CN114604544A - Intelligent storage system, method and storage medium for electric power materials - Google Patents
Intelligent storage system, method and storage medium for electric power materials Download PDFInfo
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- CN114604544A CN114604544A CN202210220382.3A CN202210220382A CN114604544A CN 114604544 A CN114604544 A CN 114604544A CN 202210220382 A CN202210220382 A CN 202210220382A CN 114604544 A CN114604544 A CN 114604544A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/06—Electricity, gas or water supply
Abstract
The invention discloses an intelligent storage system, method and storage medium for electric power materials. Wherein the system comprises: the information input equipment is used for sending the tray information and the product information to the warehouse management subsystem; the warehouse management subsystem is used for establishing a corresponding relation between the tray information and the product information according to a first preset rule and sending a first warehousing instruction to the warehouse control subsystem; the warehouse control subsystem is used for controlling the AGV equipment to convey the products to be warehoused to a first target position according to the first warehousing instruction; the warehouse management subsystem is also used for sending a second warehousing instruction to the warehouse control subsystem; the warehouse control subsystem is also used for controlling the conveying stacking equipment to convey the first target product to a second target position according to a second warehousing instruction and receiving a warehousing success instruction sent by the conveying stacking equipment; through carrying out this scheme, can realize using manpower sparingly, practice thrift the cost to the high-efficient management of electric power material, improve electric power material warehouse management quality.
Description
Technical Field
The invention relates to the technical field of electric power material warehouse management, in particular to an electric power material intelligent warehousing system, method and storage medium.
Background
The utility service features of the power system require management and supply of power supplies with extremely high temporal and spatial characteristics. Meanwhile, due to the technical complexity and professional characteristics of the power system, the characteristics of complexity and high value of power material supply doors are determined. These situations place extremely high demands on the management of electric power materials.
Most of the management work of the existing electric power material warehouse is manually executed, and meanwhile, in the actual work, the placing positions of various materials such as electric power equipment and coils in the electric power material warehouse are complicated, the management workload is large, and the difficulty is high. The management work that has led to electric power material storage has wasted a large amount of manpower and materials, leads to the depreciation and the abandonment of material easily, does not reach reasonable effectual utilization, and on the other hand is difficult to guarantee the supply timeliness and the accuracy of material.
Disclosure of Invention
The invention provides an intelligent storage system, method and storage medium for electric power materials, which can realize efficient management of the electric power materials, save labor and cost and improve the management quality of the electric power materials.
In a first aspect, the invention provides an intelligent electric material warehousing system, which comprises a warehouse management subsystem, a warehouse control subsystem, AGV equipment, information input equipment and conveying and stacking equipment, wherein the warehouse management subsystem is used for managing the warehouse;
the warehouse management subsystem is in communication connection with the warehouse control subsystem and the information input equipment respectively; the warehouse control subsystem is in communication connection with the AGV equipment and the conveying stacking equipment respectively;
the information input equipment is used for sending tray information and product information of products to be warehoused to the warehouse management subsystem;
the warehouse management subsystem is used for establishing a corresponding relation between the tray information and the product information according to a first preset rule, and sending a first warehousing instruction to the warehouse control subsystem if an information input completion instruction is received;
the warehouse control subsystem is used for controlling the AGV equipment to convey products to be warehoused to a first target position according to the first warehousing instruction; the first target position is a position in the warehouse entry and exit temporary storage area;
the warehouse management subsystem is further used for sending a second warehousing instruction to the warehouse control subsystem if a product confirmation completion instruction is received;
the warehouse control subsystem is further used for controlling the conveying stacking equipment to convey the first target product to a second target position according to the second warehousing instruction, and receiving a warehousing success instruction sent by the conveying stacking equipment; wherein the second target position is a position in a tray storage area.
In a second aspect, the present invention further provides an intelligent storage method for electric power materials, including:
the tray information and the product information to be warehoused are sent to a warehouse management subsystem through information input equipment;
establishing a corresponding relation between tray information and product information according to a first preset rule through the warehouse management subsystem, and if an information input completion instruction is received, sending a first warehousing instruction to the warehouse control subsystem through the warehouse management subsystem;
controlling AGV equipment to convey products to be warehoused to a first target position through the warehouse control subsystem according to the first warehousing instruction; wherein the first target location is a location in an ingress and egress area;
if a product confirmation completion instruction is received, sending a second warehousing instruction to the warehouse control subsystem through the warehouse management subsystem;
controlling, by the warehouse control subsystem, a conveying stacking device to convey a first target product to a second target location according to the second warehousing instruction, and receiving a warehousing success instruction sent by the conveying stacking device; wherein the second target position is a position in a tray storage area.
