CN1309608C - Magnetic suspension rail inspection vehicle chassis with guide wheel system - Google Patents
Magnetic suspension rail inspection vehicle chassis with guide wheel system Download PDFInfo
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Abstract
一种属于轨道交通工程领域的带有导向轮系统的磁浮轨道巡检车底盘,包括:车底架、车辆驱动桥、齿轮差速器、半轴、橡胶轮胎车轮、橡胶轮胎导向轮、导向轮架。车底架上平行固定数根车辆驱动桥,其中部和内部设有齿轮差速器和半轴,两端设有橡胶轮胎车轮,橡胶轮胎导向轮设置在导向轮架两端的轮轴上能自由转动,多组导向轮架对称地沿车底架纵向布置,固定在车底架相对两侧的下部,橡胶轮胎导向轮的轴线与橡胶轮胎车轮的轴线垂直,两侧导向轮的轮缘间距离大于相对两侧的导轨导向面宽度,为磁浮轨道巡检车在磁浮轨道梁上沿轨道梁安全行驶作侧向定位支承和导向。本发明结构简单合理、行驶平顺导引性能好、行驶噪音小。
A maglev track inspection vehicle chassis with a guide wheel system belonging to the field of rail transit engineering, comprising: a vehicle chassis, a vehicle drive axle, a gear differential, a half shaft, rubber tire wheels, rubber tire guide wheels, guide wheels shelf. Several vehicle drive axles are fixed in parallel on the undercarriage, with gear differentials and axle shafts in the middle and inside, rubber tire wheels at both ends, rubber tire guide wheels set on the axles at both ends of the guide wheel frame and can rotate freely , multiple groups of guide wheel frames are arranged symmetrically along the longitudinal direction of the vehicle chassis, and fixed on the lower parts of opposite sides of the vehicle chassis. The width of the guiding surface of the guide rail on opposite sides is used as lateral positioning support and guidance for the maglev track inspection vehicle to safely drive along the track beam on the maglev track beam. The invention has the advantages of simple and reasonable structure, smooth driving and good guiding performance, and low driving noise.
Description
技术领域technical field
本发明涉及的是一种磁浮轨道巡检车底盘,特别是一种带有导向轮系统的磁浮轨道巡检车底盘。属于轨道交通工程领域。The invention relates to a chassis of a maglev rail inspection vehicle, in particular to a chassis of a maglev rail inspection vehicle with a guide wheel system. It belongs to the field of rail transit engineering.
背景技术Background technique
目前用于轨道交通的铁道车辆底盘,其走行部分以数根装有车轴齿轮箱和轮对的铁路动轮轴驱动,或者为已知的铁道车辆转向架,但都只适用于铁路钢轨行驶,其采用与钢轨截面形式相适合的钢质车轮并由轮缘的轴肩和钢轨支承、导引导向。其它形式的行走、支承、导向系统,如用于轨道行走式起重机、装载机或巷道堆垛机的车轮结构,也基本与铁道车辆的车轮结构形式相同。而磁浮高速列车的轨枕系统结构形式与普通道路或钢轨完全不同,其作为行驶、支承、导引的专用磁浮轨道梁为很宽的单轨支承形式,该宽度达到车辆的车身宽度,车辆以磁浮轨道梁上部两边的钢板顶面和与该顶面相垂直的钢板两侧面作为行驶的路面和安全支承、导引导向的导轨,由于车底两侧的主动车轮、另需设置的安全导引和导向轮之间距离较大,因此必须考虑并解决弯道行驶时内、外侧车轮的轮速差问题,以及两侧导向轮之间的导轨导向面距离变化的问题。The railway vehicle chassis that is used for rail traffic at present, its walking part is driven by several railway moving wheel axles that axle gear boxes and wheelsets are housed, or known railway vehicle bogies, but all are only applicable to railway rail running, its A steel wheel suitable for the cross section of the rail is adopted and supported and guided by the shoulder of the wheel rim and the rail. Other forms of walking, supporting, and guiding systems, such as the wheel structure for rail-mounted cranes, loaders or roadway stackers, are also basically the same as the wheel structure of railway vehicles. The structure of the sleeper system of the maglev high-speed train is completely different from that of ordinary roads or rails. The special maglev track beam used as driving, supporting and guiding is a very wide monorail support form. The width reaches the width of the vehicle body. The top surface of the steel plate on both sides of the upper part of the beam and the two sides of the steel plate perpendicular to the top surface are used as the road surface for driving, safety support, and guide rails for guiding and guiding. Therefore, the problem of the wheel speed difference between the inner and outer wheels and the distance change of the guide rail guide surface between the guide wheels on both sides must be considered and solved.
