CN117689166A - Furniture plate opening line control system - Google Patents
Furniture plate opening line control system Download PDFInfo
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- CN117689166A CN117689166A CN202311709588.3A CN202311709588A CN117689166A CN 117689166 A CN117689166 A CN 117689166A CN 202311709588 A CN202311709588 A CN 202311709588A CN 117689166 A CN117689166 A CN 117689166A
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- 238000005553 drilling Methods 0.000 claims abstract description 117
- 238000007789 sealing Methods 0.000 claims abstract description 70
- 238000004806 packaging method and process Methods 0.000 claims abstract description 43
- 238000000034 method Methods 0.000 claims abstract description 33
- 239000002994 raw material Substances 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims description 32
- 238000012856 packing Methods 0.000 claims description 26
- 238000003475 lamination Methods 0.000 claims description 24
- 230000003139 buffering effect Effects 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 9
- 239000002699 waste material Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 29
- 238000007726 management method Methods 0.000 description 7
- 238000012545 processing Methods 0.000 description 6
- 238000004891 communication Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 230000010354 integration Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a furniture plate opening line control system which comprises an upper computer, wherein batch orders, order packages, package plates and raw material large plate opening information are stored in the upper computer, the upper computer is respectively connected with an opening subsystem for opening the raw material large plates into plates, an edge sealing subsystem for sealing edges of the plates, a drilling subsystem for drilling the edge sealing plates, a sorting subsystem for sorting the drilling plates into uniform sleeves and a packaging subsystem for packaging the plates according to orders, so that full-automatic plate opening control functions from the raw material large plates to the plates and the package plates are realized, station-fixed multi-person production is not needed in each process, labor investment is reduced, and plate production efficiency is improved.
Description
[ technical field ]
The invention relates to a furniture plate opening line control system.
[ background Art ]
At present, the production mode of the plate furniture manufacturing enterprises has the following defects: the tissue production mode is behind, the fixed station type multi-person production is realized, the standard labor division and the accurate production flow control are not clear, and the tissue production efficiency is low; the production process is completely carried out by manpower by means of single-machine equipment due to the lack of auxiliary advanced automatic intelligent equipment, and the transfer of the plates between stations is completely dependent on manpower, so that the production process is complex and the production efficiency is low; in the production process, all the plates are placed beside a station, the occupied area is large, the resource waste is caused, meanwhile, the management of the plates is not standard due to the increase of the number of the plates, and the error probability is high when the plates are conveyed to a terminal customer; the information means of the whole production process can not realize the data acquisition and closed-loop process management of the subdivided production process, and the transparent high-efficiency management is difficult to realize.
[ summary of the invention ]
The invention overcomes the defects of the prior art and provides a furniture plate opening line control system.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a furniture plate opening line control system, which is characterized in that: the automatic sorting device comprises an upper computer for storing batch orders, order packages, package plates and raw material large plate opening information, wherein the upper computer is respectively connected with a material opening subsystem for opening the raw material large plate into plates, a sealing subsystem for sealing edges of the plates, a drilling subsystem for drilling the sealing edges of the plates, a sorting subsystem for sorting the drilling plates in a sleeved mode and a packaging subsystem for packaging the sorting plates according to the orders.
The utility model provides a furniture plate opens line accuse system which characterized in that: the material opening subsystem comprises a material opening control unit connected with the upper computer, and the material opening control unit is connected with a plurality of material opening devices for opening the raw material large plates, a plurality of RGV trolleys for conveying the raw material large plates into the material opening devices, and a plate taking and distributing robot for distributing the material opening plates to the residue material channel, the edge sealing channel or the waste material channel according to the plate information of the package pieces and pasting corresponding bar code labels on the plate pieces in the edge sealing channel.
The utility model provides a furniture plate opens line accuse system which characterized in that: the material opening control unit controls the RGV trolley to send the raw material large plate to each material opening device according to the utilization rate of each material opening device; and the material cutting equipment calculates the coordinate information of each plate on the raw material large plate according to the material cutting information of each raw material large plate and sends the coordinate information to the plate taking and distributing robot.
