CN1273038C - Natural edible raw material artificial engineering rice and its special equipment and producing method - Google Patents
Natural edible raw material artificial engineering rice and its special equipment and producing method Download PDFInfo
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- CN1273038C CN1273038C CNB2003101217794A CN200310121779A CN1273038C CN 1273038 C CN1273038 C CN 1273038C CN B2003101217794 A CNB2003101217794 A CN B2003101217794A CN 200310121779 A CN200310121779 A CN 200310121779A CN 1273038 C CN1273038 C CN 1273038C
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Abstract
The present invention discloses natural edible raw material artificial engineering rice, a special device and a manufacturing method thereof. The rice of the present invention is characterized in that the rice is prepared from the following raw materials of the proportion by weight: 70 to 90 shares of starch class plant powder, 10 to 30 shares of protein class animal and plant powder and 5 to 10 shares of water. The preparation method of the present invention comprises the following steps: mixing and uniformly stirring the raw materials according to the weight proportion; steaming the raw materials for 10 to 20 minutes at the temperature of 50 to 60 DEG C to cause the mixture to be in a semi pasting state; extruding the mixture at the pressure of 30 to 70MPa and at the temperature of 70 to 80 DEG C; granulating the mixture; forming the mixture; drying the mixture at the temperature of 80 to 90 DEG C.
Description
Technical field
The present invention relates to the artificial engineering rice of a kind of edible natural raw material, special equipment and manufacture method thereof.
Background technology
Modern nutriology the man think, the people should eat 14 kinds of foods every day at least, could guarantee that a people's basic nutrition needs.And existing food all can not satisfy these needs separately; But diet is far from being enough by the common people oneself combination.Therefore, provide a kind of nutritious, numerous in variety, it is necessary to the edible natural food of needs such as starch, protein, cellulose, vitamin, trace element to satisfy people.
Existing screw extruder is mainly used in cereal, potato starch directly expanded or expanded indirectly under HTHP in food processing, the product of producing is organized more coarse, mouthfeel is poor, because of producing a large amount of frictional heats in extrusion process, it can not in time get rid of, so can only be processed into some leisure food, the product of complicated peculiar shape can't be obtained at all, more artificial rice can't be produced.
Summary of the invention
One of purpose of the present invention provides a kind of nutritious, and is numerous in variety, can satisfy the edible natural raw material artificial engineering rice of people to needs such as starch, protein, cellulose, vitamin, trace elements.
Another object of the present invention provides a kind of special equipment of making the artificial engineering rice of above-mentioned edible natural raw material.
A further object of the present invention provides the preparation method of the artificial engineering rice of above-mentioned edible natural raw material.
For achieving the above object, the present invention takes following technical scheme:
The artificial engineering rice of a kind of edible natural raw material is characterized in that: it mainly is to be made by following raw materials according: starch plants powder 70-90 weight portion; Protide animals and plants powder 10-30 weight portion; Water 5-10 weight portion.
A kind of optimal technical scheme, wherein said starch plants powder is formed by corn flour with based in rice meal, potato class, glutinous rice, Chinese yam, jerusalem artichoke or the Poria cocos powder of side chain one or more, and the weight ratio of the two is 2: 8-8: 2, preferred 4: 6-6: 4.
A kind of optimal technical scheme, wherein said protide animals and plants powder can be one or more in soy meal, fish meal, milk powder, egg powder, the powder of pork.
A kind of optimal technical scheme is characterized in that: its raw material also comprises one or more in the leaf juice of fruit syrup, vegetable juice, flower juice or edible leaf type plant of 20-30 weight portion.
A kind of optimal technical scheme is characterized in that: its raw material also comprises the xylitol of 0-2 weight portion.
A kind of optimal technical scheme is characterized in that: its raw material also comprises the edible oil of 0-2 weight portion.
A kind of preferred version is characterized in that: the leaf juice of described edible leaf type plant can be leaf of bamboo juice, tealeaves.
A kind of preferred version is characterized in that: described colored juice can be sweet osmanthus juice, chrysanthemum juice.
