CN109808051B - Improve cloth compensator of ceramic tile size difference - Google Patents
Improve cloth compensator of ceramic tile size difference Download PDFInfo
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- CN109808051B CN109808051B CN201910237379.0A CN201910237379A CN109808051B CN 109808051 B CN109808051 B CN 109808051B CN 201910237379 A CN201910237379 A CN 201910237379A CN 109808051 B CN109808051 B CN 109808051B
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- mold core
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- powder
- lower mold
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- 239000004744 fabric Substances 0.000 title claims description 32
- 239000000919 ceramic Substances 0.000 title abstract description 25
- 239000000843 powder Substances 0.000 claims abstract description 47
- 230000033001 locomotion Effects 0.000 claims abstract description 21
- 230000001105 regulatory effect Effects 0.000 claims description 14
- 230000000694 effects Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 39
- 238000009826 distribution Methods 0.000 abstract description 23
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 238000007790 scraping Methods 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000005389 magnetism Effects 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000000748 compression moulding Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
Abstract
The invention relates to a material distribution compensator for improving the size difference of ceramic tiles, which mainly solves the problem of large size error of ceramic tiles in the prior art and comprises a frame, a material distribution vehicle, an upper mold core and a lower mold core, wherein the material distribution vehicle is arranged on the frame, the material distribution vehicle is driven by a driving device to move towards the lower mold core, powder scrapers are detachably arranged on the material distribution vehicle, upper and lower telescopic rods are arranged at two ends of each powder scraper, a die frame is arranged on the frame and positioned on the periphery of the lower mold core, supporting plates are arranged on the die frame along two lateral sides of the die frame, a feeding adjusting block is detachably arranged on the supporting plates, guide rods are arranged on the die frame and positioned on the upper sides of the supporting plates in parallel with the supporting plates, a motion connecting device is slidably arranged on the guide rods along the guide rods, the motion connecting device is provided with through holes along the longitudinal direction, the upper and lower telescopic rods are arranged in the through holes in a penetrating manner, and the lower ends of the guide wheels are abutted against the feeding adjusting blocks.
Description
Technical Field
The invention relates to a cloth compensator for improving tile size difference.
Background
The existing ceramic tile distributing device has the following working principle: the grid is placed on a conveying platform in advance, then the hopper is horizontally moved to fill powder into the grid, and then a pushing car or other circulating conveying mechanisms brings the powder filled in the grid into a press and fills the powder into a die cavity for compression molding. When the ceramic tile of ordinary specification is manufactured, powder is filled into the grid through the blanking of the hopper, redundant powder on the grid can be removed through the powder scraper, the upper surface of the powder and the upper surface of the grid are in the same horizontal plane, the powder in the grid is in a bulkiness state at the moment, so that the thickness of the powder is larger than that of the pressed ceramic tile, after the ceramic tile is formed through pressing and sintering, the ceramic tile can be subjected to the problem of poor thickness precision, namely the problems of thick middle and thin two sides, and serious phenomenon of slight bending can occur.
Disclosure of Invention
Therefore, in view of the above problems, the present invention provides a cloth compensator for improving tile size difference, which mainly solves the problem of large tile size error in the prior art.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides an improve cloth compensator of ceramic tile size difference, includes the frame, locates cloth car, last mold core and lower mold core in the frame, cloth car passes through drive arrangement drive down the mold core direction motion, and the direction of motion that defines cloth car is the transverse direction, is fixed in along vertical and with the direction of motion vertical direction of cloth car for longitudinal direction, be provided with the powder scraper on the side that is close to lower mold core on the cloth car, the powder scraper can follow longitudinal direction motion on the cloth car, the both ends of powder scraper all are provided with upper and lower telescopic link, be provided with the mould frame in the week side of lower mold core on the frame, both sides limit along transverse direction all are provided with the layer board on the mould frame, detachably is provided with the feeding regulating block on the layer board, be located the upside of layer board and with layer board parallel arrangement guide arm on the guide arm, and can be provided with motion connecting device along the guide arm slidingly along longitudinal direction, the last telescopic link is worn to locate in the through-hole, and its lower extreme is provided with the guide pulley, the guide pulley supports to lean on the feeding regulating block.
Further, the frame includes bottom plate, medium plate and the lower magnetism that from the bottom up set gradually and inhale the piece, the mold core sets up on the lower magnetism is inhaled the piece down, be located the week side that the piece was inhaled to the lower magnetism on the bottom plate and be provided with the stand, the frame sets up on the stand, the upside of lower mold core is provided with the magnetism and inhale the piece, the mold core sets up on the lower surface of last magnetism and inhale the piece, it is connected with lower mold core compound die to go up the mold core.
Further, an adjusting block is arranged between the upright post and the die frame.
