CN117755705A - Automatic canning and storage implementation method - Google Patents
Automatic canning and storage implementation method Download PDFInfo
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- CN117755705A CN117755705A CN202311825627.6A CN202311825627A CN117755705A CN 117755705 A CN117755705 A CN 117755705A CN 202311825627 A CN202311825627 A CN 202311825627A CN 117755705 A CN117755705 A CN 117755705A
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- 238000000034 method Methods 0.000 title claims abstract description 59
- 238000009924 canning Methods 0.000 title claims abstract description 49
- 238000003860 storage Methods 0.000 title claims abstract description 25
- 238000012546 transfer Methods 0.000 claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 claims abstract description 28
- 238000001514 detection method Methods 0.000 claims abstract description 13
- 230000002159 abnormal effect Effects 0.000 claims description 18
- 238000012545 processing Methods 0.000 claims description 15
- 238000007689 inspection Methods 0.000 claims description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 6
- 238000002372 labelling Methods 0.000 claims description 6
- 230000005856 abnormality Effects 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- 230000032258 transport Effects 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 239000013072 incoming material Substances 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 88
- 238000007726 management method Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Abstract
The invention discloses an automatic canning and storage realization method, which belongs to the canning field, wherein incoming materials are automatically labeled, identified, bound and put in storage, production tasks automatically trigger empty barrels to go out of storage, intelligent scheduling AGVs are conveyed to a canning line, canning task transfer, automatic canning, automatic bundling and offline of finished products, and intelligent scheduling AMR (automatic transfer) finished products to go in and out of storage. The method mainly comprises the following process flows: and (5) warehousing an empty barrel: the empty barrels are subjected to specification detection, the qualified empty barrels are conveyed to a warehouse-in station of a three-dimensional warehouse system, the empty barrels are piled by a conveying device, and a stacker is called for warehouse-in; empty drums are supplied to the filling line: and the lower production task occurs, the three-dimensional warehouse system determines information of the position to be delivered according to the production task, controls the stacker to automatically deliver the warehouse, and conveys the warehouse to the filling position on line by the AGV. The invention is mainly used for automatic canning and storage.
Description
Technical Field
The invention relates to the field of canning, in particular to an automatic canning and storage implementation method.
Background
For the existing canning production line, the storage of empty barrels and the delivery of finished products mainly depend on manual forklift transportation; the canning process mainly comprises manual uncovering, canning and capping; storing the empty barrels to be loaded, and stacking in a flat warehouse by means of a manual forklift; the empty barrel is fed on line and transported by an artificial forklift; finished products are discharged and buffered and stacked in a flat warehouse by means of a manual forklift. The whole production process is low in automation degree, large in labor cost investment and low in quality stability.
The following disadvantages exist with the prior art:
1. the empty barrel is light in weight, the occupied area is large by adopting flat warehouse stacking, and the warehouse space utilization rate is low;
2. the manual forklift is used for stacking products, so that collision is easy to occur, and the quality of the products is reduced;
3. the material transfer from the storage workshop to the canning workshop is carried out by using an artificial forklift, so that the on-site material flow is disordered and is easy to make mistakes;
4. the manual operation efficiency of the canning station is low, and the canning specification and quality are not easy to control;
5. the blank barrel inventory to be filled, the finished product inventory and the specification number required by orders do not have effective data communication, and the product quality is reduced due to easy error and difficult checking mainly by manual checking.
An automatic liquid feeding system with publication number CN113291563a realizes automatic filling, but does not form a complete automatic filling in-out process, and the efficiency is still low.
Disclosure of Invention
The invention aims to provide an automatic canning and storage implementation method, which is characterized in that incoming materials are automatically labeled, identified, bound and put in storage, production tasks automatically trigger empty barrels to go out of storage, intelligent scheduling AGVs are conveyed to a filling line, canning tasks are transferred, automatic canning is performed, finished products are automatically bundled and taken off line, and AMR (automatic transfer) finished products are intelligently scheduled to go in and out of storage.
