CN117698272A - Full-automatic plate base material manufacturing system and plate base material manufacturing method - Google Patents
Full-automatic plate base material manufacturing system and plate base material manufacturing method Download PDFInfo
- Publication number
- CN117698272A CN117698272A CN202410080001.5A CN202410080001A CN117698272A CN 117698272 A CN117698272 A CN 117698272A CN 202410080001 A CN202410080001 A CN 202410080001A CN 117698272 A CN117698272 A CN 117698272A
- Authority
- CN
- China
- Prior art keywords
- base material
- aluminum
- hollow roller
- full
- industrial robot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 161
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 90
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 154
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 154
- 238000012545 processing Methods 0.000 claims abstract description 120
- 238000000034 method Methods 0.000 claims abstract description 64
- 239000000758 substrate Substances 0.000 claims abstract description 32
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 21
- 238000007747 plating Methods 0.000 claims description 110
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 55
- 229910052802 copper Inorganic materials 0.000 claims description 55
- 239000010949 copper Substances 0.000 claims description 55
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 50
- 238000001816 cooling Methods 0.000 claims description 38
- 238000005530 etching Methods 0.000 claims description 35
- 238000005238 degreasing Methods 0.000 claims description 25
- 229910052759 nickel Inorganic materials 0.000 claims description 25
- 238000005498 polishing Methods 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 18
- 229910045601 alloy Inorganic materials 0.000 claims description 17
- 239000000956 alloy Substances 0.000 claims description 17
- 238000007772 electroless plating Methods 0.000 claims description 17
- 238000005202 decontamination Methods 0.000 claims description 15
- 230000003588 decontaminative effect Effects 0.000 claims description 15
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 12
- 229910052725 zinc Inorganic materials 0.000 claims description 12
- 239000011701 zinc Substances 0.000 claims description 12
- 230000002378 acidificating effect Effects 0.000 claims description 11
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 11
- 239000002253 acid Substances 0.000 claims description 10
- 229910021364 Al-Si alloy Inorganic materials 0.000 claims description 7
- 239000007888 film coating Substances 0.000 claims description 7
- 238000009501 film coating Methods 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims description 7
- 238000007517 polishing process Methods 0.000 claims description 5
- 229910021365 Al-Mg-Si alloy Inorganic materials 0.000 claims description 4
- 229910018131 Al-Mn Inorganic materials 0.000 claims 2
- 229910018461 Al—Mn Inorganic materials 0.000 claims 2
- 229910018571 Al—Zn—Mg Inorganic materials 0.000 claims 2
- 229910017818 Cu—Mg Inorganic materials 0.000 claims 2
- 239000004594 Masterbatch (MB) Substances 0.000 claims 2
- 238000010923 batch production Methods 0.000 claims 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 abstract description 14
- 229910000147 aluminium phosphate Inorganic materials 0.000 abstract description 7
- 239000007788 liquid Substances 0.000 abstract description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 10
- 238000012546 transfer Methods 0.000 description 10
- 229910052804 chromium Inorganic materials 0.000 description 9
- 239000011651 chromium Substances 0.000 description 9
- 239000010410 layer Substances 0.000 description 9
- 239000000498 cooling water Substances 0.000 description 7
- 238000007646 gravure printing Methods 0.000 description 7
- 238000000227 grinding Methods 0.000 description 7
- 229910000861 Mg alloy Inorganic materials 0.000 description 6
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 229910052709 silver Inorganic materials 0.000 description 5
- 239000004332 silver Substances 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 229910000365 copper sulfate Inorganic materials 0.000 description 3
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229910000914 Mn alloy Inorganic materials 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 229910000967 As alloy Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- -1 copper fluoroborate Chemical compound 0.000 description 1
- DOBRDRYODQBAMW-UHFFFAOYSA-N copper(i) cyanide Chemical compound [Cu+].N#[C-] DOBRDRYODQBAMW-UHFFFAOYSA-N 0.000 description 1
- PEVJCYPAFCUXEZ-UHFFFAOYSA-J dicopper;phosphonato phosphate Chemical compound [Cu+2].[Cu+2].[O-]P([O-])(=O)OP([O-])([O-])=O PEVJCYPAFCUXEZ-UHFFFAOYSA-J 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001709 polysilazane Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
- B41C1/18—Curved printing formes or printing cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
- B41N1/04—Printing plates or foils; Materials therefor metallic
- B41N1/06—Printing plates or foils; Materials therefor metallic for relief printing or intaglio printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
- B41N1/16—Curved printing plates, especially cylinders
- B41N1/20—Curved printing plates, especially cylinders made of metal or similar inorganic compounds, e.g. plasma coated ceramics, carbides
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Electroplating Methods And Accessories (AREA)
- Printing Plates And Materials Therefor (AREA)
- Manufacture Or Reproduction Of Printing Formes (AREA)
Abstract
The invention provides a full-automatic plate base material manufacturing system and a plate base material manufacturing method, which can manufacture a plate base material of an aluminum roller more rapidly and more efficiently than before without using phosphoric acid, can save space, can be operated unmanned at night, and does not need to worry about pollution caused by the treatment liquid of a previous process being brought into a next process. The full-automatic manufacturing system of the plate base material comprises: an aluminum hollow roller substrate having an aluminum surface or an aluminum alloy surface; at least one non-traveling industrial robot each having a robot arm having an operation area and configured to grip and process the aluminum hollow roller substrate and convey the substrate to each processing apparatus; and a plurality of processing devices that are disposed at least one for each operation area and process the conveyed aluminum hollow roller base material.
Description
The present application is a divisional application of an invention patent application having an application date of 2021, 02 and 15, an application number of 202180017641.6, and an invention name of "full-automatic manufacturing system of master base material and manufacturing method of master base material".
Technical Field
The present invention relates to a system for manufacturing a master of a gravure roll, and more particularly, to a full-automatic manufacturing system for a master capable of being unmanned even at night and a method for manufacturing a master using the full-automatic manufacturing system.
Background
Conventionally, as a plate base material of a gravure roll, a hollow roll made of aluminum or the like is used in addition to a hollow roll made of steel.
As a cylinder (roll base material) used for a plate base material of an aluminum hollow roll, for example, an aluminum alloy is used (patent document 1).