Further, the material distributing vehicle is located at the left upper corner of the die frame, and the driving device drives the material distributing vehicle to reciprocate to the upper side of the die frame along the direction of the guide rod.
By adopting the technical scheme, the invention has the beneficial effects that: according to the material distribution compensator for improving the size difference of the ceramic tile, the material distribution trolley is driven by the driving device to reciprocate along the direction of the guide rod to distribute the material to the lower mold core, the material distribution trolley moves to drive the powder scraping knife to reciprocate together, and then the movable connecting device is pushed by the upper telescopic rod and the lower telescopic rod to slide on the guide rod, as the gravity effect of the powder scraping knife is adopted, the guide wheels at the lower ends of the upper telescopic rod and the lower telescopic rod are always abutted against the feeding regulating block, the powder scraping knife moves along the longitudinal direction by changing the shape of the feeding regulating block, when the material distribution trolley transversely moves to distribute the material, the powder scraping knife moves along the transverse direction, and simultaneously moves longitudinally under the action of the feeding regulating block to remove redundant powder on the lower mold core, so that the material distribution error of the powder is reduced, the problem that the size error of the ceramic tile after the compression molding is large is solved, for example, in the material distribution of a common ceramic tile, the problem that the ceramic tile after the normal material distribution is pressed and sintered is thick in the middle, and the two sides are thin is formed, the problem that the material distribution of the material scraping knife is thick, after the effect of the powder scraping knife is formed, the thickness of the two sides is smaller than the thickness of the two sides, and the thickness of the ceramic tile after the material is formed, and the thickness is consistent, and the tile size error is avoided; in addition, the ceramic tiles with different shapes can be produced in the production and processing process, so that the shapes of the feeding adjusting blocks and the shapes of the powder scraping blades are changed, the application range is wide, and the production and processing cost is reduced; further, after the distribution is completed, the upper mold core and the lower mold core are subjected to mold closing and pressing forming, and the upper mold core and the lower mold core have good mold locking force under the action of the upper magnetic suction block and the lower magnetic suction block, so that the pressing of the ceramic tile is facilitated, and the quality of the ceramic tile is improved; further, the adjusting block is arranged to adjust the position of the mold frame, so that the thickness of the ceramic tile cloth is changed, and the thickness of the ceramic tile is adjusted.
Drawings
FIG. 1 is a schematic elevational view of an embodiment of the present invention;
FIG. 2 is a schematic top view of an embodiment of the present invention with the upper mold core and upper magnetic blocks removed;
FIG. 3 is a schematic left-hand view of an embodiment of the present invention with the upper mold core and upper magnetic blocks removed;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
FIG. 5 is a schematic cross-sectional view of the structure at B-B in FIG. 4;
FIG. 6 is a schematic view of a powder blade according to an embodiment of the present invention;
fig. 7 is a schematic diagram of the structure of a feed adjusting block in the embodiment of the present invention.
Detailed Description
The invention will now be further described with reference to the drawings and detailed description.
The embodiment of the invention comprises the following steps:
referring to fig. 1 to 5, a cloth compensator for improving the size difference of ceramic tiles comprises a bottom plate 1, a middle plate 2, a lower magnetic suction block 3, an upper magnetic suction block 4, a cloth carriage 5, an upper mold core 6, a lower mold core 7, a stand column 8 and a mold frame 9, wherein the bottom plate 1, the middle plate 2, the lower magnetic suction block 3 and the lower mold core 7 are sequentially arranged from bottom to top, the upper magnetic suction block 4 is arranged on the upper side of the lower mold core 7, the upper mold core 6 is arranged on the lower surface of the upper magnetic suction block 4, the upper magnetic suction block 4 drives the upper mold core 6 and the lower mold core 7 to open or close by driving the upper and lower movement thereof through an external hydraulic cylinder, the stand column 8 is arranged on the bottom plate 1 and distributed on the periphery of the lower magnetic suction block 3, the mold frame 9 is arranged on the upper side of the stand column 8, the lower mold core 7 is distributed in the mold frame 9, an adjusting block 10 is arranged between the stand column 8 and the mold frame 9, the cloth carriage 5 is positioned at the left upper corner position of the mold frame 9, the material distributing vehicle 5 is driven by the driving device 11 to horizontally reciprocate between the lower mold core 7 and the upper mold core 6, the driving device 11 can drive the material distributing vehicle 5 to realize the reciprocating linear motion function, which is the prior art, the description is not repeated here, the motion direction of the material distributing vehicle 5 is defined as the transverse direction, the motion direction along the vertical direction and the direction perpendicular to the motion direction of the material distributing vehicle 5 is defined as the longitudinal direction, a powder scraper 12 is arranged on one side surface of the material distributing vehicle 5 near the lower mold core 7, the powder scraper 12 can move on the material distributing vehicle 5 along the longitudinal direction, the powder scraper 12 can move on the material distributing vehicle 5, a guide rod 16 is arranged on the powder scraper 12 along the longitudinal direction, and a design mechanism corresponding to the guide rod 16 is arranged on the material distributing vehicle 5, so as to realize the up-down motion of the powder scraper 12, and the disassembly of the powder scraper 12 is convenient, the installation, the both ends of powder scraper 12 are all fixed and are provided with upper and lower telescopic link 13, both sides limit along the transverse direction on the mould frame 9 all is provided with layer board 14, detachably is provided with feeding regulating block 15 on the layer board 14, feeding regulating block 15 accessible bolt locking is on layer board 14, be located the upside of layer board 14 on the mould frame 9 and be provided with guide arm 16 parallel with layer board 14, on the guide arm 16 and can follow guide arm 16 and slidingly be provided with motion connecting device 17, motion connecting device 17 is provided with the through-hole along the longitudinal direction, upper and lower telescopic link 13 wears to locate in the through-hole, and its lower extreme is provided with guide pulley 18, guide pulley 18 supports and leans on feeding regulating block 15.
Referring to fig. 6 and 7, the powder scraper 12 and the feeding adjusting block 15 may be replaced according to the shape of the pressed tile, and the functions of linearity and nonlinearity of the cloth may be mainly reflected, by replacing the shape of the powder scraper 12 and the feeding adjusting block 15, linearity is mainly used to improve the tile cloth size difference, nonlinearity is mainly used to produce the tile with arc shape, but at the same time, the upper mold core 6 and the lower mold core 7 need to be replaced, so as to correspond to the tile cloth, and adjust the error existing in the cloth process, so as to manufacture the special-shaped tile, so that the device has wide application range, reduces the production cost of manufacturers, and avoids the need of new research, development, regulation and control equipment for tile model change.
The working mode of the invention is as follows: according to the material distribution compensator for improving the tile size difference, the material distribution trolley 5 is driven by the driving device 11 to reciprocate along the direction of the guide rod 16 to distribute the material on the lower mold core 7, the material distribution trolley 5 moves to drive the powder scraping knife 12 to reciprocate together, and then the movable connecting device 17 is pushed by the upper telescopic rod 13 and the lower telescopic rod 13 to slide on the guide rod 16, as the powder scraping knife 12 self-gravity effect, the guide wheel 18 at the lower end of the upper telescopic rod 13 always abuts against the feeding regulating block 15, the shape of the feeding regulating block 15 is changed to enable the powder scraping knife 12 to move along the longitudinal direction, when the material distribution trolley 5 transversely moves to distribute the material, the powder scraping knife 12 longitudinally moves under the action of the feeding regulating block 15 to remove redundant powder on the lower mold core 7, so that the material distribution error of the powder is reduced, and the problem that the size error of the tile after the pressing is large is solved, for example, in the material distribution of a ceramic tile after the normal material distribution is pressed and sintered, the problem that the middle thickness of the tile after the normal material distribution is thick and the two sides are thin is solved, after the shape of the feeding regulating block 15 is changed, the middle is thick, the thickness of the powder in the middle is formed, the thickness of the powder in the middle is formed, and the thickness of the powder material is smaller than the thickness of the middle 7 after the thickness is formed and the thickness is smaller than the thickness than and the thickness of the tile after and is formed and is equal to the thickness and is avoided; in addition, the ceramic tiles with different shapes can be produced in the production and processing process, so that the shapes of the feeding adjusting block 15 and the powder scraper 12 are replaced, the application range is wide, and the production and processing cost is reduced; after the material distribution is completed, the upper mold core 6 and the lower mold core 7 are assembled and pressed for forming, and the upper mold core 6 and the lower mold core 7 have good mold locking force under the action of the upper magnetic attraction block 4 and the lower magnetic attraction block 3, so that the pressing of the ceramic tile is facilitated, and the quality of the ceramic tile is improved; the adjusting block 10 is provided to adjust the position of the mold frame 9 so that the thickness of the tile cloth is changed to adjust the thickness of the tile.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (4)
1. A cloth compensator for improving tile size difference, which is characterized in that: including the frame, locate the cloth car in the frame, go up mold core and lower mold core, the cloth car passes through drive arrangement drive down mold core direction motion, defines the direction of motion of cloth car for horizontal direction, is fixed in along vertical and with the direction of motion vertical direction of cloth car for longitudinal direction, detachably is provided with the powder scraper on the side that is close to lower mold core on the cloth car, the powder scraper can follow longitudinal direction motion on the cloth car, the both ends of powder scraper all are provided with upper and lower telescopic link, the week side that lies in lower mold core in the frame is provided with the frame, both sides limit along horizontal direction all are provided with the layer board on the frame, detachably is provided with the feeding regulating block on the layer board, the structure of feeding regulating block is that both sides are thick, middle thin, after the effect of layer board is scraped to the powder, powder in the lower mold core can form the thickness on the centre be less than the thickness on both sides, lie in the upside and with layer board parallel arrangement's guide arm on the guide arm, just can be provided with motion connecting device along sliding ground on the guide arm, motion connecting device is provided with the through-hole along longitudinal direction, lean on in the side of the layer board, stretch out and draw down the guide arm is provided with its top of the guide pulley.
2. The cloth compensator for improving tile dimensional differences as recited in claim 1, wherein: the machine frame comprises a bottom plate, a middle plate and a lower magnetic suction block which are sequentially arranged from bottom to top, wherein a lower mold core is arranged on the lower magnetic suction block, a stand column is arranged on the periphery of the lower magnetic suction block on the bottom plate, a mold frame is arranged on the stand column, an upper magnetic suction block is arranged on the upper side of the lower mold core, an upper mold core is arranged on the lower surface of the upper magnetic suction block, and the upper mold core is connected with a lower mold core in a mold closing mode.
3. The cloth compensator for improving tile dimensional differences as recited in claim 2, wherein: an adjusting block is arranged between the upright post and the die frame.
4. A cloth compensator for improving tile dimensional differences according to claim 3, wherein: the cloth car is located at the upper left corner of the die frame, and the driving device drives the cloth car to reciprocate to the upper side of the die frame along the direction of the guide rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910237379.0A CN109808051B (en) | 2019-03-27 | 2019-03-27 | Improve cloth compensator of ceramic tile size difference |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910237379.0A CN109808051B (en) | 2019-03-27 | 2019-03-27 | Improve cloth compensator of ceramic tile size difference |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109808051A CN109808051A (en) | 2019-05-28 |
| CN109808051B true CN109808051B (en) | 2023-11-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910237379.0A Active CN109808051B (en) | 2019-03-27 | 2019-03-27 | Improve cloth compensator of ceramic tile size difference |
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| CN (1) | CN109808051B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111923213B (en) * | 2020-09-16 | 2021-01-15 | 佛山东华盛昌新材料有限公司 | Scraping compensation method and system for grid plate distribution and green brick firing method |
| CN112405809B (en) * | 2020-10-19 | 2022-01-11 | 湖北天建新型建材有限公司 | Material distribution vehicle assembly of block building machine capable of preventing blockage |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE29603783U1 (en) * | 1995-10-05 | 1996-06-13 | Rampf Formen Gmbh | Multi-chamber mold for the mechanical production of molded concrete parts |
| JPH1086118A (en) * | 1996-09-11 | 1998-04-07 | Gotoo Pinion:Kk | Curved tile molding apparatus |
| EP1905563A2 (en) * | 2006-09-26 | 2008-04-02 | L.B. Officine Meccaniche S.p.A. | Device for feeding the mould cavity with powder material and slab obtained by pressing the powder material |
| CN206999230U (en) * | 2017-07-11 | 2018-02-13 | 群峰智能机械股份公司 | A kind of surface of the frame scraper |
| CN108582448A (en) * | 2018-04-24 | 2018-09-28 | 芜湖映日科技有限公司 | A kind of powdering equipment and its application method suitable for the production of ITO flat targets |
| CN210082059U (en) * | 2019-03-27 | 2020-02-18 | 王自力 | Improve poor cloth compensator of ceramic tile size |
-
2019
- 2019-03-27 CN CN201910237379.0A patent/CN109808051B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE29603783U1 (en) * | 1995-10-05 | 1996-06-13 | Rampf Formen Gmbh | Multi-chamber mold for the mechanical production of molded concrete parts |
| JPH1086118A (en) * | 1996-09-11 | 1998-04-07 | Gotoo Pinion:Kk | Curved tile molding apparatus |
| EP1905563A2 (en) * | 2006-09-26 | 2008-04-02 | L.B. Officine Meccaniche S.p.A. | Device for feeding the mould cavity with powder material and slab obtained by pressing the powder material |
| CN206999230U (en) * | 2017-07-11 | 2018-02-13 | 群峰智能机械股份公司 | A kind of surface of the frame scraper |
| CN108582448A (en) * | 2018-04-24 | 2018-09-28 | 芜湖映日科技有限公司 | A kind of powdering equipment and its application method suitable for the production of ITO flat targets |
| CN210082059U (en) * | 2019-03-27 | 2020-02-18 | 王自力 | Improve poor cloth compensator of ceramic tile size |
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| CN109808051A (en) | 2019-05-28 |
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