A kind of preferred version is characterized in that: described potato class can be a sweet potato.
A kind of preferred version is characterized in that: described fruit syrup can be cider, orange juice, Pumpkin Juice etc.
A kind of preferred version is characterized in that: described vegetable juice can be carrot juice, cabbage juice, Celery Juice etc.
A kind of preferred version is characterized in that: described rice meal based on side chain can be the northeast rice.
A kind of twin-screw boiling moulding rice maker of making the artificial engineering rice of edible natural raw material, comprise boiling conveyer and twin-screw extrusion shaping machine, described boiling conveyer comprises a casing, in casing, be provided with oar blade type and advance paddle, on the described casing at the axial two ends of the described paddle of correspondence, be provided with charging aperture and discharging opening, along the axis direction of described paddle, on the enclosure wall between described charging aperture and the discharging opening, be provided with several water and/or steam import; Described twin-screw extrusion shaping machine comprises a machine barrel, be provided with two screw rods in this machine barrel, one end of this twin-screw stretches out the end cap of machine barrel rear end, be connected with a dynamic retarding device, this twin-screw is rotated in machine barrel, on the described barrel wall of the described twin-screw of correspondence rear end, be provided with charging aperture, it is connected by pipeline with the described discharging opening of described boiling conveyer, make material enter make-up machine by boiling half gelatinization, front end at described machine barrel sets firmly the end cap die head, on die head, be provided with discharging opening, on the outside end face of described die head, be provided with fixed axis, on this fixed axis, be provided with one and rotate sleeve, on this rotation sleeve, set firmly a cutting knife by a bearing with respect to machine barrel, this rotation sleeve is connected with a drive motors, makes its rotation and drive described cutting knife to rotate; The some heaters spaced apart from each other that are axially arranged with at the drum outer wall upper edge of described machine barrel machine barrel.
The preparation method of the artificial engineering rice of a kind of edible natural raw material mixes described raw material with above-mentioned weight proportion, stir; At 50-60 ℃ of following boiling 10-20 minute, make mixture half gelatinization; Under 70-80 ℃, 30-70MPa pressure, push again; Granulation; Moulding; Dried 1-2 hour down for 80-90 ℃; Get product of the present invention.
According to artificial engineering rice of the present invention, contain abundant starch, protein, cellulose, trace element, vitamin etc., can satisfy the demand of human body, help regulating body nutrition, promote children, adolescent growth to grow, build up resistance and anti-aging effects.The present invention can be used as staple food, also can be used as companion's rice.Instant, mouthfeel are good, color, shape are tempting.
Twin-screw boiling moulding rice maker provided by the invention provides boiling conveyer and extrusion shaping machine on the basis of existing technology, will and expandedly separately carry out the slaking of raw material, can obtain the better product of moulding.Can adjust in the machine barrel everywhere temperature according to the difference of making product and the segmentation heater is set on the barrel wall of make-up machine, thereby improve the adaptability of make-up machine various different performance productions.
The artificial engineering rice of edible natural raw material of the present invention is to be combined into the novel green food that a kind of starch-containing, albumen, fat, vitamin, trace do not have elements such as element, cellulose with scientific methods.It has optimized the trophic structure of grain inside, to the development of high-grade food, makes it to become comprehensive nutritive food with low-grade coarse cereals; It improves the digestibility and the absorptivity of human body, replenishes the various nutrients of needed by human body; That it can change the collocation of present human diet rapidly is unreasonable, the situation that meals confusion and ecological environment go from bad to worse, and simultaneously, it has broken the out-moded convention of rice, wheat single variety again.Thus, many kinds, multi-flavour, many nutrition, multi-functional natural many Nutritive Rice all have far-reaching exploitation meaning and use value in clinical nutriology, sports medical science and human health existence field, for uplifting the people's living standard, strengthen whole nation's physique, very crucial directiveness effect is arranged; Edible oil can increase product brightness, improves lubricant component; But the xylitol seasoning is fit to diabetes patient.