In the conventional method for producing a plate base material, a cylindrical body (roller base material) of an aluminum alloy or the like as disclosed in patent document 1 is produced by sequentially performing treatment steps such as an aluminum degreasing step, an aluminum etching step, a desmutting step, a electroless zinc plating step, a desmutting step, an electroless zinc plating step, an strike nickel plating step, an alkaline copper plating step, and a copper plating step.
The plate base material manufactured in this manner is coated with copper, but is called an "aluminum hollow roll" or the like, and is used as a plate base material.
For example, the "aluminum hollow roller (plate base material)" used in the example of patent document 2 is an aluminum hollow roller having a copper plating base applied to the surface thereof, which is manufactured as described above.
In manufacturing such a plate base material, in each of the above-described aluminum degreasing step, aluminum etching step, and other steps, it is necessary to convey the roll base material to each of the aluminum degreasing device, aluminum etching device, and other devices.
Further, as in patent document 3, a method of producing, recovering, and making a large number of gravure printing rolls by using a stacker has been proposed.
However, in the production line using such a stacker, there is a problem in that it takes a long time to carry the aluminum roller to each processing apparatus in order to hold the aluminum roller by using a roller loading/unloading rotating apparatus or a cassette roller holding and carrying unit. In addition, in the case of a production line using a stacker, since the rollers are held by the roller-loading/unloading rotating device and are sequentially conveyed to the processing devices, the processing devices are required to be juxtaposed, and thus there is a problem in that a large installation space is required. In addition, in the case of a production line using a stacker, there is a problem in that a roller loading/unloading rotating device is used to hold an aluminum roller base material and the roller base material is sequentially transported to each processing device, and therefore, there is a concern that the processing liquid in the preceding step is carried into the next step and is contaminated.
In addition, in the case of patent document 3, phosphoric acid is used for degreasing (immersing degreasing) of the aluminum-carrying roller, and phosphorus is an element whose drain concentration is limited, and this treatment also takes time and effort, so a method using as little phosphoric acid as possible is sought.
Prior art literature
Patent literature
Patent document 1: japanese patent laid-open No. 61-272341
Patent document 2: WO2014/199774
Patent document 3: japanese patent laid-open No. 2002-187250
Disclosure of Invention
Problems to be solved by the invention
The present invention has been made in view of the above-described state of the art, and an object of the present invention is to provide a full-automatic plate base material manufacturing system and a method for manufacturing a plate base material, which can manufacture a plate base material of an aluminum roll more quickly and efficiently than before without using phosphoric acid, can save space, can be operated unmanned at night, and can prevent contamination caused by a treatment liquid in a preceding step being carried to a subsequent step.
Means for solving the problems
In order to solve the above problems, a full-automatic plate base material manufacturing system according to the present invention is a full-automatic plate base material manufacturing system for manufacturing a plate base material of a gravure roll, the full-automatic plate base material manufacturing system including: an aluminum hollow roller substrate having an aluminum surface or an aluminum alloy surface; at least one non-traveling industrial robot each having a robot arm having an operation area and configured to grip and process the aluminum hollow roller substrate and convey the substrate to each processing apparatus; and a plurality of processing devices that are disposed at least one for each of the operation areas and process the conveyed aluminum hollow roll base material, wherein the plurality of processing devices include at least two or more processing devices selected from a roll storage device, an aluminum etching processing device, a desmutting processing device, a electroless plating processing device, a nickel plating processing device, an alkaline copper plating processing device, an acidic copper plating processing device, and a grindstone polishing device.
Preferably, the plurality of processing devices include a roller cooling processing device for cooling the aluminum hollow roller base material.
Preferably, the aluminum alloy surface of the aluminum hollow roller base material is composed of one or more alloys selected from the group consisting of an al—cu—mg alloy, an al—mn alloy, an al—si alloy, an al—mg alloy, an al—mg—si alloy, and an al—zn—mg alloy.
Preferably, the aluminum hollow roller base material is a base material obtained by welding flange members to both ends of a hollow pipe.
The full-automatic gravure roll manufacturing system of the present invention is a full-automatic gravure roll manufacturing system for manufacturing a gravure roll, wherein the full-automatic gravure roll manufacturing system comprises: an aluminum hollow roller substrate having an aluminum surface or an aluminum alloy surface; at least one non-traveling industrial robot each having a robot arm having an operation area and configured to grip and process the aluminum hollow roller substrate and convey the substrate to each processing apparatus; and a plurality of processing devices that are disposed at least one for each of the operation areas and process the conveyed aluminum hollow roll base material, wherein the plurality of processing devices include at least two or more processing devices selected from the group consisting of a roll storage device, an aluminum etching processing device, a desmutting processing device, a electroless plating processing device, a nickel plating processing device, an alkaline copper plating processing device, an acidic copper plating processing device, a photosensitive film coating device, an electronic engraving device, a laser exposure latent image forming device, a degreasing device, a grindstone grinding device, an ultrasonic cleaning device, a developing device, a etching device, a resist image removing device, a surface hardening film forming device, and a paper grinding device.
Preferably, the plurality of processing devices include a roller cooling processing device for cooling the aluminum hollow roller base material.
Preferably, the aluminum alloy surface of the aluminum hollow roller base material is composed of at least one alloy selected from the group consisting of an al—cu—mg alloy, an al—mn alloy, an al—si alloy, an al—mg alloy, an al—mg—si alloy, and an al—zn—mg alloy.
Preferably, the aluminum hollow roller base material is a base material obtained by welding flange members to both ends of a hollow pipe.
The method for producing a master base material according to the present invention is a method for producing a master base material using the master base material full-automatic production system, wherein the method for producing a master base material comprises: a step of placing an aluminum hollow roll base material having an aluminum surface or an aluminum alloy surface on a roll storage device; a step of carrying the aluminum hollow roller base material by the industrial robot and performing aluminum etching treatment in the aluminum etching treatment apparatus; a step of carrying the aluminum hollow roller base material by the industrial robot and performing a decontamination treatment in the decontamination treatment device; a step of carrying the aluminum hollow roller base material by the industrial robot and performing electroless zinc plating treatment in the electroless zinc plating treatment apparatus; a step of carrying the aluminum hollow roller base material by the industrial robot and performing nickel plating treatment or alkaline copper plating treatment in the nickel plating treatment apparatus or the alkaline copper plating treatment apparatus; a step of carrying the aluminum hollow roller base material by the industrial robot and performing an acid copper plating process in the acid copper plating apparatus; and a step of carrying the aluminum hollow roller base material by the industrial robot and performing a grindstone polishing process in the grindstone polishing device.
