CN1472821A - Automatic solar battery packaging mechanism - Google Patents

Automatic solar battery packaging mechanism Download PDF

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Publication number
CN1472821A
CN1472821A CNA03129054XA CN03129054A CN1472821A CN 1472821 A CN1472821 A CN 1472821A CN A03129054X A CNA03129054X A CN A03129054XA CN 03129054 A CN03129054 A CN 03129054A CN 1472821 A CN1472821 A CN 1472821A
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China
Prior art keywords
solar cell
plate
packaging
mobile unit
vacuum
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Granted
Application number
CNA03129054XA
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Chinese (zh)
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CN1209823C (en
Inventor
庄 付
付庄
赵言正
曹其新
杨庆华
孙文平
陈鸣波
张军
唐则祁
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Shanghai Jiaotong University
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Shanghai Jiaotong University
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Priority to CNB03129054XA priority Critical patent/CN1209823C/en
Publication of CN1472821A publication Critical patent/CN1472821A/en
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Publication of CN1209823C publication Critical patent/CN1209823C/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Packaging Frangible Articles (AREA)

Abstract

This invention concerns an auto packaging mechanism for the solar cell, it includes X, Y, Z three degree freedom mobile device, electric control device, packaging device and cell pallet. Put the glass lid and solar cell that is glued in the pallet of the worktable and fix it, under the control of the electric control device, the two shaft unite moves downward, make the vacuum haptor to reach the packaging device, turn on the solenoid value to make the compressed air into the vacuum generator, make the vacuum haptor to produce negative pressure to catch up the glass lip, then move it until the edge of glass lip is connected with the corresponding sideling of the solar cell and has minute angle with the cell, turn off the vacuum generator, put down the glass lip, to implement the auto packaging of solar cell.