On Agro-ecology, a large amount of grains have been saved in the invention of the artificial engineering rice of edible natural raw material, cultivated area and water resource.Because satisfy the food needs of global population, crucial and do not lie in us and can improve rice yield, and be how to improve starch yield.Through gelatinization, change α starch into from β starch, and add many Nutritive Rice series that various nutrients are made, it can obviously improve with digestible energy, not only can save food about 30%, and prolongs more than 1 times than the storage time of common grain.We can imagine like this: in the near future, main component---the coarse cereals of Nutritive Rice can be planted vast western arid area by China; High nutrients such as merit lotus rhizome, lotus seeds then can be planted in the south of the lower reaches of the Yangtze River; And fruit, vegetables and edibility leaf can carry out soilless culture in the whole country.Like this, form the solid growth network with suiting measures to local conditions, fundamentally solved at present a large amount of species and used agriculture chemical, numerous food product raw material and water resource are polluted and the species that occur are degenerated, land deterioration, or increase both production and value but situation that can not sustainable development really realizes comprehensive utilization.It is a grain resource with edible resource conversion, and grain resource is converted into economic resources.Yet this tired simple combination provides tens people from healthy staple food.
The present invention utilizes resources such as edible natural raw material corn, rice, wheat, soybean, potato class, fruit, vegetables, adopts the broken technology of micro mist, fills a prescription by the science ratio, mixes, boiling, extruding, granulation, excision forming form.Can make pumpkin rice, leaf of bamboo rice, tealeaves rice, Chinese chestnut rice, seafood rice, fruit rice, the special-purpose rice of diabetes, β carrot (gold) rice etc.Can satisfy the nutritional need of different crowd, and increase the characteristic and the local flavor of staple food, can be used as human novel strong staple food.Thereby improve the processing level of conversion of grain, adopt modern technologies from organic matter, to extract human needs's composition, utilize edible resource to synthesize artificial grain.It is to an artificial synthetic important breakthrough of grain, and Chinese total output of grain can be doubled, and reduces the rice cultivation area, saves great amount of water resources, with the safety and the Agro-ecology of protection national food.
The present invention will be further described below by the drawings and specific embodiments, but and do not mean that limiting the scope of the invention.
Description of drawings
Fig. 1 is the structural representation of twin-screw boiling moulding rice maker provided by the invention.
The specific embodiment
As shown in Figure 1, twin-screw boiling moulding rice maker, comprise boiling conveyer A and twin-screw extrusion shaping machine B, boiling conveyer A comprises a casing 3, in casing 3, be provided with oar blade type and advance paddle 2, on the casing 3 at corresponding paddle 2 axial two ends, be provided with charging aperture 1 and discharging opening 1 ',, on 3 walls of the casing between charging aperture 1 and the discharging opening 1 ', be provided with several water and/or steam import 8 along the axis direction of paddle 2;
Twin-screw extrusion shaping machine B comprises a machine barrel 9, be provided with two screw rods 13 in the machine barrel 9, one end of this twin-screw 13 stretches out the end cap of machine barrel 9 rear ends, be connected with a dynamic retarding device 4, this twin-screw is rotated in machine barrel 9, on machine barrel 9 walls of corresponding twin-screw 13 rear ends, be provided with charging aperture 91, its discharging opening 1 ' with boiling conveyer A is connected by the pipeline (not shown), make material enter make-up machine B by boiling half gelatinization, front end at machine barrel 9 sets firmly end cap die head 17, on die head 17, be provided with discharging opening 171, on the outside end face of die head 17, be provided with fixed axis 172 with respect to machine barrel, on this fixed axis 172, be provided with one and rotate the sleeve (not shown) by a bearing, on this rotation sleeve, set firmly a cutting knife 14, this rotation sleeve is connected with a drive motors (not shown), makes its rotation and drive cutting knife 14 to rotate; The some heaters spaced apart from each other that are axially arranged with at the drum outer wall upper edge of machine barrel 9 machine barrel.
