CN1301836C - Material frame for producing ceramic wall and ground tile with lined pattern on surface and producing method thereof - Google Patents

Material frame for producing ceramic wall and ground tile with lined pattern on surface and producing method thereof Download PDF

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Publication number
CN1301836C
CN1301836C CNB200410026989XA CN200410026989A CN1301836C CN 1301836 C CN1301836 C CN 1301836C CN B200410026989X A CNB200410026989X A CN B200410026989XA CN 200410026989 A CN200410026989 A CN 200410026989A CN 1301836 C CN1301836 C CN 1301836C
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frame
linear
picture frame
pattern
material frame
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Expired - Fee Related
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CNB200410026989XA
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CN1569424A (en
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肖科源
黄汉强
杨晓东
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Abstract

The present invention relates to a material frame used for producing ceramic wall tiles having linear patterns on surfaces. The material frame comprises the main body of the material frame, and the main body is arranged on the upper surface of the mould of the ceramic wall tiles, and is characterized in that in the main body of the material frame, a linear pattern frame which is firmly connected with the material frame body, and is composed of objects in different shapes is arranged along a horizontal plane; the horizontal projection plane of the linear pattern frame composed of objects in different shapes has specially designed linear patterns; the width (delta) of the lines of the linear pattern frame is 0.05 to 10mm. In the present invention, the linear pattern frame which is arranged along the horizontal plane in the main body of the material frame and firmly connected with the material frame is rationally combined with a ceramic wall tile producing mould into a whole, relative movement occurs between a plurality of layers of ceramic raw material spread inside of the material frame and the linear pattern frame, and the pigment of the middle ceramic layer is conducted to the uppermost ceramic raw material layer surface through the linear pattern frame to form linear patterns the same as that of the linear pattern frame.