Preferably, the method further includes a step of performing a roll cooling process in the roll cooling processing apparatus, if necessary, after the processing step in the processing apparatus.
The method for manufacturing a gravure printing roll according to the present invention is a method for manufacturing a gravure printing roll using the full-automatic gravure printing roll manufacturing system, wherein the method for manufacturing a gravure printing roll comprises: a step of manufacturing a master base material by carrying the aluminum hollow roller base material by the industrial robot and sequentially performing processing on the aluminum hollow roller base material in the processing apparatus; and a step of manufacturing a gravure roll by carrying the plate base material by the industrial robot and sequentially performing processing on the plate base material in the processing device.
Effects of the invention
The present invention provides a full-automatic plate base material manufacturing system and a method for manufacturing a plate base material, which can manufacture a plate base material of an aluminum roller more quickly and efficiently than before without using phosphoric acid, can save space, can be operated unmanned at night, and can avoid pollution caused by a treatment liquid in a previous process being carried to a next process.
Further, since the conventional roll attaching/detaching rotation device, the cassette-shaped roll sandwiching rotation conveyance unit, and the like are not required, it is needless to say that space saving can be achieved, and there is an effect that the rotation accuracy of the aluminum roll base material is improved and the sealing property of the aluminum roll base material is improved when placed in each processing device.
Drawings
Fig. 1 is a schematic plan view showing an embodiment of a full-automatic plate base material manufacturing system according to the present invention.
Fig. 2 is a schematic plan view showing an embodiment of the gravure roll full-automatic manufacturing system of the present invention.
Fig. 3 is a schematic cross-sectional view showing a laminated structure of a gravure roll manufactured by the method for manufacturing a gravure roll of the present invention.
FIG. 4 is a schematic cross-sectional view showing a roll base material used in the method for producing a plate base material of the present invention.
Description of the reference numerals
1 0: full-automatic manufacturing system of edition parent metal
11. 13: wall with a wall body
12: aluminum hollow roller base material
14. 16, 62: mechanical arm
18. 64: processing device
20. 22, 66: industrial robot
24. 26: roller storage device
28: aluminum etching treatment device
30: decontamination treatment device
32: chemical galvanization processing device
34: nickel plating treatment device
36: alkaline copper electroplating treatment device
38: acidic copper electroplating treatment device
40: grinding stone grinding device
42: dewatering and drying device
44. 88: roller transfer table
46: cooling unit
48: cooling water pressurizing tank
50: hollow tube
52: hollow part
54: flange member
56: welded part
58: plate base material
60: full-automatic manufacturing system of gravure plate-making roller
68: photosensitive film coating device
70: laser exposure latent image forming apparatus
72: degreasing device
74: ultrasonic cleaning device
76: developing device
78: corrosion device
80: resist image removing apparatus
82: surface hardening film forming device
84: paper grinding device
86: gravure platemaking roll
A. B, C: treatment chamber
P, Q, R: an operation region.
Detailed Description
The following describes embodiments of the present invention, which are merely examples, and it is needless to say that various modifications can be made without departing from the technical idea of the present invention.
The full-automatic plate base material manufacturing system of the present invention will be described with reference to the drawings. In fig. 1, reference numeral 10 denotes a full-automatic plate base material manufacturing system of the present invention.
The full-automatic plate base material manufacturing system 10 includes a processing chamber a, a processing chamber B, and a processing chamber C. The process chamber a and the process chamber B, and the process chamber a and the process chamber C are partitioned by walls 11 and 13, and are communicated with each other via a shutter that can be opened and closed.
The full-automatic plate base material manufacturing system 10 is a full-automatic plate base material manufacturing system for manufacturing a plate base material of a gravure plate-making roll, and includes: an aluminum hollow roller base material 12 having an aluminum surface or an aluminum alloy surface; at least one non-traveling industrial robot 20, 22 having a robot arm 14, 16 having an operation area P, Q, respectively, for holding and processing the aluminum hollow roller base material 12 and transporting the same to each processing device 18; and a plurality of processing devices 18 that are disposed at least one in each of the operation areas P, Q and process the conveyed aluminum hollow roller substrates 12. Fig. 1 shows an example in which two industrial robots, i.e., an industrial robot 20 and an industrial robot 22, are provided.
The material of the aluminum hollow roller base material may be pure aluminum or an aluminum alloy, and is preferably an aluminum alloy from the viewpoint of wear resistance or the like. The surface of the aluminum hollow roller substrate in the invention has the surface of pure aluminum or aluminum alloy. Therefore, for example, an aluminum hollow roll having a base copper plating applied to the surface thereof as in the "aluminum hollow roll (plate base material)" used in the example of patent document 2 does not belong to the "aluminum hollow roll base material" as referred to in the present invention.
The plurality of processing devices 18 include at least two or more processing devices selected from the group consisting of roller storage devices 24, 26, an aluminum etching processing device 28, a desmutting processing device 30, a electroless plating processing device 32, a nickel plating processing device 34, an alkaline copper plating processing device 36, an acidic copper plating processing device 38, and a grindstone polishing device 40.
In the example of fig. 1, an example is shown in which an aluminum etching treatment device 28, a desmutting treatment device 30, a electroless plating treatment device 32, a nickel plating treatment device 34 or an alkaline copper plating treatment device 36, and an acidic copper plating treatment device 38 are disposed in an operation region P of an industrial robot 20. The aluminum etching apparatus 28 is an aluminum degreasing/etching apparatus capable of performing aluminum degreasing and aluminum etching using one liquid. The nickel plating apparatus 34 or the alkaline copper plating apparatus 36 is replaced with a plating solution according to the type of strike plating, and thus the nickel plating apparatus 34 or the alkaline copper plating apparatus 36 is provided.