Twin-screw 13 is a cored screw, in this is hollow, be provided with cooling water pipe 6, this cooling water pipe 6 and cored screw 13 concentric settings, delivery port 61 1 ends of cooling water pipe 6 are plugged in the hollow cavity 131 of screw rod, do not contact with cavity wall, its water inlet 62 ends are located at the outside of cored screw 13, are connected with the input water pipe, on cooling water pipe 6, be provided with control valve 7, with the cooling water inflow of control cooling screw.The tail end 132 of cored screw 13 is an opening end, to collect device 5 corresponding with a cooling water for it, in the hollow cavity 131 of cooling water by the delivery port 61 input cored screws 13 of cooling water pipe 6, take away the heat on the screw rod, then, cooling water is discharged by the opening end 132 of cored screw 13, collects device 5 by cooling water and collects, and the discharge outlet 51 that collects device 5 by cooling water is drained then.
The spaced apart from each other some heaters that are axially arranged with at the drum outer wall upper edge of machine barrel 9 machine barrel are some water jackets spaced apart from each other 15, are provided with water inlet 151 and delivery port 152 on each water jacket 15, are provided with Electrothermal ring 11 on the outer wall of each water jacket.Connecting line on the water inlet 151 of water jacket 15, pipeline is provided with magnetic valve 16, to control flooding time by control device.
On the barrel wall of each heater correspondence, be provided with temperature sensor 18, it is connected with an adjustment control device 18 to measure the temperature of each section of machine barrel barrel, by the temperature of measuring the electrical quantity of inflow, heating collar in each water jacket of each heater is regulated, suitable temperature is provided.
This end cap die head 17 centre position on the machine barrel madial wall at machine barrel 9 is provided with dispensing head 172, discharging opening 171 is located on the die head in dispensing head 172 outsides, for adaptation manufactures a product into the shape of rice, it is the rectangle of arc chord angle that the shape of the cross section of this discharging opening 171 can be four jiaos.
Cutting knife 14 can be done the adjustment of axial location on described rotation sleeve, with the distance between change cutting knife and the die head, thereby change the shape of making product.
Also be provided with a water leg 92 on the barrel wall of close die head 17 1 ends of machine barrel 9, establish water inlet 921 and delivery port 922 on it, can feed cooling water therein, the material that is about to extrude is cooled off.
Embodiment 1: a kind of by the artificial engineering rice of edible natural raw material, the weight of various raw materials (kilogram) is:
Corn flour 35 rice meals 20 glutinous rice flours 15 jerusalem artichoke powder 20
Cider 5 xylitol 0-2 edible oils 2 water 5
The manufacture method of the artificial engineering rice of described edible natural raw material is as follows:
(1) raw material is prepared: the raw material that is purchased the high-quality that meets national standard:
(2) mix: above-mentioned various starch material powder are added water mix, stirred 10 minutes, add auxiliary materials such as cider, stirred again 15 minutes;
(3) half gelatinizations:, make mixture half gelatinization at 50-60 ℃ of following boiling 10-20 minute;
(4) extrusion modling: under 70-80 ℃, 30-70MPa pressure, push granulation, moulding again;
(5) oven dry: dried 1-2 hour down for 80-90 ℃.
Embodiment 2: a kind of by the artificial engineering rice of edible natural raw material, the weight of various raw materials (kilogram) is:
Pumpkin powder 35 corn flour 20 glutinous rice flours 15 rice meals 20
Orange juice 5 xylitols 2 edible oils 2 water 5-10
The manufacture method of the artificial engineering rice of described edible natural raw material is as follows:
(1) raw material is prepared: the raw material that is purchased the high-quality that meets national standard;
(2) mix: above-mentioned various starch material powder are added water mix, stirred 10 minutes, add auxiliary materials such as orange juice, stirred again 15 minutes;
(3) half gelatinizations:, make mixture half gelatinization at 50-60 ℃ of following boiling 10-20 minute;
(4) extrusion modling: under 70-80 ℃, 30-70MPa pressure, push granulation, moulding again;
(5) oven dry: dried 1-2 hour down for 80-90 ℃.
