CN1267646A - 多功能膨胀珍珠岩吸声板及其制造工艺 - Google Patents

多功能膨胀珍珠岩吸声板及其制造工艺 Download PDF

Info

Publication number
CN1267646A
CN1267646A CN 99124971 CN99124971A CN1267646A CN 1267646 A CN1267646 A CN 1267646A CN 99124971 CN99124971 CN 99124971 CN 99124971 A CN99124971 A CN 99124971A CN 1267646 A CN1267646 A CN 1267646A
Authority
CN
China
Prior art keywords
mixed
pearlstone
water glass
spray
hydrophober
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN 99124971
Other languages
English (en)
Other versions
CN1098228C (zh
Inventor
崔申
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHENGDE TIAN GONG BUILDING MATERIAL CO., LTD.
Original Assignee
崔申
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=5283677&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=CN1267646(A) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by 崔申 filed Critical 崔申
Priority to CN99124971A priority Critical patent/CN1098228C/zh
Publication of CN1267646A publication Critical patent/CN1267646A/zh
Application granted granted Critical
Publication of CN1098228C publication Critical patent/CN1098228C/zh
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/24—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
    • C04B28/26—Silicates of the alkali metals
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/46—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
    • C04B41/49—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52—Sound-insulating materials

Abstract

本发明涉及一种多功能膨胀珍珠岩吸声板及其制造工艺,它是对膨胀珍珠岩色度、颗粒级配进行分选分用或配用,把膨胀珍珠岩加入精细石灰粉、水玻璃等成分搅拌后,压制成型,室内烘干,降温出室后喷憎水剂的产品。本产品功能齐全、美观、成品率高达99%,达到国家施工标准要求。

Description

多功能膨胀珍珠岩吸声板及其制造工艺
本发明涉及一种轻型建筑材料，即多功能膨胀珍珠岩吸声板及其制造工艺。
目前，用膨胀珍珠岩制造吸声板，主要工艺有水泥作凝胶，加适量促凝材料，经成型、养护、自然干燥而成；有用水玻璃作胶凝材料、用氟硅酸纳促凝，经成型(30Mpa以上压强)、自然干燥或用封闭室内烘干调解放气孔干燥；也有用有机胶作凝胶材料的，用类似水玻璃作凝胶材料的方法制造。
但是，用水泥作凝胶材料的吸声板隔热、吸声、隔声性能差；用水玻璃作促凝胶材料，用氟硅酸钠促凝的返碱严重，这种工艺如自然干燥易变型，封闭室内烘干调解出气孔干燥又由于水份蒸发不好，效率低，托盘污水脏污板材；用有机胶作凝胶材料的防火性能差、成本高。
总之，传统方法均不理想，使吸声板性能差、成本高，制成率低，上述产品在国内推广几年无进展。
本发明是在配方、成型压强、干燥方法、成品憎水处理等方面进行改进，使之成为轻质高强、保温隔热、防火防水、吸声、方便安装、成本低、美观等优点的膨胀珍珠岩吸声板。
本发明是这样实现的：
选料→配料→和料→成型→干燥→出室喷憎水剂→质检包装→出厂。
其配比为(重量百分比组成)：
膨胀珍珠岩：40-60％；
水  玻  璃：40-60％；
精细石灰：1-8％；
有机硅憎水剂：0.1-0.5％。
在此基础上还可添加其它成份，改进板材性能。
制备工艺为：
(1)对膨胀珍珠岩按色度一致，颗粒级配均匀进行分选。如有白色和杂色膨胀珍珠岩要白色、杂色单独配料，白色作板面料，杂色作板底面料。不同颗粒级配的不能生产一批产品。
(2)将精细石灰加入膨胀珍珠岩中混匀。
(3)将水玻璃加入(2)料中搅拌匀。
(4)将混好的(3)中料加入压模中压制成坯，压强在5-25Mpa。如分白、杂色料，先上白料放平，再上杂色料，使吸声板正面纯白。
(5)把成型坯放在铁托盘上码入有开放式出气孔或间断放汽的烘干室内加温到40-150℃，经过一段时间干燥，降温出室，不超过50小时。
(6)干燥后的吸声板表面喷憎水剂，余温干燥。喷时憎水剂加水比为1∶7-12(重量)。也可把憎水剂混在水玻璃中，出烘干室后不用再喷。
下面以实例说明：
例一：600×600×20mm规格，5m2吸声板用纯白色料制造工艺：
(1)取白色膨胀珍珠岩0.4m3，加入0.5kg精细石灰混好。
(2)把(1)中料加入35kg水玻璃搅拌好。
(3)把(2)料分14次放入压模上加压成坯14块，压强10Mpa。每块放在铁托盘上。
(4)把(3)中坯和铁托盘码入烘干室加温100℃，干燥后降温出室48小时。
(5)把0.5kg有机硅憎水剂加入水4.5kg后混好用喷雾器逐块板的正反面上喷好，稍凉即干燥，检质装箱。
例二：制造500×500×20mm规格，5m2吸声板用白色料和杂色料。
(1)取白色膨胀珍珠岩0.1m3，加入0.125kg精细石灰混好。
(2)把混好料加入8.8kg水玻璃搅拌好备用。
(3)同时取0.3m3杂色膨胀珍珠岩加入0.375kg精细石灰混好。
(4)把混好的上述料加入26.2kg水玻璃搅拌好备用。
(5)把(2)中料取1/20放入压模中，放平，再把(4)中料取1/20放入压模中压出坯。如此反复20次压出20块坯，压力和其它后道工序均同例一。

