Normally-conducting electromagnetic suspension type track inspection vehicle
Technical Field
The invention belongs to a special vehicle in the field of high-speed maglev traffic, relates to a track inspection vehicle, and particularly relates to a normally-conductive electromagnetic suspension type track inspection vehicle.
Background
The invention of the high-speed magnetic suspension transportation technology in the last century draws attention all over the world. After the Shanghai magnetic suspension demonstration line is built and the vehicle is communicated to run, the passenger transport effect is fast, safe and environment-friendly.
As the normally conducting magnetic suspension train carries out passenger traffic at the running speed of 500km/h in the state of 10.0mm of suspension clearance, the safety guarantee of the train running cannot be careless. Therefore, the high-speed magnetic suspension traffic system as the passenger line must perform track inspection before the passenger train runs to ensure that no foreign matters exist on the line track and no deformation exists during the installation and use of the long stator coil, the power supply track, the positioning mark plate and each functional surface. Specifically, as shown in fig. 1, it is a schematic structural diagram of a track 7 of a high-speed normally-conducting electromagnetic levitation transportation system. The main structure part 7f of the track 7 is of a concrete structure, and the track 7 has various functional surfaces, including: the sliding surface 7b, the guide surface 7c, and the stator surface 7d are deformed, out of tolerance, loosened, and the like due to various reasons, and sometimes have foreign matters left on the open-air track, so that it is required to perform track inspection before the maglev train is operated to prevent a train safety accident. On the other hand, long stator coils mounted on rails also need to be inspected to prevent falling cables from intruding into the levitation magnet modules of the train, damaging vehicle components and causing accidents. Therefore, in the high-speed magnetic levitation transportation technology, a rail polling car needs to be provided to complete the safety polling operation.
The track inspection vehicle which is usually used in the past is driven by a supporting wheel structure, is dragged by a diesel (or gasoline) engine, and drives the arranged guide supporting wheel to run on the track. Because the supporting wheel structure can not meet the condition of high-speed operation, the track inspection time is prolonged, and for a high-speed magnetic suspension traffic system of a longer route, if long-time 'skylight' stopping time is reserved for track inspection, the transportation capacity of a passenger line is greatly influenced, so that the track inspection vehicle driven by the supporting wheel structure is difficult to adapt to the use condition of the longer passenger trunk line.
Therefore, the walking structure of the normally-conducting electromagnetic suspension vehicle with high-speed running capability is utilized, the long-stator linear motor traction mode is adopted, and the support wheel structure is arranged on the basis of the long-stator linear motor traction mode to realize the low-speed running detection function, so that the rail inspection vehicle has the high-speed inspection and low-speed detection capability at the same time, and the inspection time is shortened. The walking structure of the normally-conducting electromagnetic suspension vehicle comprises a suspension frame, and a suspension magnet, a guide magnet, an eddy current brake magnet and the like which are arranged on the suspension frame; the running structure enables the suspension frame to turn in time in the running process through the guiding effect of the guiding magnet, and enables the train to have an eddy current braking mode through the eddy current braking magnet.
Therefore, it is first necessary to provide a rail inspection vehicle, which is compatible with the long stator linear motor traction mode and the motor support wheel traction mode, so that the inspection vehicle has the functions of high-speed inspection and low-speed detection, and can clear the rail and inspect the fault condition of each functional surface.
In addition, in the requirements of the magnetic levitation transportation system, the rail polling car must have the following other functions:
1) removing foreign matters on the track;
2) if the track fault is found, the maintenance treatment can be carried out, and the train can pass in a short time;
3) the device has the task of rescuing the accident train;
4) and the track deviation is accurately measured, and a basis is provided for line adjustment work.