Description

Solar cell automatic-packaging structure
Technical field:
The present invention relates to a kind of solar cell automatic-packaging structure, be used for the automatic encapsulation of solar cell and anti-irradiation cover glass, belong to encapsulation field behind the IC.
Background technology:
The encapsulation operation of solar cell for space use and anti-irradiation cover glass is one of important step of solar cell for space use square formation manufacture process.The packaging technology of anti-in the past irradiation cover glass adopts manual operations mostly, and rate of finished products is lower, and efficient is not high yet, and the subject matter of existence is as follows:
1), the dislocation of the edge of cover glass and solar cell is bigger;
2), the bubble between cover glass and the solar cell is more;
3), cover plate fragment rate and battery fragment rate are higher.
Because bondline thickness is thinner, the length and the width of cover glass and solar cell are relatively large, be very easy to the accumulation air between two thin slices and produce bubble, the existence of bubble causes the fragmentation of space environment lower-glass cover plate and solar cell easily, the anti-irradiation ability of influence encapsulation rear space solar cell.Though vacuum condition down encapsulation can solve air bubble problem, therefore cost height, complex structure need a kind of automatic-packaging structure and realize the automatic encapsulation operation of solar cell under the non-vacuum condition.The retrieval of existing encapsulation technology also do not found the domestic patent that addresses the above problem under the non-vacuum condition.
Summary of the invention:
The objective of the invention is at deficiency of the prior art, a kind of automatic-packaging structure that is used for solar cell is provided, make the device surface bondline thickness after the encapsulation even, guarantee that bubble quantity and bubble and size are in certain scope in the glue-line.The fragment rate of minimizing sheet glass reaches the pollution to device, avoids the harm of poisonous binding agent to operator ' s health simultaneously.Not only can be used for the encapsulation of solar cell, also can be applied to encapsulation field behind the IC.
The present invention is achieved by the following technical solutions: packaging mechanism mainly comprises X, Y, Z Three Degree Of Freedom automatic mobile device, electrical control gear, packaging system and battery tray.Be placed with the battery tray that locates on the workbench of X, Y, Z Three Degree Of Freedom automatic mobile device, be screwed the sucker positioning fixture of packaging system on the Z axle mobile unit of X, Y, Z Three Degree Of Freedom automatic mobile device, the ball-screw of the motor of electrical control gear and X, Y, Z Three Degree Of Freedom automatic mobile device adopts direct-connected mode.
X, Y, Z Three Degree Of Freedom automatic mobile device comprise support, X-axis mobile unit, y-axis shift moving cell, Z axle mobile unit, workbench.Support is a Welding Structure, has enough rigidity and precision, is the basis of entire equipment, and other parts are all supported by it.The track of X-axis mobile unit is installed on the support, and the track of y-axis shift moving cell is installed on the slide unit of X-axis mobile unit, and stationary table is on the slide unit of y-axis shift moving cell, and the track of Z axle mobile unit is installed on the support.X, Y and Z axle mobile unit all adopt the structure of ball-screw drive rail guiding.
Electrical control gear comprises industrial computer, motion control card, driver, motor, control cubicle.Motion control card is inserted in the host slot of industrial computer, is connected with shielding conductor between driver and the motion control card.Industrial computer, motion control card, driver all are placed in the control cubicle.Draw line by driver in the control cubicle and motor joins.In order to simplify drive system, reduce systematic error, the ball-screw of motor and X, Y, Z Three Degree Of Freedom automatic mobile device adopts direct-connected mode.In addition, draw that electromagnetically operated valve joins in line and the automatic packaging device in the control cubicle by motion control card, realize that the switch of encapsulation gas circuit is controlled.
Packaging system comprises vacuum generator, vacuum cup, tracheae, the sucker positioning fixture of source of the gas, break valve, pressure-reducing valve, charged magnet valve.Source of the gas links to each other with tracheae with the air inlet of break valve, through pressure-reducing valve, is connected into vacuum generator again after the gas outlet of break valve connects with tracheae.Vacuum generator is connected with vacuum cup in being fixed on the sucker positioning fixture.In order to reduce the bubble in the encapsulation glue-line, the vacuum cup that is installed in the sucker positioning fixture becomes a minute angle (being generally 2~3 °) with table plane, and can adjust angular dimension.
Battery tray comprises tray plate and base plate, for putting of solar cell and cover glass.By screw, tray plate and base plate are fixed together.Design has two districts in the tray plate: solar cell district and glass cover section.The solar cell district is provided with a plurality of location notchs, arranges with matrix form.The glass cover section also is provided with a plurality of location notchs of equal number, arranges with orthoscopic.