Claims (3)

1、多功能膨胀珍珠岩吸声板，其配比为(重量百分比组成)：膨胀珍珠岩40-60％，水玻璃40-60％，精细石灰1-8％，有机硅憎水剂0.1-0.5％。制备工艺为：(1)对膨胀珍珠岩按色度、颗粒级配分选；(2)将精细石灰加入选好的膨胀珍珠岩中混匀；(3)将水玻璃加入(2)料中搅拌；(4)将混好的料加入压模中压成坯，压强5-25Mpa；(5)把成型坯放入有开放式出气孔或间断放汽的烘干室内加温到40-150℃，经一段时间干燥降温出室，不超过50小时；(6)干燥后的吸声板表面喷憎水剂，余温干燥。也可把憎水剂混在水玻璃中，出烘干室后不用再喷。
2、根据权利要求1所述的多功能膨胀珍珠岩吸声板，其具体制造工艺为：
(1)把色度一致，颗粒级配相同的膨胀珍珠岩选好备用。如有白色、杂色要分开单独配料。不同颗粒级配的料要生产不同的产品。
(2)把精细石灰加入膨胀珍珠岩中混匀。
(3)把水玻璃加入已混好的(2)料中搅匀。
(4)把混好的(3)料加入压模中压制成坯，压强5-25Mpa。如分白色、杂色料，先加入白料放平再加入杂色料，使吸声板表面色白、背面色杂。
(5)把成型坯在铁托盘上码放入有开放式出气孔或间断放汽的烘干室内加温到40-150℃，经过一段时间干燥降温出室，不超过50小时。
(6)干燥后的吸声板两面喷有机硅憎水剂，余温干燥。喷时憎水剂加水比为1∶7-12(重量)。也可把憎水剂混在水玻璃中，出烘干室后不用再喷。
3、在此配方基础上还可添加其它成份，改进板材某一性能。
CN99124971A 1999-12-23 1999-12-23 多功能膨胀珍珠岩吸声板及其制造方法 Expired - Fee Related CN1098228C (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN99124971A CN1098228C (zh) 1999-12-23 1999-12-23 多功能膨胀珍珠岩吸声板及其制造方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN99124971A CN1098228C (zh) 1999-12-23 1999-12-23 多功能膨胀珍珠岩吸声板及其制造方法

Publications (2)

Publication Number Publication Date
CN1267646A true CN1267646A (zh) 2000-09-27
CN1098228C CN1098228C (zh) 2003-01-08

Family

ID=5283677

Family Applications (1)

Application Number Title Priority Date Filing Date
CN99124971A Expired - Fee Related CN1098228C (zh) 1999-12-23 1999-12-23 多功能膨胀珍珠岩吸声板及其制造方法

Country Status (1)

Country Link
CN (1) CN1098228C (zh)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1308559C (zh) * 2003-11-24 2007-04-04 山东鲁阳股份有限公司 可溶于人体体液的无机硅酸盐纤维吸声板及其制作方法
CN102941615A (zh) * 2012-10-29 2013-02-27 燕山大学 一种转盘式膨胀珍珠岩装饰吸声板生产线和加工方法
CN103205197A (zh) * 2013-04-15 2013-07-17 徐州彭禾节能环保科技有限公司 一种珍珠岩保温板用有机硅防水剂
WO2016182462A1 (en) 2015-05-08 2016-11-17 Jerzy Haintze A method of manufacturing building elements and a system for manufacturing building elements

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102276230A (zh) * 2011-06-14 2011-12-14 丁广浩 含珍珠岩和硅砂的保温板材及其制备方法
CN104628353A (zh) * 2013-11-12 2015-05-20 承德天工建材有限公司 膨化珍珠岩板及其制造工艺

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85106105A (zh) * 1985-08-09 1987-04-01 谷祖贤 膨润土膨胀珍珠岩制品
CN87100452A (zh) * 1987-01-21 1987-10-21 浙江省丽水地区科学技术开发中心 小颗粒膨胀珍珠岩轻型建筑材料制造工艺
CN1055349A (zh) * 1991-04-26 1991-10-16 上海市建筑科学研究所 憎水膨胀珍珠岩绝热制品及其制造方法
CN1155568A (zh) * 1996-01-24 1997-07-30 尹开旭 轻质防水隔热建筑材料
CN1225910A (zh) * 1999-02-28 1999-08-18 银川贺兰山保温材料制造有限公司 一种防水珍珠岩保温板