The utility model provides a furniture plate opens line accuse system which characterized in that: the edge sealing subsystem comprises an edge sealing control unit connected with the upper computer, wherein the edge sealing control unit is connected with an edge sealing scanning component for scanning an edge sealing channel and sending the bar code label information of the cut-off plate, an edge sealing splitting component for splitting the cut-off plate into an edge sealing NG plate channel or an automatic edge sealing channel or a manual edge sealing channel according to the scanning information, a plurality of edge sealing devices for sending the automatic edge sealing channel into the edge sealing of the cut-off plate, and the automatic edge sealing plate and the manual edge sealing plate are sequentially sent into the drilling channel.
The utility model provides a furniture plate opens line accuse system which characterized in that: the drilling subsystem comprises a drilling control unit connected with the upper computer, wherein the drilling control unit is connected with a drilling code scanning component for scanning a drilling channel to send plate bar code label information, a drilling code splitting component for splitting a sealed plate into a drilling NG plate channel or an automatic drilling channel or without a drilling channel according to the code scanning information, a plurality of drilling equipment for sending the automatic drilling channel into the sealed plate for drilling, and the drilled plate and the non-drilled plate are sequentially sent into the sorting channel.
The utility model provides a furniture plate opens line accuse system which characterized in that: the drilling equipment comprises four-side drilling equipment and six-side drilling equipment, a plurality of automatic drilling channels are arranged, each automatic drilling channel is provided with one four-side drilling equipment or six-side drilling equipment, and the drilling subsystem controls the drilling splitting assembly to split the edge sealing plate into each automatic drilling channel according to the plate information of the package and the utilization rate of the corresponding process drilling equipment.
The utility model provides a furniture plate opens line accuse system which characterized in that: the sorting subsystem comprises a sorting control unit connected with the upper computer, wherein the sorting control unit is connected with a sorting code scanning assembly for scanning a sorting channel to send plate bar code label information, a sorting sleeve splitting assembly for splitting a drilling plate into a sorting NG plate channel or a sorting sleeve channel according to the code scanning information, and a sorting robot for sending the sorting sleeve channel into the sorting plate to sort to a designated warehouse position of a cache book shelf according to the code scanning information, and sending the sleeve plate into a packaging channel for warehouse-out after ordering and sleeve-in.
The utility model provides a furniture plate opens line accuse system which characterized in that: the sorting sleeve channel is provided with a plurality of buffering book frames, each sorting sleeve channel is provided with a plurality of buffering book frames, the sorting control unit controls the sorting sleeve splitting assembly to send the plates of the same order package into the same sorting sleeve channel according to the order package and package plate information and the plate buffering quantity of the buffering book frames, controls the sorting robot to send the plates of the same package into the buffering book frame designated storage position according to the order package plate information and the plate buffering quantity of the buffering book frames, and controls the sorting robot to send the buffering plate into the packaging channel in sequence according to the order package sequence and the plate sequence after the order is sleeved.
The utility model provides a furniture plate opens line accuse system which characterized in that: the packaging subsystem comprises a packaging control unit connected with the upper computer, wherein the packaging control unit is connected with a stacking robot for sending packaging channels into plate stacking plates to form stacked plate packages, and a paper cutter for cutting package packaging outer boxes according to order package sequence and package size, and the stacked plate packages are sequentially sent out to a packaging station to wait for packaging.
The utility model provides a furniture plate opens line accuse system which characterized in that: the packaging subsystem calculates the lamination coordinate information of each plate according to the plate information of the package and the lamination position of the plate in the package, and sends the lamination coordinate information to the lamination robot, and the lamination robot lamination forms lamination packages according to the lamination coordinate information of each plate, and the lamination packages of the same batch of orders are sent to the packaging station preferentially.
The beneficial effects of the invention are as follows:
1. according to the invention, the upper computer uniformly dispatches and controls the material opening subsystem, the edge sealing subsystem, the drilling subsystem, the sorting subsystem and the packaging subsystem, so that the full-automatic plate material opening control function from a raw material large plate to a plate and a plate package is realized, fixed station type multi-person production is not needed in each process, the labor investment is reduced, and the plate production efficiency is improved.
2. The blanking plate is conveyed in an online channel between all subsystems, so that manual transportation is not needed, and the placing space is not needed to be occupied.
