CN1252729A - Production process for intravenous immune serum globulin and resultant product - Google Patents

Production process for intravenous immune serum globulin and resultant product Download PDF

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Publication number
CN1252729A
CN1252729A CN98804376A CN98804376A CN1252729A CN 1252729 A CN1252729 A CN 1252729A CN 98804376 A CN98804376 A CN 98804376A CN 98804376 A CN98804376 A CN 98804376A CN 1252729 A CN1252729 A CN 1252729A
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gamma globulin
solution
globulin solution
heat treatment
fraction
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CN1214042C (en
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雷加·R·马米迪
安德雷尼克·巴格达萨瑞恩
竹知一夫
戈古尼欧·卡纳维雷尔
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Alpha Therapeutic Corp
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Alpha Therapeutic Corp
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K38/00Medicinal preparations containing peptides
    • A61K38/04Peptides having up to 20 amino acids in a fully defined sequence; Derivatives thereof
    • A61K38/12Cyclic peptides, e.g. bacitracins; Polymyxins; Gramicidins S, C; Tyrocidins A, B or C
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07KPEPTIDES
    • C07K16/00Immunoglobulins [IGs], e.g. monoclonal or polyclonal antibodies
    • C07K16/06Immunoglobulins [IGs], e.g. monoclonal or polyclonal antibodies from serum
    • C07K16/065Purification, fragmentation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P37/00Drugs for immunological or allergic disorders
    • A61P37/02Immunomodulators
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P43/00Drugs for specific purposes, not provided for in groups A61P1/00-A61P41/00

Abstract

A process for producing an intravenously-administrable gamma globulin solution substantially free of contaminating viruses by heat treating for viral inactivation and fractionating an impure gamma globulin solution and then treating the purified gamma globulin with a solvent-detergent for further viral inactivation.

Description

The production method of intravenous immune globulin and product thereof
Background of the present invention
The present invention relates to a kind of be used to produce intravenous administration contain commercialization method set, that multistep rapid of IgG (gamma globulin) as the immune globulin of main component.
Known have the multiple parent material that produces from human plasma Cohn classification to obtain the method for the gamma globulin solution of intravenous administration.Specific Cohn fraction contains the gamma globulin than the higher titre of other fraction.The common parent material of gamma globulin is Cohn fraction II or Cohn fraction II+III.
Though prior art has been used multiple separation and sterilization technology, the improvement of people in the method for seeking arranged always, with the purity and the safety of increase finished product, and total output.
Many commercialization methods utilize the solvent/detergent step to carry out inactivation of virus, or use heat treatment step to carry out inactivation of virus.Up to now, do not provide a kind of in the prior art and begin to comprise two kinds of different virus inactivation step as effective, the rapid method of multistep of a high yield gamma globulin manufacturing process part with Cohn fraction II or II+III paste (paste) shape thing.
Kameyama etc. are at United States Patent (USP) 5,151, point out a kind of method of making the protein compositions of inactivation of viruses in 499, wherein use solvent/detergent treatment protein compositions deactivation envelope virus, with heat treatment protein compositions deactivation nonenveloped virus.The instruction of ' 499 patents is preferably at first carried out the solvent/detergent step in the presence of protease inhibitor, follow by heat treatment.Because heat treatment is to carry out at solution state, before any heat treatment, at first needs to reclaim protein by being adsorbed onto ion exchange column from solvent/detergent.The solution heat treatment can carry out in the presence of sugar, sugar alcohol or amino acid stabilizers.Though ' 644 patents have been listed the initiation protein compositions that comprises immunoglobulin, its production example usage factor IX, thrombin, fibrinogen and fibronectin.Do not consider to remove the denatured protein that in heat treatment step, produces by classification.
