CN1315198C - Solar battery automatic coating system - Google Patents
Solar battery automatic coating system Download PDFInfo
- Publication number
- CN1315198C CN1315198C CNB2004100678177A CN200410067817A CN1315198C CN 1315198 C CN1315198 C CN 1315198C CN B2004100678177 A CNB2004100678177 A CN B2004100678177A CN 200410067817 A CN200410067817 A CN 200410067817A CN 1315198 C CN1315198 C CN 1315198C
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- Prior art keywords
- guide rail
- solar battery
- guide
- automatic coating
- fixed
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Application Of Or Painting With Fluid Materials (AREA)
- Coating Apparatus (AREA)
Abstract
The present invention relates to an automatic pasting system of solar batteries. A guiding and positioning mechanism is composed of three freedom degree guide ways. A pasting mechanism is fixed on a supporting beam of the guiding and positioning mechanism, and is composed of execution cylinders, sensors, an oscillating cylinder, a connection body, a basal body, a suction cup pedestal and suction cups, wherein the sensors below the two executive cylinders are fixed on the connection body. An output shaft of the oscillating cylinder is connected with an end shaft of the basal body through the connection body. Large numbers of suction cups are arranged on the suction cup pedestal fixed on the basal body. A glue drop mechanism is arranged below a slide block of the Z-directional guide way, and is composed of a supporting board, a fine tuning device, a fixing bracket and a glue drop needle tube. The system depends on the guiding and positioning mechanism to realize accurate positioning above a solar sailboard, and the glue drop mechanism to realize glue drop on the solar batteries. The present invention ensures that a solar battery string after dropped with glue is accurately stuck with the sailboard through the orderly action of the execution cylinders and the oscillating cylinder, and then makes the solar batteries firmly pasted on the sailboard to be made into a solar battery phalanx through the positive and negative pressure conversion of atmosphere in the suction cups.
Description
Technical field
The present invention relates to a kind of solar battery automatic coating system, be a kind of can be with the automatic coating robot system of solar battery automatic coating to the solar array, belong to encapsulation technology field behind the IC.
Background technology
Solar cell array is one of vitals of space satellite operate as normal.How packaged solar cell cloth is attached on the large tracts of land windsurfing, thereby make solar cell array is a loaded down with trivial details and elaboration of complexity, because solar cell has little, thin, gently, crisp characteristics, and the common area of solar cell array is bigger, the present domestic manual cloth subsides operation of when making solar cell array, adopting fully, not only operating efficiency is low, and fragment rate is very high, the experienced operator that will have the industry working experience usually operates this procedure, and the very difficult consistency that guarantees in the solar cell array making, reliability and aesthetic property, even had influence on the operating efficiency of solar cell array in the space, restricted the development of China's Aero-Space cause.All the time, the backwardness that solar cell cloth pastes technical deficiency and cloth subsides technology has become maximum bottleneck in China's solar cell array making, but the solar battery automatic coating robot of development high-efficiency and continuous operation is extremely urgent.Along with the progress of China's aeronautical and space technology and the extensive utilization of solar energy, the solar cell automatic coating robot that develops reliable and stable practicality has wide application development space.
Through retrieval; Chinese invention patent " solar cell automatic-packaging structure " (application number 03129054) discloses a kind of automatic encapsulation paster mechanism of solar cell; it is applied in the manufacturing process of solar cell piece; utilize this device to paste a clear glass cover plate at solar battery surface automatically, to prevent space radiation protection solar cell.And after the solar cell packaging process is finished, how solar cell cloth is attached on the solar array, still need and adopt a kind of automatic coating device.The at present domestic blank that belongs in the solar battery automatic coating field is without any the automatic coating system that is applied to solar cell array.
Summary of the invention
The objective of the invention is to paste technology, a kind of efficient, reliable, stable solar battery automatic coating system is provided, realize that solar cell cloth pastes the automation of process at the cloth in the solar cell array making.