3. The subsystems of the invention are all provided with defective product detection, which can effectively remove defective products of the plate in each flow and improve the production quality of the plate.
4. According to the invention, the production task issued by the upper management and control platform is received by the upper computer, so that the comprehensive control and orderly scheduling of special household equipment and automatic line channels are realized; according to the production instructions of the upper management and control platform, the scheduling and management and control of all intelligent process equipment are realized, a plurality of devices are controlled to orderly coordinate and finish the production process, the fine customization of a manufacturing mode can be realized, the flexible combination of modularized process sections is realized according to the operation scale and the operation capacity of clients, the intellectualization of the production equipment and the production process organization is supported, the disordered collinear production of the plate mixed flow from a terminal client is realized, the ordered delivery of the plate mixed flow from the terminal client according to the order collection during packaging is realized, the production efficiency is improved, the error probability is reduced, and the resource waste is reduced.
[ description of the drawings ]
FIG. 1 is a schematic diagram of a system architecture of the present invention;
FIG. 2 is a flow chart of a method for controlling the opening of raw materials according to the invention;
FIG. 3 is a flow chart of a panel edge banding control method of the present invention;
FIG. 4 is a flow chart of a method for controlling drilling of a plate according to the present invention;
FIG. 5 is a flow chart of a method for controlling the sorting and nesting of plates according to the present invention;
fig. 6 is a flow chart of a method for controlling package of plate package according to the present invention.
Detailed description of the preferred embodiments
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear …) in the embodiments of the present invention are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly. Furthermore, the description of "preferred," "less preferred," and the like, herein is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "preferred", "less preferred" may include at least one such feature, either explicitly or implicitly.
As shown in fig. 1, the furniture plate opening line control system comprises an upper computer 1 storing batch orders, order packages, package plates and raw material large plate opening information, wherein the upper computer 1 is respectively connected with an opening subsystem 2 for opening the raw material large plate into plates, an edge sealing subsystem 3 for sealing edges of the plates, a drilling subsystem 4 for drilling the edge sealing plates, a sorting subsystem 5 for sorting the drilling plates into uniform sets, and a packaging subsystem 6 for packaging the sorting plates according to the orders. In the scheme, the upper computer 1 receives production tasks of a plurality of batches of orders issued by an upper management and control platform, order package information comprises sequence information of packages in the order, package plate information comprises sequence information and size information of the packages, and raw material large plate material opening information comprises material opening information and position information of the material opening plates in the raw material large plate.
As shown in fig. 1, the material opening subsystem 2 comprises a material opening control unit 21 connected with the upper computer 1, wherein the material opening control unit 21 is connected with a plurality of material opening devices 22 for opening large raw material plates, a plurality of RGV trolleys 23 for feeding the large raw material plates into the material opening devices 22, and a plate taking and distributing robot 27 for distributing the material opening plates to a residue channel 24, a sealing channel 25 or a waste channel 26 according to plate information of the package and pasting corresponding bar code labels on the plate in the sealing channel 25. Wherein, the blanking control unit 21 controls the RGV trolley 23 to feed the raw material large plate to each blanking device 22 according to the utilization rate of each blanking device 22; the blanking apparatus 22 calculates the coordinate information of each plate on the raw material large plate based on the blanking information of each raw material large plate and sends to the plate taking and splitting robot 27.
As shown in fig. 2, the upper computer 1 combines the demands from different orders into a batch, and sends the batch to the feeding control unit 21 of the feeding subsystem 2, and the feeding control unit 21 distributes the plates required by the orders of the batch to a plurality of feeding devices 22 to realize small-batch customized mixed production according to a plan; in the process of distributing the raw material large plates by the material-distributing control unit 21, analysis is mainly performed according to the information such as the state data and the yield of each material-distributing device 22, and the load balancing principle of each material-distributing device 22 is adopted, namely the utilization rate of each material-distributing device 22 is compared and cannot exceed a set value, so that the RGV trolley 23 is controlled to convey the raw material large plates to the appointed material-distributing device 22, the material-distributing device 22 automatically saw-cuts the raw material large plates according to the material-distributing information in order requirements, the corresponding coordinates are calculated according to the size of each material-distributing plate after cutting, the material-distributing robot 27 is controlled to take out the material-distributing plate from the material-distributing device 22 one by one, the plate-distributing robot 27 is controlled to place the plate-distributing plate on the edge-distributing channel 24 or the edge-sealing channel 25 or the waste channel 26 according to the plate type, and corresponding bar code labels are pasted on the plate in the edge-sealing channel 25 for the next processing.