However, the above requirements cannot be integrated on a polling car, and the car body structure of the original high-speed magnetic levitation passenger car selects the structure of an aluminum alloy extruded section and a sandwich aluminum alloy composite plate, and comprises an equipment interlayer as a load bearing structure. However, such a vehicle body structure does not meet the structural requirements of a rail inspection vehicle. Firstly, the equipment sandwich cannot be realized, and the whole load of the vehicle must be borne by the floor of the carriage. Secondly, the space occupied by the motor supporting wheels on the walking mechanism must be considered, and therefore part of vehicle-mounted electric equipment must be installed in the carriage.
At present, a vehicle body structure of a magnetic suspension type track polling vehicle, which has light weight, reasonable structure, meets various functional requirements and has proper strength and rigidity, is urgently needed. In view of the above-summarized existing magnetic levitation technologies, it is very necessary to provide a novel track inspection vehicle compatible with dual-traction modes (long stator synchronous linear motor traction and motor support wheel traction), which can implement fast inspection and low speed measurement of a track of a high-speed magnetic levitation transportation system, and can operate by self-rescue under any fault, perform necessary treatment on accidents of a track, and adapt to requirements of a longer main track inspection working environment.
Disclosure of Invention
The invention aims to provide a normally-conductive electromagnetic suspension type track inspection vehicle, which can realize the following steps: 1) the rail inspection vehicle has the advantages that the rail inspection vehicle has the functions of high-speed inspection and low-speed detection at the same time due to the compatible double traction mode of long-stator linear motor traction and outer rotor motor supporting wheel traction; 2) under the fault working condition, the track inspection vehicle can be pulled to return to a maintenance base or an adjacent station by virtue of self travelling wheels, the self-rescue capacity is realized, and the passenger train with an accident can be rescued.
In order to achieve the purpose, the invention provides a normally-conducting electromagnetic suspension type track inspection vehicle, which comprises a frame vehicle body and a traveling structure arranged at the bottom of the frame vehicle body;
the frame automobile body contain:
a bed floor;
a platform structure disposed on the platform floor;
the lifting maintenance platform is arranged on the carriage bottom plate and is positioned at two ends of the carriage structure;
the train-ground communication equipment is arranged on the carriage bottom plate and is positioned at two ends of the carriage structure;
the walking structure comprises a plurality of suspension frames, a long stator linear motor traction device and an outer rotor motor driving support wheel device which are sequentially connected;
the suspension frame is connected with the lower part of the bottom plate;
the long stator linear motor traction device comprises a suspension magnet module arranged on a suspension frame and is used for realizing high-speed operation of the rail inspection vehicle in a stator linear motor traction mode;
the outer rotor motor driving supporting wheel device comprises outer rotor motor supporting wheels arranged on two sides of the suspension frame and is used for realizing low-speed running of the track inspection vehicle in a traction mode of the outer rotor motor supporting wheels.
The platform floor adopts an aluminum alloy extruded profile frame structure; the carriage structure adopts a combined frame structure of an aluminum alloy extruded section and a sandwich aluminum alloy composite plate;
the frame automobile body still include:
the diesel generator sets are symmetrically arranged on the bottom plate of the carriage and are positioned in the carriage structure, so that a vehicle-mounted hybrid power grid is formed, and a current collector power supply mode of an original vehicle (a passenger magnetic-levitation train) is not needed;
the sound-proof housing is arranged outside the diesel generator set and fixed and sealed on the carriage bottom plate, so that the in-vehicle noise caused by the diesel generator set is reduced, and the in-vehicle noise is controlled within the range allowed by the related technical standard;
the floor of the carriage comprises:
the anti-collision devices are arranged at two ends of the carriage bottom plate and are used for dragging the inspection vehicle and removing foreign matters on the track;
the car coupler arranged on the anti-collision device is used for traction rescue of other vehicles;
the carriage bottom plate upper skirting boards are arranged on two sides of the carriage bottom plate, are used as equipment maintenance cover plates arranged on the lower part of the carriage bottom plate and also have the capacity of bearing aerodynamic loads generated when other trains meet at the speed of 500 km/h;
