A kind of pressure and natural ventilation bonded waste high temperature composting method
Technical field
The present invention relates to bar buttress formula solid waste high temperature composting technical field, specifically be meant by the composting fermentation technique multiple solid organic castoffs such as domestic refuse, municipal sewage sludge, agricultural stalk, food-processing refuse, fowl and animal excrement, oilfield waste thing to be reached innoxious back utilization becomes the technology of resource utilization as the soil.
Background technology
The technology of composting technology can be divided into fermentation cabin formula and two kinds of basic types of non-fermentation cabin formula.Fermentation cabin formula composting technology, finish the space of composting fermentation as waste with the composting reactor of various geometrical shapies, its overall advantage is that the heat retaining property in the composting process is better, is easy to the temperature (55 ℃) that makes the composting material reach innoxious requirement and keeps more than 5 days.But material generally need specific equipment into and out of the storehouse, the cost of fermentation cabin itself is higher in addition, therefore suitable being applied in the big large-scale composting engineering of treatment capacity.Non-fermentation cabin formula composting process, its compost space are on the terrace through suitably handling, and directly stack the stacking (heap body) that forms with waste.Present non-fermentation cabin formula composting process all is to adopt bar buttress formula compost method: form strip bottom unsaturated zone with perforation ventpipe and rubble on the ground at dung yard earlier, then waste is banked up along the length direction of unsaturated zone and formed the bar stack body of trapezoid cross section, the ventpipe segmentation is established valve and is communicated with gas blower or suction fan, with air blast or air inducing mode, temperature according to different segmentation heap bodies, the compost time etc. are forced for air to the heap body, so that waste is under the metabolism of aerobic compost flora, finish the composting fermentation, make it to become the compost that the harmless soil done of health utilizes.The subject matter of this technology is that the heat-retaining condition of heap body is relatively poor, and the heap surface layer is difficult to reach the temperature condition of the innoxious requirement of above-mentioned health.Have for this reason and adopt matured compost to cover the heap surface, improving the way of heat-retaining condition, but actually operating is too complicated.Because the air feed of heap body adopts the forced ventilation mode, both increase the energy consumption of composting process in addition, also further strengthened the heat radiation of heap body, more be unfavorable for piling the reach a high temperature condition of (>55 ℃) of body.In addition, the composting tail gas deodorization of this technology is handled and is difficult to solve, though being arranged, the air draught type of employing forced ventilation mode collects composting tail gas, pass through the composting tail gas deodorization technique of matured compost filter tank deodorization then, but the upper layer that air draught type forced ventilation mode makes the heap body be difficult for insulation becomes the principal passage that extraneous Cryogenic air enters the heap body, make the problem of the difficult insulation of heap body more outstanding, simultaneously, because the air draught position is positioned at the bottom unsaturated zone that is easy to ponding, laying dust, the foam removal filter plant of the necessary configure dedicated of suction fan, also unreasonable economically.
Summary of the invention
The object of the present invention is to provide and a kind ofly reduce the ventilation energy consumption, reduce the thermosteresis of heap body, solve the solid waste high temperature composting method of composting tail gas deodorizing problem simultaneously.
In order to achieve the above object, the present invention carries out through the following steps: comprise earlier by garbage treatment quantity determine composting place size, heap body sectional dimension, bar buttress spacing, every day composting volume of waste and composting cycle.Then antiseepage, draining processing are done in the place, lay concrete in the composting place and carry out the antiseepage processing, in place periphery, the field waterways is set, and is communicated with the pump well and the storagetank that catchments respectively.Strip bottom unsaturated zone then is set, establish the graded broken stone that thickness is 0.2m by heap body bottom width heap, form the bottom unsaturated zone, be characterized in, on unsaturated zone, along the length axes direction, every interval 5m is provided with a vertical aeration base, base is fixed in ground, place, and base is a round shape, has the hole in two 30 ° of sectors of barrel circumferential direction.In base, insert ventpipe then, make the district of ventpipe lower end and the same perforate of base stagger 90 ° earlier, so that the ventilating pit of bottom is airtight, make relative sealing between ventpipe lower end and the bottom unsaturated zone, solid waste rubbish can be transported the field and pile the trapezoid cross section buttress.Stack after the heap body reaches the cross-sectional shape requirement at the enterprising windrow body of bottom unsaturated zone, the cloth covering is moulded with soaking in the heap surface, then client link lift pump on the ventpipe is carried out the forced ventilation composting, is 40m by the ventilation flow rate of every ventpipe
3/ min carries out air-breathing mode forced ventilation to the heap body, ventilates and is undertaken by intermittent type, and logical, blowing-out time ratio is 1/12~1/2.After filtering deodorization, the matured compost layer of the exhaust of lift pump through being provided with in addition discharge.Measure the warm rising situation of heap, after heap body medial temperature>55 ℃, disconnect the connection of ventpipe upper end lift pump, stop forced ventilation, ventpipe is rotated 90 °, its lower end aperture area is overlapped with the fan-shaped aperture area of base, make ventpipe bottom and bottom unsaturated zone UNICOM, utilize the temperature head of heap body and environment, drive air and between environment, bottom unsaturated zone and vertical ventpipe, flow in the natural convection mode, to the oxygen supply of heap body, realize the enhanced natural ventilating composting of heap body.Measure the heap temperature, when piling body medial temperature≤40 ℃, composting is finished, and matured compost transports.Extract vertical aeration then, after pipeline, socket are cleared up, carry out the composting of a new round again.