In the example of fig. 1, there are shown examples in which the turntable-type roller storage devices 24 and 26, the water removal and drying device 42, and the grindstone polishing device 40 (double-headed in the example of the figure) are disposed in the operation area Q of the industrial robot 22. The water removal and drying device 42 is provided with a roller turntable 44 for conveying the aluminum hollow roller base material 12. The operation areas P and Q of the industrial robot 20 and 22 overlap each other in the water removal and drying device 42 including the roller relay table 44. In the case where a plurality of industrial robots are disposed in this manner, it is preferable that a roller turntable 44 is provided in any one of the processing apparatuses 18, and the operation areas are overlapped on the one of the processing apparatuses 18. The processing devices 18 other than the roller storage devices 24 and 26 are arranged vertically at the same position to be 2-layered devices.
In the example of fig. 1, it is further preferable that the plurality of processing devices 18 include a roller cooling processing device for cooling the aluminum hollow roller base material 12. In the example of fig. 1, a cooling unit 46 and a cooling water pressurizing tank 48 are provided, and the cooling water is circulated through the treatment device 18, thereby forming a roll cooling treatment device. In the example of fig. 1, the roll cooling treatment can be performed by circulating cooling water through the decontamination treatment device 30 and the electroless plating device 32. That is, the decontamination processing device 30 and the electroless plating processing device 32 may be roller cooling processing devices.
Accordingly, in fig. 1, the plurality of processing devices 18 are at least two or more processing devices selected from the group consisting of roller storage devices 24, 26, an aluminum etching processing device 28, a desmutting processing device 30, a electroless plating processing device 32, a nickel plating processing device 34, an alkaline copper plating processing device 36, an acidic copper plating processing device 38, a grindstone polishing device 40, and a roller cooling processing device (the desmutting processing device 30 and the electroless plating processing device 32 are provided with related functions).
The desmutting treatment is a treatment for removing stains such as alloy components which remain undissolved in the etchant on the etched aluminum surface.
The alkaline copper plating apparatus is an apparatus for performing alkaline copper plating such as a copper cyanide bath or a copper pyrophosphate bath.
The acidic copper plating apparatus is an apparatus for performing acidic copper plating such as a copper sulfate bath or a copper fluoroborate bath.
The aluminum alloy surface of the aluminum hollow roller base material 12 is preferably composed of one or more alloys selected from the group consisting of al—cu—mg-based alloys, al—mn-based alloys, al—si-based alloys, al—mg-based alloys, al—mg—si-based alloys, and al—zn—mg-based alloys.
As shown in fig. 4, the aluminum hollow roller base material 12 is preferably formed by welding flange members 54 having a hollow portion 52 at the center thereof to both end portions of a hollow tube 50. The portion of the welded portion 56 protruding by welding is cut neatly by a lathe.
The hollow tube 50 and the flange 54 are preferably made of an al—si alloy in terms of strength and the like.
An untreated aluminum hollow roll base material 12 is placed on one of the roll storage devices 24 and 26, and an aluminum hollow roll base material 12 which has been treated to be a plate base material 58 is placed on the other.
Next, a method for manufacturing a master using the master fully automatic manufacturing system 10 will be described. The method for producing the plate base material is as follows.
An aluminum hollow roll substrate 12 having an aluminum surface or an aluminum alloy surface is placed on the roll storage device 24 (step 100). Then, the aluminum hollow roller base material 12 is transported by the industrial robot 22 to the industrial robot 22 via the roller transfer table 44.
The aluminum hollow roller base material 12 is conveyed by the industrial robot 20 and aluminum etching is performed in the aluminum etching apparatus 28 (step 102).
The aluminum hollow roller substrate 12 is transported by the industrial robot 20 and subjected to a desmutting treatment in the desmutting treatment apparatus 30 (step 104).
The aluminum hollow roller substrate 12 is transported by the industrial robot 20 and subjected to electroless zinc plating in the electroless zinc plating apparatus 32 (step 106).
The aluminum hollow roller substrate 12 is transported by the industrial robot 20 and subjected to a nickel plating process or an alkaline copper plating process in the nickel plating process apparatus 34 or the alkaline copper plating process apparatus 36 (step 108).
The aluminum hollow roller substrate 12 is transported by the industrial robot 20 and subjected to an acid copper plating process in the acid copper plating apparatus 38 (step 110).
The aluminum hollow roll base material 12 is transported by the industrial robot 20, transported to a dewatering and drying apparatus 42 via a roll transfer table 44, dewatered and dried, and then transported to the industrial robot 22. The aluminum hollow roller base material 12 is transported by the industrial robot 22 and subjected to a grindstone polishing process in the grindstone polishing device 40 (step 112).
Further, after the treatment step of the treatment apparatus, a roll cooling treatment is performed in the roll cooling treatment apparatus as needed. In the illustrated example, the decontamination processing device 30 may be a roller cooling processing device, and thus the roller cooling processing is performed after the decontamination processing is performed in the decontamination processing device 30. In the illustrated example, the electroless plating apparatus 32 may be a roll cooling apparatus, and thus the electroless plating apparatus 32 performs a roll cooling process.
After the step 114, the aluminum hollow roll base material 12, which is the plate base material 58, is transported between the industrial robot 20 and the industrial robot 22, and is transported to a roll storage device 26 to be placed thereon.
Examples
Copper sulfate plating was performed to a thickness of 60 μm on an aluminum hollow roll base material having a circumference of 600 mm and a surface length of 1100mm by using the above-mentioned method for producing a plate base material. As shown in fig. 4, the aluminum hollow roll base material is formed by joining and welding a flange member made of an al—si alloy to a hollow tube made of an al—si alloy. The process was carried out in the order of Table 1 under the conditions shown in Table 2. The following differences are found in examples 1 and 2, in example 1 electrolytic nickel plating is performed, and in example 2 electrolytic alkaline copper plating is performed.
TABLE 1
TABLE 2
Comparative examples 1 and 2 are conventional methods for producing a master base material, and an aluminum degreasing step is first required. In this conventional aluminum degreasing step, phosphoric acid is used, but phosphorus is an element whose drain concentration is limited, and it takes time and effort to treat the aluminum.
On the other hand, in example 1 and example 2, phosphoric acid is not required and there is an advantage in starting from the aluminum etching process. The plate base materials having high sealability can be obtained more quickly in example 1 and example 2 than in the methods shown in comparative examples 1 and 2.