经文献检索发现,中国专利号:98236539.X,名称为:单轨高速列车动力台车,该专利自述为“一种单轨高速列车动力台车,主要用于电力列车的驱动。其特征在于:龙门架上安装有减速装置,减速装置的输出轴与主动轮相接,主动轮坐落于单轨的上面,龙门架的下部两侧分别安装有导向轮,两侧的导向轮的轮缘间距离刚好等于单轨的宽度。具有高速、简单、成本低等优点。”该实用新型虽然主动轮坐落于单轨的上面,并且在下部两侧分别设置安装有导向轮,两侧的导向轮的轮缘间距离刚好等于单轨的宽度,因而可以沿单轨导向行驶,但其走行部分无法解决沿很宽的单轨弯道路面行驶时内、外侧车轮的轮速差问题,以及两侧数对导向轮之间的导轨导向面距离变化的问题,由于两侧导向轮的轮距轮缘很窄,该系统结构仍然只适合于在较窄的轨道上导向行驶,不能在磁浮高速列车的磁浮轨道梁上以较高的车速导向行驶,因此该类技术的应用范围受到极大的限制。After literature search, it is found that Chinese patent number: 98236539.X, named: monorail high-speed train power trolley, the patent reads as "a monorail high-speed train power trolley, mainly used for driving electric trains. It is characterized in that: gantry A deceleration device is installed on the frame, the output shaft of the deceleration device is connected with the driving wheel, the driving wheel is located on the top of the monorail, and guide wheels are respectively installed on both sides of the lower part of the gantry frame, and the distance between the rims of the guide wheels on both sides is just equal to The width of the monorail. It has the advantages of high speed, simplicity, and low cost.” Although the driving wheel of this utility model is located on the top of the monorail, and guide wheels are installed on both sides of the lower part, the distance between the rims of the guide wheels on both sides is just right. It is equal to the width of the monorail, so it can be guided along the monorail, but its running part cannot solve the problem of the wheel speed difference between the inner and outer wheels when driving along a wide monorail curved road, and the guide rail between several pairs of guide wheels on both sides. Due to the narrow track and rim of the guide wheels on both sides, the system structure is still only suitable for guiding on a narrow track, and cannot be used at a higher speed on the maglev track beam of a maglev high-speed train. Guided driving, so the scope of application of this type of technology is greatly limited.
发明内容Contents of the invention
本发明的目的在于克服现有技术中的不足,提供一种带有导向轮系统的磁浮轨道巡检车底盘,通过装有差速器的驱动桥结构驱动车轮配合两侧的导向轮系统,安全支承磁浮轨道巡检车车辆并作行驶导向,使其解决了沿弯道行驶时内、外侧车轮的轮速差问题,以及消除导向轮的轮缘间距离很窄刚好等于相对两侧的导轨导向面宽度的技术限制,使走行部分能够适应很宽的磁浮轨道梁,满足在其上以较高的车速作双向工务巡检、牵引行驶的要求。The purpose of the present invention is to overcome the deficiencies in the prior art, to provide a maglev track inspection vehicle chassis with a guide wheel system, through which the drive axle structure with a differential gear drives the wheels to cooperate with the guide wheel systems on both sides, ensuring safety Support the maglev rail inspection vehicle and guide it to solve the problem of the wheel speed difference between the inner and outer wheels when driving along the curve, and eliminate the narrow distance between the rims of the guide wheels, which is just equal to the guide rails on the opposite sides The technical limitation of the surface width enables the running part to adapt to a very wide maglev track beam, meeting the requirements of two-way inspection and traction driving on it at a relatively high speed.