The present invention is achieved by the following technical solutions: the present invention is made up of guide-localization mechanism, cloth attaching mechanism, adhesive dripping machine structure.Guide-localization mechanism is made up of XYZ three degrees of freedom right angle coordinate guide rail, and two X respectively install a brace summer on the slide block of guide rail, and fixedly Y is to guide rail at the top of two brace summers, and Y installs Z to guide rail on the slide block of guide rail.By the relative motion in turn between linear guides, guarantee that the adhesive dripping machine structure drips glue above the tram of the adsorbed battery sheet of sucker, guide cloth attaching mechanism cloth on the appropriate position of solar paddles to paste simultaneously.The cloth attaching mechanism is fixed on the brace summer of guide-localization mechanism, is made up of execution cylinder, transducer, oscillating cylinder, connector, matrix, sucker base, sucker.Carrying out cylinder for two is separately fixed on two brace summers, two carry out the cylinder below is connected and fixed a drawing and pressing type transducer respectively, the other end of transducer is fixed on the connector, matrix is installed by two end axles and is hung on the connector on both sides, the output shaft of oscillating cylinder links to each other with the end axle of matrix by a connector, fix sucker base on the matrix, fixing the sucker that is used to adsorb solar cell piece in a large number by screw thread on the sucker base.The execution cylinder drives whole cloth attaching mechanism and moves in vertical direction, transducer is fixed on the connecting plate of carrying out the cylinder lower end, can measure the active force between sucker and the windsurfing, oscillating cylinder is fixed on the below of transducer, pendulum angle 180 degree, realize sucker in two locational variations of vertical direction by oscillating motion, drip glue and cloth respectively and paste operation.The adhesive dripping machine structure is made up of supporting bracket, micromatic setting, fixed mount and needle tubing.Supporting bracket is installed on the slide block below of Z to guide rail, can move jointly with slide block, micromatic setting is installed on the supporting bracket, can adjust the glue spacing between syringe needle and the solar cell, several plastic pin pipes are installed on the fixed mount that is connected with supporting bracket, along with moving of guiding rail, under the air pressure effect, realize dripping glue.
Guide-localization of the present invention mechanism is made up of XYZ three degrees of freedom right angle coordinate guide rail, be that the X of 3500mm is to guide rail for a pair of stroke bottom wherein, X adopts band transmission synchronously to guide rail, one is the active guide rail, another is driven guide rail, span is 2360mm between two guide rails, on the slide block of two guide rails, be separately installed with the high brace summer of 285mm that is, upper fixed at two brace summers has the Y of a stroke 2000mm to guide rail, the same employing of this guide rail is with transmission synchronously, Z is installed on Y on the slide block of guide rail to guide rail, and stroke is 100mm, adopts the ball-screw transmission.
Two execution cylinders in the cloth attaching mechanism are double acting band guide rod cylinder, stroke 50mm, not rotating accuracy height.
System relies on X to realize whole adhesive dripping machine structure and the cloth attaching mechanism accurate location above solar array to the rectilinear motion of linear guides; Y to Z under the drive of two guide rails, the adhesive dripping machine structure alternately moves along both direction successively, gives simultaneously in the needle tubing and applies air pressure, under the effect of air positive pressure power, makes that colloid flows out in the needle tubing, realizes the glue that drips to solar cell; By carrying out the effect in turn of cylinder and oscillating cylinder, the solar battery string and the windsurfing that guarantee to drip after glue is finished are accurately fitted, and by the positive negative pressure conversion of atmosphere in the sucker, making sucker is the solar cell air pressurized again, solar cell is firmly sticked on the windsurfing, make solar cell array.
Experimental result shows, the present invention can finish the automatic coating technology of solar cell well, solar cell array after cloth pastes is solid and reliable stable, and attractive in appearance, high conformity, the rate of finished products height, the manual cloth that has fundamentally solved during solar cell array is made pastes technology, has improved labor productivity greatly, because the rate of finished products height, fragment rate reduces, thereby also greatly reduces cost of manufacture.
Description of drawings
Fig. 1 is the front view of solar battery automatic coating system structure of the present invention.
Among Fig. 1, X to guide rail 1, brace summer 2, oscillating cylinder 3, connector 4, transducer 5, carry out cylinder 6, Y to guide rail 7, Z to guide rail 8, supporting bracket 9, micromatic setting 10, fixed mount 11, needle tubing 12, sucker base 13, sucker 14, matrix 15, windsurfing 16.
Fig. 2 is the vertical view of solar battery automatic coating system structure of the present invention.