The present invention has following advantage:
1. cover with gas impermeable material owing to heap of the present invention surface, the direct convection of air heat radiation of heap surface is effectively controlled, reduce composting process energy consumption, and prolongation heap height temperature is held time, therefore compare with existing open type or with the matured compost soverlay technique, heap body high insulating effect of the present invention, thus working cost saved.
2. because compost initial stage of the present invention employing forced ventilation, air is entered by the bottom unsaturated zone, contact with the bottom heap body that heat insulation effect is better, temperature is higher in the heap body, after its heating, be transmitted to heap body rest part again, come out from ventpipe middle part tapping again, therefore the present invention has avoided heap body local overcooling, overheated, helps piling the even of temperature, makes ferment effect good especially.
Since the present invention in the heap temperature when reaching a high temperature, promptly utilize natural ventilation to piling the forced ventilation needs that the body oxygen supply has replaced considerable part in the composting process, make the overall heat loss through convection amount of heap body controlled, the heat that biological metabolism is produced resides in the heap body, helps piling body and heats up and the temperature maintenance; The present invention has simultaneously also reduced the energy consumption that is used for mechanical forced ventilation, so the present invention has remarkable economic efficiency.
4. because the air draught position of the present invention during with forced ventilation is positioned at the vertical aeration upper end, do not have water and grit deposition in the pipe, and the mist of can also the sedimentation air-flow carrying secretly, the air-flow that blower fan sucks is than the cleaning that sucks from the bottom unsaturated zone, need not to be provided with complicated retaining foam dedusting pretreater, simplify equipment, saved investment.
5. because the present invention by air-breathing collection composting tail gas, only need make tail gas through the filtration of matured compost heap body, just can be to its deodorizing.Effect with the environmental influence that reduces composting.
Description of drawings
Fig. 1 is a process flow sheet of the present invention
Fig. 2 is a heap body synoptic diagram of the present invention
Fig. 3 is the aperture area sealing synoptic diagram of ventpipe and base
Embodiment
See also Fig. 1,2,3.At first determine the sectional dimension of heap body: present embodiment is got high about 2m, bottom width 5~7m, side slope 1: 1.Bar buttress spacing 1~1.5m.Every day, the volume of waste of unit surface place composting was 1.1~1.2m
3/ m
2, 20~30 days composting cycles, the size in definite composting place in view of the above.For example: day processing volume of waste 50m
3/ day, 25 days composting cycles, then required site area=(50m
3/ day * 25 days) ÷ 1.2m
3/ m
2=1042m
2, this area does not comprise waste is carried out pre-treatment and matured compost is carried out the required site area of precision processing.Then, carrying out the anti-drainage position that blends in place manages: the composting place is laid concrete and is carried out the antiseepage processing, handles the back ground bearing pressure and answers 〉=0.5Mpa.Place periphery and the cover plate waterways is set along bottom unsaturated zone two sides respectively, the percolate of a perimeter gutter and an internal drainage ditch imports pump well respectively and the storagetank that catchments.Strip bottom unsaturated zone is set then, establishes graded broken stone (particle diameter 5-30mm) by heap body bottom width heap in the place and form bottom unsaturated zone 6 (thickness 0.2m).