本发明是通过以下技术方案实现的,本发明包括:车底架、车辆驱动桥、齿轮差速器、半轴、橡胶轮胎车轮、橡胶轮胎导向轮、导向轮架。其连接关系为:数根无转向功能的车辆驱动桥平行地固定在车底架上,车辆驱动桥内的中部设有齿轮差速器和半轴,橡胶轮胎车轮设置在各根驱动桥两输出端的半轴上,橡胶轮胎导向轮设置在导向轮架两端的轮轴上并能自由转动,橡胶轮胎导向轮的轴线与橡胶轮胎车轮的轴线垂直,橡胶轮胎导向轮的轮缘正对磁浮轨道梁的上部侧面亦即导向面,多组导向轮架对称地沿车底架纵向布置,安装固定在车底架相对两侧的下部,两侧导向轮的轮缘间距离大于相对两侧的导轨导向面宽度,有一定的间隙,为磁浮轨道巡检车在磁浮轨道梁上沿轨道梁安全行驶作侧向定位支承和导向。The present invention is realized through the following technical proposals, and the present invention includes: a vehicle underframe, a vehicle drive axle, a gear differential, a half shaft, a rubber tire wheel, a rubber tire guide wheel, and a guide wheel frame. The connection relationship is as follows: several vehicle drive axles without steering function are fixed on the vehicle chassis in parallel, the middle part of the vehicle drive axle is provided with a gear differential and a half shaft, and rubber tire wheels are arranged on the two output ports of each drive axle. The rubber tire guide wheels are arranged on the axles at both ends of the guide wheel frame and can rotate freely. The axis of the rubber tire guide wheels is perpendicular to the axis of the rubber tire wheels, and the rim of the rubber tire guide wheels is facing the maglev track beam. The upper side is also the guide surface. Multiple sets of guide wheel frames are arranged symmetrically along the longitudinal direction of the underframe, and are installed and fixed on the lower parts of the opposite sides of the underframe. The distance between the rims of the guide wheels on both sides is greater than that of the guide rail guide surfaces on the opposite sides. The width, with a certain gap, is used as lateral positioning support and guidance for the maglev track inspection vehicle to safely drive along the track beam on the maglev track beam.
本发明还可以包括导向安全轮,导向安全轮为轮缘外覆了非金属材料的钢质车轮,其最大外径小于橡胶轮胎导向轮的最大外径,作为橡胶轮胎导向轮的安全备份,导向安全轮和橡胶轮胎导向轮成对地设置在导向轮架两端的同一轮轴上也可以自由转动。行驶中即使橡胶轮胎导向轮损坏,导向安全轮的存在仍可保证磁浮轨道巡检车的侧向定位、安全支承和行驶导向。The present invention can also include a guide safety wheel, the guide safety wheel is a steel wheel covered with non-metallic material on the rim, and its maximum outer diameter is smaller than the maximum outer diameter of the rubber tire guide wheel, as a safety backup for the rubber tire guide wheel, the guide The safety wheel and the rubber tire guide wheel are arranged in pairs on the same axle at the two ends of the guide wheel frame and can rotate freely. Even if the rubber tire guide wheel is damaged during driving, the existence of the guide safety wheel can still ensure the lateral positioning, safety support and driving guidance of the maglev track inspection vehicle.