The invention is realized by the following technical scheme:
an automatic canning and storing implementation method comprises the following process flows:
s1, warehousing an empty barrel: the empty barrels are subjected to specification detection, the qualified empty barrels are conveyed to a warehousing station of an empty barrel vertical warehouse through an empty barrel warehousing conveying line, the empty barrels are piled by a conveying device, and a stacker is called for warehousing;
s2, supplying an empty barrel to a filling line: the production task occurs downwards, the empty bucket vertical warehouse system determines information of a warehouse-out position according to the production task, controls the stacker to automatically go out of warehouse, and conveys the stacker to an empty bucket on-line station by an AGV;
s3, automatic canning: receiving task information of the step S2, sequentially completing automatic filling of the empty barrels on line by a filling robot, automatically transferring the filling barrels with qualified quality inspection to a bundling station, automatically assembling the trays, and conveying finished products assembled by the tray-assembling conveyor to a finished product unloading station by a tray-assembling conveyor;
s4, warehousing a finished product: the dispatching system dispatches tasks, finished products are connected from the unmanned forklift to a finished product offline station, the WMS system distributes the library positions of the finished product upright library, AMR is transferred to the library positions, and the WMS system stores and registers finished product information;
s5, the products in the warehouse are delivered out of the warehouse: and issuing a finished product delivery task, wherein the WMS system determines a warehouse position based on the FIFO principle according to the finished product specification required to be delivered, and the AMR is dispatched by the finished product delivery transfer line dispatching system to automatically deliver the finished product to a warehouse position in a finished product delivery area for taking and delivering the finished product to a finished product delivery area, and the finished product delivery area is manually scanned for delivery.
Further, the concrete flow of the empty barrel warehouse entry comprises the following steps: firstly, inputting the specification of an empty bucket through PAD manually and issuing the task of warehousing the empty bucket; the empty barrel is automatically transported to an appearance detection and weighing station through an empty barrel warehousing conveying line, the empty barrel is pushed to an abnormal processing station when abnormal is detected, an alarm is sent out to wait for manual processing, after the abnormal is confirmed and processed manually, the empty barrel automatically returns to the detection station to be detected again, the labeling is automatically carried out by a labeling machine when no abnormal is detected, and then the empty barrel is transported to a warehousing station of an empty barrel vertical warehouse; and stacking the empty barrels at the warehouse-in station through a conveying device, grouping four empty barrels, and calling a stacker to warehouse-in.
Furthermore, the method also comprises the steps of binding the position information through the WMS after calling the stacker, and controlling the stacker to automatically pick up and store and scan the code record by the WCS.
Further, the concrete flow of supplying the empty barrel to the filling line comprises the following steps: the production task is generated under the ERP system manually, and the empty bucket library erecting system determines information of a position to be output according to the production task and controls the stacker to automatically output; after the empty barrel is taken out of the warehouse, the WMS system automatically clears the warehouse position and updates the inventory information; the scheduling system automatically schedules the backpack roller AGV to an empty barrel vertical warehouse-out station for connecting the empty barrel, and automatically navigates and transports the empty barrel to an empty barrel online station; after the empty drum is in place, the control system transfers the production task to an automated canning line.
Further, the specific process of automatic canning comprises the following steps: the automatic canning line receives processing task information from the previous process flow; after detecting that the empty barrel is in place, conveying the empty barrel to an automatic filling station by an online conveyor, and issuing a filling task to a filling robot; the filling robot sequentially executes the processes of uncovering, nitrogen filling protection before filling, product filling and cover closing, and the control of the filling quantity is controlled by a weight real-time monitoring system of the conveying line; after the filling is finished, the conveying line conveys the products to an automatic quality inspection station, the automatic quality inspection is used for inspecting the filling net capacity and the end cover, when the quality inspection is abnormal, an audible and visual alarm is sent out, the products are automatically pushed to a manual abnormal processing station to wait for processing, and the products without abnormality are automatically conveyed to a bundling station; simultaneously, the empty tray warehouse automatically conveys out an empty tray, and the conveying line conveys the packaged finished products to the tray to realize automatic tray assembly; and the off-line conveyor conveys the finished products after the disc assembly to a finished product off-line station and issues a task completion notification to a finished product transfer line.