During work, at first the sucker positioning fixture with packaging system is fixed on the slide unit of Z axle mobile unit, then vacuum cup is connected on the sucker positioning fixture, and adjusts the position of vacuum cup, makes it to become with horizontal plane a minute angle.Then the battery tray of glue-coated solar cell be will pile, package position and location on the workbench of X, Y, Z Three Degree Of Freedom automatic mobile device will be put into.Again cover glass is put in the cover glass location notch of battery tray and the location.Z axle mobile unit moves down under the control of electrical control gear, arrives up to the vacuum cup that is fixed on the packaging system on the Z axle mobile unit till the package position of appointment.Under the control of electrical control gear, the electromagnetically operated valve in the vacuum generator is connected, and produces negative pressure in the vacuum cup, so cover glass is held by vacuum cup.Z axle mobile unit is under the accurate control of program, move together with the vacuum cup that is fixed in the above, one side of the cover glass of drawing until vacuum cup contact with the corresponding sideline of the solar cell on the horizontal table, and the interior battery of the cover glass that this moment, vacuum cup was drawn and battery tray just becomes a minute angle.Then, vacuum generator cuts out under the control of electrical control gear, and vacuum cup stops suction effect, and cover glass is realized the encapsulation with solar cell under the effect of gravity.Because cover glass becomes a minute angle to fall with solar cell, so both carry out the transition to the face contact gradually from the line contact, air is driven out of in glue-line, thereby guaranteed that the big or small and quantity of bubble in the glue-line is in the scope that requires.
Theory analysis and experimental result show, by adjusting relevant parameter, the present invention can make the device surface bondline thickness after the encapsulation even, guarantees no more than 2 of the above bubble of the interior Φ 1mm of glue-line, no more than 3 of bubble more than the Φ 0.5mm effectively reduces the pollution to device and sheet glass.Simultaneously,, reduced the fragment phenomenon (fragment rate is less than 0.5%) of sheet glass in the manual operation process, also avoided the infringement of poisonous medium health of human body owing to adopted vacuum cup to operate automatically.
The present invention adopts AC servo to realize the fine adjustment of packaging mechanism position, makes the encapsulation dislocation of device and cover glass be controlled in the indication range of requirement.The more important thing is; method of the present invention has replaced existing manual encapsulation operation to device protecting layer (for example anti-irradiation cover glass of solar cell); precision, rate of finished products, efficient all increase substantially (to be calculated to work every day in 8 hours; system effectiveness can reach 1100~1200/day for human beings, and manual operations only is 200~300/day for human beings).
The present invention not only can be applicable to the packaging technology of the anti-irradiation cover glass of solar cell for space use, also extends to the sealer encapsulation field of IC device.
Description of drawings:
Fig. 1 structural representation of the present invention.
Among Fig. 1, support 1, X-axis mobile unit 2, y-axis shift moving cell 3, Z axle mobile unit 4, workbench 5, electrical control gear 6, pneumatic element 7, sucker positioning fixture 8, vacuum cup 9, battery tray 10.
The gas circuit schematic diagram of Fig. 2 packaging system of the present invention.
Among Fig. 2, the vacuum generator 14 of vacuum cup 9, source of the gas 11, break valve 12, pressure-reducing valve 13, charged magnet valve.
The structural representation of Fig. 3 (a) and (b) battery tray of the present invention.
Among Fig. 3, tray plate 15, base plate 16, glass cover section 17, solar cell district 18.
The structural representation of Fig. 4 (a) and (b) sucker positioning fixture of the present invention.
Among Fig. 4, fixed connecting plate 19, active plate 20, alignment pin 21, adjustment screw 22,23, pinching screw 24.
Embodiment:
Below in conjunction with accompanying drawing and example technical scheme of the present invention is further described.
Packaging mechanism of the present invention mainly comprises: X, Y, Z Three Degree Of Freedom automatic mobile device, electrical control gear 6, packaging system and battery tray 10, its connected mode as shown in Figure 1.Wherein, X, Y, Z Three Degree Of Freedom automatic mobile device comprise support 1, X-axis mobile unit 2, y-axis shift moving cell 3, Z axle mobile unit 4, workbench 5.The track of X-axis mobile unit 2 is installed on the support 1, and the track of y-axis shift moving cell 3 is installed on the slide unit of X-axis mobile unit 2, and workbench 5 is fixed on the slide unit of y-axis shift moving cell 3, and the track of Z axle mobile unit 4 is installed on the support 1.X, Y and Z axle mobile unit 2,3,4 all adopt the structure of ball-screw drive rail guiding.Be placed with the battery tray 10 that locates on the workbench 5 of X, Y, Z Three Degree Of Freedom automatic mobile device, be screwed the sucker positioning fixture 8 of packaging system on the Z axle mobile unit 4 of X, Y, Z Three Degree Of Freedom automatic mobile device, the ball-screw of the motor of electrical control gear 6 and X, Y, Z Three Degree Of Freedom automatic mobile device adopts direct-connected mode.Vacuum cup 9 is placed in the sucker positioning fixture 8 fixing, and vacuum cup 9 has a minute angle also can adjust with the plane of workbench 5.Pneumatic element 7 is fixed on the support 1 of X, Y, Z Three Degree Of Freedom automatic mobile device.Under the control of electrical control gear 6, compressed air can come out from pneumatic element 7, enters in the vacuum cup 9.