本发明用作为磁浮轨道巡检车的车辆底盘,工作中跨座在截面为工字形的磁浮轨道梁上,其橡胶轮胎车轮座落于磁浮轨道梁的顶面,橡胶轮胎导向轮的轮缘轮面则从相对的两侧向座靠于与磁浮轨道梁顶面垂直的磁浮轨道梁上部矩形侧面亦即导向面,但轮缘轮面与导向面之间分别在两侧或一侧仍有一定的间隙。磁浮轨道巡检车起动后,车辆驱动桥驱动橡胶轮胎车轮转动,橡胶轮胎导向轮则作从动转动,因此磁浮轨道巡检车在其底盘的定位导向下沿轨道梁安全行驶,如遇弯道,驱动桥内的齿轮差速器自动调整左右两侧橡胶轮胎车轮的行走轮速差,防止橡胶轮胎车轮打滑,左右两侧导向轮架上的橡胶轮胎导向轮随导向面滚动转动。The invention is used as the vehicle chassis of the maglev track inspection vehicle. During work, it is straddled on the maglev track beam with an I-shaped cross section. The surface rests on the upper rectangular side of the maglev track beam perpendicular to the top surface of the maglev track beam from the opposite two sides, that is, the guide surface. Clearance. After the maglev track inspection vehicle is started, the vehicle drive axle drives the rubber tire wheel to rotate, and the rubber tire guide wheel is driven to rotate, so the maglev track inspection vehicle drives safely along the track beam under the positioning and guidance of its chassis. , the gear differential in the drive axle automatically adjusts the running wheel speed difference of the rubber tire wheels on the left and right sides to prevent the rubber tire wheels from slipping, and the rubber tire guide wheels on the guide wheel frames on the left and right sides roll and rotate with the guide surface.
本发明具有实质性特点和显著进步,由于车辆驱动桥内设有齿轮差速器,因此车底架两侧的行走驱动车轮沿弯道行驶时内、外侧车轮可以有轮速差,能够适应很宽的磁浮轨道梁;多组橡胶轮胎导向轮结构,以及其轮缘轮面与导向面之间的间隙能够保证在轨道梁上行驶或者沿轨道梁的弯道行驶时适应变化,很好地为磁浮轨道巡检车安全行驶作侧向定位支承和导向,而不会因为导向摩擦力太大,剧烈磨损导向轮轮胎甚至于过大地消耗车辆的功率;因为车轮、导向轮均为橡胶轮胎,其在磁浮轨道梁的上部两侧钢板顶面和垂直于该顶面的上部两侧钢板导向面上滚动行驶时,附着摩擦力大、轮胎磨损小、行驶噪音小;除了橡胶轮胎导向轮以外本发明还设置了平行于该轮的导向安全轮,作为橡胶轮胎导向轮的安全备份,行驶中即使橡胶轮胎导向轮损坏,导向安全轮的存在仍可保证磁浮轨道巡检车的侧向定位、安全支承和行驶导向,而不致于突发车辆颠覆事故。本发明具有结构简单合理、行驶平顺导引性能好、行驶噪音小,适用于磁浮轨道交通工程领域,作为磁浮轨道巡检车的车辆底盘。The present invention has substantive features and significant progress. Because the vehicle drive axle is provided with a gear differential, the driving wheels on both sides of the undercarriage can have a wheel speed difference between the inner and outer wheels when driving along a curve, and can adapt to many Wide magnetic levitation track beam; multiple sets of rubber tire guide wheel structure, as well as the gap between the wheel rim surface and the guide surface can ensure the adaptability to changes when driving on the track beam or along the curve of the track beam, which is very good for The maglev track inspection vehicle can safely drive for lateral positioning support and guidance, and will not cause excessive wear and tear on the guide wheels and tires due to too much guide friction, or even consume too much power of the vehicle; because the wheels and guide wheels are all rubber tires, its When rolling on the top surface of the steel plates on both sides of the upper part of the maglev track beam and the guide surfaces of the steel plates on both sides of the upper part perpendicular to the top surface, the adhesion friction is large, the tire wear is small, and the running noise is small; except for the rubber tire guide wheels, the present invention A guide safety wheel parallel to this wheel is also set up as a safety backup for the rubber tire guide wheel. Even if the rubber tire guide wheel is damaged during driving, the existence of the guide safety wheel can still ensure the lateral positioning and safety support of the maglev track inspection vehicle. and driving guidance, so as not to cause sudden vehicle overturning accidents. The invention has the advantages of simple and reasonable structure, smooth running and good guiding performance, and low running noise, and is suitable for the field of maglev rail traffic engineering as a vehicle chassis of a maglev rail inspection vehicle.