As shown in fig. 1, the edge banding subsystem 3 includes an edge banding control unit 31 connected to the host computer 1, the edge banding control unit 31 is connected to an edge banding scan code component 32 for scanning the edge banding channel 25 and sending the bar code label information of the cut sheet, an edge banding shunt component 36 for shunting the cut sheet into an edge banding NG channel 33 or an automatic edge banding channel 34 or a manual edge banding channel 35 according to the scan code information, a plurality of edge banding devices 37 for banding the automatic edge banding channel 34 into the cut sheet, and the automatic edge banding sheet and the manual edge banding sheet are sequentially sent into a drilling channel 38.
As shown in fig. 3, the edge sealing control unit 31 controls the edge sealing and code scanning component 32 to scan and identify the cut plate fed by the edge sealing channel 25, and is in communication connection with the upper computer 1 to inquire about the size information and the edge sealing process information corresponding to the cut plate, and controls the edge sealing and distributing component 36 to distribute the cut plate to the edge sealing NG plate channel 33 when the bar code identification fails or the relevant edge sealing process is not inquired; splitting the blank plate into manual edge sealing channels 35 when the size of the blank plate is smaller than 250mm or the blank plate is a special-shaped plate in the code scanning inquiry; querying the blanking plate of the rest sizes and shunting the blanking plate to an automatic edge sealing channel 34; the panel entering the manual edge sealing channel 35 is manually edge sealed, the panel entering the automatic edge sealing channel 34 is automatically edge sealed by the edge sealing device 37, and finally the automatic edge sealing panel and the manual edge sealing panel are sequentially sent to the drilling channel 38 for further processing.
As shown in fig. 1, the drilling subsystem 4 comprises a drilling control unit 41 connected with the upper computer 1, wherein the drilling control unit 41 is connected with a drilling scan module 42 for scanning the drilling channel 38 to send bar code label information of the board, a drilling shunt module 46 for shunting the edge sealing board into a drilling NG board channel 43 or an automatic drilling channel 44 or without a drilling channel 45 according to the scan information, a plurality of drilling devices 47 for feeding the automatic drilling channel 44 into the edge sealing board, and sequentially feeding the edge sealing board and the non-drilling board into a sorting channel 48. The drilling device 47 includes four-sided drilling devices and six-sided drilling devices, the automatic drilling channels 44 are provided with a plurality of automatic drilling channels 44, and each automatic drilling channel 44 is provided with one four-sided drilling device or six-sided drilling device, and the drilling subsystem 4 controls the drilling splitting assembly 46 to split the edge sealing plate onto each automatic drilling channel 44 according to the plate information of the package and the utilization rate of the corresponding process drilling device.
The edge sealing plate with the edge sealed is different in drilling process, some of the edge sealing plate is only required to be drilled on four sides, some of the edge sealing plate is required to be drilled on six sides, and some of the edge sealing plate is not required to be drilled. In addition, the four-sided drilling apparatus cannot process the edge sealing plate of the six-sided drilling process, and the six-sided drilling apparatus can process the edge sealing plate of the four-sided drilling process.
As shown in fig. 4, the drilling control unit 41 controls the drilling scan module 42 to scan the code for identifying the edge sealing plate fed by the drilling channel 38, and is in communication connection with the upper computer 1 to inquire the drilling process information corresponding to the edge sealing plate, and controls the drilling shunt module 46 to shunt the edge sealing plate to the drilling NG plate channel 43 when the code identification fails or the related drilling process is not inquired; the edge sealing plate with successful code scanning identification is compared with the utilization rate of drilling equipment in the same process according to the drilling process and the load balancing principle, namely the utilization rate of the drilling equipment is not more than a set value, the utilization rate of the drilling equipment is considered, a proper automatic drilling channel 44 is analyzed for the edge sealing plate to be drilled, and a drilling shunting assembly 46 is controlled to shunt the edge sealing plate to the corresponding automatic drilling channel 44; after the code scanning, the drilling control unit 41 obtains the drilling process and the corresponding processing file of the edge sealing plate from the upper computer 1, and after the drilling equipment is allocated to the edge sealing plate, the corresponding processing file is also sent to the drilling equipment, and the drilling equipment drills according to the requirement of the processing file. When the edge sealing plate with successful code scanning identification inquires that the drilling process is not needed, the drilling and splitting assembly 46 splits the edge sealing plate into the drilling-free channel 45, and finally the drilling plate and the drilling-free plate are sequentially sent to the sorting channel 48 for further processing.