Description

A kind ofly produce ceramic wall and floor bricks materials frame and the method that there is linear pattern on the surface
Technical field
The present invention relates to a kind of ceramic wall and floor bricks, particularly a kind ofly produce the ceramic wall and floor bricks that the surface has pattern and use than block diagram and method.
Background technology
In traditional ceramic wall and floor bricks is produced, brick face pattern effect is an important factors, directly influence the acceptance level of market to product, all the time, the pattern of natural-like stone is the target that all Production of Ceramics producers are pursued, the effect of natural-like stone, key are peculiar lines of natural-like stone and skin texture, and this lines and skin texture are want to be made up of various lines different, that thickness differs.So can effect that successful natural-like stone, key be to form on the surface of wall floor tile the lines that shape, thickness can be controlled.The lines and the skin texture of natural-like stone have only by stamp (oozing flower) operation, cost height now.It is abundant that free cloth also can produce thin lines and color once in a while, and certain level is arranged, but owing to have too many uncertain factor in the free cloth process, the lines effect is difficult to repeat replication, the general effect that causes the wall floor tile produced to be difficult to produce.In this case, the ceramic industry utmost point needs a kind of new technology, new method.Chinese patent CN1401465A discloses a kind of imitative natural Ceramic Tiles microgroove and has formed device and formation method, and the main technical schemes of its mould is for " be made of fine cord connecting plate and fixing thereon fine cord, this fine cord is perpendicular to this microgroove connecting plate." its method may further comprise the steps: " the two-layer at least lining of cloth; Form device with microgroove and suppress above-mentioned adobe material, form the microgroove slit; With last layer lining is scraped in the microgroove slit of formation." mainly there is following weak point: a in actual applications in technique scheme, by the half-formed means of punching press, destroyed the intrinsic flowability of powder, such consequence must be the lines that produce too stiff, lively (not belonging to static fills).B, because this method is to form earlier slit, again other ceramic raw material is filled into, when slit when too small (as less than 1mm), ceramic raw material extremely difficulty is filled in the slit, so can't produce the lines less than 1mm at all like this.The related equipment of c, this method is too huge, and is complicated and lines that produce by this method are stiff.
Summary of the invention
The objective of the invention is to provides a kind of surface that can realize that the ceramic wall and floor bricks surface produces shape, length, line weight is controlled fully when the cloth and can large quantities of repeat replications that the ceramic wall and floor bricks materials frame and the distributing method of linearity pattern arranged at above-mentioned existing problems.
Technical scheme of the present invention is: a kind ofly produce the ceramic wall and floor bricks materials frame that there is linear pattern on the surface, comprise the material frame body that is arranged at the mould for ceramic wall and floor tiles upper surface, it is characterized in that in the described material frame body being provided with and the linear picture frame that constitutes by the difformity object of expecting frame body Joint along horizontal plane, above-mentioned its horizontal plane of linear picture frame that is made of the difformity object is custom-designed linear pattern, and the line thickness δ of described linear picture frame is 0.05-10mm.
A kind of method that adopts the production of above-mentioned material frame that the ceramic wall and floor bricks of linearity pattern is arranged comprises the steps:
1. produce the surface linear design producing linear picture frame identical as required, and should be packed in the material frame body frame chamber by linear picture frame with linearity pattern;
The material frame body that 2. will be provided with linear picture frame is positioned over the mould upper surface;
3. lay the basic raw material layer A of one deck pottery in material frame body picture frame chamber, the height of its thickness H and linear picture frame is close;
4. lay at least one layer pattern color layers B and one deck brick face chromatograph according to the order of sequence at the basic raw material layer A of pottery upper surface;
5. mould core is moved down, ceramic basic raw material layer A, pattern color layer B and brick face chromatograph C are moved down synchronously and produce relative motion with linear picture frame;
6. by linear picture frame the raw material of pattern color layer B is brought into brick face chromatograph C and run through brick face chromatograph C, linear picture frame is separated fully with brick face chromatograph C.
The present invention organically is incorporated into one owing to having adopted in material frame body along horizontally disposed linear picture frame and ceramic wall and floor bricks production mould with material frame Joint, move down by mould core, make the several layers ceramic raw material and the linear picture frame that are laid in the material frame produce relative motion, and the ceramic inter-layer colorant guided into the ceramic raw material uppermost surface and form the linearity pattern identical with linear picture frame by linear picture frame, adopt said structure and technology, not only can be implemented in the ceramic wall and floor bricks surface and produce shape, length, thickness is controlled linearity pattern fully, but also can guarantee the uniformity of every floor tile picture on surface when producing in enormous quantities, guaranteed the quality and the general effect of ceramic wall and floor bricks.
Below in conjunction with accompanying drawing the utility model is further described:
Description of drawings
Fig. 1 is the structural representation of material frame of the present invention.
Fig. 2 is positioned over the structural representation of mould upper surface for material block diagram of the present invention.
Fig. 3 moves down the position view of back each layer ceramic raw material and linear picture frame for core rod of the present invention.
Fig. 4 is wherein a kind of linearity pattern design sketch that ceramic surface forms after the invention process.
The specific embodiment
The present invention such as Fig. 1, a kind of ceramic wall and floor bricks materials frame that there is linear pattern on the surface of producing shown in Figure 2, comprise the material frame body 1 that is arranged at the mould for ceramic wall and floor tiles upper surface, be characterized in the described material frame body 1 being provided with and the linear picture frame 2 that constitutes by the difformity object of expecting frame body 1 Joint along horizontal plane, above-mentioned linear picture frame 2 its horizontal planes that are made of the difformity object are custom-designed linear pattern, above-mentioned linear picture frame 2 can adopt sheet metal to make, also can make with the higher rigid plastics one-shot forming of intensity, it both can be the linear pattern that coherent line constitutes that its pattern constitutes, it also can be the linear pattern that intermittent line constitutes, its fastening material frame inside casing edge that utilizes is realized, the ceramic wall and floor bricks surface is difficult to produce shape in the ceramic industry in order to solve, length, fully controlled and the linear pattern that can large quantities of repetitions of thickness, the linear pattern formed of the fine lines of tool particularly, the line thickness δ of above-mentioned linear picture frame 2 is 0.05-10mm, and more preferably line thickness δ is 0.05-5mm.
The present invention such as Fig. 2, a kind of method that adopts the production of above-mentioned material frame that the wall floor tile of linearity pattern is arranged shown in Figure 3 is characterized in that comprising the steps:
1. produce the surface linear design producing linear picture frame 2 identical as required, and should be packed in the material frame body 1 frame chamber by linear picture frame 2 with linearity pattern;
The material frame body (1) that 2. will be provided with linear picture frame is positioned over mould (3) upper surface;
3. lay the basic raw material layer A of one deck pottery in material frame body 1 picture frame chamber, the height of its thickness H and linear picture frame 2 is close;
4. lay at least one layer pattern color layers B and one deck brick face chromatograph C according to the order of sequence at the basic raw material layer A of pottery upper surface;
5. mould core 3 is moved down, ceramic basic raw material layer A, pattern color layer B and brick face chromatograph C are moved down synchronously and produce relative motions with linear picture frame 2;
6. by linear picture frame 2 raw material of pattern color layer B is brought into brick face chromatograph C and run through brick face chromatograph C, linear picture frame 2 is separated fully with brick face chromatograph C.
Practical application of the present invention such as Fig. 1, Fig. 2, shown in Figure 3, the material frame body that is provided with linear picture frame is placed on above the mould, tiling three layered materials in material block diagram body, orlop is basic material layer A, the intermediate layer is pattern color layer B, the superiors are brick face chromatograph C, under normal conditions, basic material layer A should cover linear picture frame, behind above-mentioned three layered materials that tiled, movable core rod can be moved down, three layered materials and linear picture frame are produced relatively move, pattern color layer B colorant can be guided into surface and the formation wall floor tile surface linear pattern as shown in Figure 4 of brick face chromatograph C thus, after finishing above-mentioned action, material is frameed shift out, just can do next step punch forming.Need to prove that above-mentioned pattern color layer also can be a multilayer, this form can make brick upper thread pattern have two or more colors, to satisfy different consumer demands.