Next, the full-automatic gravure roll manufacturing system of the present invention will be described with reference to the drawings. In fig. 2, reference numeral 60 denotes a full-automatic gravure roll manufacturing system of the present invention.
The gravure roll full-automatic manufacturing system 60 includes a process chamber a, a process chamber B, and a process chamber C. The process chamber a and the process chamber B, and the process chamber a and the process chamber C are partitioned by walls 11 and 13, and are communicated with each other via a shutter that can be opened and closed.
The full-automatic gravure roll manufacturing system 60 is a full-automatic gravure roll manufacturing system for manufacturing a gravure roll 86, and includes: an aluminum hollow roller substrate 12 having an aluminum surface or an aluminum alloy surface; at least one industrial robot 20, 22, 66 having a robot arm 14, 16, 62 having an operation area P, Q, R, respectively, for holding and processing the aluminum hollow roller base material 12 and transporting the same to each processing device 64; and a plurality of processing devices 64 that are disposed at least one in each of the operation areas P, Q, R and process the conveyed aluminum hollow roller substrates 12. In the gravure roll full-automatic manufacturing system 60, an example using three industrial robots 20, 22, 66 is shown.
The plurality of processing devices 64 include at least two or more processing devices selected from the group consisting of roller storage devices 24, 26, an aluminum etching processing device 28, a desmutting processing device 30, a electroless plating processing device 32, a nickel plating processing device 34, an alkaline copper plating processing device 36, an acidic copper plating processing device 38, a photosensitive film coating device 68, an electronic engraving device, a laser exposure latent image forming device 70, a degreasing device 72 (in the example of the drawing, an electrolytic degreasing device), a grindstone grinding device 40, an ultrasonic cleaning device 74, a developing device 76, a corrosion device 78, a resist image removing device 80, a surface hardening coating film forming device 82, and a paper grinding device 84.
As the surface hardening film forming apparatus 82, a conventional surface hardening film forming apparatus such as a chromium plating apparatus can be used. In addition, a DLC film forming apparatus that forms a diamond-like carbon (DLC) film, a silica film forming apparatus that forms a silica film using perhydro polysilazane as a raw material, or the like may be applied in addition to the chromium plating apparatus. Preferably a chrome plating device or a DLC coating forming device. In the example of fig. 2, an example of configuring a chromium plating device is shown.
Fig. 2 shows an example in which an etching device 78, a resist image removing device 80, a developing device 76, a nickel plating device 34, an alkaline copper plating device 36, and an acid copper plating device 38 are disposed in an operation region P of the industrial robot 20. The roller turntable 44 is provided above the ultrasonic cleaning device 74, and the operation area P of the industrial robot 20 and the operation area Q of the industrial robot 22 overlap with each other above the ultrasonic cleaning device 74 provided with the roller turntable 44. The nickel plating apparatus 34 or the alkaline copper plating apparatus 36 is configured by replacing the plating solution according to the type of strike plating, thereby forming the nickel plating apparatus 34 or the alkaline copper plating apparatus 36.
In the example of fig. 2, there are shown examples in which the turntable type roller storage devices 24 and 26, the ultrasonic cleaning device 74 including the roller turntable 44, the photosensitive film coating device 68, the electronic engraving device, the laser exposure latent image forming device 70, the grindstone polishing device 40 (double-headed in the example of the figure), and the paper polishing device 84 are disposed in the operation area Q of the industrial robot 22. The processing devices 64 other than the roller storage devices 24 and 26 are disposed vertically at the same position to be 2-layer devices.
In the example of fig. 2, it is preferable that the plurality of processing devices 64 include a roller cooling processing device for cooling the aluminum hollow roller base material 12. In the example of fig. 2, a cooling unit 46 and a cooling water pressurizing tank 48 are provided, and the cooling water is circulated through a treatment device 64, thereby forming a roll cooling treatment device. In the example of fig. 2, the roll cooling treatment can be performed by circulating cooling water through the decontamination treatment device 30 and the electroless plating device 32. That is, the decontamination processing device 30 and the electroless plating processing device 32 may be roller cooling processing devices, respectively.
In the example of fig. 2, an example is shown in which the aluminum etching apparatus 28, the desmutting apparatus 30, the electroless zinc plating apparatus 32, the surface hardening film forming apparatus 82 (chromium plating apparatus in the example shown in the figure), and the degreasing apparatus 72 (electrolytic degreasing apparatus in the example shown in the figure) provided with the roller transfer table 88 are disposed in the operation region R of the industrial robot 66. The degreasing device 72 may be electroless silver plating, and thus becomes an electroless silver plating and degreasing device. The aluminum etching apparatus 28 is an aluminum degreasing/etching apparatus capable of performing aluminum degreasing and aluminum etching using one liquid. The roll transfer table 88 is provided above the degreasing device 72, and the operation region R of the industrial robot 66 and the operation region P of the industrial robot 20 overlap with each other above the degreasing device 72 provided with the roll transfer table 88.
Next, a method for manufacturing a gravure printing roll using the full-automatic gravure printing roll manufacturing system 60 will be described. The method for manufacturing the gravure roll is as follows.
An aluminum hollow roll substrate 12 having an aluminum surface or an aluminum alloy surface is placed on the roll storage device 24 (step 200). Then, the aluminum hollow roller base material 12 is conveyed by the industrial robot 22 to the industrial robot 20 via the roller transfer table 44, and the aluminum hollow roller base material 12 is conveyed by the industrial robot 20 to the industrial robot 66 via the roller transfer table 88.
The aluminum hollow roller substrate 12 is transported by the industrial robot 66 and aluminum etching is performed in the aluminum etching apparatus 28 (step 202).
The aluminum hollow roller substrate 12 is transported by the industrial robot 66 and subjected to a desmutting process in the desmutting apparatus 30 (step 204).
The aluminum hollow roller substrate 12 is transported by the industrial robot 66 and subjected to electroless zinc plating in the electroless zinc plating apparatus 32 (step 206).
The aluminum hollow roll base material 12 is conveyed by the industrial robot 66 and conveyed to the industrial robot 20 via a roll transfer table 88. The aluminum hollow roller substrate 12 is transported by the industrial robot 20 and subjected to a nickel plating process or an alkaline copper plating process in the nickel plating process apparatus 34 or the alkaline copper plating process apparatus 36 (step 208).