the carriage structure includes:
the train body is shorter than the carriage of the original passenger train;
the headstock is fixed at two ends of the vehicle body and is provided with a front opening door, so that an operator can conveniently enter the headstock;
a carriage-side door provided on both side surfaces of the vehicle body;
the roof air conditioner is arranged at the top of the train body, the trouble that an original train (a passenger magnetic suspension train) arranges two air conditioning units in an equipment interlayer is overcome, and the aluminum alloy extruded profile frame structure of the carriage structure completely meets the requirements of the strength and the rigidity of the roof of the vehicle-mounted air conditioner;
the vehicle-mounted electrical equipment mounting spaces are arranged on two sides of the interior of the train body, and most of the vehicle-mounted electrical equipment is mounted in the vehicle-mounted electrical equipment mounting spaces, so that an equipment interlayer of an original train (a passenger magnetic suspension train) is eliminated, and the mounting space of the outer rotor motor driving wheel is reserved;
the operation platforms are arranged at the two ends of the vehicle body and positioned in front of the vehicle head, and the lifting maintenance platform and the vehicle-ground communication equipment are arranged on the operation platforms;
the lifting maintenance platform comprises a platform main body and a platform bracket;
the frame automobile body still include:
the locomotive lower apron plates are arranged on two side surfaces of the carriage bottom plate and are positioned at the locomotive;
the monitoring device is arranged on the inner side of the locomotive lower apron board and matched with the shape of the locomotive lower apron board, and the monitoring device comprises a high-speed video monitoring system and a high-speed non-contact track detection device;
the suspension magnet modules comprise a plurality of standard suspension magnet modules and a plurality of lengthened suspension magnet modules arranged at two ends of the walking structure.
The long stator linear motor traction device also comprises a plurality of guide magnet modules arranged on the suspension frame, and the guide magnet modules play a role in guiding and positioning the inspection vehicle when the inspection vehicle runs along the magnetic suspension track at high speed and low speed.
The long stator linear motor traction device further comprises a plurality of eddy current brake magnet modules installed on the suspension frame, and the eddy current brake magnet modules are used for realizing the eddy current brake mode of the track inspection vehicle.
The outer rotor motor supporting wheel performs steering motion along with the steering of the suspension frame through the guiding action of the guiding magnet module.
The outer rotor motor driving supporting wheel device further comprises a gas-liquid conversion braking device arranged on the outer side of the outer rotor motor supporting wheel and used for realizing a gas-liquid conversion disc type braking mode of the track inspection vehicle.
The walking structure of the magnetic suspension type track polling car provided by the invention realizes a double traction mode, namely long stator linear motor traction and outer rotor motor supporting wheel traction. Therefore, the magnetic suspension type track polling car can carry out high-speed polling at the speed of 200km/h by means of the traction of the long stator linear motor in a suspension state, and can also carry out low-speed detection at the speed of 60km/h by means of the traction of the outer rotor motor supporting wheel in a state that the motor supporting wheel is in contact with a track sliding surface (in a suspension losing state) so as to search a track fault point.
Meanwhile, the rail inspection vehicle can realize self-rescue capability under any fault working condition on the basis of the double-traction mode, namely the rail inspection vehicle can return to a maintenance base or an adjacent station by using a vehicle-mounted external transmission motor supporting wheel as driving power.
The invention provides a running structure of a magnetic suspension type track polling car, which has 4 braking modes and respectively comprises the following components:
1. the linear motor reverse traction braking mode of the inspection vehicle is realized by the suspension magnet module and the long stator coil installed on the track, and the suspension magnet module supplies reverse traction current to the long stator coil of the track through a ground traction power supply station to force the inspection vehicle to decelerate and brake.
2. The eddy current brake module of the inspection vehicle can apply current of a plurality of grades to the vehicle-mounted eddy current brake magnet module to force the inspection vehicle to decelerate and brake according to a plurality of grades.