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1308559C (zh) * 2003-11-24 2007-04-04 山东鲁阳股份有限公司 可溶于人体体液的无机硅酸盐纤维吸声板及其制作方法
CN102941615A (zh) * 2012-10-29 2013-02-27 燕山大学 一种转盘式膨胀珍珠岩装饰吸声板生产线和加工方法
CN102941615B (zh) * 2012-10-29 2014-07-23 燕山大学 一种转盘式膨胀珍珠岩装饰吸声板生产线和加工方法
CN103205197A (zh) * 2013-04-15 2013-07-17 徐州彭禾节能环保科技有限公司 一种珍珠岩保温板用有机硅防水剂
WO2016182462A1 (en) 2015-05-08 2016-11-17 Jerzy Haintze A method of manufacturing building elements and a system for manufacturing building elements

Also Published As

Publication number Publication date
CN1098228C (zh) 2003-01-08

Similar Documents

Publication Publication Date Title
CN1792986A (zh) 一种镁质混凝土料浆及其制备方法与应用
CN107445581A (zh) 一种玻镁板的制备方法
CN1098228C (zh) 多功能膨胀珍珠岩吸声板及其制造方法
CN1095698A (zh) 粉煤灰、膨胀珍珠岩制保温材料
CN1044614C (zh) 隔热镇水粉生产方法
KR20020078993A (ko) 폐석회를 이용한 건축자재 및 그 제조방법
CN1158323A (zh) 一种轻质墙体保温防火膏体及其生产方法
CN1156705A (zh) 具有八种功能的多用途新材料
CN1323978C (zh) 多元原料装饰板
CN1021965C (zh) 无机防水石膏天花板
CN1069012A (zh) 体积稳定性良好的氯镁水泥
CN1073659C (zh) 预型件及其制造方法与用途
CN1066437A (zh) 烧结粘土粉煤灰轻质砖
RU2098381C1 (ru) Способ приготовления сырьевой смеси для изготовления строительных изделий
CN1238298C (zh) 木质增强水泥模压板材及其生产工艺
CN1121902A (zh) 无粘土粉煤灰烧结砖及其制法
CN1137027A (zh) 复合型镁质胶凝材料及其制造方法和应用
CN1276160C (zh) 人造防火装饰板及其生产工艺
CN108609989A (zh) 一种新型自保温承重复合砌块及其制备方法
CN1105697C (zh) 轻质墙体砖
CN87102006A (zh) 水泥人造大理石及其制造方法
CN1104390C (zh) 隔热防水砂及其生产工艺
RU2167129C2 (ru) Способ получения безобжиговых декоративных материалов на основе волластонита
CN1174921A (zh) 高强度纤维石膏平板
CN1146529C (zh) 一种建筑墙体的制造方法

Legal Events

Date Code Title Description
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C06 Publication
PB01 Publication
C14 Grant of patent or utility model
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Effective date of registration: 20080611

Pledge (preservation): Pledge

PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20100513

Granted publication date: 20030108

Pledgee: Weichang Manchu Autonomous County of Mongolia SME security consulting limited liability company

Pledgor: Cui Shen

Registration number: 2008130000440

PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Multifunctional sound-absorbing expanded perlite board and its production process

Effective date of registration: 20100513

Granted publication date: 20030108

Pledgee: Weichang Manchu and Mongolian Autonomous County small and medium-sized enterprise guarantee Consulting Co., Ltd.

Pledgor: Cui Shen

Registration number: 2010990000753

PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20110726

Granted publication date: 20030108

Pledgee: Weichang Manchu and Mongolian Autonomous County small and medium-sized enterprise guarantee Consulting Co., Ltd.

Pledgor: Cui Shen

Registration number: 2010990000753

ASS Succession or assignment of patent right

Owner name: CHENGDE TIANGONG BUILDING MATERIALS CO., LTD.

Free format text: FORMER OWNER: CUI SHEN

Effective date: 20120516

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 068450 CHENGDE, HEBEI PROVINCE TO: 068451 CHENGDE, HEBEI PROVINCE

TR01 Transfer of patent right

Effective date of registration: 20120516

Address after: 068451, Weichang County, Hebei Province, the town of four words Ying Village

Patentee after: CHENGDE TIAN GONG BUILDING MATERIAL CO., LTD.

Address before: 068450, No. 196, east front street, Party school, Weichang Town, Weichang Manchu and Mongolian Autonomous County, Hebei Province

Patentee before: Cui Shen

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20030108

Termination date: 20181223

CF01 Termination of patent right due to non-payment of annual fee