Further, the specific process of finished product warehouse entry comprises the following steps: after the automatic canning process flow is finished, a transfer signal is issued to a finished product transfer line dispatching system; the scheduling system automatically distributes AMR to a finished product offline station for connecting the finished product, and after the connection is successful, the WMS system distributes and binds library position information; AMR automatically navigates to the library according to the library information, and identifies and stacks; and the WMS system stores and registers the finished product information, so that the automatic maintenance of the inventory information is realized.
Further, the specific process of in-warehouse finished product delivery comprises the following steps: firstly, a library task is sent out manually through a PAD or ERP system, and a WMS system determines library positions based on a FIFO principle according to the specification of finished products needing to be subjected to library; the delivery information is transmitted to a finished product delivery transfer line dispatching system, and AMR is dispatched by the finished product delivery transfer line dispatching system to automatically get goods from the stock position of the finished product vertical warehouse and then transferred to the stock position of the finished product delivery area; and tracing the production information of the finished product through PAD scanning codes manually and confirming delivery.
Compared with the prior art, the invention has the beneficial effects that:
1. the introduced multi-layer high-cargo space three-dimensional warehouse system achieves higher space utilization rate.
2. By the butt joint method of the conveying line and the production line, unmanned whole-course transportation is realized, and an effective way for reducing staff and improving efficiency is provided for the industry.
3. The full FIFO informatization management is realized, the production traceability is strong, and the management benefits are realized for the industry.
4. For the chemical industry with poor production environment, the invention greatly reduces the labor intensity and harm of personnel, improves the working environment of the industry, and is safe and environment-friendly.
5. Automatic labeling and recognition binding of incoming materials and warehousing, automatic triggering of empty barrels by production tasks and delivery of the empty barrels to a filling line by an intelligent scheduling AGV, transmission of canning tasks, automatic canning, automatic bundling and offline of finished products, intelligent scheduling of AMR transferring of finished products for delivery and delivery, high working efficiency and orderly management.
Drawings
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a flow chart of the empty bucket warehousing process of the invention;
FIG. 3 is a flow chart of the empty drum supply to the filling line process of the present invention;
FIG. 4 is a flow chart of the automatic canning process of the present invention;
FIG. 5 is a flow chart of the finished product warehousing process of the invention;
FIG. 6 is a flow chart of the in-warehouse finished product delivery process of the present invention;
fig. 7 is a schematic diagram of the automated canning and storage system of the present invention.
In the figure: 1. the empty barrel stands up; 2. an empty barrel warehouse-in conveying line; 3. a finished product standing warehouse; 4. a finished product delivery transfer line; 5. a finished product delivery area; 6. an empty barrel wire feeding station; 7. automatic canning line; 8. and a finished product offline station.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
The invention is realized based on an automatic canning and storage system, as shown in fig. 7, the automatic canning and storage system comprises an empty barrel vertical warehouse 1, an empty barrel warehouse-in conveying line 2, a finished product vertical warehouse 3, a finished product warehouse-out transfer line 4, a finished product delivery area 5, an empty barrel on-line station 6, an automatic canning line 7 and a finished product off-line station 8, and the specific structures of the equipment are all in the prior art.