3. The outer rotor motor drives the supporting wheel device to realize a reverse braking mode of the outer rotor motor wheel, and controllable reverse rotation current is introduced to the outer rotor motor driving supporting wheel device to force the inspection vehicle to decelerate and brake.
4. The gas-liquid conversion disc type brake mode realized by the gas-liquid conversion brake disc utilizes the gas-liquid conversion brake disc on the supporting wheel of the outer rotor motor to force the inspection vehicle to decelerate until the inspection vehicle stops by adopting a hydraulic brake mode.
The 4 braking modes can enable the track inspection vehicle to have the function of flexibly and accurately stopping by adopting different methods when track accident points are found, and the track inspection vehicle is suitable for the safe operation function on track lines.
The outer rotor motor supporting wheel is not provided with a turning guide device, so that the motor supporting wheel fixed on the suspension frame can perform turning motion adapting to a curve of a circuit along with the turning of the suspension frame, namely, the motor supporting wheel can adjust the running direction along with the guiding of the guiding magnet module, so that the guiding magnet module is independent of the suspension magnet module and still keeps a working running mode in a low-speed detection mode.
Drawings
FIG. 1 is a schematic cross-sectional view of a track of a high-speed normally-conducting electromagnetic levitation transportation system;
fig. 2 is a general structural schematic diagram of a normally conductive electromagnetic levitation type track inspection vehicle according to the invention;
fig. 3 is a schematic cross-sectional view of a normally conductive electromagnetic levitation type track inspection vehicle according to the present invention;
fig. 4 is a schematic view of a walking structure of the normally-conducting electromagnetic suspension type track inspection vehicle;
fig. 5 is a schematic structural diagram of a carriage of the normally conductive electromagnetic levitation type track inspection vehicle.
Detailed Description
The preferred embodiment of the present invention will be described in detail with reference to fig. 1 to 5.
As shown in fig. 2, the invention provides a normally conductive electromagnetic suspension type track inspection vehicle, which comprises a frame vehicle body and a traveling structure 2 arranged at the bottom of the frame vehicle body;
as shown in figure 2, the carriage structure 1 is shorter than a common high-speed passenger maglev train, a frame structure is formed by aluminum alloy extruded sections, the positions of carriage side doors 1d are moved inwards, the arrangement of four carriage side doors 1d is maintained, a head 1a with a front opening door and two operating platforms 1e are arranged at two ends of a carriage, the length of the head 1a is shortened to some extent, the space of the operating platforms 1e is reserved, four lifting maintenance platforms 3 are arranged in the space of the operating platforms 1e, and the load capacity of two-person operation and partial track maintenance equipment is maintained by the aid of light mass and enough strength of the aluminum alloy extruded sections. Because the carriage length is relatively short, the double air conditioner configuration of the original passenger transport maglev train is not needed any more, the vehicle-mounted air conditioner 1c is configured on the roof, the carriage structure 1 is only reinforced, the load of the vehicle-mounted air conditioner 1c is supported, and the loosening or the vehicle body strength failure caused by the aerodynamic problem and the vibration problem can be avoided when the inspection vehicle runs at a high speed.
As shown in fig. 3, under-cab skirts 5 are provided on both side surfaces of the floor panel 6 at the cab 1a, and a monitoring device including a high-speed video monitoring system and a high-speed non-contact track detecting device is provided on the inner side of the under-cab skirts 5.