But described in the method for the gamma globulin solution of some generation intravenous injection of prior art in the multistep rapid purification flow process initial, to be included in the presence of the Sorbitol heat stabilizer and carried out the solution heat treatment with Cohn fraction II+III pastel.United States Patent (USP) 4 at Hirao etc., 845, in 199, Cohn fraction II+III is used for Polyethylene Glycol (after this being called for short " PEG ") classification (8%W/V PEG, 12%W/V PEG then) classification was carried out ion-exchange chromatography (DEAE-Sephadex) and was removed human blood type antibody before Sorbitol carries out the solution heat treatment in the presence of as stabilizing agent then.On the other hand, United States Patent (USP) 4 at Hirao etc., 876, but described among 088 the embodiment 1 from the gamma globulin solution of Cohn fraction II+III deposit preparation intravenous injection, wherein pastel has been suspended in water, pH value has been adjusted to 5.5 and centrifugal, then in the presence of the 33%W/V Sorbitol with supernatant heat treatment inactivation of viruses, then being to remove heat denatured protein matter by PEG classification (6%/12%), is other purification step then, comprises the DEAE-Sephadex ion-exchange chromatography.
The present invention sums up
An object of the present invention is to provide method a kind of integration, that can be used for commercialization production to produce highly purified gamma globulin solution from the Cohn classification process.
Another object of the present invention provides very pure, but does not contain the gamma globulin solution of the intravenous medication of the peplos that comprises all thermo-responsive viruses and nonenveloped virus.
A further object of the present invention provides a kind of commercialization gamma globulin technology, makes to remove any denatured protein that produces in the heat sterilization before the second stage inactivation of virus.
The invention provides above-mentioned is conspicuous purposes with other to those of skill in the art, wherein in water-bearing media in the presence of the heat stabilizer may for the partially purified but pure Cohn fraction heat treatment that is rich in gamma globulin with inactivation of viruses, use earlier the PEG classification subsequently, then at the solvent of broken enveloped virus, preferably there is down inactivation of viruses for the second time in solvent-detergent, separates from solution or solution-detergent mixture at last.
In a preferred embodiment of the invention, Sorbitol is a heat stabilizer, and trialkylphosphate is a solvent.
In another preferred embodiment of the present invention, the denatured products when utilizing the PEG classification to remove the heat treatment inactivation of viruses before the inactivation of viruses second time is to provide extremely pure heat treated gamma globulin.
In another preferred embodiment of the present invention, before handling, removes solvent-detergent the granule of any existence.
In yet another embodiment of the present invention, provide a kind of gamma globulin that is suitable for the heat-killed and solvent-detergent sterilization of intravenous medication.
Detailed description of the present invention
The fraction that contains immunoglobulin is as parent material.As long as the not specific qualification of this fraction is from human serum and contain immunoglobulin fraction.This specific examples that contains immunoglobulin fraction comprises fraction II+III and the fraction II by the alcohol grading acquisition of Cohn, and the pastel that contains immunoglobulin fraction of equal value therewith.Other parent material is fraction I+II+III and fraction II+IIIw.Parent material may contain impurity, such as human blood type antibody, and plasminogen, fibrinolysin, kallikrein, PKA, IgM, IgA, IgG polymer (back is called " aggregation "), etc.
Preferred parent material is Cohn fraction II or Cohn fraction II+III.When using Cohn fraction II+III pastel, recommend to carry out washing step earlier and form fraction II+IIIw, use it for flow process of the present invention then." fraction II+IIIw " is the Cohn fraction II+III precipitate with the disodium hydrogen phosphate solution washing.
Can obtain fraction II+IIIw by fraction II+III pastel being suspended in injection cold water, ratio approximately is 1 kilogram of II+III pastel of per 20 volume water.Add sodium phosphate to the about 0.003M of final concentration, be used to dissolve fat, lipoprotein and albumin.Cold ethanol is added to whole determining alcohol about 20%.When adding ethanol, temperature is progressively reduced to-5 ± 1 ℃ also for example by using acetate buffer or dilute hydrogen sodium oxide that pH is remained on 7.2 ± 0.1.Maintain the temperature at-5 ± 1 ℃, by centrifugal and/or filtered and recycled fraction II+IIIw pastel.
