CN104608471B - A kind of gravure printing roller and its manufacture method - Google Patents

A kind of gravure printing roller and its manufacture method Download PDF

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Publication number
CN104608471B
CN104608471B CN201310545812.XA CN201310545812A CN104608471B CN 104608471 B CN104608471 B CN 104608471B CN 201310545812 A CN201310545812 A CN 201310545812A CN 104608471 B CN104608471 B CN 104608471B
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Prior art keywords
site
pattern
roller
edge
pattern edge
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CN104608471A (en
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武立志
施幻成
闵建峰
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Shanghai Inlay Link Inc
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Shanghai Inlay Link Inc
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Abstract

The invention discloses a kind of gravure printing roller and its manufacture method.The roller includes being provided with site close-packed arrays in site area of the arrangement in the pattern for needing to print, site area on roll body and the copper coating being arranged on roll body, copper coating, and the dot shape in pattern edge is complete.The dot shape of pattern edge and in the same size on gravure printing roller of the present invention, close ordered arrangement, and its is preferably rectangular in shape, the incomplete phenomenon in edge site that pattern edge is necessarily led to due to site auto arrangement in computer can be eliminated, so that the pattern edge ink printed is abundant, edge is straight, smooth without burr, and the pattern edge for making printing is not in crenellated phenomena, it is ensured that etch the pattern edge come straight, smooth;Chrome plating is additionally provided with copper coating, the hardness of roller is added, the service life of roller is extended;Site is formed using laser-induced thermal etching, easy to operate and precision is high.