Be characterized in that on unsaturated zone 6, along the length axes direction, every interval 5m is provided with a vertical aeration base 5, base 5 is fixed in ground, place, and base 5 is a round shape, high 0.25m, internal diameter 0.3m, wall thickness>14mm, PVC or HDPE material.Have the hole in two 30 ° of sectors of barrel circumferential direction.Aperture 10mm, pitch of holes 25mm, square uniform distribution forms aperture area 8.In base, insert ventpipe 1 then, make the district of ventpipe 1 lower end and base 5 same perforates stagger 90 ° earlier,, make relative sealing between ventpipe lower end and the bottom unsaturated zone so that the ventilating pit of bottom is airtight.Wherein vertical aeration 1 is the cylinder of upper end with 90 ° of elbows and joint flange 2, drum length 〉=2.5m; Its wall is divided into two aperture area from the bottom to top, be following aperture area apart from lower port 0.25m scope, two 30 ° of relative sectors, offer bar hole with radial parallel, the wide 10mm in hole, 1/12 of Kong Changwei wall girth, apart from lower port 0.4m-2.0m is last aperture area, wall is offered aperture 8mm, pitch of holes 16mm, and the fan-shaped aperture area 7 of ventpipe is formed in the uniform hole of equilateral triangle.Ventpipe 1 wall thickness>14mm, material are PVC or HDPE.Coupling tolerance<the 5mm of ventpipe 1 external diameter and base 5 internal diameters, ventpipe 1 is inserted base 5 interior backs (during insertion, ventpipe 1 lower end aperture area 7 and base 5 aperture area 8 stagger 90 °), body 4 stackings can piled, the rubbish that various wastes are formed march into the arena stack reach the heap body section shape need of above-mentioned trapezoid after, cloth 3 coverings are moulded with soaking in heap body 4 surface, soak to mould cloth 3 and can adopt to soak and mould canvas or 400g/m
2The anti seepage membrane of the compound 0.5mmPVC of geotextile.Can carry out dual ventilation composting technology then: the flange 2 of ventpipe 1 upper end and the flexible vent pipe that is connected lift pump are connected, heap body 4 is carried out forced ventilation, and be 40m by the ventilation flow rate of every ventpipe 1 in air-breathing mode
3/ min carries out intermittent ventilation, and logical, blowing-out time ratio 1/12~1/2 is provided with by not being all of waste character.Open blower fan, carry out the forced ventilation composting earlier, in bottom unsaturated zone 6 that is communicated with atmosphere and vertical aeration 1 under the acting in conjunction of negative inspiratory pressure, the gas flow cone that will to form with vertical ventpipe 1 in the heap body 4 be the axle center, formed gas flow cone is interlaced between the adjacent ventpipe 1, add the diffusion mass transfer effect of air when flowing through heap body 4, can make heap body 4 integral body obtain oxygen supply, heap temperature (heap temperature) rises rapidly.By the exhaust of air suction type blower fan, the composting tail gas of piling body 4 after filtering deodorization, matured compost is discharged and the acquisition deodorising effect simultaneously.After heap body medial temperature (establishing two points for measuring temperature at 0.15m under heap body center and the surface at least)>55 ℃, flexible vent pipe is unloaded from the vertical aeration upper end, and with 90 ° of ventpipe 1 rotations, its lower end aperture area 7 is overlapped with the aperture area 8 of base 5, and heap body 4 can enter the natural ventilation state and carry out composting.Be in pyritous heap body in because of vertical aeration 1 this moment, air themperature wherein is much larger than envrionment temperature, density is less than the outside air of heap body periphery, can form pressure differential power thus, drive air at the bottom unsaturated zone, vertical aeration, circulative convection between ambient atmosphere, the wall of vertical aeration and bottom unsaturated zone upper surface then become the interface of air to heap body internal diffusion, make the heap body obtain effective oxygen supply, aerobic microbiological is continued the metabolism of organic matter, the heat that can not make simultaneously the heap body again during as forced ventilation violent shedding, can make the heap body keep the condition of high temperature for a long time, reach the purpose of waste being carried out the health harmless treatment.When piling body medial temperature<40 ℃, finish composting, matured compost can transport from heap body 4.Extract vertical aeration 1 then, after pipeline, base 5 are cleared up, carry out the composting of a new round again.