmful bacterium of very dirty generation is rotted it easily because the part around tissue of garlic and the cutting pulp can become.
In addition, when the stripping Cortex Bulbus Allii, use cutter to carry out peeling usually, this can make that certainly the top layer of garlic meat is more fragile, and requires a great deal of time, and can cause a problem in addition,, may cut to his or her finger that is.Therefore many family and shops all trend towards buying the garlic that crust has been peeled off.In order to satisfy the demand to the garlic that peels off crust, recently newly-built a large amount of factories come to shop or a large amount of garlic of market supply.Some factories have brought into use the equipment of themselves exploitation, and some factories hire out required equipment and collect rent.
Normally, garlic peeler is divided into two types: first type and second type of employing dry-cure adopting wet process.Adopt the garlic peeler of dry-cure to be used for peeling off the crust of garlic by making of a pair of rubber rollers, this method has limitation,, has limited the garlic quantity of finishing peeling that is, this method also can damage garlic meat, and the outer skins of garlic that peels off can disperse to all directions.In order to address these problems, adopt the garlic peeler of wet process to obtain using widely.But in the prior art, common garlic peeler just peels off the outer skins of garlic that is immersed in the water by rubber rollers.In these steps, the special odor that garlic is distributed has watered down, so the value of itself also will inevitably reduce.Simultaneously, need carry out the step that garlic is dipped in the water in addition, this can reduce operating efficiency certainly.Therefore in addition, can not peel off crust fully usually, need in step subsequently, carry out peeling once more, and between by the roller that does not have tension force the time, the garlic with different size can be damaged.In addition, the garlic that is peeled off crust still keeps less humidity, makes it be easy to rot like this.
Therefore, disclosed a kind of garlic peeler that adopts wet process among the korean patent application NO.2001-44155, its applicant is same as the present invention.According to its preferred embodiment, adopt the garlic peeler of wet process to comprise: funnel, garlic clove are poured over wherein; Head of garlic throwing portion, the conveyer that it forms the funnel bottom is used for supplying with a spot of garlic clove by the translational speed of control conveyer; Three garlic peeling portions are used for from its underpart to garlic clove or head of garlic inject high pressure water, thereby make the garlic clove or head of garlic portion back side contact within it current side, and rotation within it, thereby make the head of garlic become single garlic clove and make garlic clove remove its crust; Two crusts separate portion with garlic meat, be used for carrying the crust of the garlic clove or the head of garlic and isolating garlic meat, and be used for separating garlic meat and crust by the setting angle of controlling sticking sieve conveyer from three garlic peeling portions by sticking sieve conveyer; Drying section is used for when conveyer is carried garlic meat being blown into air so that garlic meat can bone dry to garlic meat; The garlic meat discharge portion is used for discharging dry garlic meat by conveyer; Two crust discharge portions are used for purging crust by brush conveyor, thereby make crust to discharge automatically; The water circulation portions is used to keep water to be recycled to three garlic peeling portions and separates portion with two crusts with garlic meat; And conveyer portion, be used for garlic is sent to each corresponding step.Foregoing garlic peeler, the head of garlic do not need it is dipped in the water and are processed, thereby make each head of garlic can be separated into garlic clove and peel off crust by a plurality of garlic peeling portion.This makes the garlic after processed can keep its distinctive smell.In addition, separate garlic meat and crust by two crusts with the garlic meat portion of separation, this can make the crust of the head of garlic or garlic clove, and mode is separated and peel off effectively and rapidly.
Although have above-mentioned advantage, yet, still there are some shortcomings in aforesaid prior art, as, three garlic peeling portions have identical structure each other, like this when the head of garlic is separated into the garlic clove group, to such an extent as to their volume too little be difficult to be separated into again garlic clove, and when garlic clove during by peeling, to such an extent as to they by the time speed too fast they can not fully be peeled off crust.In these steps, the crust that has peeled off from garlic continues to move to next procedure, because the obstruction of the crust that has peeled off from garlic makes garlic not peeled off fully.In addition, garlic meat and crust are mixed with each other, and make their extremely difficult separation.
On the other hand, the water that is used for peeling is directly discharged after using, and does not carry out purified treatment by independent purifier.This makes surrounding environment and water quality be subjected to severe contamination certainly.
Summary of the invention
Therefore, for addressing the above problem the present invention has been proposed, the object of the present invention is to provide a kind of device that adopts the wet process peeling outer skins of garlic, this device is provided with head of garlic separation portion and the garlic clove peeling portion that has different structure each other, thereby the performance that can when separating the head of garlic and peeling off the garlic clove crust, all can be improved, and in being thrown into the step of each garlic clove peeler, can improve garlic clove separating of garlic meat and crust, and be provided with independent purifier, before the water that is used for peeling outer skins of garlic is discharged from, be used to purify this water, thereby can prevent the pollution of the environment.
