CN118046568A - Full-automatic plastic check out test set - Google Patents

Abstract

The invention discloses full-automatic shaping detection equipment, and belongs to the field of detection and separation equipment. The detection device includes: shaping cooling zone, material loading module, thickness and flatness detection area, unloading module and transmittance detection area include in the shaping cooling zone: the material receiving platform is used for receiving external work piece, and shaping frock movable to cooling device working position, and the material loading module is movable to in the shaping cooling zone to and thickness and the flatness detection zone in, include in thickness and the flatness detection zone: thickness detection device, flatness detection device and thickness and defective product district of flatness set up around the graduated disk device, and the unloading module is portable to thickness and flatness detection zone and in the transmittance detection zone, includes in the transmittance detection zone: the transmittance extracting device is arranged at the side position of the cache streamline, and the transmittance detecting device is arranged at the side position of the transmittance extracting device. The invention solves the problems of high labor cost, low efficiency and easy occurrence of fatigue leakage in the prior art.

Description

Full-automatic plastic check out test set

Technical Field

The invention belongs to the field of detection and separation equipment, and particularly relates to full-automatic shaping detection equipment.

Background

The production process of the existing injection molding part is to carry out manual detection through a production line after shaping and cooling are completed.

The existing new energy automobile is provided with millimeter wave radar for realizing intelligent driving function, wherein an SRR radar shell of the millimeter wave radar has requirements on three parameters such as thickness, flatness and transmittance of the SRR radar shell, and the problems of high labor cost, low efficiency and easy fatigue leakage are caused by manual detection and sorting under various detection conditions.

Disclosure of Invention

The invention aims to: the utility model provides a full-automatic plastic check out test set, with the plastic cooling of injection molding, the detection of parameter such as thickness, flatness and transmittance is selected separately to integrate and is made on same equipment that it can automatic cooperation work, carries out full-automatic plastic detection, has solved prior art human cost height, inefficiency and the problem that fatigue leakage appears easily.

The technical scheme of the invention is as follows: a fully automatic plastic inspection device comprising: shaping cooling zone, material loading module, thickness and flatness detection area, unloading module and transmittance detection area.

The shaping cooling area comprises: the material receiving table is used for receiving external workpieces, and the shaping tool can be moved to the working position of the cooling device.

The feeding module can move into the shaping cooling area and the thickness and flatness detection area, and the feeding module is used for moving the workpiece on the receiving platform onto the shaping tool and moving the workpiece on the shaping tool into the thickness and flatness detection area.

The thickness and flatness detection area comprises: the thickness detection device, the flatness detection device and the defective areas of thickness and flatness are arranged around the dividing disc device, and the dividing disc device is used for receiving a workpiece on the feeding module and moving the workpiece to the working positions of the thickness detection device and the flatness detection device.

The blanking module can move to the thickness and flatness detection area and the transmittance detection area, and the blanking module is used for moving the workpiece subjected to thickness and flatness detection to the thickness and flatness defective area or the transmittance detection area.

The light transmittance detection area comprises: the device comprises a buffer storage streamline, a transmittance extracting device, a transmittance detecting device and a transmittance defective product area, wherein the transmittance extracting device is arranged at the side position of the buffer storage streamline, the transmittance detecting device and the transmittance defective product area are arranged at the side position of the transmittance extracting device, the buffer storage streamline is used for receiving a workpiece on a blanking module, the transmittance extracting device is used for moving the workpiece on the buffer storage streamline to the working position of the transmittance detecting device, and moving the workpiece which is detected by the transmittance to the position of the buffer storage streamline or the transmittance defective product area.

In a further embodiment, the shaping tool includes: the shaping lower die is connected with the movable die set.

The cooling device includes: the device comprises a lifting module, a shaping upper die connected with the lifting module and a cooler connected with the shaping upper die.

One end of the shaping moving module extends to the lower part of the shaping upper die and is used for driving the shaping lower die to move to the lower part of the shaping upper die, and the lifting module is used for driving the shaping upper die to do lifting movement so as to enable the shaping upper die and the shaping lower die to be matched.

In a further embodiment, the number of the shaping tool and the cooling device is at least two, so that cyclic operation can be realized, and the waiting period is reduced.

In a further embodiment, the feeding module includes: the feeding transverse moving mechanism, the feeding longitudinal moving mechanism, the feeding lifting moving mechanism, the feeding rotating mechanism and the feeding suction jig are sequentially connected.

In a further embodiment, the thickness and flatness detection zone further comprises: the device comprises a feeding station, a thickness detection station and a flatness detection station, wherein the working position of the thickness detection device corresponds to the position of the thickness detection station, and the working position of the flatness detection device corresponds to the position of the flatness detection station.

At least three positioning parts are circumferentially distributed on the index plate device.

The indexing disc device drives the positioning part to rotate, and when the positioning part rotates to the position of the feeding station, the positioning part is used for receiving a workpiece on the feeding module.

When the positioning part rotates to the position of the thickness detection station, the thickness detection device detects the thickness of the workpiece on the positioning part.

When the positioning part rotates to the position of the flatness detection station, the flatness detection device detects the flatness of the workpiece on the positioning part.

In a further embodiment, the thickness and flatness detection zone further comprises: and the feeding station, the thickness detection station, the flatness detection station and the discharging station are distributed around the circumference of the dividing plate device.

Four locating parts are circumferentially distributed on the dividing plate device, and when the locating parts rotate to the blanking station, the blanking module takes out workpieces from the locating parts, so that the working efficiency is improved.

In a further embodiment, the thickness and flatness detection zone further comprises: the flatness moving mechanism is connected with the flatness detecting device, and the feeding waiting period can be utilized to enable one flatness detecting device to carry out multi-point flatness detection on a plurality of workpieces in the same row, so that the number of the flatness detecting devices can be reduced, and the cost can be reduced.

In a further embodiment, the thickness and flatness detection zone further comprises: thickness moving mechanism, thickness detection device is connected with thickness moving mechanism, can utilize the material loading waiting period, makes a thickness detection device carry out the multi-point position thickness detection to a plurality of work pieces of same row, can reduce thickness detection device's quantity reduce cost.