Among Fig. 2, X to guide rail 1, oscillating cylinder 3, carry out cylinder 6, Y to guide rail 7, Z to guide rail 8, micromatic setting 10, fixed mount 11, needle tubing 12, sucker base 13, sucker 14, matrix 15.
Fig. 3 is a guide-localization mechanism front view among the present invention.
Among Fig. 3, X to guide rail 1, brace summer 2, Y to guide rail 7, Z to guide rail 8.
Fig. 4 is the structural representation of cloth attaching mechanism among the present invention.
Among Fig. 4, oscillating cylinder 3, connector 4, transducer 5, execution cylinder 6, sucker base 13, sucker 14, matrix 15.
Fig. 5 is the structural representation of adhesive dripping machine structure among the present invention.
Among Fig. 5, supporting bracket 9, micromatic setting 10, fixed mount 11, needle tubing 12.
Embodiment
Below in conjunction with accompanying drawing technical scheme of the present invention is further described.
Solar battery automatic coating system general structure of the present invention as Fig. 1 (front view), Fig. 2 (vertical view), shown in, it is made up of guide-localization mechanism (Fig. 3), cloth attaching mechanism (Fig. 4), adhesive dripping machine structure (Fig. 5).
Fig. 1 is a solar battery automatic coating system general structure front view, be that two X are to guide rail 1 bottom among the figure, at every X a brace summer 2 is installed on the slide block of guide rail 1, fixes a Y at the top of two brace summers 2, Z is installed to guide rail 8 on the slide block of guide rail 7 at Y to guide rail 7; Fix one respectively in the place ahead, top of two brace summers 2 and carry out cylinder 6, two carry out cylinder 6 belows is connected and fixed a drawing and pressing type transducer 5 respectively, the other end of transducer 5 is fixed on the connector 4, matrix 15 is installed by two end axles and is hung on the connector 4 on both sides, the output shaft of oscillating cylinder 3 links to each other with the end axle of matrix 15 by a connector 4, and the pendulum angle of oscillating cylinder 3 is 180 degree.Matrix 15 upper fixed sucker base 13, and 14 in sucker is fixed on the sucker base 13; The supporting bracket 9 of adhesive dripping machine structure is installed on the slide block below of Z to guide rail 8, and micromatic setting 10 is installed on the supporting bracket 9, and fixed mount 11 is connected with supporting bracket 9, installs ten on the fixed mount 11 and be used for dripping the plastic pin pipe 12 that glue is used on solar cell.
Fig. 2 is a solar battery automatic coating system structure vertical view.As shown in Figure 2, the brace summer that two X install on by its slide block to guide rail 1 links to each other to guide rail 7 with Y, Z is installed to guide rail 8 at Y on the slide block of guide rail 7; Fix one on two brace summers respectively and carry out cylinder 6, the output shaft of oscillating cylinder 3 links to each other with the end axle of matrix 15 by the connector on the brace summer, is fixing sucker base 13 on the matrix 15, arranges sucker 14 on the sucker base 13; Z has micromatic setting 10 on the adhesive dripping machine structure supporting bracket 9 of guide rail 8 slide blocks below installation, supporting bracket 9 links to each other with fixed mount 11, installs ten on the fixed mount 11 and be used for dripping the plastic pin pipe 12 that glue is used on solar cell.
Fig. 3 is the structural representation of guide-localization mechanism among the present invention.As shown in Figure 3, guide-localization mechanism is made of to guide rail 8, brace summer 2 to guide rail 7, Z to guide rail 1, Y X, X adopts band transmission synchronously to guide rail, one is the active guide rail, another is driven guide rail, X is 3500mm to two guide rail strokes, span is 2360mm between guide rail, the high brace summer 2 of 285mm that is is housed respectively on two guide rail slide blocks, the Y that a stroke 2000mm in the upper fixed of two brace summers is to guide rail 7, Z is installed in Y on the slide block of guide rail 7 to guide rail 8, and stroke is 100mm, adopts lead screw transmission.