For achieving the above object, the invention provides a kind of device that adopts the wet process peeling outer skins of garlic, this device comprises: head of garlic separation portion is used for high pressure water jets is mapped to the head of garlic the head of garlic is separated into single garlic clove;
Garlic clove peeling portion, have at least three garlic clove peelers that are provided with in succession each other, and between adjacent garlic clove peeler, be used for separating and carry the crust that contains water of discharging from each garlic clove peeler and the conveyer of garlic meat, when the garlic clove that separates is discharged from head of garlic separation portion, garlic clove peeling portion is applicable to high pressure water jets is mapped to the garlic clove of separating, thereby peels off the crust of garlic clove;
Drying section, be used for by conveyer when garlic clove peeling portion carries garlic meat, by hair-dryer air is blown to garlic meat, thereby makes that garlic meat can be completely dried; Crust separation portion, lay respectively between the head of garlic separation portion and first garlic clove peeler and between last garlic clove peeler and the drying section, be used for carrying the garlic clove or the garlic meat of head of garlic separation portion or garlic clove peeling portion, thereby make garlic meat drop to first and second water routes by controlling its setting angle, and make crust to be intercepted and captured by the first and second mesh screen conveyers; The crust discharge portion, has the discharge chamber, this discharge chamber has the groove that is communicated with the bottom of the first mesh screen conveyer and the second mesh screen conveyer and be communicated with the bottom of each conveyer of garlic clove peeling portion, the perforated plate that is communicated with this groove, and brush conveyor, be used to purge and discharge crust and the water that drops by groove when flowing into the discharge chamber; The water circulation portions, it has first sedimentation basin, be used for water is drawn into each garlic clove peeler, second sedimentation basin is used to collect the water that filters by the perforated plate of discharging the bottom, chamber, and water is drawn into first water route and first sedimentation basin of the first mesh screen conveyer, and the 3rd sedimentation basin, be positioned at the bottom of drying section, be used for supplying with water, and make the water of collecting once more by drying section circulate to second water route of the second mesh screen conveyer; And blowoff basin, it has the 4th sedimentation basin and filtering ponds, is filled with active carbon in the filtering ponds, and be provided with the filtration mesh screen at an upper portion thereof, when when first sedimentation basin aspirates water, the effect by active carbon can purify the moisture that flows into from the 4th sedimentation basin, thereby discharges the water that purifies.
Description of drawings
Other purposes of the present invention and advantage are by below in conjunction with being understood fully in the detailed description of accompanying drawing, wherein:
Fig. 1 is the schematic diagram that illustrates according to the structure of outer skins of garlic stripping off device of the present invention;
Fig. 2 a is the schematic perspective view according to the head of garlic separation portion of apparatus of the present invention;
Fig. 2 b is a profile;
Fig. 2 c is the detailed cross sectional view of spray nozzle part;
Fig. 2 d is the profile of the line A-A ' in Fig. 2 c;
Fig. 2 e is the profile of the line B-B ' in Fig. 2 c;
Fig. 3 a is the schematic diagram of the first mesh screen conveyer;
Fig. 3 b is the schematic diagram of the second mesh screen conveyer;
Fig. 4 a is the schematic perspective view according to the garlic clove peeling portion of apparatus of the present invention;
Fig. 4 b is a profile;
Fig. 4 c is the detailed cross sectional view of spray nozzle part;
Fig. 4 d is the profile of the line C-C ' in Fig. 4 c;
Fig. 4 e is the profile of the line D-D ' in Fig. 4 c;
Fig. 5 is the schematic diagram according to the drying section of apparatus of the present invention;
Fig. 6 is the schematic diagram according to the garlic meat discharge portion of apparatus of the present invention;
Fig. 7 is the schematic diagram according to the crust discharge portion of apparatus of the present invention;
Fig. 8 is according to the water circulation portions of apparatus of the present invention and the schematic diagram of blowoff basin;
Fig. 9 is the head of garlic separation portion among another embodiment or the exploded perspective view of garlic clove peeler;
Figure 10 is the profile of Fig. 9;
Figure 11 a is the preceding profile of one group of nozzle among Fig. 9;
Figure 11 b is the profile of the line A-A ' in Figure 11 a;
Figure 11 c is the profile of the line B-B ' in Figure 11 a;
Figure 12 is the head of garlic separation portion among another embodiment or the exploded perspective view of garlic clove peeler; And
Figure 13 is the profile of Figure 12.
The specific embodiment
Now, will provide according to a preferred embodiment of the invention explanation.