In a further embodiment, the dividing plate device is provided with four workpieces close to the blanking module, and the four workpieces are arranged in a straight line.

The unloading module includes: the device comprises a discharging transverse moving mechanism, a discharging longitudinal moving mechanism, a discharging lifting moving mechanism, a discharging rotating mechanism and a discharging sucking jig which are connected in sequence.

The unloading absorbs tool and includes: the blanking jig plate and four blanking suckers are arranged in a straight line on the blanking jig plate, and the intervals of the four blanking suckers are matched with workpieces on the dividing disc device.

The transmittance extracting device includes: the light transmittance moving mechanism and the light transmittance absorbing jig connected with the light transmittance moving mechanism.

The transmittance suction jig comprises: the light transmittance jig plate is connected with the light transmittance moving mechanism, and the light transmittance sucker is arranged on the light transmittance jig plate.

The cache streamline includes: the conveyer belt conveyer, and install two horizontal material pieces and two vertical material pieces that keep off on the conveyer belt conveyer, horizontal material piece that keeps off forms three parallel conveying channel above the conveyer belt conveyer, two vertical material pieces that keep off set up the tip at both sides conveying channel to be located conveyer belt conveyer middle part position, make both sides conveying channel cut off at conveyer belt conveyer middle part, through the cooperation of unloading module with conveyer belt conveyer, horizontal material piece and vertical material piece that keeps off, the transmittance absorbs the tool and only need remove fixed position and can absorb four work pieces simultaneously, need not rotatory absorption respectively repeatedly, has greatly improved the efficiency that the tool was absorbed to the transmittance.

In a further embodiment, the light transmittance jig plate includes: the four support plates are arranged in a cross-shaped structure, and the four light transmittance suckers are arranged at the ends of the four support plates.

The width of the support plate is smaller than that of the workpiece, and the distance between the light transmittance sucker and the edge of the end part of the support plate is smaller than that between the edge of the workpiece and the center of the workpiece.

When the transmittance is absorbed the tool and is moved to the working position of transmittance detection device, transmittance moving mechanism drives the transmittance and absorbs the tool rotatory, makes transmittance detection device absorbs the work piece on the tool to the transmittance according to the preface and carries out the transmittance detection, can realize that non-contact detection is through non-contact detection, very big improvement transmittance detection efficiency, can also reduce transmittance detection device's wearing and tearing, very big reduction equipment use cost.

The beneficial effects of the invention are as follows: through integrating plastic frock, cooling device, thickness detection device, flatness detection device and transmittance detection device on an equipment and making it can automatic cooperation work, can accelerate plastic cooling rate, realized full-automatic plastic and detection sorting on an equipment, reduced artifical the participation, solved prior art human cost height, inefficiency and the problem that fatigue leakage appears easily.

The workpiece on the receiving platform is moved to the shaping tool through the feeding module, and the workpiece on the shaping tool is moved to the thickness and flatness detection area, so that the two steps of moving work of the workpiece can be completed by using the same feeding module, the functions of the feeding module are multiplexed, and the equipment cost is greatly reduced.

Drawings

FIG. 1 is an isometric view of an embodiment of an integral hidden shield of the present invention.

Fig. 2 is an isometric schematic view of a loading module, a unloading module, a receiving table, a shaping tool and a cooling device according to the present invention.

Fig. 3 is an isometric schematic view of the shaping tool and cooling device of the present invention.

Fig. 4 is an axial schematic view of a feeding module, a discharging module, an index plate device, a thickness detecting device and a flatness detecting device according to the present invention.

Fig. 5 is an isometric view of a thickness detection device and thickness movement mechanism of the present invention.

Fig. 6 is an axial schematic view of a loading module, a unloading module, a buffer line, a transmittance extracting device and a transmittance detecting device according to the present invention.

FIG. 7 is an isometric view of a thickness and flatness failure zone and buffer stream line of the present invention.

Fig. 8 is a schematic view of the independent measurement of the light transmittance extraction apparatus of the invention.

The reference numerals shown in the figures are: the plastic cooling area 100, the material receiving table 101, the plastic tool 102, the plastic moving module 1021, the plastic lower die 1022, the cooling device 103, the lifting module 1031, the plastic upper die 1032, the cooler 1033, the feeding module 200, the feeding lateral moving mechanism 201, the feeding longitudinal moving mechanism 202, the feeding lifting moving mechanism 203, the feeding rotating mechanism 204, the feeding absorbing jig 205, the thickness and flatness detecting area 300, the dividing plate device 301, the thickness detecting device 302, the flatness detecting device 303, the thickness and flatness defective area 304, the flatness moving mechanism 305, the thickness moving mechanism 306, the thickness longitudinal moving mechanism 3061, the thickness lateral moving mechanism 3062, the feeding module 400, the feeding lateral moving mechanism 401, the feeding longitudinal moving mechanism 402, the feeding lifting moving mechanism 403, the feeding rotating mechanism 404, the feeding absorbing jig 405, the transmittance detecting area 500, the buffer streamline 501, the lateral stopper 5011, the longitudinal stopper 5012, the transmittance extracting device 502, the transmittance moving mechanism 5021, the transmittance absorbing jig 5022, the transmittance absorbing jig 3, the transmittance detecting device 503, the transmittance defective area 503, and the transmittance defective area 503.

Detailed Description

In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the invention may be practiced without one or more of these details. In other instances, well-known features have not been described in detail in order to avoid obscuring the invention.

The invention discloses full-automatic shaping detection equipment, which integrates the shaping and cooling of injection molding parts, the detection and sorting of parameters such as thickness, flatness and transmittance on the same equipment, so that the injection molding parts can automatically cooperate with the equipment to perform full-automatic shaping detection, and the problems of high labor cost, low efficiency and easiness in fatigue leakage in the prior art are solved.

In the first embodiment, the full-automatic shaping detection device is arranged at the side position of the injection molding machine.

The full-automatic plastic check out test set includes: the device comprises a shaping cooling area 100, a feeding module 200, a thickness and flatness detection area 300, a blanking module 400 and a transmittance detection area 500.