附图说明Description of drawings
图1本发明结构正视图;Fig. 1 front view of structure of the present invention;
图2本发明结构俯视图;Figure 2 is a top view of the structure of the present invention;
图3本发明结构侧视图;Figure 3 is a side view of the structure of the present invention;
图4本发明A-A向剖视图。Fig. 4 A-A sectional view of the present invention.
具体实施方式Detailed ways
如图1、图2、图3和图4所示,本发明包括:车底架1、车辆驱动桥2、齿轮差速器3、半轴4、橡胶轮胎车轮5、橡胶轮胎导向轮6、导向轮架7,其连接方式为:数根无转向功能的车辆驱动桥2平行地固定在车底架1上,车辆驱动桥2内的中部设有齿轮差速器3,齿轮差速器3的两端各连接半轴4,橡胶轮胎车轮5设置在各根车辆驱动桥2两输出端的半轴4上,橡胶轮胎导向轮6设置在导向轮架7两端的轮轴上并能自由转动,橡胶轮胎导向轮6的轴线与橡胶轮胎车轮5的轴线垂直,橡胶轮胎导向轮6的轮缘轮面正对磁浮轨道梁的上部侧面亦即导向面,两侧导向轮6的轮缘间距离大于相对两侧的导轨导向面宽度,留有一定的间隙,多组导向轮架7对称地沿车底架1纵向布置,安装固定在车底架1相对两侧的下部。As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the present invention comprises: undercarriage 1, vehicle driving axle 2, gear differential 3, axle shaft 4, rubber tire wheel 5, rubber tire guide wheel 6, The guide wheel frame 7 is connected in the following manner: several non-steering vehicle drive axles 2 are parallelly fixed on the undercarriage 1, and the middle part of the vehicle drive axle 2 is provided with a gear differential 3, and the gear differential 3 The two ends of each are connected to the half shaft 4, the rubber tire wheel 5 is arranged on the half shaft 4 at the two output ends of each vehicle drive axle 2, and the rubber tire guide wheel 6 is arranged on the wheel shaft at the two ends of the guide wheel frame 7 and can rotate freely. The axis of the tire guide wheel 6 is perpendicular to the axis of the rubber tire wheel 5, and the rim wheel surface of the rubber tire guide wheel 6 faces the upper side of the maglev track beam, that is, the guide surface, and the distance between the rims of the guide wheels 6 on both sides is greater than the opposite The width of the guide rail guide surfaces on both sides leaves a certain gap, and multiple groups of guide wheel frames 7 are symmetrically arranged longitudinally along the underframe 1, and are installed and fixed on the bottom of the opposite sides of the underframe 1.
本发明或者还包括导向安全轮8,导向安全轮8为轮缘外覆了非金属材料的钢质车轮,其最大外径小于橡胶轮胎导向轮6的最大外径,导向安全轮8和橡胶轮胎导向轮6成对地设置在导向轮架7两端的同一轮轴上也能自由转动。The present invention may also include the guide safety wheel 8, the guide safety wheel 8 is a steel wheel covered with non-metallic material on the rim, and its maximum outer diameter is smaller than the maximum outer diameter of the rubber tire guide wheel 6, the guide safety wheel 8 and the rubber tire The guide wheels 6 are arranged in pairs on the same wheel shaft at the two ends of the guide wheel frame 7 and can also rotate freely.
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| CN102730010A (en) * | 2011-04-12 | 2012-10-17 | 中国科学院沈阳自动化研究所 | Straddle type monorail travelling mechanism |
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