CN1301837C - Material frame for producing ceramic wall and ground tile with lined pattern on surface and producing method thereof - Google Patents
Material frame for producing ceramic wall and ground tile with lined pattern on surface and producing method thereof Download PDFInfo
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- CN1301837C CN1301837C CNB2004100272002A CN200410027200A CN1301837C CN 1301837 C CN1301837 C CN 1301837C CN B2004100272002 A CNB2004100272002 A CN B2004100272002A CN 200410027200 A CN200410027200 A CN 200410027200A CN 1301837 C CN1301837 C CN 1301837C
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Abstract
The present invention relates to a material frame used for producing a ceramic wall tile having linear patterns on the surface and a producing method thereof. The material frame comprises the main body of the material frame arranged on the upper surface of the ceramic wall tile mould, and the main body is characterized in that in the main body of the material frame, a linear pattern frame which is firmly connected with the main body of the material frame and composed of objects in different shapes is arranged along a plane; at least one vibration source or one pushing mechanism capable of making the main body of the material frame displace horizontally is arranged on the epitaxial periphery frame wall of the main body. In the present invention, because good fluidity and strong permeability which are the physical properties of ceramic raw material and an additional vibration source or a moving mechanism are rationally integrated, the duplication of a specially designed linear pattern onto the surface of the ceramic wall tile in a dynamic state through mutual movement between linear pattern frame and a plurality of layers of ceramic raw material is realized, which overcomes the deficiencies that the static filling of the existing techniques cannot produce linear patterns with fine lines and the produced patterns are stiff. The linear patterns produced by the method of the present invention have the characteristics of strong dynamic sensation and natural and vivid patterns.
Description
Technical field
The present invention relates to a kind of ceramic wall and floor bricks, particularly a kind ofly produce ceramic wall and floor bricks materials frame and the method thereof that the surface has pattern.
Background technology
In traditional ceramic wall and floor bricks is produced, brick face pattern effect is an important factors, directly influence the acceptance level of market to product, all the time, the pattern of natural-like stone is the target that all Production of Ceramics producers are pursued, the effect of natural-like stone, key are peculiar lines of natural-like stone and skin texture, and this lines and skin texture are want to be made up of various lines different, that thickness differs.So can effect that successful natural-like stone, key be to form on the surface of wall floor tile the lines that shape, thickness can be controlled.The lines and the skin texture of existing natural-like stone have only by stamp (oozing flower) operation, cost height.It is abundant that free cloth also can produce thin lines and color once in a while, and certain level is arranged, but owing to have too many uncertain factor in the free cloth process, the lines effect is difficult to repeat replication, the general effect that causes the wall floor tile produced to be difficult to produce.In this case, the ceramic industry utmost point needs a kind of new technology, new method.Chinese patent CN1401465A discloses a kind of imitative natural Ceramic Tiles microgroove and has formed device and formation method, and the main technical schemes of its mould is for " be made of fine cord connecting plate and fixing thereon fine cord, this fine cord is perpendicular to this microgroove connecting plate." its method may further comprise the steps: " the two-layer at least lining of cloth; Form device with microgroove and suppress above-mentioned adobe material, form the microgroove slit; With last layer lining is scraped in the microgroove slit of formation." mainly there is following weak point: a in actual applications in technique scheme, by the half-formed means of punching press, destroyed the intrinsic flowability of powder, such consequence must be the lines that produce too stiff, lively (not belonging to static fills).B, because this method is to form earlier slit, again other ceramic raw material is filled into, when slit when too small (as less than 1mm), ceramic raw material extremely difficulty is filled in the slit, so can't produce the lines less than 1mm at all like this.The related equipment of c, this method is too huge, and is complicated and lines that produce by this method are stiff.
Summary of the invention
The objective of the invention is to provides a kind of surface that can realize that the ceramic wall and floor bricks surface produces shape, length, line weight is controlled fully when the cloth and can large quantities of repeat replications that the ceramic wall and floor bricks materials frame and the distributing method of linearity pattern arranged at above-mentioned existing problems.Distributing method on this basis also has simple, convenient and practical advantage.
Technical scheme of the present invention is: a kind ofly produce the ceramic wall and floor bricks materials frame that there is linear pattern on the surface, comprise the material frame body that is arranged at the mould for ceramic wall and floor tiles upper surface, described material frame body outer peripheral frame wall is provided with vibration source, be characterized in the described material frame body being provided with and the linear picture frame that is made of the difformity object of expecting frame body Joint along horizontal plane, described material frame body outer peripheral frame wall is provided with a cover can make material frame body produce the pushing mechanism of horizontal displacement.