Included within the plastic cooling zone 100 are: the material receiving platform 101, the shaping frock 102 and the cooling device 103, the material receiving platform 101 is used for receiving external work piece, the shaping frock 102 can be moved to the working position of the cooling device 103, the shaping frock 102 is used for shaping the work piece which is just produced by the injection molding machine and is not completely cooled, and the cooling device 103 is used for cooling the work piece on the shaping frock 102.

The feeding module 200 is movable into the shaping cooling region 100 and the thickness and flatness detection region 300, and the feeding module 200 is used for moving the workpiece on the receiving table 101 onto the shaping tool 102 and for moving the workpiece on the shaping tool 102 into the thickness and flatness detection region 300.

Included within the thickness and flatness detection zone 300 are: the thickness detection device 302, the flatness detection device 303 and the defective thickness and flatness area 304 are arranged around the indexing disc device 301, the indexing disc device 301 is used for receiving the workpiece on the feeding module 200, moving the workpiece to the working position of the thickness detection device 302 and the flatness detection device 303, the thickness detection device 302 is used for detecting the thickness of the workpiece on the indexing disc device 301, and the flatness detection device 303 is used for detecting the flatness of the workpiece on the indexing disc device 301.

The blanking module 400 can move into the thickness and flatness detection area 300 and the transmittance detection area 500, the blanking module 400 is used for moving the workpiece subjected to thickness and flatness detection into the thickness and flatness defective area 304 or the transmittance detection area 500, and the blanking module 400 is used for moving the workpiece subjected to thickness and flatness detection onto the cache streamline 501 of the thickness and flatness defective area 304 or the transmittance detection area 500.

The transmittance detection area 500 includes: the buffer memory streamline 501, the transmittance extracting device 502, the transmittance detecting device 503 and the transmittance defective product area 504, the transmittance extracting device 502 is arranged at the side position of the buffer memory streamline 501, the transmittance detecting device 503 and the transmittance defective product area 504 are arranged at the side position of the transmittance extracting device 502, the buffer memory streamline 501 is used for receiving the workpiece on the blanking module 400, the transmittance extracting device is used for moving the workpiece on the buffer memory streamline 501 to the working position of the transmittance detecting device 503, and moving the workpiece which is detected by the transmittance to the position of the buffer memory streamline 501 or the transmittance defective product area 504, and the transmittance detecting device 503 is used for carrying out the transmittance detection on the workpiece.

The transmittance detection device 503 is a LPKF-TMG03 type transmittance detection device 503, and the workpiece in this embodiment has a transmittance value greater than 40% and is qualified.

In this embodiment, the full-automatic shaping and detecting device includes a frame, a control device installed on the frame, and a protective cover installed on the frame, where the control device is a computer or a PLC, and the control device is used to connect and control each device and match with a production line, and other devices can be installed outside the frame, such as a display screen, a mouse, a keyboard, a control button, a warning light, and the like, the suction cups of the feeding module 200, the discharging module 400, and the light transmittance material taking device 502 are all connected to a vacuum device, and the suction cups and the vacuum device are controlled to be on-off by the control device, and the receiving table 101, the shaping tool 102, the cooling device 103, the feeding module 200, the index plate device 301, the thickness detecting device 302, the flatness detecting device 303, the thickness and flatness defective product area 304, the discharging module 400, the buffer streamline 501, the light transmittance material taking device 502, the light transmittance detecting device 503, and the light transmittance defective area 504 are all installed on the frame and are arranged in the protective cover.

The discharging end of the full-automatic shaping detection device can be further provided with a camera for photographing a workpiece to be combined, the camera is connected with a server, and the thickness detection device 302, the flatness detection device 303 and the transmittance detection device 503 are further connected with the server and can upload workpiece data to the server for data tracing.

In this embodiment, the thickness and flatness defective area 304 and the transmittance defective area 504 may be a single defective product platform or a defective product channel communicating with a defective product box in the rack, and the thickness and flatness defective area 304 and the transmittance defective area 504 may also be a connected defective product platform or a defective product channel communicating with a defective product box in the rack.

Wherein the defective product area 304 with thickness and flatness is disposed between the index plate 301 and the buffer flow line 501, and the defective product is placed in the defective product area 304 with thickness and flatness in the process that the blanking module 400 moves the defective product onto the buffer flow line 501.

Wherein transmittance detection device 503 and transmittance defective products district 504 set up respectively in transmittance extracting device 502 both sides position, still are equipped with defective products conveyer between transmittance detection device 503 and the transmittance defective products district 504, and defective products mechanism is the defective products conveyer of setting in transmittance extracting device 502 below as shown in fig. 1, can reduce the travel distance of transmittance extracting device 502 and improve the work efficiency of transmittance extracting device 502 through defective products conveyer transportation defective products work piece.

Regarding the shaping tool 102 and the cooling device 103, the shaping tool 102 includes: a shaping moving die 1021, and a shaping lower die 1022 connected to the moving die.

The cooling device 103 includes: the lifting module 1031, a shaping upper die 1032 connected with the lifting module 1031, and a cooler 1033 connected with the shaping upper die 1032, wherein the lifting module 1031 comprises: the shaping upper die 1032 is connected with the support member and the linear motion mechanism, the linear motion mechanism drives the shaping upper die 1032 to do lifting motion, and the cooler 1033 can be a cooling fan or a liquid cooling cooler 1033 and is used for cooling a workpiece between the shaping upper die 1032 and the shaping lower die 1022.

One end of the shaping moving module 1021 extends to the lower part of the shaping upper die 1032, and is used for driving the shaping lower die 1022 to move to the lower part of the shaping upper die 1032, and the lifting module 1031 is used for driving the shaping upper die 1032 to perform lifting movement so as to enable the shaping upper die 1032 to be matched with the shaping lower die 1022, wherein the shaping moving module 1021 can be a combination of an electric cylinder or a motor and a screw mechanism or a combination of a motor and a rack-and-pinion mechanism or a combination of a slide rail and a cylinder or a slide rail and a linear motion mechanism such as a hydraulic cylinder.