The aluminum hollow roller substrate 12 is transported by the industrial robot 20 and subjected to an acid copper plating process in the acid copper plating apparatus 38 (step 21O).
The aluminum hollow roll base material 12 is conveyed by the industrial robot 20 and conveyed to the industrial robot 22 via a roll transfer table 44. The aluminum hollow roller base material 12 is transported by the industrial robot 22 and subjected to a grindstone polishing process in the grindstone polishing device 40 (step 210).
Further, after the treatment step in the treatment apparatus, a roll cooling treatment is performed in the roll cooling treatment apparatus as needed. In the illustrated example, the decontamination treatment device 30 may be a roller cooling treatment device, and thus the roller cooling treatment is performed after the decontamination treatment is performed in the decontamination treatment device 30. In the illustrated example, the electroless plating apparatus 32 may be a roll cooling apparatus, and thus the electroless plating apparatus 32 performs a roll cooling process.
In this way, a master is produced from the aluminum hollow roller base material 12.
Then, the aluminum hollow roll base material 12 serving as the plate base material 58 serves as a gravure roll 86 as follows.
< case of a Parad type gravure roll >
The master base material 58 is transported by the industrial robot 22, transported to the industrial robot 20 via the roll turntable 44, and then transported to the industrial robot 66 via the roll turntable 88. The plate base material 58 is transported by the industrial robot 66, and is subjected to electrolytic degreasing treatment and maillard treatment (electroless silver plating treatment in the example of the figure) in a degreasing device 72 which is the electroless silver plating and degreasing device.
Next, the plate base material 58 is conveyed by the industrial robot 20 and subjected to an acid copper plating apparatus 38 (copper sulfate plating in the illustrated example). Then, the plate base material 58 is conveyed by the industrial robot 22 and subjected to a grindstone polishing process in the grindstone polishing device 40.
Next, the plate base material 58 is conveyed by the industrial robot 22 and ultrasonically cleaned by the ultrasonic cleaning device 74. Then, the plate base material 58 is conveyed by the industrial robot 22 and is coated with a photosensitive film by a photosensitive film coating device 68. The master base material 58 is transported by the industrial robot 22 and subjected to laser exposure in a laser exposure latent image forming apparatus 70.
Thereafter, the plate base material 58 is conveyed by the industrial robot 20 and subjected to development processing in a developing device 76, and then the plate base material 58 is conveyed by the industrial robot 20 and subjected to etching processing in an etching device 78.
Next, the plate base material 58 is conveyed by the industrial robot 20, and resist stripping is performed in the resist image removing apparatus 80. Then, the plate base material 58 is conveyed by the industrial robot 22 and ultrasonically cleaned by the ultrasonic cleaning device 74. Then, the plate base material 58 is conveyed by the industrial robot 66, and a surface hardening film forming process (chromium plating in the example of the figure) is performed in the surface hardening film forming apparatus 82 (chromium plating apparatus in the example of the figure).
Finally, the plate base material 58 is transported by the industrial robot 22 and subjected to paper polishing in a paper polishing device 84. In this way, a gravure roll 86 of the maillard type is manufactured.
< case of direct plate type gravure roll >
A method for producing a direct plate type gravure roll from the aluminum hollow roll base material 12 serving as the plate base material 58 without performing a maillard process will be described below.
The plate base material 58 is conveyed by the industrial robot 22 and ultrasonically cleaned by the ultrasonic cleaning device 74.
Next, the plate base material 58 is conveyed by the industrial robot 22 and is coated with a photosensitive film by a photosensitive film coating apparatus 68. The master base material 58 is transported by the industrial robot 22 and subjected to laser exposure in a laser exposure latent image forming apparatus 70.
Thereafter, the plate base material 58 is conveyed by the industrial robot 20 and subjected to development processing in a developing device 76, and then the plate base material 58 is conveyed by the industrial robot 20 and subjected to etching processing in an etching device 78.
Next, the plate base material 58 is conveyed by the industrial robot 20, and resist stripping is performed in the resist image removing apparatus 80. Then, the plate base material 58 is conveyed by the industrial robot 22 and ultrasonically cleaned by the ultrasonic cleaning device 74. Then, the plate base material 58 is conveyed by the industrial robot 66 and subjected to a surface hardening film forming process (chromium plating in the example of the figure) in the surface hardening film forming device 82 (chromium plating device in the example of the figure).
Finally, the plate base material 58 is transported by the industrial robot 22 and subjected to paper polishing in a paper polishing device 84. In this way, a straight gravure roll 86 is produced.
Fig. 3 shows a plate base material 58 produced in this manner, and a gravure roll 86 produced thereby.
As shown in fig. 3, a zinc plating layer of about 1 μm or less is formed on the aluminum hollow roller base material 12, and a nickel plating layer or an alkaline copper plating layer of about 0.1 to 2 μm is formed thereon, and a copper plating layer of about 80 to 200 μm is formed thereon. This is the construction of the plate base material 58.
Then, as shown in fig. 3, in the bard type gravure roll 86, a silver plating layer of about 0.1 μm or less, a copper plating layer of about 40 to 200 μm, and a chromium plating layer of about 4 to 15 μm as a surface hardening coating layer are formed on the copper plating layer of the plate base material 58. This is the configuration of gravure roll 86.
Claims (11)
1. A full-automatic plate base material manufacturing system for manufacturing a plate base material of a gravure plate making roll, wherein,
the full-automatic plate base material manufacturing system comprises:
an aluminum hollow roller substrate having an aluminum surface or an aluminum alloy surface;
at least one non-traveling industrial robot each having a robot arm having an operation area and configured to grip and process the aluminum hollow roller substrate and convey the substrate to each processing apparatus; and
a plurality of processing devices which are disposed at least one for each operation area and process the conveyed aluminum hollow roller base material,
the plurality of treatment devices include at least two or more treatment devices selected from a roll storage device, an aluminum etching treatment device, a desmutting treatment device, a electroless plating treatment device, a nickel plating treatment device, an alkaline copper plating treatment device, an acidic copper plating treatment device, and a grindstone polishing device.