Embodiment 3: a kind of by the artificial engineering rice of edible natural raw material, the weight of various raw materials (kilogram) is:
Sweet potato flour 35 corn flour 20 glutinous rice flours 15 northeast rice meals 25
Cider 5 xylitol 0-2 edible oils 2 water 0-5
The manufacture method of the artificial engineering rice of described edible natural raw material is as follows:
(1) raw material is prepared: the raw material that is purchased the high-quality that meets national standard;
(2) mix: above-mentioned various starch material powder are added water mix, stirred 10 minutes, add cider etc., stirred again 15 minutes;
(3) half gelatinizations:, make mixture half gelatinization at 50-60 ℃ of following boiling 10-20 minute;
(4) extrusion modling: under 70-80 ℃, 30-70MPa pressure, push granulation, moulding again;
(5) oven dry: dried 1-2 hour down for 80-90 ℃.
Embodiment 4: a kind of by the artificial engineering rice of edible natural raw material, the weight of various raw materials (kilogram) is:
Leaf of bamboo juice 15 corn flour 20 glutinous rice flours 15 rice meals 35
Cider 5 xylitol 0-2 water 0-10
The manufacture method of the artificial engineering rice of described edible natural raw material is as follows:
(1) raw material is prepared: the raw material that is purchased the high-quality that meets national standard;
(2) mix: above-mentioned various starch material powder are added water mix, stirred 10 minutes, add cider etc., stirred again 15 minutes;
(3) half gelatinizations:, make mixture half gelatinization at 50-60 ℃ of following boiling 10-20 minute;
(4) extrusion modling: under 70-80 ℃, 30-70MPa pressure, push granulation, moulding again;
(5) oven dry: dried 1-2 hour down for 80-90 ℃.
Embodiment 5: a kind of by the artificial engineering rice of edible natural raw material, the weight of various raw materials (kilogram) is:
Poria cocos 15 pumpkin powder 25 yam flours 30 rice meals 20
Cider 5 water 5-10
The manufacture method of the artificial engineering rice of described edible natural raw material is as follows:
(1) raw material is prepared: the raw material that is purchased the high-quality that meets national standard;
(2) mix: above-mentioned various starch material powder are added water mix, stirred 10 minutes, add cider etc., stirred again 15 minutes;
(3) half gelatinizations:, make mixture half gelatinization at 50-60 ℃ of following boiling 10-20 minute;
(4) extrusion modling: under 70-80 ℃, 30-70MPa pressure, push granulation, moulding again;
(5) oven dry: dried 1-2 hour down for 80-90 ℃.
6 one kinds of embodiment are by the artificial engineering rice of edible natural raw material, and the weight of various raw materials (kilogram) is:
Carrot 10 corn flour 20 glutinous rice flours 15 rice meals 35 cassavas 10
Cider 5 water 5-10
The manufacture method of the artificial engineering rice of described edible natural raw material is as follows:
(1) raw material is prepared: the raw material that is purchased the high-quality that meets national standard;
(2) mix: above-mentioned various starch material powder are added water mix, stirred 10 minutes, add cider etc., stirred again 15 minutes;
(3) half gelatinizations:, make mixture half gelatinization at 50-60 ℃ of following boiling 10-20 minute;
(4) extrusion modling: under 70-80 ℃, 30-70MPa pressure, push granulation, moulding again;
(5) oven dry: dried 1-2 hour down for 80-90 ℃.
Claims (6)
1, the artificial engineering rice of a kind of edible natural raw material, it is characterized in that: it mainly is to be made by following raw materials according: starch plants powder 70-90 weight portion; Protide animals and plants powder 10-30 weight portion; Water 5-10 weight portion; In the fruit syrup of 20-30 weight portion, flower juice, leaf of bamboo juice, tea juice, carrot juice, cabbage juice or the Celery Juice one or more; Described starch plants powder is formed by corn flour with based in rice meal, potato class, glutinous rice, Chinese yam, jerusalem artichoke or the Poria cocos powder of side chain one or more, and the weight ratio of the two is 2: 8-8: 2; Described protide animals and plants powder is one or more in soy meal, fish meal, milk powder, egg powder, the powder of pork.