Before the present invention's inactivation of viruses step first time, can carry out various purification in advance and/or reduce the aggregation step.For example, when using fraction II+IIIw pastel, typically contain about 20% ethanol and surpass 70%IgG, can it be suspended in 3 to 10 volumes in about 0 to 5 ℃ of temperature, preferably in 3 to the 5 volume cold water and use pH and acetate buffer or hydrochloric acid with pH regulator between 4.5 to 6.0, preferably between 5.0 to 5.5.Mixed liquor is vibrated about 2 to 15 hours, so that all gamma globulins enter solution.After this, can be by centrifugal and/or remove by filter undissolved protein, such as albumin and alpha-globulin.
When using different initial Cohn level timesharing, can suitably select to carry out required initial step or the process flow steps of purification in advance, to obtain to be used for the further high IgG content fraction of processing.For example, with fraction II (contain surpass 95% IgG) when Cohn fraction III separates, fraction II is used for further processing, initial process can be as Uemura etc. at United States Patent (USP) 4, described in 371,520 at 3.2 to 5.0 acid pH, preferably 3.8 to 4.2, thereby the immunoglobulin aggregation is degraded into immunoglobulin monomer and disome, because known aggregation has anticomplementary activity (ACA).On the other hand, be parent material with Cohn fraction II+III, Uemura etc. apply for a patent the step of hanging down the pH processing adding behind the aforesaid initialization step and before making virally inactivated heat treatment step.
For evanescence of heat bacterium step, immunoglobulin is water-soluble or if such as the mixed liquid of the filtrate of collecting from above-mentioned partially purified fragment II+III, can use like this, and to wherein adding sugar, sugar alcohol and/or aminoacid heat stabilizer.Heat stabilizer is sucrose preferably, maltose, and Sorbitol or mannitol are most preferably Sorbitol.Sugar or sugar alcohol are added to immunoglobulin solution or earlier itself and mixes with small amount of water are added again with Powdered, so that about final concentration of 10 to 5W/V% to be provided, until saturated.At this moment, the immunoglobulin aqueous solution contains enough water, thereby this solution contains about total protein of 1 to 6%, and the per kilogram pastel contains the proteinic typical fraction II+III parent material of about 300 grams.
After adding heat stabilizer, mixed liquor was heated to about 50-70 ℃ 10-100 hour, preferably at about 60 ℃ 10 to 20 hours, with the thermo-responsive virus of deactivation.Heat treatment is inactivation of viruses not only, and can produce the protein denaturation effect, can preferably reduce some common and Cohn fraction II+III links unwanted Protein content, such as prekallikrein, and fibrinolysin, plasminogen and IgA.
Behind heat treatment, the cold water that adds aequum makes protein concentration remain on about 0.3 to 2.0%.Solution is chilled to 0-2 ℃.
After this, heat treated solution is carried out the PEG fractionated.The PEG fractionated is the method that present technique field purification immunoglobulin is known, and is for required IgG monomer is separated with naturally occurring other impurity in IgG polymer and the initial plasma protein fraction with disome.Yet in the method, the PEG classification also can separate the unwanted Denatured protein product that produces in required IgG monomer and disome and the heat treatment.The protein product of these degeneration is prekallikreins of degeneration, plasminogen, fibrinolysin, IgA, IgM and polymer thereof.
Can use any PEG fractionation method described in the prior art.Usually carry out two stage PEG fractionated.In the fractionated phase I of PEG, select PEG concentration and pH, required IgG monomer and dimer are remained in the solution and will go out solution such as the unwanted albumen precipitation of aggregation.After centrifugal and/or filtration, increase PEG concentration and regulated pH, make required IgG monomer and dimer precipitation.