Fig. 4 is the structural representation of cloth attaching mechanism among the present invention, is made up of oscillating cylinder 3, connector 4, transducer 5, execution cylinder 6, sucker base 13, sucker 14, matrix 15.Two are carried out cylinder 6 is double acting band guide rod cylinder, stroke 50mm, be separately fixed on the brace summer 2 in the guide-localization mechanism, the cylinder below is fixedly connected with drawing and pressing type transducer 5, the transducer other end is fixed on the connector 4, and the output shaft of oscillating cylinder 3 links to each other with the end axle of matrix 15 by connector 4, and matrix 15 is installed by two end axles and hung on the connector 4 on both sides, sucker base 13 in matrix 15 upper fixed, 14 in sucker is fixed on the sucker base 13.
Shown in Figure 5 is adhesive dripping machine structure of the present invention, is fixed on the slide block below of Z to guide rail 8, is made up of supporting bracket 9, micromatic setting 10, fixed mount 11 and needle tubing 12, can move along guide rail 8 with slide block.Supporting bracket 9 is fixed in the slide block below of Z to guide rail 8, and micromatic setting 10 is connected on the supporting bracket 9, and fixed mount 11 is connected on the supporting bracket 9, is fixing 10 on the fixed mount 11 and be used for dripping the plastic pin pipe 12 that glue is used on solar cell.
The solar battery automatic coating system course of work of the present invention is as follows:
The guide-localization system returns the initial position initial point, and promptly X returns the origin of coordinates that set to guide rail 7 and Z to the mobile drive of guide rail 8 by slide block all mechanisms on it to guide rail 1, Y; Adjust micromatic setting 10, make a glue spacing that keeps suitable between needle tubing 12 and the solar cell; The entire mechanism system that the slide block of X on guide rail 1 drives on it moves to desired cloth subsides position on the solar array; Y applies air positive pressure power in the needle tubing 12 simultaneously to guide rail 7 and the Z slide block alternating movement to guide rail 8, realizes that 12 pairs of solar cells that are adsorbed on the sucker 14 of needle tubing drip glue; One drips after the glue cycle finishes, and Y drives the adhesive dripping machine structure to the slide block of guide rail and moves to next original position of not dripped the solar cell of glue, the glue process of dripping above repeating.So circulation is all dripped glue up to all solar battery surfaces and is finished; Z moves on to maximum position to the slide block of guide rail 8, and oscillating cylinder 3 drives the cloth attaching mechanisms and turns over turnback then, make dripped glue the solar cell direction down; Carry out cylinder 6 and move downwards, the solar cell that dripped glue is attached on the solar array; Transfer malleation by the pressure in the vacuum generator control sucker 14 to by negative pressure, exert pressure, make its firm sticking on the windsurfing 16 to solar cell; Oscillating cylinder 3 rotation returns are carried out cylinder 6 returns then; Repeat the above-mentioned course of work, the cloth of finishing whole solar cell array pastes technical process.
Claims (5)
1, a kind of solar battery automatic coating system, it is characterized in that forming by guide-localization mechanism, cloth attaching mechanism and adhesive dripping machine structure, in the guide-localization mechanism, two X respectively install a brace summer (2) on the slide block of guide rail (1), fixedly Y is to guide rail (7) at the top of two brace summers (2), and Y installs Z to guide rail (8) on the slide block of guide rail (7); In the cloth attaching mechanism, carrying out cylinders (6) for two is separately fixed on two brace summers (2) in the guide-localization mechanism, two carry out cylinder (6) below is connected and fixed a drawing and pressing type transducer (5) respectively, the other end of transducer (5) is fixed on the connector (4), matrix (15) is installed by two end axles and is hung on the connector (4) on both sides, the output shaft of oscillating cylinder (3) links to each other with the end axle of matrix (15) by a connector (4), matrix (15) is gone up fixing sucking disk base (13), and sucker base (13) is gone up and arranged sucker (14); In the adhesive dripping machine structure, supporting bracket (9) is installed on the slide block below of Z to guide rail (8), and supporting bracket (9) goes up installs micromatic setting (10), goes up several plastic pin pipes (12) of installation with the fixed mount (11) that supporting bracket (9) is connected.
2, according to the solar battery automatic coating system of claim 1, it is characterized in that described X adopts band transmission synchronously to guide rail (1), one is the active guide rail, and another is driven guide rail, and span is 2360mm between two guide rails, and stroke is 3500mm; The height of described brace summer (2) is 285mm; Described Y is 2000mm to the stroke of guide rail (7); Described Z adopts lead screw transmission to guide rail (8), and its stroke is 100mm.