As shown in fig. 1, the sorting subsystem 5 comprises a sorting control unit 51 connected with the upper computer 1, wherein the sorting control unit 51 is connected with a sorting scan module 52 for scanning the sorting channel 48 to send plate bar code label information, a sorting sleeve splitting module 55 for splitting the drilled plate into a sorting NG plate channel 53 or a sorting sleeve channel 54 according to the scan information, and a sorting robot 58 for sending the sorting sleeve channel 54 into the sorting plate according to the scan information to sort the plate to a designated warehouse of a cache book frame 56 and sending the sleeve plate sequentially into a packaging channel 57 for warehouse leaving after ordering. Wherein, the sorting nested channels 54 are provided with a plurality of buffer book shelves 56, each sorting nested channel 54 is provided with a plurality of buffer book shelves 56, the sorting control unit 51 controls the sorting nested distribution assemblies 55 to feed the same order package plates into the same sorting nested channel 54 according to the order package and package plate information and the plate buffer number of the buffer book shelf 56, and controls the sorting robot 58 to feed the same package plates into the buffer book shelf 56 to assign a warehouse position according to the order package sequence and the plate sequence after the order nested, and sequentially feeds the package plates into the packing channel 57 according to the order package sequence and the plate sequence after the order nested.
In this case, the sorting process is used to distribute the drilled plate pieces from different orders and drilled holes to the same sorting sleeve channel 54 for temporary buffering according to the associated order packages. Typically, 2-4 sorting channels 54 exist in the sorting section, 2-3 cache book shelves 56 are arranged in each sorting channel 54, and a plurality of cache warehouse positions are arranged in each cache book shelf 56. These buffer bits may buffer drill plate members of different sizes within a range.
As shown in fig. 5, the sorting control unit 51 controls the sorting scan module 52 to scan the code for identifying the drilled plate fed by the sorting channel 48, and is in communication connection with the upper computer 1 to inquire the order package and package plate information, and controls the sorting stack splitting module 55 to split the edge sealing plate to the sorting NG plate channel 53 when the bar code identification fails or no order information exists; the successfully identified drill plates are scanned according to the order package and package plate information and the stock balancing principle, namely, the stock quantity of the drill plates in the sorting sleeve channel 54 is compared and cannot exceed the set reference value, then a proper cache storage position of the cache book shelf 56 is allocated to each drill plate, the sorting sleeve splitting assembly 55 is controlled to split the drill plate into the sorting sleeve channel 54, and the sorting robot 58 in the sorting sleeve channel 54 is controlled to extract the drill plate and cache the drill plate into the cache storage position corresponding to the cache book shelf 56, wherein after the first plate of each order package determines the sorting sleeve channel 54, the subsequent plates in the order package must be allocated into the sorting sleeve channel 54 and cached in the cache storage position with compatible size on each cache book shelf 56. Meanwhile, after the sorting control unit 51 automatically monitors the order plate alignment, the plate package delivery sequence is calculated according to the order package and package plate information, and the delivery sequence of each plate in the package, the sorting robot 58 is controlled to deliver the sorted plates automatically and orderly to the packaging channel 57 in sequence, so that the correctness, the integrity and the packaging order of the plates in the final order are ensured.