For example, when using fraction II+IIIw pastel as parent material, the PEG classification of phase I can be at pH about 5.0 to 7.5, preferably pH value about 6.5 to 7.5 carries out, when using fraction II+III pastel as parent material preferably at pH value about 5.5 to 6.0, the PEG concentration range is about 4 to 8%, when using fraction II+IIIw pastel as parent material preferably 4 to 6%, or when using fraction II+III pastel 6 to 8% as parent material.Keep about 0-2 ℃ of low temperature, can carry out about 1 to 8 hour of the PEG classification of phase I, after this remove pastel as mentioned above.Then with the filtrate pH regulator to about 8.0 to 9.0, preferably about 8.5 to 8.9, and PEG added to final concentration about 10 to 15%, preferably about 12%.By filtering and/or the centrifugal pastel of removing formation, the i.e. immunoglobulin of purification.
In the United States Patent (USP) 4,845,199 of the United States Patent (USP) 4,876,088 of above-mentioned Hirao etc. and Hirao etc., can find other details of actual in the present invention available PEG fractionation method.
Final key step of the present invention is to use solvent or solvent-detergent mixed liquor to carry out the inactivation of virus step second time.As described below, further purification step, particularly those comprise and make the spent ion exchange resin step, can and/or carry out afterwards before solvent-detergent is handled.A kind of special effective method is to handle and to carry out cation exchange then handle behind solvent detergent inactivation of virus carrying out anion exchange before the solvent detergent inactivation of virus.By this program, some the unwanted protein material that uses anion exchange to remove from IgG to exist in the human plasma is (such as PKA, IgA, IgM and albumin) further remove this class material (PKA by cation exchange then, IgA, IgM, albumin and PEG) and the residual reagent that uses in handling of solvent-detergent.
If do not finish in addition in whole flow process, the solution that the need processing is used for solvent-detergent is to remove all particulates matter, and it can comprise denatured protein.Thereby, preferably before adding solvent-detergent with 1 micron or fine cleaner filtering solution more.Exist the probability of virus may avoid being exposed to solvent-detergent in the bulky grain thereby so also can be reduced in.
Now, the preferred solvent of deactivation envelope virus is a trialkylphosphate.The trialkylphosphate that uses among the present invention does not have specific limited, but preferably use three (just-and butyl) phosphate ester (after this being called " TNBP ").Other available trialkylphosphate is three (tributyl) phosphate ester, three (n-hexyl) phosphate ester, three (ethylhexyl) phosphate ester or the like.Can use 2 kinds or how different trialkylphosphate mixture.
The amount of the trialkylphosphate that uses is at 0.01 to 10 (W/V) %, preferably about 0.1 to 3 (W/V) %.
Can use trialkylphosphate having or do not have in the presence of detergent or the surfactant.Preferably trialkylphosphate and detergent are used in combination.The effect of detergent is the contacting of virus and trialkylphosphate in the enhance immunity globulin composite.
Detergent comprises the polyoxyethylene deriv of fatty acid for example, part ester such as the Polysorbate 80 of anhydrous Sorbitol (trade name: Tween 80, etc.) and Polysorbate 20 (trade name: polysorbas20, etc.); And nonionic oil bath abluent such as the oxygen alkyl phenol (trade name: Triton X100, etc.) that ethylizes.Embodiment comprises that also other surfactant and detergent are such as zwitterionic detergent or the like.
When using detergent, do not have strict addition; For example, can use about 0.001% to about 10% ratio, preferably 0.01% to 3%.
Among the present invention, the trialkylphosphate processing that contains immune globulin composite is carried out at about 20 to 35 ℃, and preferably 25 to 30 ℃, the time surpasses 1 hour, and preferably about 5 to 8 hours, more preferably about 6 to 7 hours.
In trialkylphosphate was handled, immunoglobulin was about protein solution of 3 to 8% in aqueous solvent.