Description

A kind of gravure printing roller and its manufacture method
Technical field
The present invention relates to a kind of intaglio printing plate roller, and in particular to a kind of laser gravure plate roller in intaglio press and its Manufacture method.
Background technology
On gravure printing roller, site is the least unit for constituting printed patterns, and gravure lattice point is due to the difference for mode of making a plate The shape presented in roller also difference.The shape of site and the characteristic of ink directly decide the pattern printed Quality, including the micro-shape of pattern edge.In some fields, the production of such as radio frequency identification etching antenna is led Domain, the edge micro-shape of printed patterns is produced on the micro-shape for finally etching obtained antenna edge to be influenceed, and antenna side Whether the micro-shape of edge is straight, and the smooth performance impact to product is very big.
At present, the plate-making mode of intaglio plate mainly has four kinds:
1. film etched plate.Such a technique is to scrape photoresists on the roller surface for having plated layers of copper, then sticks the film, is exposed Light, development, etching, chromium plating.Because technics comparing is complicated, control difficulty is larger, and the uniformity of roller recasting is poor, now just by by Step is eliminated.
2. laser straight engraving.In the roller for having plated zinc layers, directly the site of pattern is burnt in zinc layers with laser beam, Then chromium plating.The defect of such a technique is the site for burning out either edge or bottom, all relatively rough, causes printing Pattern edge out looks to be also very rough.
3. electronic engraving edition.Such a technique is to use diamond engraving needle depiction in the roller for plated layers of copper, will Pattern is embodied in the form of site.This operating procedure is simple, convenient, fast, roller recasting uniformity is preferable, makes general The roller advantage of logical gravure product is more obvious.
Electronic engraving version can only carve rhombus site due to the limitation of engraving needle, shown in Figure 1, and electric carving version is adopted Site 120 is carved for rhombus site on gravure printing roller 1 with diamond engraving needle, and pattern edge also has many small site productions It is raw.When gravure printing roller prints, the transfer amount of ink and the shape of site and size are closely related, and edge site is not of uniform size, makes Transfer amount into ink is inconsistent, and the levelability of ink will also receive influence, so as to cause the pattern edge ink of printing to cover Lid variable thickness is caused, and covers boundary line out-of-flatness, shown in Figure 2, and pattern edge produces zigzag fashion.
4. laser version.This technique is that in the roller for having plated layers of copper, one is uniformly coated using the mode of frictioning or glue spraying Layer photoresists, then according to the information requirements of intaglio plate e-file pattern, the laser beam sent with carbon dioxide laser passes through Speculum, condenser are irradiated on gravure roller surface, the site that fusing evaporation photoresists formation needs one by one, these sites The corresponding pattern of original copy is just constituted, then roller is completed by etching and chromium plating and is made.
Laser version plate-making mode the characteristics of be, in general, the distance between shape, size and site of all sites All it is consistent, but to the site in pattern edge, when the edge boundary of pattern passes through these sites, due to site Must be limited by pattern edge boundary, incomplete site at this moment just occurs.Different shape and chi during due to printing Very little site printing ink transfer amount is different, and the printing flatness of pattern edge will be affected.
The characteristics of for laser version, the current solution used is to increase astragal strip-shaped net hole in pattern edge Method, to solve this problem, as shown in Figure 3.
But add the problem of linear network hole can cause new again:First, after roller etching, increased linear network hole will become very Slightly, pattern edge one sunk ditch without site and leader of formation is made, due to the support without leader, scraper during printing Most of ink inside this bar ditch will be blown off, cause the pattern edge out-of-flatness of printing, effect is as shown in Figure 4.Secondly, For the pattern of circular or other bendings, effect nor apparent.The relation arranged due to site, it may appear that the ground having The net hole connection of square site and edge, forms a very big site, and ink dense thickness during printing forms bright with other places Aobvious contrast.
Chinese patent literature CN202037975U discloses a kind of laser gravure plate roller, and gather regular shape in the area of site Ink cell, separated by net wall between described ink cell, described ink cell is in " U " type, the width of net wall is much smaller than the bore of ink cell, There is interconnected otch on the described ink cell net wall adjacent at least with one.The design can also improve ink circulation, rise To the complementary effect of ink between site, the generation of water ripple phenomenon is reduced.But, the design still uses the site of rhombus, right The effect that the planarization of pattern edge ink covering does not improve.
In summary, for the deficiency and defect of existing gravure printing roller, it is accordingly required in particular to which one kind is used to avoid printed patterns There is the gravure printing roller of sawtooth in edge, to improve the quality of printed patterns, solves the above problems.
The content of the invention
It is an object of the invention to provide a kind of gravure printing roller and its manufacture method, the gravure printing roller uses the erosion of laser version Carving method, during printing ink can whole overlay pattern edges, the pattern edge printed is straight, smooth, is not in saw Rough shape such as tooth, pit.
Technical problem solved by the invention can be realized using following technical scheme:
Being provided with arrangement on a kind of gravure printing roller, including roll body and the copper coating being arranged on roll body, the copper coating is in Need site close-packed arrays in the site area of the pattern of printing, site area, it is characterised in that positioned at the site edge figure of pattern edge Case edge boundary stay aligned, those dot shapes are identical with size.
In one preferred embodiment of the invention, the dot shape positioned at pattern edge is complete rectangle.Make For further prioritization scheme, the dot shape positioned at pattern edge is square.It is used as further prioritization scheme Those square length of sides are that the leader between 0.05mm-0.12mm, those squares is 0.005mm-0.035mm.
The present invention can also be regular hexagon or rhombus positioned at the site of pattern edge.
In addition to the site positioned at pattern edge, the shape of the site inside pattern can be selected on demand, for example, can select Rhombus, rectangle, regular hexagon, T-shaped etc..Site random alignment inside pattern, on the ground neighbouring with pattern edge site It is square it is possible that incomplete site.
In one preferred embodiment of the invention, there is chrome plating on the copper coating.
The gravure printing roller of the present invention, can apply to require pattern quality high print field, such as less radio-frequency is known The printing of other etching antenna pattern and the printing of flex circuit application.
The manufacture method of gravure printing roller of the present invention comprises the following steps:
1. the pattern to be printed is drawn in computer;
2. stay aligned and shapes and sizes identical site are drawn along all edges of pattern, at the other positions of pattern with tightly The arbitrary shape site filling of solid matter row;
3. the file 2. step in computer formed is converted into the file of laser engraving function identification;
4. the document size 2. formed according to step in computer makes roll body;
5. layers of copper is plated on roll body, and layers of copper surface grinding is smooth;
6. (or spraying) last layer photoresists are uniformly scratched in the outside of roller layers of copper;
Site is carved in the version for coating photoresists by the file for 7. making the laser beam on laser engraving machine 3. generate step On roller;
8. it is etching through the roller that 7. step is handled;
9. the photoresists on roller surface are returned;
10. layers of chrome is plated on layers of copper surface.
Preferably, step 2. middle pattern edge dot shape be rectangle.It is used as further optimization, institute's rheme It is square in the dot shape of pattern edge, those square length of sides are between 0.05mm-0.12mm, those squares Leader is 0.005mm-0.035mm.