The further technical scheme of the present invention is that its horizontal plane of linear picture frame that above-mentioned board constitutes is custom-designed linear pattern, and the width δ of above-mentioned linear picture frame center line bar is 0.05-10mm.Above-mentioned vibration source is one can produce the micro-vibration pump of horizontal vibration, and described oscillating column pump is connected with material frame body housing wall.Above-mentioned pushing mechanism is hydraulic pressure or pneumatic cylinder body, and wherein, set piston club head is connected with material frame body housing wall in the cylinder body.
A kind of method that adopts the production of above-mentioned material frame that the ceramic wall and floor bricks of linearity pattern is arranged comprises the steps:
1. produce the surface linear design producing linear picture frame identical as required, and should be packed in the material frame body frame chamber by linear picture frame with linearity pattern;
The material frame body that 2. will be provided with linear picture frame is positioned over the mould upper surface;
3. lay one deck Ceramic Tiles face chromatograph in material frame body picture frame chamber, the thickness H of its thickness and linear picture frame is close;
4. lay at least one layer pattern color layers according to the order of sequence at brick face chromatograph upper surface;
5. the Vibration on Start-up pump makes the linear picture frame along continuous straight runs of material in the frame produce double vibrations, make be in linear picture frame top pattern color layer ceramic raw material in vibration by the linear picture frame sidewall surface that is penetrated into the metope color layers from top to bottom.
6. the mould core is moved down, brick face chromatograph, pattern color layer B are descended with core rod, linear picture frame is deviate from from brick face chromatograph, and in deviating from process, utilize the intrinsic laxity of ceramic powder, the pattern color layer further is filled in the passage that stays when linear picture frame is deviate from random;
7. mould core is continued to move down that brick face chromatograph is separated with linear picture frame fully with the pattern color layer, remove the material frame, in framed, lay one deck basic material layer and strickling.
Another adopts the production of above-mentioned material frame that the method for the ceramic wall and floor bricks of linearity pattern is arranged, and comprises the steps:
1. produce the surperficial linear design producing linear picture frame identical as required, and should be packed in the material frame body frame chamber by linear picture frame with linear pattern;
The material frame body that 2. will be provided with linear picture frame is positioned over the mould upper surface;
3. lay one deck Ceramic Tiles face chromatograph in material frame body frame chamber, the thickness H of its thickness and linear picture frame is close;
4. lay at least one layer pattern color layers according to the order of sequence at brick face chromatograph upper surface;
5. primer fluid cylinder pressure is established piston rod by cylinder body and is promoted that linear picture frame moves horizontally in the material frame body, makes ceramic raw material that brick face chromatograph forms the pattern color layer that can make the upper surface setting infiltrating to the passage on brick face chromatograph surface from top to down.
6. the mould core is moved down, make brick face chromatograph, pattern color layer and linear picture frame along producing relative motion up and down, and flowability and the laxity of utilizing ceramic raw material dynamically the time, to be had, further the ceramic raw material with part pattern color layers is filled in the passage.
7. mould core is continued to move down that brick face chromatograph is separated with linear picture frame fully with the pattern color layer, remove the material body, in the mould frame, lay one deck basic material layer and strickling.
The present invention organically is incorporated into one owing to having adopted in material frame body along horizontally disposed linear picture frame and ceramic wall and floor bricks production mould with material frame Joint, by the vibration of material frame or a monolateral or bilateral wall and the brick face chromatograph C generation fluid passage of moving the board that makes the linear picture frame of composition, and utilize peculiar flowability of ceramic raw material and laxity, make pattern color layer B infiltrate passage until brick face chromatograph bottom surface near the ceramic raw material of channel part, by moving down of mould core, linear picture frame is broken away from from brick face chromatograph C and pattern color layer B.In detach procedure, flowability and the laxity of utilizing ceramic raw material to have, pattern color layer B and brick face chromatograph C can be filled in the passage that stays when Line Chart frames shift at random, thereby form consistent with the linear picture frame linear pattern of being made of nature pattern color layer B in brick face chromatograph C.The width of lines is between 0.05-10mm in this linear pattern, and lines are made up of pattern color layer B or are flowed naturally by pattern color layer B and brick face chromatograph C and mix.Adopt said structure and technology, not only can be implemented in the ceramic wall and floor bricks surface and produce shape, length, thickness controlled linearity pattern fully, the lines nature of generation, style and natural stone are close.But also can guarantee the uniformity of the picture on surface of every ceramic wall and floor bricks when producing in enormous quantities, guaranteed the quality and the general effect of ceramic wall and floor bricks.