The shaping cooling area 100 is arranged on the side of the injection molding machine, the workpiece is moved to the shaping cooling area 100 for shaping and cooling in the preset time after the workpiece is output from the injection molding machine, and the shaping cooling area is different from the cooling device 103 for cooling the workpiece in the prior art, and the shaping cooling area is quickly cooled by the cooperation of the shaping tool 102 and the cooling device 103 when the workpiece is shaped by using the residual temperature of the workpiece after the workpiece is output from the injection molding machine, so that even if the workpiece is deformed due to collision and the like in the moving process after the workpiece is output from the injection molding machine, the workpiece is deformed in the cooling process through the shaping tool 102 for secondary shaping, the cooled workpiece is not easy to deform due to collision, and the workpiece precision and the yield are further improved.

The shaping lower die 1022 and the shaping upper die 1032 are provided with a plurality of shaping grooves, as shown in fig. 2 and 3, the shaping lower die 1022 and the shaping upper die 1032 are respectively provided with four shaping grooves, the four shaping grooves are distributed at four corners of a rectangle and are distributed at corresponding intervals, and shaping cavities are formed by surrounding the shaping grooves when the shaping lower die 1022 and the shaping upper die 1032 are assembled.

In the present embodiment the number of shaping tools 102 and cooling devices 103 is at least two, in the preferred embodiment the number of shaping tools 102 and cooling devices 103 is three.

Through the cooperation of a plurality of plastic frock 102 and cooling device 103, can realize circulation work, reduce the waiting period, in the in-process that a set of plastic frock 102 and cooling device 103 carry out plastic cooling to the work piece, the material loading module 200 can remove thickness and flatness detection area 300 with another set of work piece that has accomplished plastic cooling.

Regarding the feeding module 200, the feeding module 200 includes: the feeding transverse moving mechanism 201, the feeding longitudinal moving mechanism 202, the feeding lifting moving mechanism 203, the feeding rotating mechanism 204 and the feeding sucking jig 205 are sequentially connected.

Wherein the feeding lateral movement mechanism 201, the feeding longitudinal movement mechanism 202, the feeding lifting movement mechanism 203 and the feeding rotation mechanism 204 are respectively used for driving the feeding suction jig 205 to move laterally, longitudinally, vertically and rotate.

The blanking transverse moving mechanism 401, the blanking longitudinal moving mechanism 402, the blanking lifting moving mechanism 403 and the blanking rotating mechanism 404 are respectively used for driving the blanking suction jig 405 to move transversely, longitudinally, vertically and rotate.

In this embodiment, the feeding transverse moving mechanism 201, the feeding longitudinal moving mechanism 202 and the feeding lifting moving mechanism 203 may be an electric cylinder or a combination of a motor and a screw mechanism or a combination of a motor and a linear motion mechanism such as a rack and pinion mechanism, and the feeding rotating mechanism 204 may be a rotating power source such as a motor or a rotating cylinder, which is used for driving the feeding suction jig 205 to rotate.

Regarding the thickness and flatness detection zone 300, further included within the thickness and flatness detection zone 300 are: the working position of the thickness detection device 302 corresponds to the position of the thickness detection station, and the working position of the flatness detection device 303 corresponds to the position of the flatness detection station.

The dividing disc device 301 is provided with at least three positioning portions circumferentially distributed, the positioning portions are used for positioning the workpiece, four positioning portions are arranged as shown in fig. 4, the three positioning portions correspond to the feeding station, the thickness detection station and the flatness detection station respectively, one positioning portion is arranged at a position symmetrical to the thickness detection station and corresponds to the discharging station, and the discharging module 400 sucks the workpiece from the discharging station.

The indexing plate device 301 drives the positioning portion to rotate, and when the positioning portion rotates to the feeding station position, the positioning portion is used for receiving the workpiece on the feeding module 200.

When the positioning portion rotates to the thickness detection station position, the thickness detection device 302 detects the thickness of the workpiece on the positioning portion.

When the positioning portion rotates to the flatness detection station position, the flatness detection device 303 performs flatness detection on the work piece on the positioning portion.

The indexing disc device 301 comprises a motor and an indexing disc connected with the motor, the motor is used for driving the indexing disc to rotate, each positioning portion comprises four positioning grooves, the positioning grooves are provided with light holes, the four positioning grooves are arranged in a one-line mode, the thickness detection device 302 and the plane detection device 303 are matched with the positioning grooves and used for detecting workpieces in the positioning grooves, the arrangement direction of the positioning grooves of the adjacent positioning portions is arranged in a 90-degree included angle mode, and each time the indexing disc rotates by 90 degrees, the positioning portions are enabled to move from one station corresponding position to the next station corresponding position.

The indexing disc device 301 drives the positioning part to rotate, so that the workpiece is moved to the working position of the thickness detection device 302 and the flatness detection device 303, the detection of two parameters can be realized under the condition that the workpiece positioning basis is not changed, and the detection is performed for multiple times by one-time positioning, so that the detection efficiency and the detection precision are greatly improved.

In a further embodiment, the thickness and flatness detection zone 300 further includes: the blanking station, the feeding station, the thickness detection station, the flatness detection station and the blanking station are distributed around the circumference of the dividing disc device 301.

Four positioning portions are circumferentially distributed on the index plate device 301, and when the positioning portions rotate to the blanking station, the blanking module 400 takes out workpieces from the positioning portions.

After all thickness detection and flatness detection are completed, the rotating device drives the workpiece on the positioning part to move to the position of the blanking station, and then the blanking module 400 moves all detected workpieces from the blanking station to the next process, so that the time for driving the thickness detection device 302 and the flatness detection device 303 to move for avoiding is not needed to wait for the thickness movement mechanism 306 and the flatness movement mechanism 305, and the working efficiency is further improved.

In this embodiment, the thickness and flatness detection area 300 further includes: the flatness moving mechanism 305, the flatness detecting device 303 is connected with the flatness moving mechanism 305, wherein the flatness moving mechanism 305 may include a flatness lateral moving mechanism and a flatness longitudinal moving mechanism which are sequentially connected, and may include only the flatness lateral moving mechanism when only one flatness detecting station is provided, and the flatness longitudinal moving mechanism and the flatness lateral moving mechanism may be a combination of an electric cylinder or a motor and a screw mechanism or a combination of a motor and a linear moving mechanism such as a rack and pinion mechanism.