If do not carry out before solvent-detergent is handled, the immunoglobulin of crossing with the solvent detergent-treatment is handled in then available anion exchange.Preferably, at least solvent-detergent is handled product and carry out the cation exchange processing.In ion-exchange treatment, immunoglobulin is dissolved in aqueous solution, the common about 5-8 of pH value, and have required low ionic strength and make the IgG maximum adsorption.Protein concentration is usually in the scope of 1-15W/V%, more preferably about 3 to 10W/V%.With employed identical aqueous equilibrium ion exchange, can use system in batches or continuously.For example, can be by with about 10 to 100 milliliters of every milliliter of pretreated anionic exchange mediums (for example with immunoglobulin solution and anionic exchange medium, 1 gram DEAE Sephadex A-50 resin expand into about 20 gram weight in wet bases in 0.4% sodium chloride solution) amount mix, mixture was vibrated about 0.5 to 5 hours at about 0.5 ℃, filter then or 6,000 to 8,000rpm reclaimed supernatant in centrifugal 10 to 30 minutes and carries out the anion exchange batch processing.Continuously processing can be undertaken by immunoglobulin solution is passed anion-exchange column with the ratio of about 10 to 100 milliliters of every milliliter of ion-exchangers, and reclaims non-adsorbable fraction.
The anionite that uses comprises the anion exchange groups that links to each other with soluble carrier for example.Anion exchange groups comprises diethyl amido ethyl (DEAE), a kind of tetravalence amino-ethyl (QAE) group etc., and soluble carrier comprises agarose, cellulose, glucosan, polyacrylamide etc.
Spendable cationite is CM-sephadex (CM-Sephadex), CM-cellulose, SP-Sephadex, CM-agarose gel (CM-Sepharose) and S-Sepharose.With 1 milliliter of pretreated cationite (for example 1 gram CM-Sephadex C-50 resin is expanded to about 30-35 gram weight in wet base in 0.4% sodium chloride solution) and mixed 0-5 ℃ of vibration 1-6 hour that be incorporated in of 0.5 milliliter to 5 milliliters immunoglobulin solution.Centrifugal or filtered and recycled has absorbed the resin of IgG with suspension.Also can use continous treatment process.
When above-mentioned condition is used for cationite, IgG will be adsorbed, and after this wash by for example about 1.4N sodium chloride solution and adsorbed proteic cation exchange resin, but eluting go out IgG.
Follow above-mentioned steps, clarification, diafiltration IgG and be concentrated into required degree.If desired, can add such as the D-Sorbitol and the most at last solution component be adjusted to and contain about 100 mg/ml IgG and 50 mg/ml D-Sorbitols, pH value is 5.4.Then solution being kept filter by aseptic antibacterial carries out aseptic filtration and charges in the tubule.
Statement the following example illustrates the present invention but is not restriction.
If desired, other immunoglobulin purification method suitably can be combined with flow process described herein.For example, can use the bentonite clarification steps that can reduce kallikrein and PKA.In the following examples 1 this is illustrated.Embodiment 1: the gamma globulin that heat treatment and solvent-detergent are handled
685 gram fraction II+IIIw pastel are suspended in about 11.9 kilograms of cold water.Sodium acetate trihydrate is added in the suspension to the about 0.04M of final concentration, selective dissolution IgG.After mixing about 15 minutes, the pH value of suspension is adjusted to 4.8 with the acetate buffer of pH4.0.Cold ethanol (95%) is added in the suspension to final concentration 17%.When adding ethanol, the temperature of suspension is reduced to approximately-6 ℃ gradually.The Celite 535 that in suspension, adds the Celite company of 303 gram pickling, final concentration about 2.0%.Mix after one hour, remove Celite and contain unwanted protein such as fibrinolysin, plasminogen, the fraction III of IgA and IgM by the filter pressure filtration.By 0.45 micron and 0.2 micron further clear filtrate of filter.