As a result of technical scheme as above, the dot shape at the edge of antenna pattern is constituted on gravure printing roller of the present invention It is uniform complete, the quantity of ink for carrying with shifting can be made consistent so that the pattern edge printed is smooth, and ink can be whole Overlay pattern edge, hence it is evident that improve pattern edge ink distribution indention shape and pit shape.Also set up on copper coating There is chrome plating, add the hardness of the present invention, improve the printing quality and service life of printing plate cylinder.Site uses laser-induced thermal etching Form, it is easy to operate, easily controllable and precision is high.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is site distribution schematic diagram on prior art electric carving gravure printing roller.
Fig. 2 is a kind of edge micro-shape schematic diagram of pattern after the printing of prior art electric carving gravure printing roller.
Fig. 3 is site distribution schematic diagram on prior art common laser gravure printing roller.
Fig. 4 is a kind of edge micro-shape schematic diagram of pattern after the printing of prior art common laser gravure printing roller.
Fig. 5 is the pattern of network point distribution formation in roller in straight-line pattern embodiment of the present invention.
Fig. 6 is the pattern of network point distribution formation in roller in curve pattern embodiment of the present invention.
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, tie below Accompanying drawing is closed, the present invention is expanded on further.
A kind of local pattern of gravure printing roller shown in Figure 5, including roll body 100, are coated with layers of copper 110 on roll body, There are close-packed arrays to need the complete site 120 of printed patterns shape by laser-induced thermal etching in layers of copper 110, those sites be rectangle and Close-packed arrays, can make the leader between site 120 reach 0.005mm-0.035mm.In the site 1201 of pattern edge in pros Shape, along pattern edge boundary stay aligned.Site 1202 in pattern other positions assumes diamond in shape or incomplete rhombus. This, relatively site 1201 and the site 1202 in complete rhombus are called the complete site of shape, claim the net in imperfect rhombus Point 1202 is the imperfect site of shape.The incomplete site 1202 of these shapes is distributed in close position or the distribution of site 1201 Other positions inside pattern.Wherein, the size and shape of site 1201 are identical, and the complete site of shape is big in site 1202 Small and shape is identical, and is avoided as much as incomplete situation occur.
The present embodiment is due to ensure that the integrality of edge site so that the pattern edge printed is smooth, and ink can Whole overlay pattern edges so that the pattern edge printed is not in crenellated phenomena.
In the present embodiment, layers of chrome is also coated with layers of copper 110, increases the hardness of gravure printing roller, printing quality is improved.
The local pattern of network point distribution formation on a kind of curve pattern gravure printing roller shown in Figure 6.Wherein, patterned sides Pattern edge boundary proper alignment and shape of the site 1201 of edge along bending are complete, and site 1201 is square, the site length of side For 0.05mm-0.12mm, the leader of site spacing is 0.005mm-0.035mm, and the site 1202 in the other positions of pattern is in Rhombus or incomplete rhombus, these incomplete rhombuses are distributed in the close position of site 1201.
In a specific embodiment, all dot shapes are square on gravure printing roller of the present invention.
In a specific embodiment, the site in pattern edge is square, other positions on gravure printing roller of the present invention Site for circle.
In a specific embodiment, the site in pattern edge is square, other positions on gravure printing roller of the present invention Site be V-arrangement.
In a specific embodiment, the site in pattern edge is square, other positions on gravure printing roller of the present invention Site be regular hexagon.
In a specific embodiment, the site in pattern edge is square, other positions on gravure printing roller of the present invention Site be arbitrary shape.
It is preferred that the method for the gravure printing roller of the manufacture present invention is carried out according to the following steps:
1. the pattern to be printed is drawn out in computer;
2. shapes and sizes identical site is drawn along all edges of pattern, those sites are arranged along pattern edge uniform close Row, are filled at the other positions of pattern with compact arranged arbitrary shape site;
3. the file 2. step in computer formed is converted into the file of laser engraving function identification;
4. the document size 2. formed according to step in computer makes roll body;
5. layers of copper is plated on roll body, and layers of copper surface grinding is smooth;
6. (or spraying) last layer photoresists are uniformly scratched in the outside of roller layers of copper;
Site is carved in the version for coating photoresists by the file for 7. making the laser beam on laser engraving machine 3. be generated by step On roller;
8. it is etching through the roller that 7. step is handled;
9. the photoresists on roller surface are returned;
10. layers of chrome is plated on layers of copper surface.
What deserves to be explained is, step 2. middle pattern edge site using quadrangle site be optimal.Step 2. middle pattern its His position site should can equally meet print request, and due to preferentially to ensure the integrality of edge site, the net of neighboring edge Point is likely to be incomplete site.Step 8. in, can use liquor ferri trichloridi etching roller.Step 9. in, can be with Photoresists are returned with sodium hydroxide solution.
The present invention also provides a kind of embodiment of the method for printing wireless radio frequency identification etching antenna pattern, enters as follows OK:
1. the pattern to be printed is drawn out in computer;
2. shapes and sizes identical rectangle site is drawn at all edges of pattern, those sites are uniformly tight along pattern edge Solid matter is arranged, and is filled at the other positions of pattern with compact arranged arbitrary shape site;
3. the file 2. step in computer formed is converted into the file of laser engraving function identification;
4. the document size 2. formed according to step in computer makes roll body;
5. layers of copper is plated on roll body, and layers of copper surface grinding is smooth;
6. (or spraying) last layer photoresists are uniformly scratched in the outside of roller layers of copper;
Site is carved in the version for coating photoresists by the file for 7. making the laser beam on laser engraving machine 3. generate step On roller;
8. it is etching through the roller that 7. step is handled;
9. the photoresists on roller surface are returned;
10. layers of chrome is plated on layers of copper surface.
Use the gravure printing roller printing wireless radio frequency identification etching antenna pattern 10. handled by step.
As the method for above printing wireless radio frequency identification etching antenna pattern, step 2. in, those positive four sides are preferred For square;And the length of side, preferably between 0.05mm-0.12mm, the leader between those squares is preferably in 0.005mm- Between 0.035mm.
After above step and means, the present invention, which can produce laser version, is used for the etching of printing wireless radio frequency identification The gravure printing roller of antenna pattern.Rectangle can eliminate pattern edge due to the complete rectangular that pattern edge site is stay aligned The incomplete phenomenon in edge site most probably produced due to site auto arrangement in computer, make incomplete network point distribution in Inside pattern, it is to avoid ink edge the out-of-flatness of covering boundary line so that the antenna pattern edge sawtooth shape finally printed Generation, improve antenna quality.
The operation principle that the present invention is printed using gravure printing roller:After ink is transferred on stock from roller, due to Now ink is also in liquid condition, and stock surface is close, because the mobility of liquid is acted on, and now ink can be with Very by a small margin to around contaminating, this is enough to make the distance between rectangle site 120 to contaminate and arrives ink.And to traditional electric carving version and The site of laser version random alignment, inevitably occurs incomplete site, these site quantity of ink are few in pattern edge, The covering of pattern edge can not be all arrived at.So, the levelling of the pattern edge ink of printing will have any different.For wireless The part not covered for the production of radio frequency identification etching antenna in follow-up etch process by ink or ink are very Few part would not play a part of protection to copper foil or aluminium foil, and be etched liquid and etch away, and cause last antenna pattern There is rough state such as sawtooth in edge.And the present invention ensures the site of pattern edge first using when carving site Integrality, thus avoids the problem of edge ink covering is uneven, so as to solve the saw at printed patterns edge well The problems such as tooth, pit.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent thereof.