3,, it is characterized in that described execution cylinder (6) is a double acting band guide rod cylinder, stroke 50mm according to the solar battery automatic coating system of claim 1.
4, according to the solar battery automatic coating system of claim 1, the pendulum angle that it is characterized in that described oscillating cylinder (3) is 180 degree.
5,, it is characterized in that fixing on the described fixed mount (11) 10 and drip plastic pin pipe (12) according to the solar battery automatic coating system of claim 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNB2004100678177A CN1315198C (en) | 2004-11-04 | 2004-11-04 | Solar battery automatic coating system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CNB2004100678177A CN1315198C (en) | 2004-11-04 | 2004-11-04 | Solar battery automatic coating system |
Publications (2)
Publication Number | Publication Date |
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CN1604342A CN1604342A (en) | 2005-04-06 |
CN1315198C true CN1315198C (en) | 2007-05-09 |
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CNB2004100678177A Expired - Fee Related CN1315198C (en) | 2004-11-04 | 2004-11-04 | Solar battery automatic coating system |
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CN (1) | CN1315198C (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101337216B (en) * | 2008-04-23 | 2011-10-26 | 公元太阳能股份有限公司 | Automatic glue-dropping device of solar cell slice |
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CN102903795A (en) * | 2012-10-15 | 2013-01-30 | 嘉友联精密机械工程(无锡)有限公司 | Device for paving EVA layer and TPT layer on lamination center of solar cell module |
CN105196299B (en) * | 2015-10-27 | 2017-03-29 | 中国航空工业集团公司北京长城航空测控技术研究所 | Intelligence is compressed installs end effector and its control method |
CN105499067B (en) * | 2015-11-27 | 2018-01-12 | 新奥光伏能源有限公司 | A kind of automatic glue-dispersion chip mounting machine for being used to prepare pallet |
CN105957923B (en) * | 2016-06-23 | 2018-01-23 | 浙江拓峰科技股份有限公司 | Solar base plate dispensing chip mounter |
Citations (5)
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DE3238187A1 (en) * | 1982-10-15 | 1984-04-19 | Messerschmitt-Bölkow-Blohm GmbH, 8000 München | Method of producing solar generators |
JPH02255460A (en) * | 1989-03-29 | 1990-10-16 | Toshiba Corp | Automatic sticking device for plate |
CN1437235A (en) * | 2003-03-13 | 2003-08-20 | 上海交通大学 | Glue layer thickness controllable continuous glue-dropping process for packing solar cell |
CN1440083A (en) * | 2003-04-03 | 2003-09-03 | 上海交通大学 | Automatic package method for solar battery sheet and anti-ratiation glass cover |
CN1472821A (en) * | 2003-06-05 | 2004-02-04 | 上海交通大学 | Automatic solar battery packaging mechanism |
-
2004
- 2004-11-04 CN CNB2004100678177A patent/CN1315198C/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3238187A1 (en) * | 1982-10-15 | 1984-04-19 | Messerschmitt-Bölkow-Blohm GmbH, 8000 München | Method of producing solar generators |
JPH02255460A (en) * | 1989-03-29 | 1990-10-16 | Toshiba Corp | Automatic sticking device for plate |
CN1437235A (en) * | 2003-03-13 | 2003-08-20 | 上海交通大学 | Glue layer thickness controllable continuous glue-dropping process for packing solar cell |
CN1440083A (en) * | 2003-04-03 | 2003-09-03 | 上海交通大学 | Automatic package method for solar battery sheet and anti-ratiation glass cover |
CN1472821A (en) * | 2003-06-05 | 2004-02-04 | 上海交通大学 | Automatic solar battery packaging mechanism |
Non-Patent Citations (1)
Title |
---|
太阳能电池自动封装系统的研究 杨庆华,付庄,张军,赵言正,曹其新,组合机床与自动化加工技术,第8期 2003 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101337216B (en) * | 2008-04-23 | 2011-10-26 | 公元太阳能股份有限公司 | Automatic glue-dropping device of solar cell slice |
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CN1604342A (en) | 2005-04-06 |
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Granted publication date: 20070509 Termination date: 20091204 |