Fig. 2 is the gas circuit schematic diagram of packaging system of the present invention, separates from Fig. 1 for ease of understanding entire mechanism.Pneumatic element 7 comprises the vacuum generator 14 of source of the gas 11, break valve 12, pressure-reducing valve 13, charged magnet valve.Source of the gas 11 inserts vacuum generator 14 through break valve 12, pressure-reducing valve 13.Compressed air comes out from source of the gas 11, through behind the break valve 12, enters pressure-reducing valve 13.Behind pressure-reducing valve 13, enter the vacuum generator 14 of charged magnet valve again.The outlet of vacuum generator 14 is connected with vacuum cup 9, and vacuum cup is produced negative pressure, the absorption cover glass.Can control whether produce negative pressure by the break-make of electromagnetically operated valve in the vacuum generator 14, thereby realize whether encapsulating.
Fig. 3 is the structural representation of battery tray 10 of the present invention, and wherein Fig. 3 (a) is the sectional side view of battery tray 10, and Fig. 3 (b) is the front view of battery tray 10.Battery tray 10 comprises tray plate 15 and base plate 16.Wherein, tray plate 15 has the through hole that plays the role of positioning, and the surface smoothness of base plate 16 requires very high, and both by screw together.Design has two districts in the tray plate 15: solar cell district 18 and glass cover section 17.Solar cell district 18 is provided with a plurality of location notchs, arranges with matrix form.Glass cover section 17 also is provided with a plurality of location notchs of equal number, arranges with orthoscopic.Location notch is equivalent to three-point fix by three very little face location.
Fig. 4 is the structural representation of sucker positioning fixture 8 of the present invention, and wherein, Fig. 4 (a) is the sectional side view of positioning fixture 8, and Fig. 4 (b) is the front view of positioning fixture 8.Positioning fixture 8 comprises fixed connecting plate 19, active plate 20, alignment pin 21, adjustment screw 22,23, pinching screw 24.By alignment pin 21 fixed connecting plate 19 and active plate 20 are linked together, adjustment screw 22 and 23 is screwed on the fixed connecting plate 19, and head withstands active plate 20, can regulate the angle of inclination of active plate 20.Pinching screw 24 passes the arc groove of fixed connecting plate 19, in the screwed hole of precession active plate 20, realizes the fixing of active plate 20.
The course of work of packaging mechanism of the present invention is as follows: as shown in Figure 1, at first sucker positioning fixture 8 is fixed on the slide unit of Z axle mobile unit 4, vacuum cup 9 is connected on the active plate 20 of sucker positioning fixture 8 then.As shown in Figure 4, rotation adjustment screw 22 and 23 makes active plate 20 tilt, and makes vacuum cup 9 become a minute angle (being determined desirable 2~3 ° by experiment) with horizontal plane, screws pinching screw 24 then.Then will pile package position and location on the workbench 5 that the battery tray 10 of glue-coated solar cell is put into X, Y, Z Three Degree Of Freedom automatic mobile device.Again cover glass is put in the cover glass location notch that is placed with solar cell pallet 10 and the location, as shown in Figure 3.The Z axle mobile unit 4 of X, Y, Z Three Degree Of Freedom automatic mobile device moves down under the control of electrical control gear 6, till the vacuum cup 9 that is fixed on the packaging system on the Z axle mobile unit 4 arrives the package position of appointment.Under the control of electrical control gear 6, electromagnetically operated valve in the vacuum generator 14 is connected, compressed air flows out through break valve 12, pressure-reducing valve 13 from source of the gas 11 and enters in the vacuum generator 14, thereby make in the vacuum cup 9 that is fixed in the sucker positioning fixture 8 and produce negative pressure, so cover glass is held by vacuum cup 9.Cover glass after vacuum cup 9 is drawn becomes a minute angle with horizontal plane.Z axle mobile unit 8 is under the accurate control of program, together with vacuum cup 9 motions that are fixed in the above, one side of the cover glass of drawing until vacuum cup 9 contact with the corresponding sideline of solar cell on the horizontal table 9, and the cover glass that this moment, vacuum cup 9 was drawn and battery tray 10 interior batteries just become a minute angle (with last identical).Then, vacuum generator 14 cuts out under the control of electrical control gear 6, and vacuum cup 9 stops suction effect, and cover glass is realized the encapsulation with solar cell under the effect of gravity.Because cover glass becomes a minute angle to fall with solar cell, so both carry out the transition to the face contact gradually from the line contact, air is driven out of in glue-line, thereby guaranteed that the big or small and quantity of bubble in the glue-line is in the scope that requires.