Claims (7)

1. it is in need to be provided with arrangement on a kind of gravure printing roller, including roll body and the copper coating being arranged on roll body, the copper coating Site close-packed arrays in the site area for the pattern to be printed, site area, it is characterised in that positioned at the site of pattern edge along pattern Edge boundary stay aligned, these dot shapes are identical with size;The dot shape positioned at pattern edge is rectangle, six sides Shape or rhombus;The rectangle is square;Except it is described positioned at the site of pattern edge in addition to, other dot shapes are rhombus or not Complete rhombus.
2. a kind of gravure printing roller as claimed in claim 1, it is characterised in that the square length of side is 0.05mm- 0.12mm, leader is 0.005mm-0.035mm.
3. the gravure printing roller as described in any one of claim 1 to 2, it is characterised in that chromium plating is additionally provided with the copper coating Layer.
4. a kind of printing process of radio frequency identification etching antenna pattern, it is characterised in that using as claimed in claim 1 Gravure printing roller printed antenna pattern.
5. the printing process of a kind of radio frequency identification etching antenna pattern as described in claim 4, it is characterised in that described Dot shape in roller positioned at pattern edge is square, and those square length of sides are 0.05mm-0.12mm, and those are square Leader between shape is 0.005mm-0.035mm.
6. a kind of manufacture method of gravure printing roller, comprises the following steps:
1. the pattern to be printed is drawn out in computer;
2. stay aligned and shapes and sizes identical site are drawn along all edges of pattern, is arranged at the other positions of pattern with close The arbitrary shape site filling of row;The dot shape positioned at pattern edge is rectangle, hexagon or rhombus;The rectangle For square;
3. the file 2. step in computer formed is converted into the file of laser engraving function identification;
4. the document size 2. formed according to step in computer makes roll body;
5. layers of copper is plated on roll body, and layers of copper surface grinding is smooth;
6. uniformly scratch/spray last layer photoresists in the outside of roller layers of copper;
7. make the laser beam on laser engraving machine that site is carved in the file that 3. step generates in the roller for coating photoresists to;
8. it is etching through the roller that 7. step is handled;
9. the photoresists on roller surface are returned;
10. layers of chrome is plated on layers of copper surface.
7. a kind of manufacture method of gravure printing roller as claimed in claim 6, it is characterised in that the net positioned at pattern edge Point is shaped as square, and those square length of sides are that the leader between 0.05mm-0.12mm, those squares is 0.005mm- 0.035mm。
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