2. The full-automatic plate base material manufacturing system according to claim 1, wherein,
the plurality of processing devices include a roller cooling processing device for cooling the aluminum hollow roller substrate.
3. The full-automatic plate base material manufacturing system according to claim 1 or 2, wherein,
the aluminum alloy surface of the aluminum hollow roller base material is composed of one or more alloys selected from the group consisting of an Al-Cu-Mg alloy, an Al-Mn alloy, an Al-Si alloy, an Al-Mg-Si alloy, and an Al-Zn-Mg alloy.
4. The full-automatic plate base material manufacturing system according to any one of claims 1 to 3, wherein,
the aluminum hollow roller base material is formed by welding flange pieces at two ends of a hollow pipe.
5. A full-automatic manufacturing system of gravure platemaking rolls is used for manufacturing the full-automatic manufacturing system of the gravure platemaking rolls, wherein,
the full-automatic gravure roll manufacturing system comprises:
an aluminum hollow roller substrate having an aluminum surface or an aluminum alloy surface;
at least one non-traveling industrial robot each having a robot arm having an operation area and configured to grip and process the aluminum hollow roller substrate and convey the substrate to each processing apparatus; and
a plurality of processing devices which are disposed at least one for each operation area and process the conveyed aluminum hollow roller base material,
the plurality of processing apparatuses include at least two or more processing apparatuses selected from the group consisting of a roller storage apparatus, an aluminum etching processing apparatus, a desmutting processing apparatus, a electroless plating processing apparatus, a nickel plating processing apparatus, an alkaline copper plating processing apparatus, an acidic copper plating processing apparatus, a photosensitive film coating apparatus, an electronic engraving apparatus, a laser exposure latent image forming apparatus, a degreasing apparatus, a grindstone polishing apparatus, an ultrasonic cleaning apparatus, a developing apparatus, a etching apparatus, a resist image removing apparatus, a surface hardening film forming apparatus, and a paper polishing apparatus.
6. The full-automatic gravure roll manufacturing system according to claim 5, wherein,
the plurality of processing devices include a roller cooling processing device for cooling the aluminum hollow roller substrate.
7. The full-automatic gravure roll manufacturing system according to claim 5 or 6, wherein,
the aluminum alloy surface of the aluminum hollow roller base material is composed of at least one alloy selected from the group consisting of an Al-Cu-Mg alloy, an Al-Mn alloy, an Al-Si alloy, an Al-Mg-Si alloy, and an Al-Zn-Mg alloy.
8. The gravure roll full-automatic manufacturing system according to any one of claims 5 to 7, wherein,
the aluminum hollow roller base material is formed by welding flange pieces at two ends of a hollow pipe.
9. A method for producing a master batch using the full-automatic master batch production system according to any one of claims 1 to 4, wherein,
the method for manufacturing the plate base material comprises the following steps:
a step of placing an aluminum hollow roll base material having an aluminum surface or an aluminum alloy surface on a roll storage device;
a step of carrying the aluminum hollow roller base material by the industrial robot and performing aluminum etching treatment in the aluminum etching treatment apparatus;
a step of carrying the aluminum hollow roller base material by the industrial robot and performing a decontamination treatment in the decontamination treatment device;
a step of carrying the aluminum hollow roller base material by the industrial robot and performing electroless zinc plating treatment in the electroless zinc plating treatment apparatus;
a step of carrying the aluminum hollow roller base material by the industrial robot and performing nickel plating treatment or alkaline copper plating treatment in the nickel plating treatment apparatus or the alkaline copper plating treatment apparatus;
a step of carrying the aluminum hollow roller base material by the industrial robot and performing an acid copper plating process in the acid copper plating apparatus; and
and carrying the aluminum hollow roller base material by the industrial robot and performing a grindstone polishing process in the grindstone polishing device.
10. The method for producing a plate base material according to claim 9, wherein,
after the treatment step in the treatment apparatus, a step of performing a roll cooling treatment in the roll cooling treatment apparatus is included as needed.
11. A method for producing a gravure roll using the full-automatic gravure roll production system according to any one of claims 5 to 8, wherein,
the method for manufacturing the gravure roll comprises the following steps:
a step of manufacturing a master base material by carrying the aluminum hollow roller base material by the industrial robot and sequentially performing processing on the aluminum hollow roller base material in the processing apparatus; and
and a step of manufacturing a gravure roll by carrying the plate base material by the industrial robot and sequentially performing processing on the plate base material in the processing apparatus.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2020039590 | 2020-03-09 | ||
JP2020-039590 | 2020-03-09 | ||
PCT/JP2021/005494 WO2021182023A1 (en) | 2020-03-09 | 2021-02-15 | Fully automated printing plate base manufacturing system and method for manufacturing printing plate base |
CN202180017641.6A CN115190842A (en) | 2020-03-09 | 2021-02-15 | Full-automatic plate base material manufacturing system and plate base material manufacturing method |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202180017641.6A Division CN115190842A (en) | 2020-03-09 | 2021-02-15 | Full-automatic plate base material manufacturing system and plate base material manufacturing method |
Publications (1)
Publication Number | Publication Date |
---|---|
CN117698272A true CN117698272A (en) | 2024-03-15 |
Family
ID=77672260
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202180017641.6A Pending CN115190842A (en) | 2020-03-09 | 2021-02-15 | Full-automatic plate base material manufacturing system and plate base material manufacturing method |