As shown in fig. 3, the traveling structure 2 of the normally conductive electromagnetic suspension type track polling car according to the present invention is fixedly installed at the lower portion of the carriage bottom plate 6, and as shown in fig. 4, the traveling structure comprises 4 suspension frames 2b, a long stator linear motor traction device and an outer rotor motor driving support wheel device, which are sequentially connected, and the long stator linear motor traction device and the outer rotor motor driving support wheel device are arranged on the suspension frames 2 b. The suspension frame 2b comprises 2 connected beam frames, and each beam frame is composed of 2 connected suspension frame beams 2 c; the cross beam 2c is connected to the lower part of the platform floor 6 of the rail inspection vehicle. The long stator linear motor traction device comprises 10 standard suspension magnet modules 2e and 4 lengthened suspension magnet modules 2g which are arranged at two ends of the whole walking structure and are arranged on a suspension frame 2b in a suspension mode, and further comprises 12 guide magnet modules 2f and 2 eddy current brake magnet modules 2d which are arranged on the suspension frame 2b through an articulated piece. The supporting wheel driving devices of the outer rotor motor are arranged on two sides of the suspension frame 2b, namely two ends of a beam 2c of the suspension frame 2 b. The outer rotor motor driving support wheel device comprises outer rotor motor support wheels 2a which are fixedly arranged at two ends of each beam 2 c; the outer rotor motor supporting wheel 2a performs steering motion adapting to a curve of a line along with the steering of the suspension frame 2b through the guiding action of the guiding magnet module 2 f. In the present embodiment, since 2 outer rotor motor support wheels 2a are mounted on each cross beam, that is, 8 outer rotor motor support wheels 2a are mounted on each suspension 2b, a total of 32 outer rotor motor support wheels 2a are finally provided.
Therefore, the walking structure 2 of the magnetic suspension type track polling car provided by the invention realizes a double-traction mode, namely long-stator linear motor traction and outer rotor motor supporting wheel traction. With reference to fig. 1 and 4, the outer rotor motor supporting wheel 2a corresponds to the sliding surface 7b of the track beam 7, the guiding magnet module 2f and the eddy current braking magnet module 2d correspond to the guiding surface 7c of the track 7, and the levitation magnet modules 2e and 2g correspond to the long stator surface 7 d. When the magnetic suspension type track polling car is in a suspension state and is subjected to high-speed polling at the speed of 200km/h by means of traction of the long stator linear motor, suspension gaps of about 10.0mm are kept between the suspension magnet modules 2e and 2g and the stator surface 7d, and gaps of 12.0mm are always kept between the guide magnet module 2f and the eddy current brake magnet module 2d and the guide surface 7 c. When the magnetic suspension type track polling car is in a state that a motor supporting wheel is in contact with a track sliding surface (a suspension losing state), the motor supporting wheel 2a is in contact with the sliding surface 7b of the track 7 by means of traction of an outer rotor motor supporting wheel and low-speed detection is carried out at the speed of 60km/h so as to search a track fault point, suspension magnet modules 2e and 2g stop working and keep a suspension gap of about 16.0mm with a stator surface 7d, but because the outer rotor motor supporting wheel 2a is not provided with a guide turning structure, the motor supporting wheel 2a fixed on a suspension frame 2b carries out turning motion adapting to a curve of a track along with the turning of the suspension frame 2b, the suspension frame 2b determines the turning of the motor supporting wheel 2a according to the guiding of a guiding magnet module 2f along with the state of a track section, so that the guiding magnet module 2f is independent of the suspension magnet module, the eddy current brake magnet module is not only in a working state when the inspection vehicle runs at a high speed, but also can continuously maintain working when the inspection vehicle runs at a low speed, and a gap of 12.0mm is always kept between the eddy current brake magnet module 2d and the guide surface 7 c.
Meanwhile, the patrol car disclosed by the invention can realize self-rescue capability under any fault working conditions (including faults of the patrol car, such as partial suspension failure, partial guide failure, external power supply failure and the like, or line track faults, such as long stator cable falling, loosening of fastening bolts of functional parts, deformation of a sliding surface and a guide surface and the like) on the basis of the double-traction mode, namely the track patrol car can return to a maintenance base (or an adjacent station) by using a vehicle-mounted external transmission motor supporting wheel as driving power.
Further, a gas-liquid conversion brake disc (not shown) is further installed on the outer side of the outer rotor motor supporting wheel 2a, so that a gas-liquid conversion disc type brake mode of the invention is realized, and the patrol vehicle is forced to decelerate to stop by using the gas-liquid conversion brake disc in a hydraulic brake mode.
