KR100365512B1 - Device to strip garlic by wet process and method thereof - Google Patents

Abstract

The present invention relates to a wet garlic peeling device and method for smooth peeling while inhibiting garlic damage by sequentially proceeding the wet garlic separation, air contact, aging, peeling, drying process.

To this end, the present invention is a whole garlic injector for injecting the wet garlic contained in the hopper into the inlet, the barrel is introduced into the space formed by the two discs and sprayed with high pressure water through a high-pressure injector to separate the side garlic and through the transfer pipe Secondary garlic separation device for discharging the primary garlic separation device and the plurality of rollers disposed in the horizontal direction, and are arranged up and down, respectively to completely separate the non-separated garlic from the primary garlic separation device, 2 Pre-treatment device which injects separated garlic through tea side garlic separator and injects high-pressure air to the side garlic through air spray pipe placed on the bottom, and lifts the shell component from garlic The dried garlic is introduced into the aging chamber, and the inside of the aging chamber is formed at a humidity range of 70 to 80% and a temperature range of 25 to 35 ° C. Aging device to be fully matured, the same type as the primary garlic separator, the main peeling device for separating the peel component from the garlic by spraying high pressure water through a high-pressure spraying machine, and the garlic peeled completely from the main peeling device It is composed of a drying device that is completely dried by a plurality of blowers while transported to a conveyor.

Description

Device to strip garlic by wet process and method

The present invention relates to a wet garlic peeling device and method, and more particularly, to two-stage separation through high-pressure spraying and roller passage in a wet state of garlic, pretreatment to lift the garlic peel by air blower, optimal It is to ensure smooth peeling without damaging garlic by aging by temperature and humidity, peeling by high pressure spray, and drying process by blower.

As is well known, garlic has been applied as a seasoning to all foods, and recently, as its pharmacological effect has been scientifically proven, many attempts have been made to develop foods using garlic in Japan, the United States, and the like.

Garlic is covered with a protective layer around the body of the shell, so it should be used separately from the body of garlic, and thus peeling the garlic from the garlic is usually called peeling (늘).

When peeling garlic, make sure that the surface wax layer of garlic is not damaged.If the wax layer of garlic is damaged and digs up inside the body, sticky liquid comes out of garlic and it is less workable, and the hand is toxic. The bacteria can penetrate garlic and easily rot.

However, when peeling garlic, the knife is mainly used, so the surface wax layer of garlic is lost a lot, and the above problems occur as well as it takes a long time to peel garlic and there is a risk of being cut by the knife. At home or in business, peeled garlic, that is, garlic is purchased through marts and used for food cooking.In response to this trend, large garlic factories that peeled garlic and supplied it to marts appeared. Devices for peeling garlic in bulk are either developed on their own or paid a royalty and certain garlic peelers are used to peel garlic.

These garlic peelers can be classified into wet garlic peelers and dry garlic peelers depending on whether the skin is peeled with a wet or dry condition. It is peeled by passing the roller of rubber material, which is inconvenient to peel again in the post process because the peeling of garlic is not made completely, and is caused when garlic of different sizes passes between the rollers without tension. There was a problem of damage to the garlic, and the problem of crushing the garlic due to the moisture remaining in the peeled garlic.

Therefore, wet garlic peelers have been developed in view of this, but there was a limit to completely peeling the rough outer skin and the soft skin, so how to completely peel garlic in driving the wet garlic peeler, It depends on how much less damage is done when peeling and how completely dry the peeled garlic is.

The present invention has been proposed in view of this point, and the garlic is wetted by two-stage separation through high-pressure spraying and roller passage, pretreatment to lift the garlic peel by air blower, and optimum temperature and humidity. It is an object of the present invention to provide a wet garlic peeling device and method for smoothly peeling and drying without damaging the garlic by aging, peeling by high-pressure injection, and drying through a blower.

1 is a schematic configuration diagram of a wet garlic peeling apparatus according to the present invention.