The present invention is further illustrated below in conjunction with accompanying drawing:
Description of drawings
Fig. 1 is the structural representation of material frame of the present invention.
Fig. 2 is positioned over the mould upper surface for material frame of the present invention and has the structural representation of vibration source.
Fig. 3 is positioned over the mould upper surface for material frame of the present invention and has the structural representation of pushing mechanism.
Fig. 4 moves down the position view of back each layer ceramic raw material and linear picture frame for core rod of the present invention.
Fig. 5 is wherein a kind of linearity pattern design sketch that ceramic surface forms after the invention process.
The specific embodiment
The present invention such as Fig. 1, Fig. 2, Fig. 3, Fig. 4, a kind of ceramic wall and floor bricks materials frame that there is linear pattern on the surface of producing shown in Figure 5, comprise the material frame body 1 that is arranged at the mould for ceramic wall and floor tiles upper surface, described material frame body 1 outer peripheral frame wall is provided with vibration source 5, be characterized in the described material frame body 1 being provided with and the linear picture frame 2 that is made of the difformity object of expecting frame body 1 Joint along horizontal plane, described material frame body 1 outer peripheral frame wall is provided with a cover can make material frame body 1 produce the pushing mechanism 6 of horizontal displacement.Above-mentioned linear picture frame 2 its horizontal planes that are made of the difformity object are custom-designed linear pattern, above-mentioned linear picture frame 2 can adopt sheet metal to make, also can make with the higher rigid plastics one-shot forming of intensity, it both can be the linear pattern that coherent line constitutes that its pattern constitutes, it also can be the linear pattern that intermittent line constitutes, its fastening material frame inside casing edge that utilizes is realized, the ceramic wall and floor bricks surface is difficult to produce shape in the ceramic industry in order to solve, length, fully controlled and the linear pattern that can large quantities of repetitions of thickness, the linear pattern formed of the fine lines of tool particularly, the line thickness δ of above-mentioned linear picture frame 2 is 0.05-10mm, and more preferably line thickness δ is 0.05-5mm.Above-mentioned vibration source 5 is one can produce the micro-vibration pump of horizontal vibration, and described oscillating column pump is connected with material frame body 1 housing wall.Above-mentioned pushing mechanism 6 is hydraulic pressure or pneumatic cylinder body, and wherein, set piston club head is connected with material frame body 1 housing wall in the cylinder body.
The present invention such as Fig. 2, a kind of method that adopts the production of above-mentioned material frame that the wall floor tile of linearity pattern is arranged shown in Figure 4 are characterized in comprising the steps:
1. produce the surface linear design producing linear picture frame 2 identical as required, and should be packed in the material frame body 1 frame chamber by linear picture frame 2 with linearity pattern;
The material frame body 1 that 2. will be provided with linear picture frame is positioned over mould 3 upper surfaces;
3. lay one deck Ceramic Tiles face chromatograph C in material frame body 1 frame chamber, the thickness H of its thickness and linear picture frame 2 is close;
4. lay at least one layer pattern color layers B according to the order of sequence at brick face chromatograph C upper surface;
5. the Vibration on Start-up pump makes linear picture frame (2) along continuous straight runs of material in the frame produce double vibrations, make be in linear picture frame 2 top pattern color layer B ceramic raw material in vibration by the linear picture frame 2 sidewalls surface that is penetrated into metope color layers C from top to bottom.
6. mould 3 cores 31 are moved down, brick face chromatograph C, pattern color layer B are descended with core rod 31, linear picture frame 2 is deviate from from brick face chromatograph C, and in deviating from process, utilize the intrinsic laxity of ceramic powder, pattern color layer B further is filled in the passage that stays when linear picture frame 2 is deviate from random;
7. mould core is continued to move down that brick face chromatograph C is separated with linear picture frame fully with pattern color layer B, remove the material frame, in framed, lay one deck basic material layer A and strickling.