As shown in fig. 1, the packaging subsystem 6 comprises a packaging control unit 61 connected with the upper computer 1, wherein the packaging control unit 61 is connected with a stacking robot 62 for feeding a packaging channel 57 into a plate to stack into stacked packages, and a paper cutter 63 for cutting package packaging outer boxes according to order package sequence and package size, and the stacked packages are sequentially sent to a packaging station to wait for packaging. Wherein, the packaging subsystem 6 calculates the lamination coordinate information of each plate according to the plate information of the package and the lamination position of the plate in the package and sends the information to the lamination robot 62, the lamination robot 62 laminates the plates according to the lamination coordinate information of each plate to form lamination packages, and the lamination packages of the same batch order are preferentially sent to the packaging station.
As shown in fig. 6, in the process of feeding the packing sheet members from the packing channel 57, the packing control unit 61 is in communication connection with the upper computer 1 to obtain the sizes of the packing sheet members fed from the packing channel 57 and the stacking position information of the packing sheet members in the packing sheet members, coordinate information when the packing sheet members are stacked is calculated and sent to the stacking robot 62, the stacking robot 62 sequentially places the sheet members in the packed sheets subjected to ordered packing, after the packing sheet members are stacked, the sheet members are conveyed to the confluence ports of the channels, when two packed sheets with different orders appear, when the packed sheets with the same order are converged, the packed sheets with the same order begin to be released, and the packing control unit 61 sequentially releases the packed sheets with the same order onto the packing station of the plug wrap according to the current belonged order of the previous packed sheet member. Meanwhile, the size of the whole package is calculated by the package control unit 61, the size of the corner protector and the filler is added into the package, the cutting size information of the outer package box is calculated and sent to the paper cutter 63, the paper cutter 63 automatically cuts the outer package box according to the information, the plate required by an order is not omitted, and the corrugated paper using amount of the outer package box is minimum.
According to the typical process flow of the household production industry, the system can meet the requirements of different furniture enterprises on flexible combination of process sections and can also meet the adjustment requirements of each module under the requirements of different output and productivity. The system can support the system integration of the whole factory and the whole line through controlling the automatic conveying line body channel and the intelligent equipment which are connected with each process section, and can also support the preferential integration of the key working procedures in stages before the furniture manufacturing enterprises go to the whole integration.
The foregoing description of the preferred embodiments of the present invention should not be construed as limiting the scope of the invention, but rather should be understood to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the following description and drawings or any application directly or indirectly to other relevant art(s).
Claims (10)
1. A furniture plate opening line control system, which is characterized in that: the automatic sorting device comprises an upper computer (1) for storing batch orders, order packages, package plates and raw material large plate opening information, wherein the upper computer (1) is respectively connected with an opening subsystem (2) for opening the raw material large plate into plates, an edge sealing subsystem (3) for sealing edges of the plates, a drilling subsystem (4) for drilling the edge sealing plates, a sorting subsystem (5) for sorting the drilled plates in a uniform manner, and a packaging subsystem (6) for packaging and sorting the plates according to the orders.
2. A furniture plate opening line control system according to claim 1, characterized in that: the material opening subsystem (2) comprises a material opening control unit (21) connected with the upper computer (1), wherein the material opening control unit (21) is connected with a plurality of material opening devices (22) for opening a raw material large plate, a plurality of RGV trolleys (23) for conveying the raw material large plate into the material opening devices (22), and a plate taking and distributing robot (27) for distributing the material opening plate to a residue channel (24) or a banding channel (25) or a waste channel (26) according to package plate information and pasting corresponding bar code labels on the inner plate of the banding channel (25).
3. A furniture plate opening line control system according to claim 2, characterized in that: the feeding control unit (21) controls the RGV trolley (23) to feed the raw material large plates to each feeding device (22) according to the utilization rate of each feeding device (22); the material cutting equipment (22) calculates the coordinate information of each plate on the raw material large plate according to the material cutting information of each raw material large plate and sends the coordinate information to the plate taking and distributing robot (27).
4. A furniture plate opening line control system according to claim 1, characterized in that: the edge banding subsystem (3) comprises an edge banding control unit (31) connected with the upper computer (1), the edge banding control unit (31) is connected with an edge banding scanning component (32) for scanning the bar code label information of the edge banding channel (25) and sending the bar code label information of the edge banding plate into an edge banding NG plate channel (33) or an automatic edge banding channel (34) or a manual edge banding channel (35) according to the scanning information, a plurality of edge banding devices (37) for sending the automatic edge banding channel (34) into the edge banding of the edge banding plate, and the automatic edge banding plate and the manual edge banding plate are sequentially sent into a drilling channel (38).