CN202410080001.5A Pending CN117698272A (en) | 2020-03-09 | 2021-02-15 | Full-automatic plate base material manufacturing system and plate base material manufacturing method |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202180017641.6A Pending CN115190842A (en) | 2020-03-09 | 2021-02-15 | Full-automatic plate base material manufacturing system and plate base material manufacturing method |
Country Status (5)
Country | Link |
---|---|
JP (1) | JPWO2021182023A1 (en) |
KR (1) | KR20220136414A (en) |
CN (2) | CN115190842A (en) |
TW (1) | TW202200399A (en) |
WO (1) | WO2021182023A1 (en) |
Family Cites Families (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0699773B2 (en) | 1985-05-28 | 1994-12-07 | 昭和アルミニウム株式会社 | Cylinder for plate making roll for gravure printing |
JP3317269B2 (en) * | 1999-03-16 | 2002-08-26 | 日本軽金属株式会社 | Gravure printing roll and its manufacturing method |
JP2002127353A (en) * | 2000-10-24 | 2002-05-08 | Fuji Photo Film Co Ltd | Method and apparatus for offset printing |
JP4587560B2 (en) | 2000-12-21 | 2010-11-24 | 株式会社シンク・ラボラトリー | Multi-use production, recycling and engraving of rolls for gravure printing |
JP4716579B2 (en) * | 2001-01-04 | 2011-07-06 | 株式会社シンク・ラボラトリー | A method of multi-production, recycling processing, and plate making of rolls for gravure printing |
JP4029051B2 (en) * | 2003-01-30 | 2008-01-09 | 株式会社シンク・ラボラトリー | Plate factory for gravure printing plate roll and gravure plate factory |
JP4029055B2 (en) * | 2003-02-24 | 2008-01-09 | 株式会社シンク・ラボラトリー | Turntable roll stock equipment |
CN101184630A (en) * | 2005-06-06 | 2008-05-21 | 株式会社新克 | Gravure engraving roll and process for producing the same |
CN100542806C (en) * | 2007-03-15 | 2009-09-23 | 北京肯瑞丝汀新技术有限公司 | Realize direct method of printing by prefabricating molecule net engraving |
CN101513652A (en) * | 2009-01-06 | 2009-08-26 | 东莞运城制版有限公司 | Steel tube and printing plate roller and production process thereof |
JP5757667B2 (en) * | 2010-04-06 | 2015-07-29 | 株式会社シンク・ラボラトリー | Fully automatic gravure plate processing system |
ES2764767T3 (en) * | 2010-10-01 | 2020-06-04 | Think Labs Kk | Fully Automatic Rotogravure Plate Fabrication Processing System |
CN102328487A (en) * | 2011-08-24 | 2012-01-25 | 上海希尔彩印制版有限公司 | Manufacturing method of one-net multi-mesh nickel screen roller |
EP2719544B1 (en) * | 2012-10-10 | 2015-12-16 | Artio Sarl | Method of manufacturing rotogravure cylinders |
JPWO2014199774A1 (en) | 2013-06-11 | 2017-02-23 | 株式会社シンク・ラボラトリー | Gravure cylinder fully automatic manufacturing system and gravure cylinder manufacturing method using the same |
CN104608471B (en) * | 2013-11-01 | 2017-09-12 | 上海英内物联网科技股份有限公司 | A kind of gravure printing roller and its manufacture method |
RU2637460C1 (en) * | 2014-03-31 | 2017-12-04 | Тинк Лаборатори Ко., Лтд. | Device and method of applying coating on cylinders |
CN105269924A (en) * | 2014-07-09 | 2016-01-27 | 上海运申制版模具有限公司 | Manufacturing process for printing lithographic plate |
JP2016037037A (en) * | 2014-08-06 | 2016-03-22 | ナベプロセス株式会社 | Cylinder roll for photogravure printing |
CN105015146B (en) * | 2015-05-26 | 2017-11-28 | 江西中景集团有限公司 | A kind of roller sleeves based on general expanding arbor |
CN205573265U (en) * | 2016-04-21 | 2016-09-14 | 杨立峰 | Printing machine |
-
2021
- 2021-02-15 WO PCT/JP2021/005494 patent/WO2021182023A1/en active Application Filing
- 2021-02-15 CN CN202180017641.6A patent/CN115190842A/en active Pending
- 2021-02-15 JP JP2022505863A patent/JPWO2021182023A1/ja active Pending
- 2021-02-15 CN CN202410080001.5A patent/CN117698272A/en active Pending
- 2021-02-15 KR KR1020227030528A patent/KR20220136414A/en unknown
- 2021-03-02 TW TW110107241A patent/TW202200399A/en unknown
Also Published As
Publication number | Publication date |
---|---|
JPWO2021182023A1 (en) | 2021-09-16 |
TW202200399A (en) | 2022-01-01 |
WO2021182023A1 (en) | 2021-09-16 |
CN115190842A (en) | 2022-10-14 |
KR20220136414A (en) | 2022-10-07 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5757667B2 (en) | Fully automatic gravure plate processing system | |
JP4786393B2 (en) | Cleaning device and production device for film with plating film | |
US10138567B2 (en) | Apparatus and method for ionic liquid electroplating | |
JPS62275750A (en) | Manufacture of copper-lined laminated board | |
WO2009091229A2 (en) | Method of manufacturing gravure plates for offset printing | |
CN117698272A (en) | Full-automatic plate base material manufacturing system and plate base material manufacturing method | |
JP5004362B2 (en) | Fully automatic production system for gravure printing roll | |
KR100233799B1 (en) | Method of and apparatus for producing a strip of lead frames for integrated circuit dies in a continuous system | |
US6447929B1 (en) | Thin copper on usable carrier and method of forming same | |
KR100537308B1 (en) | Turn-table type roll stock apparatus and plating factory for print-made roll for gravure printing | |
KR20220128919A (en) | A three-in-one method for film stripping, degumming, and coppering | |
JPH11317574A (en) | Composite copper foil, manufacture thereof, copper-plated laminate and printed wiring board provided therewith | |
JPS6282089A (en) | Preparation of support for planographic printing plate | |
KR101546771B1 (en) | Copper electorplating system and method of carbon roll for transferring film | |
JP2002211159A (en) | Method for manufacturing support for lithographic printing plate, support for lithographic printing plate and lithographic printing original plate | |
JP2005029876A (en) | Copper sulfate plating method | |
JP2016037037A (en) | Cylinder roll for photogravure printing | |
KR101546772B1 (en) | Nickal electorplating system and method of carbon roll for transferring film | |
TW201540526A (en) | Patterned roll and manufacturing method therefor | |
WO2014199774A1 (en) | Fully automated production system for gravure cylinder and production method for gravure cylinder employing same | |
JPWO2008133251A1 (en) | Gravure plate making factory | |
JPH0971882A (en) | Device for treating metallic thin sheet | |
JPH10130868A (en) | Figuring method for etching of metallic thin film | |
JPH10110296A (en) | Electrode part of plating device | |
JPH05106072A (en) | Carrier bar washing device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |