CN213549353U

CN213549353U - Scraper type slice forming machine

Info

Publication number: CN213549353U
Application number: CN202022147911.0U
Authority: CN
Inventors: 黄善男; 李蜀
Original assignee: Zhuhai Hongfu Food Mechanical Manufacturing Co ltd
Current assignee: Zhuhai Hongfu Food Mechanical Manufacturing Co ltd
Priority date: 2020-09-25
Filing date: 2020-09-25
Publication date: 2021-06-29
Anticipated expiration: 2030-09-25

Abstract

The utility model discloses a scrape board-like sheet forming machine, include: a support; a material conveyor belt adapted to move in a left-right direction; the mould assembly is arranged on the support and comprises a mould frame, a mould and a clamping device, the mould is fixed above the material conveying belt, the clamping device is arranged on the mould frame and is suitable for clamping the material conveying belt, and the mould assembly is suitable for moving left and right relative to the support; the feeding assembly is arranged on the support and comprises a scraper plate, and the scraper plate is arranged on the upper side of the mold; and the driving device is connected with the bracket and is suitable for driving the bracket to move up and down. The utility model discloses a set up relative motion's mould and scraper blade and realize the automatic molding of thin slice, satisfied quality standard such as product weight homogeneity, thickness homogeneity, product quality, realized automated production and improved production efficiency.

Description

Scraper type slice forming machine

Technical Field

The utility model relates to a food processing technology field, in particular to scraper type thin slice forming machine.

Background

The sheet forming machine is commonly used for biscuit production and processing procedures, one of the conventional devices is a rolling ring type sheet forming machine, a mold does not form a closed cavity in the forming process, materials are completely filled by dead weight and fluidity, and the structural form cannot be applied to forming of sheet biscuits and other products with small thickness firstly and cannot be applied to forming of sheet biscuits and other products with large overall dimension secondly. And the roller material has high process requirement, high cost, high processing precision and great difficulty, and only products with good material fluidity can be produced, thereby greatly limiting the types, the shapes and the sizes of the products, and having high product replacement cost and great manufacturing difficulty. Another common design is a reciprocating sheet forming machine, the mold does not form a closed cavity in the forming process, a quantitative pump mechanism is not arranged in the design mechanism, the pressure and flow fluctuation is large during material filling, and if the material fluidity is poor, the biscuit size is relatively large, the biscuit forming weight deviation is large, the thickness is uneven, and the quality cannot be guaranteed.

The two common designs can adapt to a smaller range of materials and have larger limitation, the materials are greatly limited in types, specifications and shapes of products, and indexes such as the weight uniformity, the thickness uniformity and the product quality cannot meet the market requirements.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve one of the technical problem that exists among the prior art at least. Therefore, the utility model provides a scrape board-like thin slice make-up machine satisfies the even shaping of thin slice.

According to the utility model discloses a scrape board-like sheet forming machine of embodiment includes: a support; the material conveying belt is suitable for moving along the left and right directions; the mould assembly is arranged on the support and comprises a mould frame, a mould and a clamping device, the mould is fixed above the material conveying belt, the clamping device is arranged on the mould frame and is suitable for clamping the material conveying belt, and the mould assembly is suitable for moving left and right relative to the support; the feeding assembly is arranged on the support and comprises a scraper plate, and the scraper plate is arranged on the upper side of the mold; and the driving device is connected with the bracket and is suitable for driving the bracket to move up and down.

According to the utility model discloses scrape board-like sheet forming machine has following beneficial effect at least: the automatic forming of the thin sheet is realized by arranging the die and the scraper which move relatively, so that the quality standards of the product such as the weight uniformity, the thickness uniformity and the product quality are met, the automatic production is realized, and the production efficiency is improved.

According to some embodiments of the utility model, the support is equipped with at least a set of guide arm along controlling the direction, and the mould frame is equipped with a plurality of linear bearing with guide arm swing joint.

According to the utility model discloses a some embodiments still include the frame, and the frame is equipped with at least a set of linear guide along upper and lower direction, is fixed with a plurality of sliders with linear guide looks swing joint on the support.

According to some embodiments of the utility model, still include resetting means, resetting means is suitable for and orders about mould subassembly and is relative motion for the material conveyer belt.

According to the utility model discloses a some embodiments, clamping device includes two sets of die clamping cylinder, and two sets of die clamping cylinder set up respectively in the upper and lower both sides of material conveyer belt, and are two sets of die clamping cylinder's output all moves towards the material conveyer belt is provided with the grip block.

According to some embodiments of the invention, the feed assembly comprises: the hopper is arranged above the die assembly; the feeding roller is arranged in the hopper; the quantitative pump is arranged below the feeding roller.

According to some embodiments of the invention, the drive arrangement comprises: a drive motor; the cam is connected with an output shaft of the driving motor; cam follower bearing, cam follower bearing one end sets up in the tip of cam, and the other end linking bridge.

According to some embodiments of the utility model, still include position control device, position control device connects the feeding subassembly.

According to some embodiments of the utility model, position adjustment device includes: the adjusting motor is fixed on the bracket; and one end of the screw rod lifter is connected with an output shaft of the adjusting motor, the other end of the screw rod lifter is connected with the feeding assembly, and the screw rod lifter is suitable for driving the feeding assembly to vertically move up and down.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

FIG. 1 is a front view of the sheet forming machine of the present embodiment;

FIG. 2 is a schematic view of the bracket and the mold assembly of the present embodiment;

FIG. 3 is a left side view of the sheet forming machine of the present embodiment;

reference numerals: a bracket 100; a guide bar 110; a slider 120; a material conveying belt 200; a mold assembly 300; a mold frame 310; a linear bearing 311; a mold 320; a clamping device 330; a clamp cylinder 331; a clamping plate 332; a feed assembly 400; a squeegee 410; a hopper 420; a feed roller 430; a dosing pump 440; a drive device 500; a drive motor 510; a cam 520; a cam follower bearing 530; a frame 600; a linear guide 610; a reset device 700; a position adjusting device 800; an adjustment motor 810; a lead screw lifter 820.

Detailed Description

Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "lateral", "longitudinal", "vertical", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

According to the utility model discloses a scraper blade sheet forming machine of embodiment, refer to fig. 1, fig. 2, include: a bracket 100; the material conveying belt 200 is suitable for moving in the left-right direction, the material conveying belt 200 is a horizontally arranged steel plate belt, and a power source for driving the material conveying belt 200 to move is arranged at the end part of the material conveying belt 200; the mold assembly 300 is arranged on the support 100, the mold assembly 300 comprises a mold frame 310, a mold 320 and a clamping device 330, the mold 320 is of a rectangular frame structure with openings at the upper side and the lower side, the mold 320 is fixed above the material conveying belt 200 through a bolt structure, the clamping device 330 is arranged on the mold frame 310 and is suitable for clamping the material conveying belt 200, and the mold assembly 300 is suitable for moving left and right relative to the support 100; the feeding assembly 400 is arranged on the bracket 100, the feeding assembly 400 comprises a scraper 410, and the scraper 410 is arranged on the upper side of the mold 320; and a driving device 500 connected to the bracket 100 and adapted to drive the bracket 100 to move up and down. Wherein, the support 100 in this embodiment includes interconnected upper bracket and lower carriage, the feeding subassembly 400 is disposed on the upper bracket, the mold subassembly is disposed on the lower bracket, when the driving device 500 drives the support 100 to move up and down, the support 100 indirectly drives the mold subassembly 300 and the feeding subassembly 400 to move up and down in the vertical direction, the mold subassembly 300 is in the process of moving down, the mold 320 abuts against the material conveying belt 200, so that the lower side of the mold 320 is closed, the material conveying belt 200 in this embodiment moves from right to left and penetrates through the mold frame 310, the clamping device 330 can drive the mold subassembly 300 to move together towards the left after clamping the material conveying belt 200, so that the mold 320 moves relative to the scraper 410, thereby realizing the scraping and compacting of the material in the cavity of the mold 320.

The utility model discloses an in some embodiments, refer to fig. 1, fig. 2, support 100 is equipped with at least a set of guide arm 110 along controlling the direction, mould frame 310 is equipped with a plurality of linear bearing 311 with guide arm 110 swing joint, in this embodiment, guide arm 110 is including two sets of mutual parallel arrangement from top to bottom, linear bearing 311 includes four groups, the cover is equipped with two sets of linear bearing 311 on every guide arm 110 of group, linear bearing 311 is fixed in on mould frame 310 through the bolt spare, through linear bearing 311 and guide arm 110's clearance fit, can realize the assembly of mould frame 310 and guarantee that mould frame 310 can follow guide arm 110 horizontal motion, mould frame 310 has still been restricted at the freedom of motion of vertical direction simultaneously, guarantee that support 100 can drive mould frame 310 and do synchronous vertical up-and-down motion.

The utility model discloses an in some embodiments, refer to fig. 1, fig. 2, still include frame 600, frame 600 is equipped with at least a set of linear guide 610 along upper and lower direction, be fixed with a plurality of sliders 120 with linear guide 610 looks swing joint on the support 100, in this embodiment, linear guide 610 includes that the mutual parallel arrangement's of left and right sides is two sets of, slider 120 includes that four groups and overlap respectively and establish on two sets of linear guide 610, slider 120 is fixed in on the support 100 through bolted component, wherein, two sets of sliders 120 connect the upper bracket, the lower carriage is connected to other two sets of sliders 120, through the clearance fit of slider 120 with linear guide 610, can realize the vertical motion of support 100 for frame 600, the motion route of support 100 has been guaranteed.

The utility model discloses an in some embodiments, refer to fig. 1, still include resetting means 700, resetting means 700 is suitable for ordering about mould subassembly 300 and is the relative motion for material conveyer belt 200, resetting means 700 in this embodiment adopts the cylinder that resets, the cylinder that resets is fixed in on support 100 and sets up the left side at mould frame 310, the output of cylinder that resets can extend right and butt mould frame 310, wherein, because clamping device 330 is connected with material conveyer belt 200's cooperation, mould subassembly 300 can move left with material conveyer belt 200 is synchronous, thereby realize the doctor-bar and the compaction of material of mould 320 and scraper blade 410's relative motion realization, after the material shaping, clamping device 330 separates with material conveyer belt 200, thereby resetting means 700 promotes mould frame 310 and makes mould subassembly 300 reset towards the right side motion.

The utility model discloses an in some embodiments, referring to fig. 1, fig. 2, clamping device 330 includes two sets of die clamping cylinder 331, and two sets of die clamping cylinder 331 set up respectively in the upper and lower both sides of material conveyer belt 200, and die clamping cylinder 331's output all is provided with grip block 332 towards material conveyer belt 200, and die clamping cylinder 331 promotes grip block 332 towards material conveyer belt 200 motion realization and material conveyer belt 200's fixed connection.

In some embodiments of the present invention, referring to fig. 1, the feed assembly 400 includes: a hopper 420 disposed above the mold assembly 300; the feeding roller 430 is arranged in the hopper 420, wherein the feeding roller 430 comprises two groups of roller bodies which are arranged in parallel, a gap between the two groups of roller bodies is a material conveying gap, the feeding roller 430 is connected with a speed reduction motor, and the feeding roller 430 is driven to rotate by the speed reduction motor so as to convey materials in the hopper 420 downwards; the quantitative pump 440 is arranged below the feeding roller 430, the materials are conveyed into the die 320 through the quantitative pump 440, and the material flowability is ensured through the controllable conveying amount of the quantitative pump and the feeding roller.

In some embodiments of the present invention, referring to fig. 1 and 3, the driving device 500 includes: a drive motor 510; a cam 520 connected to an output shaft of the driving motor 510; one end of the cam follower bearing 530 is disposed at the end of the cam 520, the other end of the cam follower bearing 530 is connected to the bracket 100, and the cam follower bearing 530 moves circularly along with the rotation of the cam 520 and drives the bracket 100 to move vertically.

It should be noted that the driving device is not limited to the structure of the cam and the cam follower bearing in this embodiment, and may also be a jacking cylinder directly connected to the bracket, and the jacking cylinder is used to control the bracket to move up and down.

In some embodiments of the present invention, referring to fig. 3, the present invention further includes a position adjusting device 800, and the position adjusting device 800 includes: an adjustment motor 810; screw rod riser 820, the output shaft of accommodate motor 810 is connected to one end, feeding subassembly 400 is connected to the other end, screw rod riser 820 is suitable for driving feeding subassembly 400 and is vertical up-and-down motion, wherein, because support 100 includes upper bracket and lower carriage, hopper 420, feed roller 430, constant delivery pump 440, scraper blade 410 all is fixed in on the upper bracket, accommodate motor 810 is fixed in on the lower carriage, screw rod riser 820's the other end passes through bolt fixed connection with the upper bracket, thereby realize feed arrangement's altitude mixture control through the lift of screw rod riser control upper bracket, can adjust the distance between scraper blade and the mould through this mode, the shaping thickness of control material.