Claims (3)

1, a kind ofly produces the ceramic wall and floor bricks materials frame that there is linear pattern on the surface, comprise the material frame body (1) that is arranged at the mould for ceramic wall and floor tiles upper surface, it is characterized in that in the described material frame body (1) being provided with and the linear picture frame (2) that constitutes by the difformity object of expecting frame body (1) Joint along horizontal plane, above-mentioned its horizontal plane of linear picture frame (2) that is made of the difformity object is custom-designed linear pattern, and the line thickness δ of described linear picture frame (2) is 0.05-10mm.
2, a kind of ceramic wall and floor bricks materials frame that there is linear pattern on the surface of producing according to claim 1 is characterized in that the width δ of lines in the above-mentioned linear picture frame (2) is 0.05-5mm.
3, a kind of method that adopts the production of above-mentioned material frame that the wall floor tile of linearity pattern is arranged is characterized in that comprising the steps:
1. produce the surface linear design producing linear picture frame (2) identical as required, and should be packed in material frame body (1) the frame chamber by linear picture frame (2) with linearity pattern;
The material frame body (1) that 2. will be provided with linear picture frame is positioned over mould (3) upper surface;
3. in material frame body (1) picture frame chamber, lay the basic raw material layer A of one deck pottery;
4. lay at least one layer pattern color layers B and one deck brick face chromatograph C according to the order of sequence at the basic raw material layer A of pottery upper surface;
5. mould core (3) is moved down, ceramic basic raw material layer A, pattern color layer B and brick face chromatograph C are moved down synchronously and produce relative motion with linear picture frame (2);
6. by linear picture frame (2) raw material of pattern color layer B is brought into brick face chromatograph C and run through brick face chromatograph C, linear picture frame (2) is separated fully with brick face chromatograph C.
CNB200410026989XA 2004-04-26 2004-04-26 Material frame for producing ceramic wall and ground tile with lined pattern on surface and producing method thereof Expired - Fee Related CN1301836C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB200410026989XA CN1301836C (en) 2004-04-26 2004-04-26 Material frame for producing ceramic wall and ground tile with lined pattern on surface and producing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB200410026989XA CN1301836C (en) 2004-04-26 2004-04-26 Material frame for producing ceramic wall and ground tile with lined pattern on surface and producing method thereof

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CN1569424A CN1569424A (en) 2005-01-26
CN1301836C true CN1301836C (en) 2007-02-28

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1061928A (en) * 1990-10-01 1992-06-17 Cca株式会社 Produce the method for band pattern forming goods
CN1401465A (en) * 2001-09-07 2003-03-12 黄国权 Apparatus and method for forming nature-like thin grain ceramic tile
CN1403259A (en) * 2001-09-07 2003-03-19 黄国权 Complex material distributing method in wall and floor tile production

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1061928A (en) * 1990-10-01 1992-06-17 Cca株式会社 Produce the method for band pattern forming goods
CN1401465A (en) * 2001-09-07 2003-03-12 黄国权 Apparatus and method for forming nature-like thin grain ceramic tile
CN1403259A (en) * 2001-09-07 2003-03-19 黄国权 Complex material distributing method in wall and floor tile production

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Granted publication date: 20070228

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