When the flatness moving mechanism 305 includes a flatness lateral moving mechanism and a flatness longitudinal moving mechanism that are sequentially connected, the flatness detecting device 303 is connected to the flatness longitudinal moving mechanism, so that one flatness detecting device 303 can correspond to a plurality of flatness detecting stations, and flatness detection can be performed on the work pieces in the plurality of flatness detecting stations.

As shown in fig. 4, a flatness installation vertical rod is provided on the flatness moving mechanism 305, and the flatness detecting device 303 is detachably mounted on the flatness installation vertical rod by bolts, so that the height of the flatness detecting device 303 is adjustable.

The flatness detecting device 303 includes a kenshi LJ-X8000 controller and an LJ-X8200 laser head, and can control the flatness detecting accuracy within ±0.05mm.

The flatness moving mechanism 305 is configured to drive the flatness detecting device 303 to move longitudinally and/or laterally, and by using the longitudinal movement and/or the lateral movement of the flatness detecting device 303, a loading waiting period can be utilized to enable one flatness detecting device 303 to perform multi-point flatness detection on multiple workpieces in the same row, so that the number of flatness detecting devices 303 can be reduced, and the cost can be reduced.

In this embodiment, the thickness and flatness detection area 300 further includes: a thickness moving mechanism 306, and the thickness detecting device 302 is connected to the thickness moving mechanism 306.

The thickness moving mechanism 306 may include a thickness longitudinal moving mechanism 3061 and a thickness transverse moving mechanism 3062 which are sequentially connected, or may include only the thickness longitudinal moving mechanism 3061, and the thickness longitudinal moving mechanism 3061 and the thickness transverse moving mechanism 3062 may be a combination of an electric cylinder or a motor and a screw mechanism or a combination of a motor and a linear motion mechanism such as a rack and pinion mechanism.

When the thickness moving mechanism 306 includes the thickness longitudinal moving mechanism 3061 and the thickness transverse moving mechanism 3062 which are sequentially connected, the thickness detecting device 302 is connected to the thickness transverse moving mechanism 3062, so that one thickness detecting device 302 can correspond to a plurality of thickness detecting stations, and thickness detection can be performed on the workpiece in the plurality of thickness detecting stations.

As shown in fig. 5, a thickness mounting vertical rod is disposed on the thickness moving mechanism 306, and the thickness detecting device 302 is detachably mounted on the thickness mounting vertical rod through a bolt, so that the height of the thickness detecting device 302 is adjustable.

The thickness detection device 302 includes a Kidney CL-3000 controller, a CL-P030 sense head and a CL-P030N optical unit capable of controlling the thickness detection accuracy within + -0.05 mm.

The thickness moving mechanism 306 is configured to drive the thickness detecting device 302 to move longitudinally and/or laterally, and enable one thickness detecting device 302 to perform multi-point thickness detection on multiple workpieces in the same row by using the loading waiting period through the longitudinal movement and/or the lateral movement of the thickness detecting device 302, so that the number of the thickness detecting devices 302 can be reduced, and the cost can be reduced.

Regarding the blanking module 400, the blanking module 400 includes: the blanking moving mechanism and the blanking suction jig 405 connected with the blanking moving mechanism are provided with a plurality of blanking suckers arranged in a straight line shape, and the intervals of the blanking suckers are matched with the workpieces on the dividing plate device 301.

The transmittance reclaimer 502 includes: transmittance moving mechanism 5021 to and the transmittance that is connected with transmittance moving mechanism 5021 absorb tool 5022, be equipped with transmittance sucking disc 5023 on the transmittance absorbs tool 5022, in the preferred embodiment, transmittance sucking disc 5023 quantity is four, and transmittance sucking disc 5023 absorbs circumference halving setting on the tool 5022.

The working method of the full-automatic shaping detection device based on the first embodiment comprises the following steps: s100, firstly placing a workpiece on a receiving table 101, then moving the workpiece on the receiving table 101 to one shaping tool 102 by a feeding module 200, moving the workpiece to the working position of a cooling device 103 by the shaping tool 102 receiving the workpiece to perform shaping and cooling work, moving the workpiece from the working position of the cooling device 103 to a preset position by the shaping tool 102 after the shaping and cooling work is completed, waiting for the workpiece on the shaping tool 102 to be moved to an index plate device 301 by the feeding module 200, performing shaping and cooling work by a group of shaping tools 102 and the cooling device 103, and waiting for the workpiece to be moved to the index plate device 301 by the feeding module 200, and moving the workpiece on the receiving table 101 to the other shaping tool 102.

And S200, after the workpiece on the shaping tool 102 is moved onto the index plate device 301 by the feeding module 200, the workpiece is moved to the working position of the thickness detection device 302 and the flatness detection device 303 through rotation of the index plate device 301, the thickness detection device 302 detects the thickness of the workpiece when the workpiece is moved to the working position of the thickness detection device 302, the flatness detection device 303 detects the flatness of the workpiece when the workpiece is moved to the working position of the flatness detection device 303, wherein four workpieces are respectively placed at the side positions of the index plate device 301 and are arranged in a straight line, the four workpieces are subjected to thickness detection through longitudinal movement and/or transverse movement of the thickness detection device 302 at the working position of the thickness detection device 302, and the four workpieces are subjected to flatness detection through transverse movement and/or longitudinal movement of the flatness detection device 303 at the working position of the flatness detection device 303.

When the thickness detection is carried out, the workpieces are provided with wavy structures, the peak and the valley values of the wavy structures are required to be measured, the peak values and the valley values of 6 points of each workpiece are respectively measured, the peak values and the valley values of each point are made to correspond, namely 12 thickness data are measured for each workpiece, and 48 data are measured for four workpieces.

And when the flatness detection is carried out, flatness data of 8 points of each workpiece are respectively measured, and 32 flatness data are measured for four workpieces.