As shown in Figure 1, employing wet process according to the present invention comes the device of peeling outer skins of garlic to comprise: head of garlic separation portion 100 is separated into single garlic clove thereby be used for that high pressure water jets is mapped to the head of garlic with the head of garlic; Garlic clove peeling portion 200, have at least three garlic clove peelers 210 of arranged in succession each other, and the conveyer between adjacent garlic clove peeler 210 220, this conveyer is used for separating and carrying the crust that contains water and the garlic meat of discharging from each garlic clove peeler 210, when the garlic clove that separates is imported from head of garlic separation portion 100, garlic clove peeling portion 200 is used for high pressure water jets is mapped to the garlic clove of separating, to peel off the crust of garlic clove; Drying section 300 is used for air being blown to garlic meat so that garlic meat can bone dry by hair-dryer 301, and is used for carrying garlic meat by conveyer 302 from garlic clove peeling portion 200; Crust separation portion 400, lay respectively between head of garlic separation portion 100 and first garlic clove peeler 210 and between last garlic clove peeler 210 and drying section 300, be used to transport garlic clove or garlic meat from head of garlic separation portion 100 or garlic clove peeling portion 200, thereby can make garlic meat drop to first water route 401 and second water route 402 by controlling its setting angle, and make that crust can be by the first mesh screen conveyer 403 and 404 interceptings of the second mesh screen conveyer; Crust discharge portion 500, be provided with and discharge chamber 503, has the groove 501 that is communicated with the bottom of the first mesh screen conveyer 403 and the second mesh screen conveyer 404 and be communicated with and discharge the chamber with the bottom of each conveyer 220 of garlic clove peeling portion 200, the perforated plate 502 that is communicated with groove 501, and brush conveyor 504, be used to purge and discharge water and the crust that drops by groove 501 when flowing into discharge chamber 503; Water circulation portions 600, has first sedimentation basin 601 that is used for water is drawn into each garlic clove peeler 210, be used for collecting the water that filters by perforated plate 502 and water being drawn into first water route 401 of the first mesh screen conveyer 403 and second sedimentation basin 602 of first sedimentation basin 601 discharging 503 bottoms, chamber, and be positioned at drying section 300 the bottom, be used for the 3rd sedimentation basin 603 supplying with water and be used for circulating to second water route 402 of the second mesh screen conveyer 404 by the water that drying section 300 is collected once more; And blowoff basin 700, have the 4th sedimentation basin 701 and filtering ponds 702, wherein be filled with active carbon 703 in the filtering ponds 702, and filter mesh screen 704 portions disposed thereon, when from first sedimentation basin, 601 pump up water, use by active carbon 703 can purify the water that flows into from the 4th sedimentation basin 701, thereby discharges the water after purifying.
To shown in Fig. 2 e, head of garlic separation portion 100 comprises: the head of garlic is inserted funnel 110 as Fig. 2 a, and the head of garlic can drop into wherein; The head of garlic of column type is inserted pipe 120, and the head of garlic can be placed into wherein, and inserts funnel 110 from the head of garlic and extend downwards; One group of multistage nozzle 130, its from the head of garlic insert pipe 120 middle part to the bottom along the circumferencial direction equidistant intervals; Tank 140, it is inserted pipe 120 near the head of garlic and is provided with, and being used for organizing multistage nozzle 130 to this provides water; Carrier pipe 150 is inserted pipe 120 bottom with the head of garlic in the horizontal direction and is communicated with; And outlet 160, tiltedly be communicated with in the direction updip that makes progress with carrier pipe 150.Like this, this is organized multistage nozzle 130 and comprises benchmark nozzle 131, pipe 120 vertical settings are inserted with the head of garlic in its bottom of inserting pipe 120 at the head of garlic, top nozzle 132, it is positioned at top with respect to benchmark nozzle 131, and to become big being intervally arranged step by step, and, it tilts to become big angle step by step towards the bottom along with arriving top, with following nozzle 133, it is positioned at the bottom with respect to benchmark nozzle 131, and be provided with to become big interval step by step, and tilt to become big angle step by step towards top along with it arrives the bottom.Benchmark nozzle 131 forms as follows, promptly, each nozzle along the circumferencial direction alignment points to the middle part formation that the head of garlic is inserted pipe 120, and each nozzle of upper and lower nozzle 132 and 133 forms successively as follows, that is, inserting pipe 120 middle part with respect to the head of garlic points to its left side or the right and forms.
To shown in Fig. 4 e, each garlic clove peeler 210 in the garlic clove peeling portion 200 comprises: garlic clove is inserted funnel 230, and garlic clove can drop into wherein as Fig. 4 a; The garlic clove of column type is inserted pipe 240, and garlic clove can be placed wherein, and it is inserted funnel 230 from garlic clove and extends downwards; One group of multistage nozzle 250, its from garlic clove insert pipe 240 middle part to the bottom along the circumferencial direction disposed at equal distance; Tank 260 is inserted pipe 240 near garlic clove and is provided with, and being used for organizing multistage nozzle 250 to this provides water; Carrier pipe 270, it is inserted pipe 240 bottom with garlic clove in the horizontal direction and is communicated with; And discharge outlet 280, it is communicated with carrier pipe 270 obliquely in the direction that makes progress.In this case, this is organized multistage nozzle 250 and is provided with at least two group peeling nozzles 251, each group peeling nozzle all has three grades of nozzles that originate in its underpart, and the intermediate noxzzle 251a that each group peeling nozzle 251 all has in the direction of inserting pipe 240 perpendicular to garlic clove, the top nozzle 251b that is obliquely installed in downward direction, and upward to be obliquely installed and following nozzle 251c to form with top nozzle 251b symmetrical manner.With respect to these group peeling nozzle 251 superposed upper nozzle 252 downward-sloping layouts, and its angle of inclination is bigger than this angle of inclination of organizing going up of peeling nozzle 251 or following nozzle 251b or 251c.The intermediate noxzzle 251a of each the group nozzle among two groups of peeling nozzles forms as follows, promptly, pointing to garlic clove along each nozzle of circumferencial direction alignment inserts the middle part of pipe 240 and forms, and each nozzle of upper and lower nozzle 251b and 251c and upper nozzle 252 forms successively as follows, that is, inserting pipe 240 middle part with respect to garlic clove points to the left side or the right and forms.