With 1.0N hydrochloric acid with the pH value of fraction II+IIIw settled solution be adjusted to 4.0 then by ultrafiltration and concentration to about 3.4 liters (original volumes 1/5).To be added to concentrated solution with the cold water of ultrafiltration first time removal amount equivalent and arrive about 1/5 of original volume by ultrafiltration and concentration again.In this step, protein concentration about 2% in the solution.Solution further is concentrated into about 4% and the cold water diafiltration is lower than 300 μ s/cm until the conductivity of solution, to prevent protein aggregation and the degeneration in the heat treatment.Solution further is concentrated to about 8.8% protein.The D-Sorbitol is added in the solution to final concentration about 33%.Mix after 30 minutes, the pH that will contain the solution of Sorbitol is adjusted to 5.5 with the 0.5N sodium hydroxide.Then solution was heated 10 hours at 60 ℃.Behind the heat treatment, add the cold water be equivalent to 3 times of volumes of solution behind the heat treatment and dilute solution is cooled to 0-2 ℃.
With the 0.25N sodium hydroxide pH value of solution is adjusted to 6.9 and add 50% Polyethylene Glycol (PEG) 3350 in solution to make the PEG final concentration be 4%.Sodium chloride concentration in the solution is adjusted to about 8mM, to help the precipitation of impurity and aggregation under pH6.9.By removing by filter the pastel of formation.With 1.0N hydrochloric acid with the pH regulator to 4.8 of filtrate and add bentonite to final concentration about 0.25%.With the pH of bentonite suspension readjust to about 5.2 then filtering suspension liquid remove bentonite.With the 0.25N sodium hydroxide with filtrate pH regulator to 8.5 and to add 50% PEG 3350 solution to PEG final concentration be 12%.By the centrifugal precipitation (immunoglobulin of purification) of removing formation.
The purification immunoglobulin pastel that about 175 grams are as above obtained is suspended in about 790 grams, 0.3% sodium chloride solution.PH of suspension is adjusted to 5.5 also mixes them 2.5 hours subsequently.The DEAE-Sephadex A-50 resin of 62 gram pre-balances (is contained 0.3% sodium chloride, pH5.5) adds solution and suspension was mixed 2 hours.Filtering suspension liquid is removed resin then.After sodium chloride concentration is adjusted to 0.4%, three-just-butyl phosphoric acid ester (TNBP) and Polysorbate 80 mixture are added in the filtrate, make TNBP final concentration 0.3% in the solution, Polysorbate 80 final concentrations 1.0%.After being incubated overnight, with pH value of solution be adjusted to 5.8 and add about 860 the gram pre-balances CM-Sephadex C-50 (contain 0.4% sodium chloride, pH5.8).Mix after 2 hours, with suspension filtered.After washing CM-Sephadex resin 3 times with 0.3% sodium chloride, with the IgG of 1.4N sodium chloride eluting absorption.With the eluent clarification, diafiltration also concentrates.Add the D-Sorbitol and regulate to make at last and about 100 mg/ml IgG are arranged, 50 mg/ml D-Sorbitols, pH5.4 in the solution composition.Keep filter with solution aseptic filtration and charge in the tubule with aseptic antibacterial then.
Intermediary bentonite step is useful among this embodiment, can further reduce the existence of hypotension enzyme such as kallikrein and PKA.
The testing result of product among the embodiment 1
Detected parameters
Anticomplementary activity (CH 50Unit/milligram IgG) ????0.34
IgG purity (%) ????100
IgG content (mg/ml) ????112.7
Prekallikrein (%CBER is with reference to No. 3) ????21
Measles antibody (%CBER reference number 176) ????0.67
HPLC distribution (%) monomer (%) dimer (%) fragment (%) aggregation of IgG molecular size ????82.2 ????17.4 ????0?10 ????0.3
Hepatitis A antibody (titre) ????1∶200
Hbv antibody (titre) ????1∶1024
IgA (mcg/ml) ????22
IgM (mcg/ml) ????16
Plasminogen (nanograms/milliliter) ????ND
Fibrinolysin (nanograms/milliliter) ????16
pH ????5.4
ND=does not measure embodiment 2: the heat treated gamma globulin of handling with solvent-detergent
1 kilogram of fraction II+III pastel is suspended in 4.5 kilograms 0-2 ℃ the cold water.Mix after 1 hour, pH of suspension is adjusted to 5.0 with 1N hydrochloric acid.After pH5.0 mixes 3 hours, the centrifugal precipitation of removing.Be added in the centrifugal thing D-Sorbitol to final concentration 33% and mixed 1 hour.PH of suspension is adjusted to 5.5 also subsequently 60 ℃ of heating 10 hours.Behind the heat treatment, add the cold water be equivalent to 3 times of volumes of solution behind the heat treatment and dilute solution is cooled to 0-2 ℃.Add 50% Polyethylene Glycol (PEG), 3350 solution to final concentration 6%PEG.With the 0.5N sodium hydroxide 6%PEG pH of suspension is adjusted to 5.7 and suspension mixed 2 hours.Adding pickling Celite 535 mixed 1 hour to final concentration 1.5% and with suspension.Remove by filter precipitation and Celite., and add 50%PEG solution and make PEG concentration adjustment to 12% filtrate pH regulator to 8.8 with the 0.5N sodium hydroxide.With the pH regulator to 8.8 of 12%PEG suspension, suspension was mixed 1 hour and filtered the immunoglobulin pastel of collection purification.Be recovered to the immunoglobulin pastel of 251 gram purification.
The 251 immunoglobulin pastel that restrain purification that as above obtain are suspended in about 1.4 kilogram of 0.3% sodium chloride solution.Mix after 1 hour, with the pH regulator to 6.0 of 5% acetic acid suspension.After pastel dissolves fully, be added to the 104 gram DEAE-Sephadex A-50 resins that use 0.3% sodium chloride in the pH6.0 pre-balance in the solution and mixed 2 hours.Remove by filter resin.By the further clear filtrate of 0.2 micron filter.By adding sodium chloride the concentration of sodium chloride in the settled solution is increased to 0.4%.Three-just-butyl phosphoric acid salt (TNBP) and Polysorbate 80 mixture are added to make its final concentration in the solution be 0.3%TNBP and 1.0%Polysorbate 80.Then with solution 27 ℃ of incubations 1 hour and place cold box to spend the night for 4 ℃.Second day, pH value of solution is adjusted to 5.8 and add 1.8 kilograms use the equilibrated CM-Sephadex C-50 of 0.4% sodium chloride resin in advance under pH5.8.Mix after 2 hours, by the isolated by filtration resin.Wash CM-Sephadex resin 3 times with 0.3% sodium chloride after, with the IgG of 1.4N sodium chloride eluting absorption.With the eluent clarification, diafiltration also concentrates.Add the solution that D-Sorbitol and last adjusting generation have about 100 mg/ml IgG and about 50 mg/ml D-Sorbitol components.Solution is divided into 2 parts, A part and B part.A part pH value is adjusted to 5.4 and B part is adjusted to pH4.3.Respectively A part and B part solution are carried out aseptic filtration and are filled to tubule with aseptic antibacterial reservation filter then.
The measurement result of embodiment 2 products
Detected parameters
Anticomplementary activity (CH 50Unit/milligram IgG ??<0.05
IgG purity (%) ????100
IgG content (mg/ml) ????104.2
Prekallikrein (%CBER is with reference to No. 3) ????ND
Diphtheria antibody (antitoxic unit/milliliter) ????8.2
IgG molecule HPLC size distribution ????pH5.4 ????88.8 ????10.9 ????0.3 ????<0.3 ????pH4.3 ????97.5 ????2.3 ????ND ????<0.3
(%) monomer
(%) dimer
(%) fragment
(%) aggregation
Hepatitis A antibody (titre) ????1∶100
IgA (mg/ml) ????78
IgM (mg/ml) ????28
Kallikrein (A405) ????0.09
Plasminogen (nanograms/milliliter) ????<8.4
Fibrinolysin (nanograms/milliliter) ????<8.4
ND=does not measure
For those of skill in the art's variation of the present invention will be conspicuous.