As shown in fig. 1-6, embodiment 1, an implementation method for automatic canning and storage, includes the following process flows:
s1, warehousing an empty barrel: the empty barrels are subjected to specification detection, qualified empty barrels are conveyed to a warehousing station of an empty barrel vertical warehouse 1 through an empty barrel warehousing conveying line 2, the empty barrels are piled by a conveying device, and a stacker is called for warehousing;
s2, supplying an empty barrel to a filling line: the next production task occurs, the empty bucket vertical warehouse system determines information of a warehouse-out position according to the production task, controls the stacker to automatically go out of warehouse, and conveys the stacker to an empty bucket on-line station 6 by an AGV;
s3, automatic canning: receiving task information of the step S2, sequentially completing automatic filling of the empty barrels on line by a filling robot, automatically transferring the filling barrels with qualified quality inspection to a bundling station, automatically assembling the trays, and conveying finished products assembled by the tray-assembling conveyor to a finished product unloading station 8;
s4, warehousing a finished product: the dispatching system dispatches tasks, finished products are connected to a finished product off-line station 8 by an unmanned forklift, the WMS system distributes the library positions of the finished product vertical library 3, AMR is transferred to the library positions, and the WMS system stores and registers finished product information;
s5, the products in the warehouse are delivered out of the warehouse: and issuing a finished product delivery task, wherein the WMS system determines a warehouse position based on the FIFO principle according to the finished product specification required to be delivered, and the dispatching system of the finished product delivery transfer line 4 dispatches AMR to the warehouse position of the finished product delivery area 5 for automatic delivery to the finished product vertical warehouse 3 for delivery, and manually scanning codes for delivery.
Embodiment 2, an implementation method of automatic canning and storage, the concrete flow of empty barrel warehouse entry includes: firstly, inputting the specification of an empty bucket through PAD manually and issuing the task of warehousing the empty bucket; the empty barrel is automatically transported to an appearance detection and weighing station through an empty barrel warehousing conveying line 2, the empty barrel is pushed to an abnormal processing station when abnormal is detected, an alarm is sent out to wait for manual processing, after the abnormal is confirmed and processed manually, the empty barrel automatically returns to the detection station to be detected again, the label is automatically attached to the empty barrel by a labeling machine when no abnormal is detected, and then the empty barrel is transported to a warehousing station of an empty barrel vertical warehouse 1; stacking the empty barrels through a conveying device at a warehouse-in station, grouping four empty barrels, and calling a stacker to warehouse-in; the method also comprises the steps of binding the position information of the warehouse through the WMS after calling the stacker, and controlling the stacker to automatically pick up and warehouse in and scan the code record by the WCS; the concrete flow of supplying the empty barrel to the filling line comprises the following steps: the production task is generated under the ERP system manually, and the empty bucket library erecting system determines information of a position to be output according to the production task and controls the stacker to automatically output; after the empty barrel is taken out of the warehouse, the WMS system automatically clears the warehouse position and updates the inventory information; the scheduling system automatically schedules the backpack roller AGV to an empty barrel vertical warehouse ex-warehouse station to connect the empty barrel, and automatically navigates and transports the empty barrel to an empty barrel on-line station 6; after the empty drum is in place, the control system transmits the production task to the automatic tank line 7; the specific process of automatic canning comprises the following steps: the automatic tank line 7 receives processing task information from the previous process flow; after detecting that the empty barrel is in place, conveying the empty barrel to an automatic filling station by an online conveyor, and issuing a filling task to a filling robot; the filling robot sequentially executes the processes of uncovering, nitrogen filling protection before filling, product filling and cover closing, and the control of the filling quantity is controlled by a weight real-time monitoring system of the conveying line; after the filling is finished, the conveying line conveys the products to an automatic quality inspection station, the automatic quality inspection is used for inspecting the filling net capacity and the end cover, when the quality inspection is abnormal, an audible and visual alarm is sent out, the products are automatically pushed to a manual abnormal processing station to wait for processing, and the products without abnormality are automatically conveyed to a bundling station; simultaneously, the empty tray warehouse automatically conveys out an empty tray, and the conveying line conveys the packaged finished products to the tray to realize automatic tray assembly; the off-line conveyor conveys the finished products after the disc assembly to a finished product off-line station 8 and issues a task completion notice to a finished product transfer line; the specific process of finished product warehouse entry comprises the following steps: after the automatic canning process flow is finished, a transfer signal is issued to a finished product transfer line dispatching system; the scheduling system automatically distributes AMR to a finished product offline station 8 for connecting a finished product, and after the connection is successful, the WMS system distributes and binds library position information; AMR automatically navigates to the library according to the library information, and identifies and stacks; the WMS system stores and registers the finished product information, so that automatic maintenance of the stock information is realized; the specific process of the in-warehouse finished product delivery comprises the following steps: firstly, a library task is sent out manually through a PAD or ERP system, and a WMS system determines library positions based on a FIFO principle according to the specification of finished products needing to be subjected to library; the delivery information is transmitted to a finished product delivery transfer line 4 dispatching system, and AMR is dispatched by the finished product delivery transfer line 4 dispatching system to automatically get goods from the warehouse position of the finished product vertical warehouse 3 and then transferred to the warehouse position of the finished product delivery area 5; the final product production information is traced manually through PAD scan and shipping confirmed, otherwise as in example 1.