The present invention as shown in Figure 3, Figure 4, another adopts the production of above-mentioned material frame that the method for the ceramic wall and floor bricks of linearity pattern is arranged, and comprises the steps:
1. produce the surperficial linear design producing linear picture frame 2 identical as required, and should be packed in the material frame body 1 frame chamber by linear picture frame 2 with linear pattern;
The material frame body 1 that 2. will be provided with linear picture frame 2 is positioned over mould 3 upper surfaces;
3. lay one deck Ceramic Tiles face chromatograph C in material frame body 1 frame chamber, the thickness H of its thickness and linear picture frame 2 is close;
4. lay at least one layer pattern color layers B according to the order of sequence at brick face chromatograph C upper surface;
5. primer fluid cylinder pressure is established piston rod by cylinder body and is promoted that linear picture frame 2 moves horizontally in the material frame body 1, makes ceramic raw material that brick face chromatograph C forms the pattern color layer B that can make the upper surface setting infiltrating to the passage on brick face chromatograph C surface from top to down.
6. mould 3 cores 31 are moved down, make brick face chromatograph C, pattern color layer B and linear picture frame 2 along producing relative motion up and down, and flowability and the laxity of utilizing ceramic raw material dynamically the time, to be had, further the ceramic raw material with part pattern color layers B is filled in the passage.
7. mould 3 core rods 31 are continued to move down that brick face chromatograph C is separated with linear picture frame 2 fully with pattern color layer B, remove material body 1, in mould 3 frames, lay one deck basic material layer A and strickling.
The present invention is organically integrated owing to the vibration source or the travel mechanism that utilize ceramic raw material to have good fluidity, strong this physical characteristic of permeability and to set up, realized under dynamically of the mutual motion of custom-designed linear pattern by linear picture frame and several layers ceramic raw material, linearity pattern is replicated in the ceramic wall and floor bricks surface, has overcome that static filling in the prior art can't be made the microgroove linear pattern and the deficiency of the dull image made.By the made linear pattern of the inventive method, not only can produce stronger dynamic sense, but also natural, the true to nature characteristics of tool pattern.In addition, whole technical process device therefor is simple, practical, has stronger interchangeability and versatility, for the wall floor tile of producing the band linear pattern in enormous quantities provides a kind of new technology, new method.
Claims (6)
1, a kind ofly produces the ceramic wall and floor bricks materials frame that there is linear pattern on the surface, comprise the material frame body (1) that is arranged at mould for ceramic wall and floor tiles (3) upper surface, described material frame body (1) outer peripheral frame wall is provided with vibration source (5), it is characterized in that in the described material frame body (1) being provided with and the linear picture frame (2) that is made of board of expecting frame body (1) Joint along horizontal plane, described material frame body (1) outer peripheral frame wall is provided with a cover can make material frame body (1) produce the pushing mechanism (6) of horizontal displacement.
2, the surperficial ceramic wall and floor bricks materials frame that linear pattern is arranged of production according to claim 1 is characterized in that the width δ of the middle lines of linear picture frame (2) that above-mentioned board constitutes is 0.05-10mm.
3, according to claim 1ly produce the ceramic wall and floor bricks materials frame that there is linear pattern on the surface, it is characterized in that above-mentioned vibration source (5) is one can produce the micro-vibration pump of horizontal vibration, described oscillating column pump is connected with expecting frame body (1) housing wall.
4, the surperficial ceramic wall and floor bricks materials frame that linear pattern is arranged of production according to claim 1 is characterized in that above-mentioned pushing mechanism (6) is hydraulic pressure or pneumatic cylinder body, and wherein, set piston club head is connected with material frame body (1) housing wall in the cylinder body.
5, a kind of method that adopts the production of above-mentioned material frame that the ceramic wall and floor bricks of linearity pattern is arranged comprises the steps:
1. produce the surperficial linear design producing linear picture frame (2) identical as required, and should be packed in material frame body (1) the frame chamber by linear picture frame (2) with linear pattern;
The material frame body (1) that 2. will be provided with linear picture frame (2) is positioned over mould (3) upper surface;
3. lay one deck Ceramic Tiles face chromatograph C in material frame body (1) frame chamber, the thickness H of its thickness and linear picture frame (2) is close;
4. lay at least one layer pattern color layers B according to the order of sequence at brick face chromatograph C upper surface;
5. the Vibration on Start-up pump makes linear picture frame (2) along continuous straight runs of material in the frame produce double vibrations, make be in linear picture frame (2) top pattern color layer B ceramic raw material in vibration by linear picture frame (2) the sidewall surface that is penetrated into metope color layers C from top to bottom;
6. mould (3) core (31) is moved down, brick face chromatograph C, pattern color layer B are descended with core rod (31), linear picture frame (2) is deviate from from brick face chromatograph C, and in deviating from process, utilize the intrinsic laxity of ceramic powder, pattern color layer B further is filled in the passage that linear picture frame (2) stays when deviating from random;
7. mould core is continued to move down that brick face chromatograph C is separated with linear picture frame fully with pattern color layer B, remove material frame body (1), in mould (3) frame, lay one deck basic material layer A and strickling.