Claims (3)

1, a kind of solar cell automatic-packaging structure, it is characterized in that comprising X, Y, Z Three Degree Of Freedom automatic mobile device, electrical control gear (6), packaging system and battery tray (10), the track of X-axis mobile unit (2) is installed on the support (1), the track of y-axis shift moving cell (3) is installed on the slide unit of X-axis mobile unit (2), workbench (5) is fixed on the slide unit of y-axis shift moving cell (3), the track of Z axle mobile unit (4) is installed on the support (1), X, Y and Z axle mobile unit (2,3,4) structure that all adopts the ball-screw drive rail to lead, be placed with the battery tray (10) that locates on the workbench (5), Z axle mobile unit (4) is gone up the sucker positioning fixture (8) of fixed sealing assembling device, the motor and the X of electrical control gear (6), Y, the ball-screw of Z Three Degree Of Freedom automatic mobile device adopts direct-connected mode, the vacuum cup of fixing in the sucker positioning fixture (8) (9) has a minute angle with the plane of workbench (5) and can adjust, be fixed in the pneumatic element (7) on the support (1), source of the gas (11) is through break valve (12), pressure-reducing valve (13) inserts vacuum generator (14), and vacuum generator (14) is connected with vacuum cup (9).
2, as the said solar cell automatic-packaging of claim 1 structure, it is characterized in that battery tray (10) comprises tray plate (15) and base plate (16), the tray plate (15) that has positioning through hole is fixed together with base plate (16), solar cell district (18) and glass cover section (17) are arranged in the tray plate (15), the location notch that solar cell district (18) establishes is arranged with matrix form, the location notch of the equal number that establish glass cover section (17) arranges with orthoscopic, and with three-point fix.
3, as the said solar cell automatic-packaging of claim 1 structure, it is characterized in that positioning fixture (8) links together fixed connecting plate (19) and active plate (20) by alignment pin (21), adjustment screw (22,23) be screwed on the fixed connecting plate (19), and head withstands active plate (20), to regulate the angle of inclination of active plate (20), pinching screw (24) passes the arc groove of fixed connecting plate (19), in the screwed hole of precession active plate (20), realize the fixing of active plate (20).
CNB03129054XA 2003-06-05 2003-06-05 Automatic solar battery packaging mechanism Expired - Fee Related CN1209823C (en)

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Application Number Priority Date Filing Date Title
CNB03129054XA CN1209823C (en) 2003-06-05 2003-06-05 Automatic solar battery packaging mechanism

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Application Number Priority Date Filing Date Title
CNB03129054XA CN1209823C (en) 2003-06-05 2003-06-05 Automatic solar battery packaging mechanism

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CN1209823C CN1209823C (en) 2005-07-06