The materials in each process flow are transferred in a short distance, and a mechanical arm or a robot can be used for replacing AGV and AMR in the method to realize transfer.
Claims (7)
1. An automatic canning and storing implementation method is characterized in that: the method comprises the following process flows:
s1, warehousing an empty barrel: the empty barrels are subjected to specification detection, the qualified empty barrels are conveyed to a warehousing station of an empty barrel vertical warehouse (1) through an empty barrel warehousing conveying line (2), the empty barrels are piled by a conveying device, and a stacker is called for warehousing;
s2, supplying an empty barrel to a filling line: the next production task occurs, the empty bucket vertical warehouse system determines information of a warehouse-out position according to the production task, controls the stacker to automatically go out of warehouse, and conveys the stacker to an empty bucket on-line station (6) by an AGV;
s3, automatic canning: receiving task information of the step S2, sequentially completing automatic filling of the empty barrels on line by a filling robot, automatically transferring the filling barrels with qualified quality inspection to a bundling station, automatically assembling the trays, and conveying finished products assembled by the tray-assembling conveyor to a finished product unloading station (8) by a tray-assembling conveyor;
s4, warehousing a finished product: the dispatching system dispatches tasks, finished products are connected to a finished product off-line station (8) by an unmanned forklift, a WMS system distributes the library positions of a finished product vertical library (3), AMR is transferred to the library positions, and the WMS system stores and registers finished product information;
s5, the products in the warehouse are delivered out of the warehouse: and issuing a finished product delivery task, wherein the WMS system determines a warehouse position based on a FIFO principle according to the finished product specification required to be delivered, and the AMR is dispatched by a finished product delivery transfer line (4) dispatching system to automatically get the goods from a finished product vertical warehouse (3) and transfer the goods to the warehouse position of a finished product delivery area (5), so that the goods are delivered by manual code scanning.
2. The method for realizing automatic canning and storage according to claim 1, wherein the method comprises the following steps: the concrete flow of the empty barrel warehouse entry comprises the following steps: firstly, inputting the specification of an empty bucket through PAD manually and issuing the task of warehousing the empty bucket; the empty barrels are automatically transported to an appearance detection and weighing station through an empty barrel warehousing conveying line (2), the empty barrels are pushed to an abnormal processing station when abnormal detection is carried out, an alarm is sent out to wait for manual processing, after the abnormal detection is confirmed and processed manually, the empty barrels automatically return to the detection station to be detected again, automatic labeling is carried out on the empty barrels by a labeling machine when no abnormal detection is detected, and the empty barrels are then transported to a warehousing station of an empty barrel vertical warehouse (1); and stacking the empty barrels at the warehouse-in station through a conveying device, grouping four empty barrels, and calling a stacker to warehouse-in.