Referring to fig. 1, 2 and 3, the working principle of the sheet forming machine of the present invention is as follows: the driving motor 510 drives the cam 520 to rotate, the cam follower bearing 530 moves downwards to drive the bracket 100 to move downwards together, wherein the mold 310 of the mold assembly 300 abuts against the material conveying belt 200 and is attached to the material conveying belt 200 to form a closed cavity space; at the same time, the feed roller 430 and the dosing pump 440 are activated to inject material from the hopper 410 into the mold 310; then the clamping cylinder 331 is started and drives the clamping plate 332 to clamp the material conveying belt 200 from the upper direction and the lower direction, the material conveying belt 200 moves leftwards and drives the mold assembly 300 to move leftwards, the mold assembly 300 realizes horizontal movement through the cooperation of the linear bearing 311 and the guide rod 110, wherein the scraper blade 410 keeps a static state, and relative movement is generated between the mold 320 and the scraper blade 410, so that the material in the mold cavity is compacted. When the mold assembly 300 moves to a designated position, the scraper 410 is separated from the material, the clamping cylinder 331 is started to retract, the driving motor 510 is started to drive the cam 520 to rotate, the cam follower bearing 530 moves upwards to separate the mold 320 from the material conveyer belt 200, the sheet is formed on the material conveyer belt 200, the resetting device 700 is started to push the mold assembly 300 back to the initial position, and the equipment enters the next movement period.

In the description herein, references to the description of "some embodiments" mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A blade-type sheet forming machine, comprising:

a support;

a material conveyor belt adapted to move in a left-right direction;

the mould assembly is arranged on the support and comprises a mould frame, a mould and a clamping device, the mould is fixed above the material conveying belt, the clamping device is arranged on the mould frame and is suitable for clamping the material conveying belt, and the mould assembly is suitable for moving left and right relative to the support;

the feeding assembly is arranged on the support and comprises a scraper plate, and the scraper plate is arranged on the upper side of the mold;

and the driving device is connected with the bracket and is suitable for driving the bracket to move up and down.

2. The scraper type flake forming machine as claimed in claim 1, wherein said frame is provided with at least one set of guide rods in a left-right direction, and said mold frame is provided with a plurality of linear bearings movably connected to said guide rods.

3. The scraper type flake forming machine as claimed in claim 1, further comprising a frame, wherein the frame is provided with at least one set of linear guide rails along the up-down direction, and a plurality of sliders movably connected with the linear guide rails are fixed on the support.

4. The flighted sheet forming machine of claim 1 further comprising return means adapted to urge the die assemblies toward each other relative to the material conveyor.

5. The scraper type flake forming machine as claimed in claim 1, wherein said clamping device comprises two sets of clamping cylinders, said two sets of clamping cylinders are respectively disposed at upper and lower sides of said material conveying belt, and output ends of said two sets of clamping cylinders are both provided with a clamping plate facing said material conveying belt.

6. The flighted sheet forming machine as claimed in claim 1, wherein said feed assembly comprises:

a hopper disposed above the mold assembly;

the feeding roller is arranged in the hopper;

and the quantitative pump is arranged below the feeding roller.

7. A flight-type sheet former as claimed in claim 1, wherein said drive means comprises:

a drive motor;

the cam is connected with an output shaft of the driving motor;

and one end of the cam follower bearing is arranged at the end part of the cam, and the other end of the cam follower bearing is connected with the bracket.

8. The flighted sheet forming machine of claim 1 further comprising a position adjustment means connected to said feed assembly.

9. The flight sheet former as claimed in claim 8, wherein the position adjusting means comprises:

the adjusting motor is fixed on the bracket;

and one end of the screw rod lifter is connected with the output shaft of the adjusting motor, the other end of the screw rod lifter is connected with the feeding assembly, and the screw rod lifter is suitable for driving the feeding assembly to vertically move up and down.