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1315198C (en) * 2004-11-04 2007-05-09 上海交通大学 Solar battery automatic coating system
WO2009152672A1 (en) * 2008-06-16 2009-12-23 东莞宏威数码机械有限公司 Encapsulating apparatus for solar cells and encapsulating method for solar cells
CN101893496A (en) * 2010-07-21 2010-11-24 宁波英格塑料制品有限公司 Automatic force measuring device
CN101944561A (en) * 2010-08-23 2011-01-12 深圳市海达威工业自动化设备有限公司 Led glue pouring method
CN102054892A (en) * 2009-11-10 2011-05-11 上海空间电源研究所 Ultrathin spatial solar battery gluing and encapsulating mechanism
CN102082205A (en) * 2010-12-02 2011-06-01 张云峰 Material paving machine for packaging solar battery
CN102157604A (en) * 2010-12-02 2011-08-17 张云峰 Solar cell panel packaging material laying machine
CN102231410A (en) * 2011-07-08 2011-11-02 沈志刚 Type-setting machine for photovoltaic battery strings
CN102626811A (en) * 2012-04-16 2012-08-08 成都聚合科技有限公司 Fixing device for high-power concentrating photovoltaic battery piece and substrate
CN102800756A (en) * 2012-08-27 2012-11-28 江苏嘉盛光伏科技有限公司 Automatic composer for solar cell slices
CN103594545A (en) * 2012-08-14 2014-02-19 营口金辰机械股份有限公司 Solar cell assembly automatic manipulator typesetting bench
CN104362223A (en) * 2014-12-05 2015-02-18 苏州晟成光伏设备有限公司 Glass loading method for solar cell panel
CN109703046A (en) * 2018-12-28 2019-05-03 中国电子科技集团公司第十八研究所 Film pasting method of aluminum-based solar cell panel for micro-nano satellite

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101337216B (en) * 2008-04-23 2011-10-26 公元太阳能股份有限公司 Automatic glue-dropping device of solar cell slice

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1315198C (en) * 2004-11-04 2007-05-09 上海交通大学 Solar battery automatic coating system
WO2009152672A1 (en) * 2008-06-16 2009-12-23 东莞宏威数码机械有限公司 Encapsulating apparatus for solar cells and encapsulating method for solar cells
CN102054892A (en) * 2009-11-10 2011-05-11 上海空间电源研究所 Ultrathin spatial solar battery gluing and encapsulating mechanism
CN101893496A (en) * 2010-07-21 2010-11-24 宁波英格塑料制品有限公司 Automatic force measuring device
CN101944561A (en) * 2010-08-23 2011-01-12 深圳市海达威工业自动化设备有限公司 Led glue pouring method
CN102157604B (en) * 2010-12-02 2014-12-10 张云峰 Solar cell panel packaging material laying machine
CN102157604A (en) * 2010-12-02 2011-08-17 张云峰 Solar cell panel packaging material laying machine
CN102082205A (en) * 2010-12-02 2011-06-01 张云峰 Material paving machine for packaging solar battery
CN102082205B (en) * 2010-12-02 2015-05-20 张云峰 Material paving machine for packaging solar battery
CN102231410A (en) * 2011-07-08 2011-11-02 沈志刚 Type-setting machine for photovoltaic battery strings
CN102231410B (en) * 2011-07-08 2012-12-05 沈志刚 Type-setting machine for photovoltaic battery strings
CN102626811A (en) * 2012-04-16 2012-08-08 成都聚合科技有限公司 Fixing device for high-power concentrating photovoltaic battery piece and substrate
CN103594545A (en) * 2012-08-14 2014-02-19 营口金辰机械股份有限公司 Solar cell assembly automatic manipulator typesetting bench
CN103594545B (en) * 2012-08-14 2017-02-08 营口金辰机械股份有限公司 Solar cell assembly automatic manipulator typesetting bench
CN102800756A (en) * 2012-08-27 2012-11-28 江苏嘉盛光伏科技有限公司 Automatic composer for solar cell slices
CN104362223A (en) * 2014-12-05 2015-02-18 苏州晟成光伏设备有限公司 Glass loading method for solar cell panel
CN109703046A (en) * 2018-12-28 2019-05-03 中国电子科技集团公司第十八研究所 Film pasting method of aluminum-based solar cell panel for micro-nano satellite

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