Be provided with garlic meat discharge portion 800 at the rear portion of drying section 300, it comprises post processing conveyer 801, herein also not by the garlic clove of peeling, by manual its crust and the garlic stem of separating; Service sink 802; Dehydration conveyer 804 is used for removing the moisture that is retained on the garlic meat by hair-dryer 803; And size classes machine 805, garlic meat is in the above along with vibrations are classified according to size.In addition, the filtration mesh screen 704 of blowoff basin 700 has the section of W type, and water can flow to its middle part like this.
Drying section 300 is connected by pipe with a side of discharging chamber 503, and this pipe is not shown in the drawings, and in drying section 300 dryings, the crust that blows off is sent to discharges chamber 503 like this.It is also obvious to those skilled in the art that in head of garlic separation portion 100 other head of garlic embedded device can be set.Each conveyer all has motor and is used to drive the chain of self, simultaneously, also is provided with the control cabinet that is used to control each motor, pump and hair-dryer.
Reference number 405 and 406 expression distribution plates are used for distribute fifty-fifty garlic meat and crust, thereby it are moved to mesh screen conveyer 403 and 404.
Now, the device that is used for peeling outer skins of garlic according to of the present invention will be described.
At first, if the head of garlic is put to the head of garlic of head of garlic separation portion 100 and inserts in the funnel 110, then the head of garlic is moved to the head of garlic and inserts in the pipe 120, and is subjected to inserting from the head of garlic impact of the pressure of the water that is sprayed to one group of nozzle 130 of lower disposed at pipe 120 middle part, and the head of garlic is separated into garlic clove as a result.As mentioned above, in this case, this is organized multistage nozzle 130 and has at the head of garlic and insert pipe 120 lower vertical is inserted pipe 120 in the head of garlic benchmark nozzle 131, for benchmark nozzle 131, be positioned at top and be provided with and along with it arrives top and with the top nozzle 132 that tilts of increasing angles step by step towards the bottom, and with respect to benchmark nozzle 131 for, be positioned at the bottom and with the spacing setting that increases step by step and along with it arrives bottom and with the following nozzle 133 towards the inclination of increasing angles step by step on top with the interval that increases step by step.Therefore, the head of garlic can move down by the impact of the water that sprays from top nozzle 132, and need not other thrust unit, and because the quantity of acclivitous following nozzle 133 is less than the quantity of top nozzle 132, therefore the head of garlic can stop the predefined time, and can directly not pass through with comparatively faster speed.In this step, the head of garlic is further by high pressure water impact.
As mentioned above, in addition, benchmark nozzle 131 forms as follows, promptly, pointing to head of garlic along each nozzle of circumferencial direction alignment inserts the middle part of pipe 120 and forms, each nozzle of top nozzle 132 and following nozzle 133 forms successively as follows, that is, insert the sensing left side, middle part of pipe 120 or the right and form with respect to the head of garlic.Therefore, the direction of the water that sprays from nozzle 132 and 133 in each stage is opposite with the direction of the water that adjacent phases is sprayed, thereby water rotates with each stage different directions from each other in the head of garlic is inserted pipe 120.And in the step that the head of garlic passes through, water is with each stage opposite directions rotation, and the head of garlic is impacted and evenly collision in water (flow) direction, and the head of garlic is separated into garlic clove as a result.
At this moment, because the quantity of downward-sloping top nozzle 132 is greater than the acclivitous quantity of nozzle 133 down, garlic clove is inserted from the head of garlic and is discharged from the pipe 120 and moves and arrive outlet 160 by carrier pipe 150.
The garlic clove of discharging from head of garlic separation portion 100 is distributed evenly on the distribution plate 405 and moves on to the first mesh screen conveyer 403.At this moment, garlic clove falls into water route 401, and garlic skin and water move on to groove 501.Next step, they are moved by water route 401, are sent to garlic clove peeling portion 200 by conveyer 220 then, and wherein second sedimentation basin 602 is supplied with water to above-mentioned water route.
As mentioned above, garlic clove peeling portion 200 is provided with three garlic clove peelers 210 of arranged in succession each other, and between adjacent garlic clove peeler 210, be used for separating and carry the crust that contains water of discharging from each garlic clove peeler 210 and the conveyer 220 of garlic meat.By these steps, garlic clove is by peeling fully.
That is to say, garlic clove peeler 210 has garlic clove and inserts funnel 230, garlic clove is collected and is moved to garlic clove and inserts pipe 240 herein, inserts the impact of the middle part of pipe 240 to the water under high pressure of one group of nozzle, 250 injections of lower disposed by being positioned at garlic clove, and the result makes garlic clove by peeling.As mentioned above, in this case, this is organized multistage nozzle 250 and is provided with two groups of peeling nozzles 251, each group peeling nozzle all has three grades of nozzles that originate in its underpart, and each group peeling nozzle 251 all has intermediate noxzzle 251a, and it is positioned at garlic clove inserts on the vertical direction of pipe 240, also has top nozzle 251b, it also has following nozzle 251c in the setting that tilts of downward direction, its on the direction that makes progress to be in tilted layout with top nozzle 251b symmetrical manner.Superposed upper nozzle 252 downward-sloping layouts for this group peeling nozzle 251, and its angle of inclination is bigger than this angle of inclination of organizing going up of peeling nozzle 251 or following nozzle 251b or 251c.Therefore, the impact garlic clove of the water that sprays by upper nozzle 252 can move down reposefully, and need not other thrust unit, and they are by this group peeling nozzle 251 time, supported by the water under high pressure that sprays among the acclivitous nozzle 251c down, therefore they can stop the predefined time, and can directly not pass through with comparatively faster speed.In this step, garlic clove is further impacted by water under high pressure.These steps repeat twice or more times at least, thereby make garlic clove repeat by water slug and by peeling fully.
As mentioned above, the intermediate noxzzle 251a of each the group nozzle among two groups of peeling nozzles forms as follows, promptly, insert the middle part of pipe 240 and form along each nozzle alignment garlic clove of circumferencial direction alignment, and each nozzle of upper and lower nozzle 251b and 251c and upper nozzle 252 forms successively as follows, and promptly the middle part of inserting pipe 240 with respect to garlic clove is pointed to its left side or the right and formed.Therefore, in each stage, the direction of the water that sprays from nozzle 251b and 251c and 252 water that spray and adjacent phases is opposite, therefore, inserts at garlic clove that water rotates with each stage opposite directions in the pipe 240.In addition, in the stage that garlic clove passes through, water is impacted and is clashed into equably each other at the water (flow) direction garlic clove with each stage opposite directions rotation, and garlic clove can be prevented in addition that by peeling garlic meat is destroyed as a result.At this moment, because the quantity of downward-sloping nozzle 251b and 252, has been peeled off the garlic clove of skin greater than the quantity of acclivitous nozzle 251c can insert from garlic clove and discharge the pipe 240 and move and arrive outlet 280 by carrier pipe 270.Above-mentioned steps is repeated three times, makes garlic clove by fully peeling, in the step of shifting to conveyer 220, garlic meat and its crust, garlic stem and moisture from.
The garlic meat of discharging from last garlic clove peeler 210 is distributed on the distribution plate 406 equably and is moved to the second mesh screen conveyer 404 of crust separation portion 400.At this moment, garlic meat is fallen water route 402, and crust and water move on to groove 501.At next step, they move by water route 402, and wherein the 3rd sedimentation basin 603 supplies water to this water route, and they are sent to drying section 300 then.Garlic meat is by being moved by conveyer 302, and the startup of the hair-dryer 301 by its top and drying.
At the rear portion of drying section 300, as mentioned above, be provided with garlic meat discharge portion 800.In the step that garlic meat by conveyer 302 moves by post processing conveyer 801, also not by the garlic clove of peeling, by manual its crust and the garlic stem of separating.In next procedure, garlic meat is by service sink 802, be used for removing the dehydration conveyer 804 that is retained in the moisture on the garlic meat by hair-dryer 803, and the size classes machine 805 of classifying according to size thereon along with the vibrations of garlic meat, garlic meat is cleaned and is dry like this, thereby on garlic meat, do not have impurity material, and can be carried out class wrapping automatically according to its size.
Crust, garlic stem and water all be collected in be connected with the bottom of the first and second mesh screen conveyers 403 and 404 and with groove 501 that each conveyer 220 is connected in, and be moved to and discharge chamber 503.At this moment, water filters by perforated plate 502 and flows to second sedimentation basin 602, and crust and garlic stem purge by brush conveyor 504, and the crust outlet by the one side is discharged from then.Pre-fixed tube is connected drying section 300 and discharges between the side of chamber 503, and the crust that is purged when drying is moved to and discharges chamber 503 like this.
On the other hand, at first charge into first sedimentation basin, 601 pump up water of water, supply water to each garlic clove peeler 210 of head of garlic separation portion 100 and garlic clove peeling portion 200 then, wherein, water gathers in the groove 501 and by discharging chamber 503 and flows to second sedimentation basin 602.By the suction operation of second sedimentation basin 602, make water flow to first sedimentation basin 601 once more.Therefore, preferably, first sedimentation basin 601 has a plurality of compartments, is used for depositing impurity material within it, and pump is placed on the relative part place of current side.
The 3rd sedimentation basin 603 pump up water that charge into the water of new renewal are also collected water by water route 402 and drying section 300 once more.This moment, garlic meat almost was rinsed entirely, but the 3rd sedimentation basin 603 has perforated plate at an upper portion thereof, and a spot of like this impurity material or crust that is retained on the garlic meat can be separated fully.Preferably, in this case, perforated plate should regularly clean.
The water that is used for garlic peeling will become very dirty and can not re-use after using about 12 hours, therefore it should be purified with recirculation or discharge.In this embodiment of the present invention, also comprise blowoff basin 700 according to device of the present invention with sedimentation basin 701 and filtering ponds 702.Therefore, the pipe that has pump in it is between first sedimentation basin 601 and blowoff basin 700 of water circulation portions 600, be used to aspirate and used 12 hours water, another pipe that has pump in it is used for water is drawn into filtering ponds 702 from sedimentation basin 701 between the sedimentation basin 701 and filtering ponds 702 of blowoff basin 700.Like this, filtering ponds 702 contain the active carbon 703 with fine absorption property, make that impurity material can be adsorbed onto on the active carbon 703 when water passes through filtering ponds 702.Therefore, water is cleaned and recycles, to be used for garlic peeling or to be discharged to the outside.
At this moment, the section that the screen 704 on the top of filtering ponds 702 has the W type, water can flow to the middle part of screen 704 from sedimentation basin 701 like this.Therefore, big particulate of the impurity material that filters by screen 704 is not collected into its edge, makes sloping portion keep very totally.Therefore, screen 704 can not stopped up by impurity material, and the impurity material of collecting screen 704 should regularly be eliminated.
Fig. 9 shows another embodiment of head of garlic separation portion or garlic clove peeler to Figure 11.In this embodiment, one or two forces discharge nozzle 903 to be positioned at the head of garlic or garlic clove is inserted the top of one group of nozzle 902 of pipe 901, be used on downward direction, forcibly discharging the head of garlic or garlic clove, have one or two that compare bigger downward-sloping angle with this group nozzle 902 and force in discharge nozzle each all to tilt in to the left or to the right direction.Outlet 904 is provided with slidably opened/closed door 905, be used for adjusting the head of garlic or garlic clove and rest on the time that the head of garlic or garlic clove are inserted pipe 901, also be provided with guide member 906, be used to guide the glide direction of opened/closed door 905, also be provided with fixed support 908, be positioned at the outside of opened/closed door 905, be used for opened/closed door 905 is fixed to guide member 906.Opened/closed door 905 is provided with sealing gasket 909, and it is positioned at and guide member 906 position contacting, is used for closely contacting with guide member 906, also is provided with the handle portion 910 that is positioned at its top.
The downtilt angles of each pressure discharge nozzle 903 all is set to the angle (that is θ>θ, greater than this group nozzle 902 1>θ 2>θ 3), and its angle that tilts to the left or to the right also is set to the angle (that is θ>θ ', greater than this group nozzle 902 1≈ θ ' 2), force discharge nozzle 903 to rotate like this with relatively large angle.
Owing to force discharge nozzle 903 to fix in the above described manner, therefore having the upside that great current insert pipe 901 from the head of garlic or garlic clove sprays downwards, destroy this strength and balance by nozzle 902 supports down, the result is discharged to the outside with garlic clove or garlic meat.
In addition, if garlic clove or garlic meat are discharged with comparatively faster speed, then can have advantage, that is, the head of garlic or garlic clove come throwing and the garlic meat seldom can be impaired with proper speed.But, to such an extent as to the time that peeling is handled lacked very much the peeling quality that can not reach very high again.In order to reach very high peeling quality, preferably, should determine suitably that the head of garlic or garlic clove rest on the time in the pipe 901.In order to achieve this end, outlet 904 is provided with guide member 906 and can therefore can regulates dimensionally along the opened/closed door 905 of guide member 906 slips.In more detail, the guide member 906 that centers on outlet 904 forms as follows, that is, make outlet 904 be positioned at its middle part.When opened/closed door 905 is slipped to the bottom of outlet 904 fully, outlet 904 closures, along with the unlatching of opened/closed door 905, outlet 904 becomes big.In handling the process of garlic, for example, detect the velocity of discharge, when inserting the extent of damage etc. of amount, hydraulic pressure, peeling speed and garlic in the pipe, the height of opened/closed door 905 can suitably be regulated.After adjustment, it is fixed on the guide member 906 tightly by the bolt on the fixed support 908 907.Make above-mentioned detection demand be under the best condition like this for garlic.
Figure 12 shows another embodiment that the head of garlic separates portion or garlic clove peeler with Figure 13.In this embodiment, tank 911 has one or more groups processing nozzle 913 at least, they within it portion have injection direction downward, level and that make progress, pressurized nozzles 912 portion within it only has downward injection direction, and compartment 914 is handled between nozzle 913 and the pressurized nozzles 912 in this group, the compression chamber 915 of pressurized nozzles is formed at the top of compartment 914 like this, and its underpart forms the compression chamber 916 that handles nozzle.In the compression chamber 915 and 916 each all is connected with the feed pipe 917 and 918 that is connected with different pumps, is used for providing the water of different pressures to pressurized nozzles 912 and processing nozzle 913.
In traditional practice, head of garlic separation portion or garlic clove peeling portion have the nozzle 913 of processing in its underpart, this processing nozzle has downward, level and injection direction that make progress, thereby make garlic can not be discharged from soon, and at an upper portion thereof, the pressurized nozzles 912 that has identical hydraulic pressure each other is in the circumferencial direction disposed at equal distance, this makes garlic not discharged well, this has caused some problems, is not easy to by throwing as garlic, and garlic is overflowed, the garlic well damage, especially, thus therefore the processing procedure of garlic carries out continuously making the density of water change that the rising along with back pressure can produce a large amount of water droplets.Yet in structure as Figure 12 and embodiment shown in Figure 13, when the water temperature rising that causes owing to the garlic processing makes that garlic is not discharged well, the suction force of pump that is connected to the compression chamber 915 of pressurized nozzles is set at the suction force greater than other pumps, thereby stronger current are injected by pressurized nozzles 912 on top.This makes the head of garlic or garlic clove to discharge on being forced to property ground.
In addition, different types of garlic is owing to its thickness difference, so crust is also different, if it has the crust of relative thin, hydraulic pressure also should be corresponding less so.Like this, the hydraulic pressure of pressurized nozzles 912 is set to littler than the hydraulic pressure of handling nozzle 913, and this makes that the velocity of discharge of garlic can be delayed.
In addition, simultaneously ideally, the controllable size system of opened/closed door 905 is so that door can be opened or closure.This also makes the head of garlic or garlic clove suitable speed to be discharged from.
Industrial usability
As previously mentioned, device according to the present invention is provided with head of garlic separation portion and the garlic clove peeling portion that has different structure each other, therefore can improve the performance in the stripping process of the separation of the head of garlic and garlic clove crust, and in being thrown into process in each garlic clove peeler, also can improve garlic clove the separating property of garlic meat and crust, also be provided with independent blowoff basin, avoid environmental pollution thereby be used for before discharge purifying for garlic peeling water.
The above is the preferred embodiments of the present invention only, is not limited to the present invention, and for a person skilled in the art, the present invention can have various changes and variation.Within the spirit and principles in the present invention all, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (9)

1. device that adopts the wet process peeling outer skins of garlic comprises:
Head of garlic separation portion is used for high pressure water jets is mapped to the head of garlic so that the described head of garlic is separated into single garlic clove;
Garlic clove peeling portion, comprise at least three in succession garlic clove peelers each other, and between adjacent described garlic clove peeler, be used for separating and carry the crust that contains water of discharging from each described garlic clove peeler and the conveyer of garlic meat, when the garlic clove that separates during from the input of described head of garlic separation portion, described garlic clove peeling portion is applicable to the garlic clove that high pressure water jets is mapped to described separation, so that peel off the crust of described garlic clove;
Drying section blows to described garlic meat by hair-dryer with air, thereby makes described garlic meat be dried fully, simultaneously, carries described garlic meat by conveyer from described garlic clove peeling portion;
Crust separation portion, lay respectively between the described head of garlic separation portion and the first described garlic clove peeler and between last described garlic clove peeler and described drying section, be used for carrying described garlic clove or described garlic meat from described head of garlic separation portion or described garlic clove peeling portion, thereby make described garlic meat drop to first and second water routes by controlling its setting angle, and make described crust be intercepted and captured by the first and second mesh screen conveyers;
The crust discharge portion, be provided with and discharge the chamber, described discharge chamber comprises the groove that is communicated with the bottom of the described first and second mesh screen conveyers and is communicated with the bottom of each conveyer of described garlic clove peeling portion, the perforated plate that is communicated with groove, and brush conveyor, be used to purge and discharge crust and the water that drops by described groove when flowing into described discharge chamber;
The water circulation portions, comprise first sedimentation basin, be used for water is drawn into each described garlic clove peeler, second sedimentation basin is used for collecting the water that filters by perforated plate in the bottom of described discharge chamber, and described water is drawn into first water route and described first sedimentation basin of the described first mesh screen conveyer, and the 3rd sedimentation basin, be positioned at the bottom of described drying section, be used for supplying with water, and cycle through the water that described drying section is collected once more to second water route of the described second mesh screen conveyer; And
Blowoff basin comprises the 4th sedimentation basin and filtering ponds, is filled with active carbon in the described filtering ponds, and be provided with the filtration mesh screen at an upper portion thereof, when from the described first sedimentation basin pump up water, be used for the water that flows into from described the 4th sedimentation basin by described active carbon purifying, thereby discharge the water after purifying.
2. device according to claim 1, wherein said head of garlic separation portion comprises: the head of garlic is inserted funnel, and the head of garlic can drop into wherein; The head of garlic of column type is inserted pipe, and the head of garlic can be placed wherein, and it is inserted funnel from the described head of garlic and extends downwards; One group of multistage nozzle, the middle part of inserting pipe from the described head of garlic to the bottom along the circumferencial direction disposed at equal distance; Tank is inserted pipe setting near the described head of garlic, and being used for organizing described multistage nozzle to this provides water; Carrier pipe is communicated with the bottom that the described head of garlic is inserted pipe in the horizontal direction; And outlet, on the direction that makes progress, be communicated with obliquely with described carrier pipe, wherein the described multistage nozzle of this group comprises: the benchmark nozzle, insert the lower vertical of pipe at the described head of garlic and insert pipe setting in the described head of garlic; Top nozzle is positioned at top with respect to described benchmark nozzle, and the intervals to increase step by step, and along with it arrives top, with the increasing angles inclination step by step towards the bottom; And following nozzle, be positioned at the bottom with respect to described benchmark nozzle, and with the intervals that increases step by step, and along with it arrives the bottom, with increasing angles inclination step by step towards top, described benchmark nozzle forms as follows, that is, each nozzle that aligns along circumferencial direction points to the middle part formation that the described head of garlic is inserted pipe, and each nozzle of described upper and lower nozzle forms successively as follows, that is, its left side is pointed to or the right forms in the middle part of inserting pipe with respect to the described head of garlic.
3. device according to claim 1, each described garlic clove peeler of wherein said garlic clove peeling portion comprises: garlic clove is inserted funnel, and garlic clove can drop into wherein; The garlic clove of column type is inserted pipe, and garlic clove can be placed wherein, and it is inserted funnel from described garlic clove and extends downwards; One group of multistage nozzle, the middle part of inserting pipe from described garlic clove to the bottom along the circumferencial direction disposed at equal distance; Tank is inserted pipe setting near described garlic clove, and being used for organizing described multistage nozzle to this provides water; Carrier pipe is communicated with the bottom that described garlic clove is inserted pipe in the horizontal direction; And discharge outlet, on the direction that makes progress, tilt to be communicated with described carrier pipe, wherein the described multistage nozzle of this group is provided with at least two group peeling nozzles, each is organized described peeling nozzle and all has three grades of nozzles that originate in its underpart, and each is organized described peeling nozzle and all has: insert the intermediate noxzzle that pipe is provided with perpendicular to described garlic clove; The top nozzle that is obliquely installed in downward direction; And upward to being obliquely installed, and with the following nozzle that forms with described top nozzle symmetric mode, organize the downward-sloping layout of the superposed upper nozzle of described peeling nozzle with respect to this, and the angle of inclination of going up of peeling nozzle or following nozzle is organized greater than this in its angle of inclination, the intermediate noxzzle of each the group nozzle among described two groups of peeling nozzles forms as follows, promptly, pointing to described garlic clove along each nozzle of circumferencial direction alignment inserts the middle part of pipe and forms, each nozzle of described upper and lower nozzle forms successively as follows, that is, its left side is pointed to or the right forms in the middle part of inserting pipe with respect to described garlic clove.
4. according to claim 2 or 3 described devices, the top that the wherein said head of garlic or garlic clove are inserted pipe has one or two pressure discharge nozzle, be used for forcibly discharging the head of garlic or garlic clove downwards, described one or two with downward-sloping angle bigger than described this group nozzle forces in discharge nozzle each all to tilt on a left side or right direction, and has an outlet, described outlet is provided with the opened/closed door of slip, is used for adjusting the described head of garlic or garlic clove and inserts the time that pipe stops at the described head of garlic or garlic clove.
5. device according to claim 4, wherein said outlet has guide member, is used to guide the glide direction of described opened/closed door; And fixed support, be positioned at the outside of described opened/closed door, be used for described opened/closed door is fixed to described guide member, described opened/closed door has sealing gasket, described sealing gasket be positioned at described guide member position contacting on, be used for closely contacting, also have the handle portion that is positioned at its top with described guide member.
6. device according to claim 4, wherein said tank comprise that one or more groups handles nozzle at least, and the inside of described processing nozzle has injection direction downward, level and that make progress; Pressurized nozzles, the inside of described pressurized nozzles only has downward injection direction; And compartment, organize between described processing nozzle and the described pressurized nozzles at this, the compression chamber of pressurized nozzles is formed at the top of described like this compartment, and its underpart forms the compression chamber that handles nozzle, each described compression chamber all is connected on first and second feed pipes that connect with different pumps, is used for providing to described pressurized nozzles and described processing nozzle the water of different pressures.
7. device according to claim 1, the rear portion of wherein said drying section comprises the garlic meat discharge portion, described garlic meat discharge portion comprises: the post processing conveyer, herein also not by the garlic clove of peeling, by manual its crust and the garlic stem of separating; Service sink; The dehydration conveyer is used for removing the water that is retained on the described garlic meat by hair-dryer; And the size classes machine, along with the vibrations thereon of described garlic meat, can classify according to the size of described garlic meat.
8. device according to claim 1, the section that the described filtration mesh screen of wherein said blowoff basin has the W type, thus water can flow to its middle part.
9. device according to claim 1, wherein said drying section is connected by pre-fixed tube with a side of described discharge chamber, thus the described crust that is blown off when described drying section is dry is sent to described discharge chamber.
CNB2003801030536A 2002-11-12 2003-11-05 Apparatus for peeling outer skins of garlic using wet process Expired - Fee Related CN1322828C (en)

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