2, the artificial engineering rice of edible natural raw material according to claim 1, it is characterized in that: its raw material also comprises the xylitol of maximum 2 weight portions.
3, the artificial engineering rice of edible natural raw material according to claim 1 and 2, it is characterized in that: its raw material also comprises the edible oil of maximum 2 weight portions.
4, the artificial engineering rice of edible natural raw material according to claim 1 is characterized in that: described colored juice is sweet osmanthus juice or chrysanthemum juice.
5, the artificial engineering rice of edible natural raw material according to claim 1, it is characterized in that: described fruit syrup is cider, orange juice or Pumpkin Juice.
6, the preparation method of the artificial engineering rice of a kind of edible natural raw material, with the 70-90 weight portion by corn flour and form based in rice meal, potato class, glutinous rice, Chinese yam, jerusalem artichoke or the Poria cocos powder of side chain one or more, the two weight ratio is 2: 8-8: 2 starch plants powder; The 10-30 weight portion by one or more the protide animals and plants powder formed in soy meal, fish meal, milk powder, egg powder, the powder of pork; The water of 5-10 weight portion; In the fruit syrup of 20-30 weight portion, flower juice, leaf of bamboo juice, tea juice, carrot juice, cabbage juice or the Celery Juice one or more; Mixing also stirs; At 50-60 ℃ of following boiling 10-20 minute, make mixture half gelatinization; Under 70-80 ℃, 30-70MPa pressure, push again; Granulation; Moulding; 80-90 ℃ of oven dry down.
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| CNB2003101217794A CN1273038C (en) | 2003-12-23 | 2003-12-23 | Natural edible raw material artificial engineering rice and its special equipment and producing method |
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| CNB2003101217794A CN1273038C (en) | 2003-12-23 | 2003-12-23 | Natural edible raw material artificial engineering rice and its special equipment and producing method |
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| CN1554271A CN1554271A (en) | 2004-12-15 |
| CN1273038C true CN1273038C (en) | 2006-09-06 |
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| CN102599506A (en) * | 2012-03-16 | 2012-07-25 | 南昌大学 | Production method of low-protein texturized rice |
| CN103315246A (en) * | 2012-03-23 | 2013-09-25 | 辽宁大石药业有限公司 | Common yam rhizome rice |
| CN102960627A (en) * | 2012-03-31 | 2013-03-13 | 刘国庆 | Formula of multifunctional composite nutritional rice and preparation method thereof |
| CN103125816A (en) * | 2013-02-18 | 2013-06-05 | 时闻讯 | Sophora japonica rice, and making method and processing equipment thereof |
| CN103461842A (en) * | 2013-08-14 | 2013-12-25 | 安徽劲宇食品有限公司 | Carrot milk flavor rice and preparation method thereof |
| CN103431340B (en) * | 2013-09-06 | 2015-01-21 | 宁夏青林盛华科技有限公司 | Total nutrient potato rice and preparation method thereof |
| CN103689416A (en) * | 2013-09-27 | 2014-04-02 | 合肥珠光粮油贸易有限公司 | Protein-rich composite rice and preparation method thereof |
| CN103704613A (en) * | 2013-12-10 | 2014-04-09 | 安徽省明光市中富粮油食品贸易有限公司 | Exocarpium citri rubrum nutritional and health-care rice grains and preparation method thereof |
| CN104106778A (en) * | 2014-06-23 | 2014-10-22 | 王奎 | Chinese toon wheat-fragrant nutrition rice and preparation method thereof |
| CN107751740A (en) * | 2017-11-01 | 2018-03-06 | 宁夏三顺农业科技有限公司 | Vegetables coarse cereals rice and preparation method thereof |
| CN108576550A (en) * | 2018-03-14 | 2018-09-28 | 安徽金太阳食品有限公司 | A method of to crack rice with five cereals as raw material production engineering rice |
| CN109090474A (en) * | 2018-08-15 | 2018-12-28 | 江南大学 | A kind of instant type whole wheat crisp chip and preparation method thereof |
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