3. The method for realizing automatic canning and storage according to claim 2, wherein the method comprises the following steps: the method also comprises the steps of binding the position information of the warehouse through the WMS after calling the stacker, and controlling the stacker to automatically pick up and warehouse in and scan the code record by the WCS.
4. The method for realizing automatic canning and storage according to claim 1, wherein the method comprises the following steps: the concrete flow of supplying the empty barrel to the filling line comprises the following steps: the production task is generated under the ERP system manually, and the empty bucket library erecting system determines information of a position to be output according to the production task and controls the stacker to automatically output; after the empty barrel is taken out of the warehouse, the WMS system automatically clears the warehouse position and updates the inventory information; the scheduling system automatically schedules the backpack roller AGV to an empty barrel vertical warehouse ex-warehouse station to connect the empty barrel, and automatically navigates and transports the empty barrel to an empty barrel on-line station (6); after the empty drum is in place, the control system transfers the production tasks to an automatic tank line (7).
5. The method for realizing automatic canning and storage according to claim 1, wherein the method comprises the following steps: the specific process of automatic canning comprises the following steps: the automatic canning line (7) receives processing task information from the previous process flow; after detecting that the empty barrel is in place, conveying the empty barrel to an automatic filling station by an online conveyor, and issuing a filling task to a filling robot; the filling robot sequentially executes the processes of uncovering, nitrogen filling protection before filling, product filling and cover closing, and the control of the filling quantity is controlled by a weight real-time monitoring system of the conveying line; after the filling is finished, the conveying line conveys the products to an automatic quality inspection station, the automatic quality inspection is used for inspecting the filling net capacity and the end cover, when the quality inspection is abnormal, an audible and visual alarm is sent out, the products are automatically pushed to a manual abnormal processing station to wait for processing, and the products without abnormality are automatically conveyed to a bundling station; simultaneously, the empty tray warehouse automatically conveys out an empty tray, and the conveying line conveys the packaged finished products to the tray to realize automatic tray assembly; and the off-line conveyor conveys the finished products after the disc assembly to a finished product off-line station (8) and issues a task completion notification to a finished product transfer line.
6. The method for realizing automatic canning and storage according to claim 1, wherein the method comprises the following steps: the specific process of finished product warehouse entry comprises the following steps: after the automatic canning process flow is finished, a transfer signal is issued to a finished product transfer line dispatching system; the scheduling system automatically distributes AMR to a finished product offline station (8) for connecting a finished product, and after the connection is successful, the WMS system distributes and binds library position information; AMR automatically navigates to the library according to the library information, and identifies and stacks; and the WMS system stores and registers the finished product information, so that the automatic maintenance of the inventory information is realized.
7. The method for realizing automatic canning and storage according to claim 1, wherein the method comprises the following steps: the specific process of the in-warehouse finished product delivery comprises the following steps: firstly, a library task is sent out manually through a PAD or ERP system, and a WMS system determines library positions based on a FIFO principle according to the specification of finished products needing to be subjected to library; the delivery information is transmitted to a finished product delivery transfer line (4) dispatching system, AMR is dispatched by the finished product delivery transfer line (4) dispatching system to the stock position of the finished product vertical warehouse (3) automatically to pick up goods and transfer the goods to the stock position of the finished product delivery area (5); and tracing the production information of the finished product through PAD scanning codes manually and confirming delivery.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311825627.6A CN117755705A (en) | 2023-12-27 | 2023-12-27 | Automatic canning and storage implementation method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311825627.6A CN117755705A (en) | 2023-12-27 | 2023-12-27 | Automatic canning and storage implementation method |
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| CN117755705A true CN117755705A (en) | 2024-03-26 |
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| CN202311825627.6A Pending CN117755705A (en) | 2023-12-27 | 2023-12-27 | Automatic canning and storage implementation method |
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| CN (1) | CN117755705A (en) |
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- 2023-12-27 CN CN202311825627.6A patent/CN117755705A/en active Pending
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