Figure 2 is a detailed view of the garlic garlic in accordance with the present invention.

Figure 3 is a detailed view of the primary side garlic separation apparatus according to the present invention.

Figure 4 is a detailed view of the secondary side garlic separation apparatus according to the present invention.

Figure 5 is a detailed view of the primary shell separation apparatus according to the present invention.

Figure 6 is a detailed view of the shell selection apparatus according to the present invention.

Figure 7 is a detailed view of the preliminary treatment apparatus according to the present invention.

Figure 8 is a detailed view of the ripening device and the garlic input device according to the present invention.

9 is a detailed view of the main skin peeling device according to the present invention.

10 is a detailed view of the secondary shell separation apparatus according to the present invention.

11 is a detailed view of the garlic discharge device according to the present invention.

12 is a detailed view of the drying apparatus according to the present invention.

13 is a detailed view of the shell discharge device according to the present invention.

*** Explanation of symbols for the main parts of the drawing ***

10: whole garlic input device 20: primary garlic separation device

30: secondary garlic separator 40: primary peel separator

50: shell selection device 60: pre-treatment device

70: ripening device 80: garlic injection device

90: main peeling device 100: secondary shell separation device

110: garlic discharge device 120: drying device

130: shell discharge device

Hereinafter, the present invention will be embodied according to the examples presented.

1 is a schematic configuration diagram of a wet garlic peeling apparatus according to the present invention, Figure 2 is a detailed view of the garlic input device according to the present invention, Figure 3 is a detailed view of the primary garlic separation apparatus according to the present invention, Figure 4 2 is a detailed view of the secondary garlic separation apparatus according to the present invention, FIG. 5 is a detailed view of the primary peel separation apparatus according to the present invention, FIG. 6 is a detailed view of the peeling apparatus according to the present invention, and FIG. 8 is a detailed view of the pre-treatment device according to the present invention, FIG. 8 is a detailed view of the ripening device and the side garlic injection device according to the present invention, FIG. 9 is a detailed view of the main peeling device according to the present invention, and FIG. Figure 11 is a detailed view of the peel separator, Figure 11 is a detailed view of the garlic discharge device according to the present invention, Figure 12 is a detailed view of the drying apparatus according to the present invention, Figure 13 is a detailed view of the shell discharge device according to the present invention.