S300, after the workpieces on the index plate device 301 are detected in thickness and flatness, the blanking module 400 absorbs the workpieces on the index plate device 301, then the blanking module 400 places the workpieces with qualified thickness and flatness on the cache streamline 501, and the blanking module 400 places the workpieces with unqualified thickness and/or flatness on the defective thickness and flatness area 304.

S301, in S301, the blanking module 400 sucks the workpiece from the index plate 301, moves above the buffer streamline 501, rotates the workpiece by 90 degrees, and horizontally arranges a plurality of workpieces on the blanking module 400 on one side of the buffer streamline 501, and the blanking module 400 horizontally arranges a plurality of workpieces on the other side of the buffer streamline 501 when moving the workpiece next time.

S400, the work piece on the transmission extracting device 502 will be cached in the streamline 501 and move to the transmission detection device 503 working position, and the transmission detection device 503 detects the transmission to the work piece, and when the work piece transmission detects qualified the transmission extracting device 502 put the work piece to remove to the discharge end of cache streamline 501, and cache streamline 501 exports qualified work piece to external world, and when the work piece transmission detects unqualified, the transmission extracting device 502 put the work piece in the defective product district 504 of transmission.

When the transmittance is detected, the transmittance data of 8 points of each workpiece are respectively measured, and the four workpieces are respectively measured with 32 transmittance data.

S401, in S400, the transmittance extracting device 502 absorbs two workpieces from two sides above the cache streamline 501 for transmittance detection, when the transmittance of the two workpieces is detected to be qualified, the transmittance extracting device 502 rotates the two workpieces by 90 degrees to be placed in the middle of the upper part of the cache streamline 501, and in the process of placing the two workpieces in the middle of the upper part of the cache streamline 501, the transmittance extracting device 502 absorbs the two workpieces from two sides above the cache streamline 501 at the same time, so that the transmittance extracting device 502 absorbs the two workpieces each time for detection.

Through integrating plastic frock 102, cooling device 103, thickness detection device 302, flatness detection device 303 and transmittance detection device 503 on an equipment and making it can automatic cooperation work, can accelerate plastic cooling rate, realized full-automatic plastic and detection sorting on an equipment, reduced artifical the participation.

And uploading 12 thickness data, 8 flatness data and 8 transmittance data corresponding to each qualified workpiece in a report form to a server after the detection is completed.

The workpiece on the receiving platform 101 is moved to the shaping tool 102 through the feeding module 200, and the workpiece on the shaping tool 102 is moved to the thickness and flatness detection area 300, so that the same feeding module 200 can be used for completing the moving work of two steps of the workpiece, the functions of the feeding module 200 are multiplexed, and the equipment cost is greatly reduced.

In the second embodiment, the structures and the matching process of the blanking module 400, the buffer streamline 501 and the transmittance material taking device 502 are improved on the basis of the first embodiment, so that the working efficiency and the equipment working stability are improved.

In this embodiment, four workpieces are disposed near the blanking module 400 in the indexing plate device 301, and the four workpieces are arranged in a line.

The blanking module 400 includes: the blanking transverse moving mechanism 401, the blanking longitudinal moving mechanism 402, the blanking lifting moving mechanism 403, the blanking rotating mechanism 404 and the blanking suction jig 405 are sequentially connected.

Unloading absorbs tool 405 and includes: the blanking jig plate and four blanking suckers arranged in a straight line on the blanking jig plate, and the intervals of the four blanking suckers are matched with the workpiece on the dividing disc device 301.

The transmittance reclaimer 502 includes: the transmittance moving mechanism 5021 and the transmittance absorbing jig 5022 connected with the transmittance moving mechanism 5021 can drive the transmittance absorbing jig 5022 to move transversely, longitudinally, vertically and rotationally.

The transmittance suction jig 5022 includes: the transmittance jig plate connected with the transmittance moving mechanism 5021, and the transmittance suction cups 5023 arranged on the transmittance jig plate are provided with four transmittance suction cups 5023 in the preferred embodiment, and the circumference of the transmittance suction cups 5023 is equally divided.

The cache line 501 includes: the conveyer belt conveyer, and install two horizontal material blocking piece 5011 and two vertical material blocking piece 5012 on the conveyer belt conveyer, horizontal material blocking piece 5011 forms three parallel conveying path in conveyer belt conveyer top, two vertical material blocking piece 5012 set up the tip at both sides conveying path, and be located conveyer belt conveyer middle part position, make both sides conveying path cut off at conveyer belt conveyer middle part, buffer memory streamline 501 keeps away from the one end of unloading module 400 and is the discharge end, the transmission extracting device 502 removes the qualified work piece of passing light transmittance detection to the discharge end of buffer memory streamline 501, buffer memory streamline 501 exports qualified work piece to the external world.

Wherein the transmittance moving mechanism 5021 can include a transmittance longitudinal moving mechanism, a transmittance transverse moving mechanism, a transmittance lifting moving mechanism and a transmittance rotating mechanism which are sequentially connected, and can also make the transmittance moving mechanism 5021 a manipulator, as shown in fig. 1, 6 and 8, the transmittance moving mechanism 5021 is a four-axis manipulator, and the transmittance suction jig 5022 is mounted on the transmittance rotating mechanism or the manipulator.

The light transmittance longitudinal moving mechanism and the light transmittance transverse moving mechanism can be a combination of an electric cylinder or a motor and a screw rod mechanism or a combination of a motor and a linear motion mechanism such as a gear rack mechanism, the light transmittance lifting moving mechanism can be a combination of a guide rail and an air cylinder or a hydraulic cylinder, and the light transmittance rotating mechanism is a rotating motor.

The working method of the full-automatic shaping detection device based on the second embodiment further comprises the following steps: s302, placing the workpiece on the blanking suction jig 405 in three conveying channels in S301, wherein when a second workpiece is placed in the middle conveying channel, a conveyor belt conveyor drives a first workpiece in the middle conveying channel to move to a preset position, and then the blanking suction jig 405 places the second workpiece in the middle conveying channel.

After four workpieces are placed in the three conveying channels, the conveying belt conveyor drives the four workpieces to move, and the longitudinal blocking piece 5012 blocks the workpieces in the conveying channels at two sides from moving, so that the workpieces in the conveying channels at two sides are positioned at the middle position of the two workpieces in the middle conveying channel.