Claims (16)

1. method for preparing intravenous injection gamma globulin solution comprises:
(a) the impure gamma globulin solution of heat treatment under time of the enough thermo-responsive virus of deactivation and temperature conditions;
(b) heat treated gamma globulin solution is used the Polyethylene Glycol fractionated to obtain the gamma globulin solution of purification; And
(c) handle the gamma globulin solution of purification with the deactivation envelope virus with organic solvent.
2. the method in the claim 1, wherein impure gamma Globulin solution is Cohn fraction I+II+III, Cohn fraction II+III, Cohn fraction II+IIIw, or Cohn fraction II.
3. the method in the claim 1 is wherein carried out purification step at least one time to impure gamma Globulin solution in that heat treatment step (a) is preceding.
4. the method in the claim 1, heat treatment step wherein (a) carried out about 10 to 100 hours at about 50 to 70 ℃.
5. the method in the claim 4, wherein heat treatment step (a) carried out about 10 hours at about 60 ℃.
6. the method in the claim 1, Polyethylene Glycol fractionated was wherein carried out through at least two stages, in the phase I of Polyethylene Glycol fractionated, impurity is removed with coprecipitation mode, in the second stage of Polyethylene Glycol fractionated, gamma globulin is shifted out with pastel.
7. the method in the claim 1, wherein the organic solvent that uses in the step (c) is a kind of alkylphosphonate.
8. the method in the claim 6, wherein the organic solvent that uses in the step (c) is a kind of alkylphosphonate.
9. the method in the claim 8, alkylphosphonate wherein is three-just-butyl phosphoric acid ester.
10. the method in the claim 1, organic solvent wherein contains detergent.
11. the method in the claim 9, organic solvent wherein contains detergent.
12. the method in the claim 1 is handled gamma Globulin solution after the step wherein (a) with anion exchange resin and cation exchange resin.
13. the method in the claim 12, anion exchange resin process wherein step (c) before and cation exchange resin handle afterwards in step (c).
14. the method in the claim 6 is wherein carried out the bentonite clarification steps after phase I of isolating Polyethylene Glycol fractionated.
15. the intravenous injection gamma Globulin solution of making by the method in the claim 1.
16. the intravenous injection gamma Globulin solution of making by the method in the claim 3.
CNB988043769A 1997-12-24 1998-12-07 Production process for intravenous immune serum globulin and resultant product Expired - Fee Related CN1214042C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US99795297A 1997-12-24 1997-12-24
US08/997,952 1997-12-24

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CN1252729A true CN1252729A (en) 2000-05-10
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CN107880116B (en) * 2016-09-30 2023-02-03 盖立复集团公司 Method for producing immunoglobulins

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WO1999033484A1 (en) 1999-07-08
KR20000075562A (en) 2000-12-15
EP0971727A1 (en) 2000-01-19
IL131471A0 (en) 2001-01-28
MY117328A (en) 2004-06-30
TW546144B (en) 2003-08-11
CA2281938A1 (en) 1999-07-08
JP2001514672A (en) 2001-09-11
AU1703899A (en) 1999-07-19
UA64742C2 (en) 2004-03-15
RU2198668C2 (en) 2003-02-20
AR018260A1 (en) 2001-11-14
AU747893B2 (en) 2002-05-30
BR9807598A (en) 2000-02-22
CN1214042C (en) 2005-08-10
CO4970799A1 (en) 2000-11-07
EP0971727A4 (en) 2005-01-19

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