And the other 3 braking modes of the track inspection vehicle are respectively as follows: the inspection vehicle linear motor reverse traction braking mode is realized by the suspension magnet modules 2e and 2g and the long stator coils arranged on the track 7, and the inspection vehicle linear motor reverse traction braking mode forces the inspection vehicle to decelerate and brake by introducing reverse traction current to the long stator coils of the track through a ground traction power supply station. The eddy current braking mode of the inspection vehicle realized by the eddy current braking magnet module 2d forces the inspection vehicle to decelerate and brake according to eight levels by introducing currents of eight levels to the vehicle-mounted eddy current braking magnet module 2 d. The reverse braking mode of the outer rotor motor wheel is realized by the outer rotor motor driving supporting wheel device 2a, and controllable reverse rotation current is introduced to the outer rotor motor driving supporting wheel device 2a to force the inspection vehicle to decelerate and brake. The 4 braking modes can enable the track inspection vehicle to have the function of flexibly and accurately stopping by adopting different methods when track accident points are found, and the track inspection vehicle is suitable for the safe operation function on track lines.
As shown in fig. 5, the normally conductive electromagnetic suspension type track inspection vehicle of the invention is provided with six doors, wherein four carriage side doors 1d are arranged at two sides of the shortened carriage structure 1 and combined with the frame of the aluminum alloy extruded section, and the doors arranged on the two carriages 1a can be opened and closed outwards and upwards and downwards, so that an operator can conveniently enter the operation platform.
The normally-conducting electromagnetic suspension type track polling car is provided with two 200kW diesel generator sets 1f on an aluminum alloy extruded profile frame of a carriage bottom plate 6, so that a vehicle-mounted hybrid power grid is formed, and a current collector power supply mode of an original car (a passenger magnetic suspension train) is not needed. In order to reduce the noise in the vehicle caused by the diesel generator set 1f, the sound-proof cover 1g is specially arranged, so that the noise in the vehicle meets the requirements of the working environment of drivers and passengers.
Because the running mechanism 2 is provided with the external rotor motor driving wheel device, the equipment interlayer of the original vehicle (the passenger magnetic-levitation train) is cancelled, the vehicle-mounted electrical equipment is arranged in the vehicle-mounted electrical equipment installation space 1b at the two sides of the vehicle body, and a part of the vehicle-mounted electrical equipment is fixed below the carriage bottom plate 6 in a hanging manner, so that the arrangement meets the installation requirement of related rail transit vehicle equipment.
A floor upper apron 6c is provided on both sides of the floor 6.
Collision prevention devices 6b are provided at both ends of the floor panel 6, and a coupler 6a is attached to the collision prevention devices 6b for emergency rescue.
The space of the operation platform 1e is reserved at the two ends of the shortened carriage 1, the carriage bottom plate 6 is of an aluminum alloy extruded profile frame structure, and the self rigidity of the carriage bottom plate 6 is enough to ensure the support of the operation platform 1e reserved at the two ends of the carriage. Four lifting maintenance platforms 3 comprising a platform main body 3a and a platform bracket 3b are arranged on the operation platform, respectively occupy four corners of the carriage bottom plate 6, the maintenance function of the magnetic suspension type track polling car is completed, the lifting maintenance platforms can bear the weight of two persons (operators) and part of track maintenance equipment, and the lifting height can be lowered to the operation space at the lower part of the track beam.
As the compatibility requirement of the high-speed magnetic suspension transportation system, the train-ground communication equipment is matched with the system, so the train-ground communication equipment 4 is arranged on the operation platforms 1e at the two ends of the train head of the magnetic suspension type track polling train.
While the present invention has been described in detail with reference to the preferred embodiments, it should be understood that the above description should not be taken as limiting the invention. Various modifications and alterations to this invention will become apparent to those skilled in the art upon reading the foregoing description. Accordingly, the scope of the invention should be determined from the following claims.