S402, in S400, the transmittance suction jig 5022 sucks and rises four workpieces simultaneously, and the difference from the first embodiment is that the working efficiency is greatly improved because the four workpieces can be sucked and detected simultaneously by one-time movement.

For example: the workpieces on the blanking suction jig 405 are arranged in a straight line, and are a workpiece, a workpiece B, a workpiece C and a workpiece D in sequence, the blanking suction jig 405 firstly places the workpiece A and the workpiece D at two ends in the conveying channels at two sides, and then the blanking suction jig 405 is longitudinally moved by a preset distance, so that the workpiece B in the middle of the blanking suction jig 405 is placed in the conveying channels at the middle.

Then the conveyer belt conveyer drives the A workpiece, the B workpiece and the D workpiece to move a preset distance, the blanking absorbing jig 405 longitudinally moves a preset distance to enable the C workpiece in the middle to correspond to the middle conveying channel, the conveyer belt conveyer drives the B workpiece in the middle conveying channel to move to a preset position, then the blanking absorbing jig 405 places the C workpiece in the middle conveying channel, the B workpiece and the C workpiece in the middle conveying channel are arranged at preset intervals, then the conveyer belt conveyer drives the four workpieces to move, the movement of the A workpiece and the D workpiece on two sides is blocked by the longitudinal blocking piece 5012, the A workpiece and the D workpiece on two sides are located at the middle position of the B workpiece and the C workpiece on the middle, and finally the transmittance absorbing jig 5022 absorbs and lifts the four workpieces simultaneously.

The thickness detection and the flatness detection can be conveniently matched through the arrangement of the four workpieces in the shape of one line, the workpiece on the dividing plate device 301 is matched with the spacing of the four blanking suckers, so that the blanking module 400 can absorb all the workpieces on the dividing plate device 301 at one time, the dividing plate device 301 can be rapidly started to work in the next cycle, and the working efficiency is greatly improved.

Through vertical material blocking piece 5012 makes both sides conveying channel cut off at conveyer belt conveyer middle part, makes the unloading absorb tool 405 only need longitudinal movement can accomplish the distribution setting of four work pieces, very big reduction the interference of the motion trail of unloading module 400 and transmittance extracting device 502, improved equipment job stabilization nature.

Four work pieces on the conveyer belt conveyer are distributed to the cooperation through unloading module 400 and buffering streamline 501 and the position cooperation of transmittance sucking disc 5023, and the transmittance absorbs the tool 5022 and only need remove fixed position and can absorb four work pieces simultaneously, need not rotatory absorption respectively repeatedly, has greatly improved the transmittance and has absorbed the efficiency that the tool 5022 absorbed the work piece.

Still further optimized the structure of transmittance tool board in this embodiment, the transmittance tool board includes: four extension boards, four extension boards are arranged in a cross-shaped structure, and four light transmittance suckers 5023 are arranged at the end parts of the four extension boards.

The width of the support plate is smaller than the width of the workpiece, and the distance between the transmittance sucker 5023 and the edge of the end of the support plate is smaller than the distance from the edge of the workpiece to the center of the workpiece.

When the transmittance suction jig 5022 is moved to the working position of the transmittance detection device 503, the transmittance movement mechanism 5021 drives the transmittance suction jig 5022 to rotate, so that the transmittance detection device 503 sequentially performs transmittance detection on the workpiece on the transmittance suction jig 5022.

In the preferred embodiment, the center distance of the blanking sucker at two ends of the blanking jig plate can be further larger than the center distance of the two light transmittance sucker 5023 at the opposite angles, the working time of the conveyor belt is increased, the blanking sucking jig 405 is further enabled to put down another workpiece, the center distance of four workpieces is increased, the center distance of the four workpieces is enabled to be larger than the center distance of the four light transmittance sucker 5023, when the light transmittance sucker 5023 sucks the workpiece, the light transmittance sucker 5023 is eccentrically matched with the workpiece, the area of the workpiece outside the support plate is increased, the detection efficiency is further improved, an additional device is not needed in the process of increasing the detection area in a sampling mode, and the equipment cost is not needed.

In S400, the transmittance extracting device 502 moves the workpiece on the buffer flow line 501 to the working position of the transmittance detecting device 503, and then the transmittance extracting device 502 drives the four workpieces to revolve, and the workpiece passes through the working position of the transmittance detecting device 503 in the revolution process of the four workpieces, and the transmittance detecting device 503 detects the transmittance of the workpiece passing through the working position.

In a further embodiment, only the distance between the conveying channels on two sides is increased, so that when the light transmittance material taking device 502 absorbs the workpiece for two times, the workpiece and the light transmittance sucker 5023 are arranged in an eccentric structure, shielding of the support plate to the workpiece is reduced, and the detectable range is increased.

Increase both sides conveying channel interval to and increase the time of placing of two work pieces of middle part conveying channel, can once absorb the work piece at transmittance extracting device 502, make work piece center-to-center distance be greater than the center-to-center distance of transmittance sucking disc 5023 as shown in fig. 8, make work piece and transmittance sucking disc 5023 eccentric structure setting, reduce the shielding of extension board to the work piece, increase detectable range.

Through the setting of extension board width and transmittance sucking disc 5023's position, can be outside the extension board after the transmittance sucking disc 5023 absorbs the work piece, can carry out the very big improvement transmittance detection efficiency of transmittance detection to the work piece under the condition that will not put down the work piece, it is different in carrying out fixed point detection to put down the work piece in addition, carry out the transmittance detection at the in-process that transmittance moving mechanism 5021 drove the work piece to remove and carry out arc route detection to the work piece, increased the testing point position, improved detection precision.

Because the accuracy and the cost of the light transmittance detection device 503 are extremely high, the abrasion of the light transmittance detection device 503 can be reduced by non-contact non-stop detection, and the equipment use cost is greatly reduced.