6, another adopts the production of above-mentioned material frame that the method for the ceramic wall and floor bricks of linearity pattern is arranged, and comprises the steps:
1. produce the surperficial linear design producing linear picture frame (2) identical as required, and should be packed in material frame body (1) the frame chamber by linear picture frame (2) with linear pattern;
The material frame body (1) that 2. will be provided with linear picture frame (2) is positioned over mould (3) upper surface;
3. lay one deck Ceramic Tiles face chromatograph C in material frame body (1) frame chamber, the thickness H of its thickness and linear picture frame (2) is close;
4. lay at least one layer pattern color layers B according to the order of sequence at brick face chromatograph C upper surface;
5. primer fluid cylinder pressure, establish piston rod by cylinder body and promote that linear picture frame (2) moves horizontally in the material frame body (1), make ceramic raw material that brick face chromatograph C forms the pattern color layer B that can make the upper surface setting infiltrating from top to down to the passage on brick face chromatograph C surface;
6. mould (3) core (31) is moved down, make brick face chromatograph C, pattern color layer B and linear picture frame (2) along producing relative motion up and down, and flowability and the laxity of utilizing ceramic raw material dynamically the time, to be had, further the ceramic raw material with part pattern color layers B is filled in the passage;
7. mould (3) core rod (31) is continued to move down that brick face chromatograph C is separated with linear picture frame (2) fully with pattern color layer B, remove material body (1), in mould (3) frame, lay one deck basic material layer A and strickling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100272002A CN1301837C (en) | 2004-05-14 | 2004-05-14 | Material frame for producing ceramic wall and ground tile with lined pattern on surface and producing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100272002A CN1301837C (en) | 2004-05-14 | 2004-05-14 | Material frame for producing ceramic wall and ground tile with lined pattern on surface and producing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1569425A CN1569425A (en) | 2005-01-26 |
| CN1301837C true CN1301837C (en) | 2007-02-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100272002A Expired - Fee Related CN1301837C (en) | 2004-05-14 | 2004-05-14 | Material frame for producing ceramic wall and ground tile with lined pattern on surface and producing method thereof |
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| Country | Link |
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| CN (1) | CN1301837C (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101898383A (en) * | 2010-07-29 | 2010-12-01 | 无锡市红光标牌有限公司 | Vibration platform for counterweight block for washing machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1061928A (en) * | 1990-10-01 | 1992-06-17 | Cca株式会社 | Produce the method for band pattern forming goods |
| CN2226518Y (en) * | 1995-05-26 | 1996-05-08 | 王洪元 | Machine for making hollow tile |
| CN2267141Y (en) * | 1996-04-03 | 1997-11-12 | 谢孝存 | Core row insertion type mould with vibration for making concrete building block |
| CN2269938Y (en) * | 1996-08-02 | 1997-12-10 | 山西省平遥县机床铸造厂 | Equipment for dry-pressing various unfired bricks |
| CN1401465A (en) * | 2001-09-07 | 2003-03-12 | 黄国权 | Apparatus and method for forming nature-like thin grain ceramic tile |
| CN1403259A (en) * | 2001-09-07 | 2003-03-19 | 黄国权 | Complex material distributing method in wall and floor tile production |
-
2004
- 2004-05-14 CN CNB2004100272002A patent/CN1301837C/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1061928A (en) * | 1990-10-01 | 1992-06-17 | Cca株式会社 | Produce the method for band pattern forming goods |
| CN2226518Y (en) * | 1995-05-26 | 1996-05-08 | 王洪元 | Machine for making hollow tile |
| CN2267141Y (en) * | 1996-04-03 | 1997-11-12 | 谢孝存 | Core row insertion type mould with vibration for making concrete building block |
| CN2269938Y (en) * | 1996-08-02 | 1997-12-10 | 山西省平遥县机床铸造厂 | Equipment for dry-pressing various unfired bricks |
| CN1401465A (en) * | 2001-09-07 | 2003-03-12 | 黄国权 | Apparatus and method for forming nature-like thin grain ceramic tile |
| CN1403259A (en) * | 2001-09-07 | 2003-03-19 | 黄国权 | Complex material distributing method in wall and floor tile production |
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| Publication number | Publication date |
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| CN1569425A (en) | 2005-01-26 |
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