5. A furniture plate opening line control system according to claim 1, characterized in that: the drilling subsystem (4) comprises a drilling control unit (41) connected with the upper computer (1), wherein the drilling control unit (41) is connected with a drilling scanning module (42) for scanning a drilling channel (38) to send plate bar code label information, a drilling splitting module (46) for splitting a banding plate into a drilling NG plate channel (43) or an automatic drilling channel (44) or without a drilling channel (45) according to the scanning information, a plurality of drilling equipment (47) for sending the automatic drilling channel (44) into the banding plate for drilling, and the drilling plate and the non-drilling plate are sequentially sent into a sorting channel (48).
6. A furniture plate opening line control system according to claim 5, characterized in that: the drilling equipment (47) comprises four-side drilling equipment and six-side drilling equipment, a plurality of automatic drilling channels (44) are arranged, one four-side drilling equipment or six-side drilling equipment is arranged on each automatic drilling channel (44), and the drilling subsystem (4) controls the drilling diversion assembly (46) to divert edge sealing plates onto each automatic drilling channel (44) according to the plate information of the package and the utilization rate of the corresponding process drilling equipment.
7. A furniture plate opening line control system according to claim 1, characterized in that: the sorting subsystem (5) comprises a sorting control unit (51) connected with the upper computer (1), wherein the sorting control unit (51) is connected with a sorting scanning module (52) for scanning the bar code label information of the plates sent by the sorting channel (48), a sorting sleeve splitting module (55) for splitting the drilled plates into a sorting NG plate channel (53) or a sorting sleeve channel (54) according to the scanning information, and a sorting robot (58) for sending the sorting sleeve channel (54) into the sorting plates to a designated warehouse of a cache book shelf (56) for sorting according to the scanning information, and sequentially sending the sleeve plates into a packaging channel (57) for warehouse after order sleeve alignment.
8. A furniture plate opening line control system according to claim 7, characterized in that: the sorting and packing machine comprises sorting and packing channels (54), a plurality of sorting and packing control units (51), a sorting and packing splitting assembly (55), a sorting robot (58), a packing machine (57) and a packing machine (58), wherein the sorting and packing channels (54) are arranged in sequence, the sorting and packing channels (54) are arranged in plurality, a plurality of buffering book racks (56) are arranged on each sorting and packing channel (54), the sorting control unit (51) controls the sorting and packing splitting assembly (55) to send the same order package boards into the same sorting and packing channels (54) according to package and package board information according to orders and board information and board buffering quantity of the buffering book racks (56), the sorting robot (58) controls the sorting and packing robot (58) to send the package boards into the packing channels (57) in sequence according to order package sequence and board sequence after the order is packed.
9. A furniture plate opening line control system according to claim 1, characterized in that: the packaging subsystem (6) comprises a packaging control unit (61) connected with the upper computer (1), wherein the packaging control unit (61) is connected with a stacking robot (62) for sending a packaging channel (57) into a plate stacking plate to form a stacked package, and a paper cutter (63) for cutting package packaging outer boxes according to order package sequence and package size, and the stacked packages are sequentially sent to a packaging station to wait for packaging.
10. A furniture plate opening line control system according to claim 9, characterized in that: the packaging subsystem (6) calculates the lamination coordinate information of each plate according to the plate information of the package and the lamination position of the plate in the package, and sends the lamination coordinate information to the lamination robot (62), and the lamination robot (62) laminates the plates according to the lamination coordinate information of each plate to form lamination packages, and the lamination packages with the same batch order are sent to the packaging station preferentially.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311709588.3A CN117689166A (en) | 2023-12-12 | 2023-12-12 | Furniture plate opening line control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311709588.3A CN117689166A (en) | 2023-12-12 | 2023-12-12 | Furniture plate opening line control system |
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| CN117689166A true CN117689166A (en) | 2024-03-12 |
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|---|---|---|---|
| CN202311709588.3A Pending CN117689166A (en) | 2023-12-12 | 2023-12-12 | Furniture plate opening line control system |
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| CN (1) | CN117689166A (en) |
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