As described above, although the present invention has been shown and described with reference to certain preferred embodiments, it is not to be construed as limiting the invention itself. Various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. A full-automatic plastic inspection device, comprising: the device comprises a shaping cooling area, a feeding module, a thickness and flatness detection area, a discharging module and a transmittance detection area;

The shaping cooling area comprises: the device comprises a receiving platform, a shaping tool and a cooling device, wherein the receiving platform is used for receiving an external workpiece, and the shaping tool can be moved to the working position of the cooling device;

The feeding module can move into the shaping cooling area and the thickness and flatness detection area, and is used for moving the workpiece on the receiving platform to the shaping tool and moving the workpiece on the shaping tool to the thickness and flatness detection area;

The thickness and flatness detection area comprises: the device comprises an index plate device, a thickness detection device, a flatness detection device and a thickness and flatness defective product area, wherein the thickness detection device, the flatness detection device and the thickness and flatness defective product area are arranged around the index plate device, and the index plate device is used for receiving a workpiece on a feeding module and moving the workpiece to the working positions of the thickness detection device and the flatness detection device;

The blanking module can move into the thickness and flatness detection area and the transmittance detection area, and is used for moving the workpiece subjected to thickness and flatness detection into the thickness and flatness defective area or the transmittance detection area;

The light transmittance detection area comprises: the device comprises a buffer storage streamline, a transmittance extracting device, a transmittance detecting device and a transmittance defective product area, wherein the transmittance extracting device is arranged at the side position of the buffer storage streamline, the transmittance detecting device and the transmittance defective product area are arranged at the side position of the transmittance extracting device, the buffer storage streamline is used for receiving a workpiece on a blanking module, the transmittance extracting device is used for moving the workpiece on the buffer storage streamline to the working position of the transmittance detecting device, and moving the workpiece which is detected by the transmittance to the position of the buffer storage streamline or the transmittance defective product area.

2. The full-automatic shaping and detecting device according to claim 1, wherein the shaping tool comprises: a shaping mobile module and a shaping lower die connected with the mobile module;

the cooling device includes: the device comprises a lifting module, a shaping upper die connected with the lifting module and a cooler connected with the shaping upper die;

One end of the shaping moving module extends to the lower part of the shaping upper die and is used for driving the shaping lower die to move to the lower part of the shaping upper die, and the lifting module is used for driving the shaping upper die to do lifting movement so as to enable the shaping upper die and the shaping lower die to be matched.

3. The full-automatic shaping inspection apparatus according to claim 2, wherein the number of shaping tools and cooling devices is at least two.

4. The full-automatic plastic inspection device according to claim 1, wherein the feeding module comprises: the feeding transverse moving mechanism, the feeding longitudinal moving mechanism, the feeding lifting moving mechanism, the feeding rotating mechanism and the feeding suction jig are sequentially connected.

5. The full-automatic plastic inspection apparatus according to claim 1, wherein the thickness and flatness inspection zone further comprises: the device comprises a feeding station, a thickness detection station and a flatness detection station, wherein the working position of the thickness detection device corresponds to the position of the thickness detection station, and the working position of the flatness detection device corresponds to the position of the flatness detection station;

at least three positioning parts are circumferentially distributed on the dividing disc device;

The indexing disc device drives the positioning part to rotate, and when the positioning part rotates to the position of the feeding station, the positioning part is used for receiving a workpiece on the feeding module;

When the positioning part rotates to the position of the thickness detection station, the thickness detection device detects the thickness of the workpiece on the positioning part;

When the positioning part rotates to the position of the flatness detection station, the flatness detection device detects the flatness of the workpiece on the positioning part.

6. The full-automatic shaping inspection apparatus according to claim 5, wherein said thickness and flatness inspection zone further comprises: the feeding station, the thickness detection station, the flatness detection station and the discharging station are distributed around the circumference of the dividing plate device;

Four positioning portions are circumferentially distributed on the index plate device, and when the positioning portions rotate to the blanking station, the blanking module takes out workpieces from the positioning portions.

7. The full-automatic plastic inspection apparatus according to claim 1, wherein the thickness and flatness inspection zone further comprises: and the flatness detection device is connected with the flatness moving mechanism.

8. The full-automatic plastic inspection apparatus according to claim 1, wherein the thickness and flatness inspection zone further comprises: and the thickness detection device is connected with the thickness moving mechanism.

9. The full-automatic shaping detection device according to claim 1, wherein the dividing plate device is provided with four workpieces close to the blanking module, and the four workpieces are arranged in a straight line;

The unloading module includes: the blanking device comprises a blanking transverse moving mechanism, a blanking longitudinal moving mechanism, a blanking lifting moving mechanism, a blanking rotating mechanism and a blanking suction jig which are connected in sequence;

The unloading absorbs tool and includes: the blanking jig plate and four blanking suckers are arranged in a straight line on the blanking jig plate, and the intervals of the four blanking suckers are matched with the workpiece on the dividing plate device;

the transmittance extracting device includes: the light transmittance moving mechanism and the light transmittance absorbing jig are connected with the light transmittance moving mechanism;

The transmittance suction jig comprises: a light transmittance jig plate connected with the light transmittance moving mechanism, and a light transmittance sucker on the light transmittance jig plate;

The cache streamline includes: the conveying belt conveyor, and install two horizontal material blocking parts and two vertical material blocking parts on the conveying belt conveyor, horizontal material blocking parts form three parallel conveying channels above the conveying belt conveyor, and two vertical material blocking parts set up the tip at both sides conveying channel to be located the conveying belt conveyor middle part position, make both sides conveying channel stop at the conveying belt conveyor middle part.

10. The full-automatic plastic inspection device according to claim 9, wherein the light transmittance jig plate comprises: the four support plates are arranged in a cross-shaped structure, and the four light transmittance suckers are arranged at the ends of the four support plates;

The width of the support plate is smaller than that of the workpiece, and the distance between the light transmittance sucker and the edge of the end part of the support plate is smaller than that between the edge of the workpiece and the center of the workpiece;

When the transmittance absorbing jig moves to the working position of the transmittance detecting device, the transmittance moving mechanism drives the transmittance absorbing jig to rotate, so that the transmittance detecting device sequentially detects the transmittance of the workpiece on the transmittance absorbing jig.