As shown in the drawing, the present invention soaks the whole garlic in a hopper 11 containing water for a predetermined time, and then transfers it through the elevator 12 to the top, and then into the inlet 13 and the garlic input device 10, Discs 21 and 21 'are arranged side by side at predetermined intervals, and the discs 21 and 21' are provided with a shape in which the discs 21 and 21 'are sealed between the discs 21 and 21'. While flowing in a tangential direction in the constituent space and at the same time by spraying water 10kg / ㎠ or more through the high-pressure spraying machine 22 connected to the lower part to separate the garlic, the transfer pipe (23) connected to the lower side of the separated garlic Primary garlic separation apparatus 20 discharged through the) and a plurality of rollers 31 arranged in the horizontal direction are provided up and down, respectively, and are arranged to be shifted vertically and injected from the primary garlic separation apparatus 20. Secondary garlic separation device (30) for completely separating the undivided garlic into page units , When the side garlic separated from the secondary side garlic separation device 30 is transferred through the lower mesh conveyor 41, the side garlic is controlled by the rotational speed of the mesh conveyor 41 to be spaced apart from the mesh conveyor 41 by a predetermined distance. It moves to the hopper 42 and the shell component is separated into the space between the mesh conveyor 41 and the hopper 42, the primary shell separator 40, and the side garlic moved to the hopper 42 is an elevator ( 51) and the shell sorting device 50, which picks up the shell components mixed in the garlic by hand, while transferring the upper portion by the horizontal conveyor 52 to the storage 61, and the shell sorting device 50. Pre-treatment device to inject the garlic into the reservoir 61, spray the high-pressure air to the garlic through the air injection pipe 62 disposed on the bottom surface of the reservoir 61, to lift the peel component from garlic 60 and the one processed from the pretreatment device 60 The shell is introduced into the aging chamber 72 through the elevator 71, and the inside of the aging chamber 72 is formed at a humidity range of 70 to 80% and a temperature range of 25 to 35 ° C to completely remove the shell component from the introduced garlic. Aging device 70 for ripening, and garlic garlic ripening from the ripening device 70 into the hopper 81 and the side garlic feeding device 80 to be introduced into the inlet 83 through the conveyor 82 at the bottom thereof. ) And two discs 91 and 91 'are arranged side by side at predetermined intervals and the disc 91 and 91' are sealed between the discs 91 and 91 '. Injecting water at a high pressure through the high pressure sprayer 92 connected to the lower part while being tangentially introduced into the space formed by (91 ') to completely separate the peel component from garlic, and the separated garlic and peel component Jujube peeling device (90) and jujube skin to discharge through the streamlined conveying pipe (93) connected to the side The peeled garlic is transferred to the mesh conveyor 101 by transferring the peeled garlic and the shell component transferred through the transfer tube 93 of the 90 to adjust the rotational speed of the mesh conveyor 101 to the mesh conveyor 101. Moves to the hopper 102 spaced by a predetermined interval and the shell component from the secondary shell separation device 100 and the secondary shell separation device 100 to fall into the space between the mesh conveyor 101 and the hopper 102 While spraying the moved garlic to advance the water completely removes the peel component on the garlic and at the same time to form the jaw (102a) at the end of the hopper 102 so that the shell component floats in water and only one garlic, The garlic is transferred to the mesh conveyor 111 to be discharged to the next step of the garlic discharge device 110, and the completely peeled garlic is discharged to the conveyor 121 while completely dried by a plurality of blowers 122 Draining drying Tooth 120 and a broom-shaped brush 131a are formed at equal intervals to place the sweeper 131 rotated on the side of the secondary garlic separation device 30 and the side of the garlic discharge device 110, respectively. The shell component mixed in the circulated water is swept in the direction of the channel 132 formed across the middle of the apparatus, and the shell component separated from the primary and secondary shell separators 40 and 100 is transferred to the channel 132. At the same time, the water is circulated through the device to circulate through the water channel 132, and the screw 133 is pushed out at right angles to the end of the water channel 132 to push out the shell component through the screw 133. It consists of a shell discharge device (130).

At this time, each of the discs 21, 21 ', 91, 91' of the primary garlic separation device 20 and the main peeling device 90 has a buffering effect when the garlic is hit by high-pressure injection. Rubber plates 24 and 94 are attached to each other, and each of the transfer pipes 23 and 93 is streamlined to delay the discharge speed.

In addition, although not shown, the wet garlic peeling device according to the present invention is designed to optimally convey the garlic transport angle of each device, so that the entire garlic peeling device becomes a box type, and the outside is surrounded by a case.

The wet garlic peeling apparatus according to the present invention configured as described above operates as follows.

First, the hopper 11 is filled with water and the whole garlic is put there, and when the predetermined time passes, the whole garlic is blown into the water, and in this state, the whole garlic is transferred to the inlet 13 of the upper part of the apparatus. .

When the whole garlic is put into the inlet (13), it is introduced into the primary side garlic separation device 20 which is vertically connected to the lower part thereof. The primary side garlic separation device 20 has two discs 21 and 21 '. ) Are arranged side by side at predetermined intervals, and the disc 21 and 21 'are sealed to each other, and the whole garlic inlet 13 is introduced into the tangential direction in the space formed by the disc 21 and 21'. Since the pipe of the high-pressure injector 22 is connected to the lower part thereof, the whole garlic introduced through the inlet 13 is introduced in the tangential direction in the space formed by the discs 21 and 21 'and at the same time the high-pressure injector Water is sprayed over 10kg / ㎠ through 22, the whole garlic can be separated into a side garlic, the separated side garlic is discharged to the next step through the transfer pipe 23 connected to the lower end.

At this time, the primary side garlic separation device 20 is configured as a narrow cylindrical as described above, while increasing the portion where the whole garlic and the high-pressure water contact, while the high-pressure water is in contact with the whole garlic and the cylinder is flowing In order to reduce the amount of impact due to the impact of the garlic through the curved surface, and the rubber plate 24 is attached to the inside of the disc (21) (21 ') so as to further buffer the amount of impact due to the impact of garlic. In addition, the transport pipe 23 is connected to the lower end of the primary garlic separation device 20 is a streamlined configuration so that the separated garlic is not discharged at a high speed in the primary garlic separation device 20 More contact with high pressure water can increase the separation effect.

The side garlic discharged from the primary side garlic separator 20 through the transfer pipe 23 is immediately transferred to the secondary side garlic separator 30, and the upper and lower rollers 31 of the secondary side garlic separator 30 are removed. The garlic separated by the first side garlic separation device 20 is completely separated in units of pages while flowing between), and the secondary side garlic separation device 30 has a plurality of rollers 31 arranged in a horizontal direction. Since it is provided up and down and arranged vertically, the rollers can be in contact with two rollers at any place, and once garlic is introduced between the rollers, it is subjected to at least two pressing forces while passing through one roller. As much as the garlic separation performance can be improved.

The side garlic completely separated from the secondary side garlic separation device 30 in units of pages falls to the lower mesh conveyor 41 and is transported in a state in which it is mounted. The hopper 42 is predetermined at the end of the mesh conveyor 41. Since the space is spaced apart, if the rotational speed of the mesh conveyor 41 is adjusted, the garlic may be transferred to the hopper 42 according to the weight, and the shell component may fall to the waterway 132 through the space therebetween. At this time, the shell component may also be attached to the mesh conveyor 41, which may help separate the garlic and the shell component, and the shell component naturally falls when the mesh conveyor 41 is downward, thereby smoothly peeling the shell component. Can be discharged.

The side garlic transferred to the hopper 42 is transferred to the upper side of the storage 61 by the elevator 51, and a horizontal conveyor 52 is driven at the lower portion of the elevator 51 so that the transferred side garlic is a horizontal conveyor ( 52) and transported to the reservoir 61 side. At this time, people are arranged around the horizontal conveyor 52 to pick the shell components mixed in the garlic by hand, the slide 53 to the channel 132 to discharge the picked shell components You can also install

When the garlic is introduced into the cellar 61, the air spray pipe 62 disposed on the bottom of the cellar injects the high pressure air supplied from the compressor 63. The shell component is to be lifted, and in this state is transferred to the maturation chamber 72 through the elevator 71 located on the side of the reservoir 61.

The ripening chamber 72 is a box-shaped enclosed space, the inside of which is composed of a humidity range of 70 to 80% and a temperature range of 25 to 35 ° C, and thus the pretreated garlic transferred to the ripening chamber 72 is this ripening room 72. While staying at, it is ripened in the state that the skin is dull irrespective of garlic kernels, and the ripening time can vary depending on the thickness of the skin.

Garlic matured in the aging chamber 72 is introduced into the hopper 81 of the upper portion of the apparatus by hand, the conveyor 82 is driven to the lower portion of the hopper 81, the inlet 83 on the input side of the conveyor 82 Is formed can be added evenly to the injected garlic into the inlet 83 side.

When the aged garlic is introduced into the inlet 83, it is introduced into the main peeling device 90 connected vertically to the lower part thereof, and the main peeling device 90 is similar to the first side garlic separation device 20. The discs 91 and 91 'are arranged side by side at predetermined intervals, and the discs 91 and 91' are sealed to each other, and the aged garlic inlet 83 is formed by the discs 91 and 91 '. It is installed at a position that can be tangentially introduced into the space to be formed, and the pipe of the high-pressure injector 92 is connected to the lower part thereof, so that the whole garlic introduced through the inlet 83 is in the space formed by the discs 91 and 91 '. At the same time it is introduced into the tangential direction is sprayed with water more than 10㎏ / ㎠ through the high-pressure sprayer 92 can be completely peeled from the garlic kernel, the peeled egg garlic and the peel component Mesh conveyor via streamlined feed tube (93) connected to Air 101 is discharged to the upper portion.

At this time, since the hopper 102 is spaced at a predetermined interval at the end of the mesh conveyor 101 as in the case of the primary shell separation device 40, when the rotation speed of the mesh conveyor 101 is adjusted, the garlic is hopper 102 according to the weight. ) Can be transported to, the shell component is dropped to the channel 132 side through the space therebetween, and the shell component can also be attached to the mesh conveyor 101 can help separate the garlic and the shell component, When the mesh conveyor 101 is downward, the shell component is naturally dropped, so that the shell component can be smoothly discharged.

When the garlic is transported to the hopper 102, water is injected from the side to advance the garlic, and the fine shell component adhering to the garlic is separated. When the jaw overflows, the shell is made to float in water while the al garlic falls into the mesh conveyor one by one to separate the shell component by this action, and the mesh conveyor 111 transfers the garlic to the drying apparatus 120 side. In the transfer process, the fine shell component attached to the garlic is attached to the mesh conveyor 111, which also separates the shell component.

The egg garlic transferred to the drying apparatus 120 may be completely dried and discharged through the three blowers 122 while moving through the conveyor 121, and discharged, and the conveyor of the drying apparatus 120 may be discharged. (121) It is also preferably configured as a mesh conveyor that can separate the shell component by attaching a fine shell component while discharging the water to the bottom.

Meanwhile, the broom-shaped brush 131a is formed at equal intervals, and the sweeper 131 is rotated at the side of the secondary garlic separation device 30 and the side of the garlic discharge device 110, respectively. The shell component mixed in the direction can be swept in the direction of the channel 132 formed across the middle of the device, the shell component separated from the first and second shell separation apparatus 40, 100 as described above is the channel 132 Since the shell component is gathered toward the end side along the channel 132, the screw 133 is extended in the direction perpendicular to the end of the channel 132, and the shell component is pushed out through the screw 133. It can be discharged to the outside, by tying the bag to the end of the screw 133, the shell component will be accumulated in the bag will be able to cleanly discharge the shell component.

As described above, the present invention is to make the whole environment of the whole garlic in the state of water in the water to create a moisture environment as a whole, the first and second side separation, pre-treatment to lift the peel component from garlic through air spraying, peel component Through a series of processes such as thinning aging, peeling by high pressure water spraying, and drying by multiple blowers, it can be peeled perfectly without scars, and the shell components can be separated and discharged automatically. It is effective for peeling garlic.

Claims (5)

A barrel garlic injecting apparatus for immersing the whole garlic in a hopper containing water for a predetermined time and transferring the upper part through an elevator to the inlet; The two discs are arranged side by side at a predetermined interval and the shape of the disc is sealed between the disc and the barrel into the tangential direction into the space formed by the disc in the tangential direction and at the same time 10kg / A primary garlic separation device for spraying water of at least 2 cm 2 and separating the garlic into a garlic, and discharging the separated garlic through a transfer pipe connected to a lower side thereof; A plurality of rollers disposed in a horizontal direction, each of which is disposed up and down and vertically shifted so as to completely separate the undivided side garlics introduced from the primary side garlic separation unit in units of pages; The garlic which is separated by the secondary garlic separation device is introduced into the reservoir through an elevator, and the high-pressure air is injected into the garlic by the air spray pipe disposed on the bottom of the reservoir, and the shell component is removed from garlic. Exhaling pretreatment device; The garlic treated by the pretreatment device is introduced into the aging chamber through an elevator, and the inside of the aging chamber is formed at a humidity range of 70 to 80% and a temperature range of 25 to 35 ° C. Aging device to fully mature; Two discs are arranged side by side at a predetermined interval and the shape of the disc is sealed between the two discs in a tangential direction from the aging device into the space formed by the disc in the tangential direction and at the same time through a high-pressure injector connected to the bottom A peeling device that completely separates the shell component from the garlic by spraying water / cm 2 or more, and discharges the separated garlic and the shell component through a transfer pipe connected to the lower side; And Wet garlic peeling device characterized in that it comprises a drying device for completely drying the discharged to a plurality of blowers while transferring the peeled garlic completely from the main peeling device. The method of claim 1, When the side garlic separated from the secondary side garlic separation device is transferred through the lower mesh conveyor, the rotation speed of the mesh conveyor is adjusted to move the side garlic to a hopper spaced apart from the mesh conveyor at a predetermined interval, and the shell component is A primary shell separation device to fall into the space between the mesh conveyor and the hopper; When the side garlic moved to the hopper is conveyed to the upper by the elevator receives a horizontal conveyor to the storage side while picking the shell components mixed in the side garlic by hand to pick up the shell; A garlic input device for inputting the garlic matured from the aging device into a hopper and into the inlet through a conveyor at a lower portion thereof; The peeled garlic is moved to a hopper spaced apart from the mesh conveyor by a predetermined distance by controlling the rotational speed of the mesh conveyor while transferring the peeled garlic and the shell component transferred through the transfer pipe of the main peeling device to the mesh conveyor. Shell component is a secondary shell separation device to fall into the space between the mesh conveyor and the hopper; While spraying the garlic moved from the secondary shell separator by advancing to separate the peel component of the garlic while forming a jaw at the end of the hopper so that the shell component floats in water and only one garlic is passed. Garlic discharge device for transferring the garlic to the mesh conveyor to discharge to the drying device side; And Brushes in the shape of brooms are formed at equal intervals and placed on the side of the secondary garlic separator and the side of the garlic discharge device, respectively, to form a shell component mixed in the circulating water across the middle of the device. Sweep in the direction of the channel, the shell components separated from the first and second shell separation device to fall into the water channel and at the same time the water circulated through the device to the water channel, the right angle to the end of the water channel Wet garlic peeling device characterized in that it further comprises a shell discharge device for discharging the shell component through the screw by speaking the screw in the direction. The method of claim 1, Inside the respective disks of the primary side garlic separation device and the main peeling device, a rubber plate is attached to buffer the side garlic when it is hit, and the transfer pipe is characterized in that the streamlined configuration to delay the discharge rate Wet garlic peeler. In the garlic peeling method of separating, peeling and drying the garlic in the powdered state in water, Immersing the whole garlic in a hopper filled with water for a predetermined time and then putting the garlic into the inlet; Separating the primary side by spraying 10 kg / cm 2 or more water into the injected whole garlic; Passing the first side-separated garlic through a roller to separate the second side; Pre-processing the peeled garlic components from the garlic by injecting the secondary-sided garlic into the storage and spraying high pressure air; Introducing the pre-treated garlic into a aging chamber, and aging the aging chamber in a humidity range of 70 to 80% and a temperature range of 25 to 35 ° C. to allow the shell component to become soft; Peeling by spraying 10 kg / cm 2 or more water into the aged garlic; And Wet garlic peeling method characterized in that it comprises the step of spraying air through the blower to the peeled garlic. The method of claim 4, wherein While controlling the rotational speed while transferring the side garlic or al garlic passed through the secondary side separation step or the peeling step to the conveyor, the side garlic or al garlic is moved to the hopper spaced a predetermined distance from the conveyor and the shell component Separating the shell by dropping the space between the mesh conveyor and the hopper; And The shell component separated in the shell separation step flows away into the channel, sweeps the shell component of the lower part of the device in the direction of the channel through the sweeper, and pushes out the shell component through the screw at the end of the channel further discharged Wet garlic peeling method characterized in that it comprises.