In a third aspect, the present invention further provides a computer-readable storage medium, on which a computer program is stored, where the computer program, when executed by a processor, implements the intelligent electric power material warehousing method according to any one of the embodiments of the present invention.
The technical scheme of the invention comprises a warehouse management subsystem, a warehouse control subsystem, AGV equipment, information input equipment and conveying and stacking equipment; the warehouse management subsystem is in communication connection with the warehouse control subsystem and the information input equipment respectively; the warehouse control subsystem is in communication connection with the AGV equipment and the conveying stacking equipment respectively; the information input equipment is used for sending the tray information and the product information of the products to be warehoused to the warehouse management subsystem; the warehouse management subsystem is used for establishing a corresponding relation between the tray information and the product information according to a first preset rule, and sending a first warehousing instruction to the warehouse control subsystem if an information input completion instruction is received; the warehouse control subsystem is used for controlling the AGV equipment to convey the products to be warehoused to the first target position according to the first warehousing instruction; wherein, the first target position is the position in the area of the warehouse-in/warehouse-out temporary storage opening; the warehouse management subsystem is also used for sending a second warehousing instruction to the warehouse control subsystem if a product confirmation completion instruction is received; the warehouse control subsystem is also used for controlling the conveying stacking equipment to convey the first target product to a second target position according to a second warehousing instruction, and receiving a warehousing success instruction sent by the conveying stacking equipment; wherein the second target position is a position in the tray storage area. By executing the technical scheme provided by the embodiment of the invention, the high-efficiency management of the electric power materials can be realized, the labor and the cost are saved, and the management quality of the electric power material warehouse is improved.
It should be understood that the statements in this section do not necessarily identify key or critical features of the embodiments of the present invention, nor do they necessarily limit the scope of the invention. Other features of the present invention will become apparent from the following description.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic diagram of an architecture of an electric material intelligent warehousing system according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a spatial layout of a warehouse provided by an embodiment of the invention;
fig. 3 is a flowchart of an intelligent electric material warehousing method according to an embodiment of the present invention.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or subsystem that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or subsystem.
Fig. 1 is a schematic diagram of an architecture of an intelligent electric material warehousing system provided in an embodiment of the present invention, and as shown in fig. 1, the system includes: a warehouse management subsystem 11, a warehouse control subsystem 12, an AGV device 13, an information entry device 14 and a conveying stacking device 15;
the warehouse management subsystem 11 is in communication connection with the warehouse control subsystem 12 and the information input equipment 14 respectively; the warehouse control subsystem 12 is respectively in communication connection with the AGV equipment 13 and the conveying stacking equipment 15;
the information input equipment 14 is used for sending the tray information and the product information of the products to be warehoused to the warehouse management subsystem 11;
the warehouse management subsystem 11 is used for establishing a corresponding relation between the tray information and the product information according to a first preset rule, and sending a first warehousing instruction to the warehouse control subsystem 12 if an information input completion instruction is received;
the warehouse control subsystem 12 is used for controlling the AGV equipment 13 to convey the products to be warehoused to a first target position according to the first warehousing instruction; wherein, the first target position is a position in the area of the temporary storage opening of the warehouse;
the warehouse management subsystem 11 is further configured to send a second warehousing instruction to the warehouse control subsystem 12 if the product confirmation completion instruction is received;
the warehouse control subsystem 12 is further configured to control the conveying and stacking equipment 15 to convey the first target product to the second target position according to the second warehousing instruction, and receive a warehousing success instruction sent by the conveying and stacking equipment 15; wherein the second target position is a position in a tray storage area.
The warehouse management subsystem 11 is responsible for managing the business and the inventory of the warehouse, and the warehouse control subsystem 12 is responsible for receiving the task instruction issued by the warehouse management subsystem 11 and scheduling and carrying task execution of the corresponding equipment according to the instruction. The AGV device 13 is responsible for pallet handling. The conveying and stacking device 15 includes a conveying sub-device and a stacking sub-device. The conveying sub-equipment comprises a conveyor, appearance detection equipment, weight detection equipment and an empty tray unstacking and stacking machine, and the functions of cargo conveying, tray appearance detection, tray weight detection, empty tray management and the like can be realized respectively. The stacking sub-equipment comprises a stacker body and accessory parts thereof, and can realize the function that the trays automatically enter and exit the three-dimensional goods shelf. The information entry device 14, which may be a bar code/RFID auto-id device, may obtain identification information of the product and identification information of the tray and send the obtained identification information to the warehouse management subsystem 11.
The tray information can be the only identification code of tray, for example the tray number, and tray information can set up according to actual need, can support the product to deposit stereoscopically on the tray. The product information can be a unique identification code of the product, for example, the product information can indicate the product type and a product number under the product type, and the tray information can be set according to actual needs. The first preset rule may be a corresponding rule of the present scheme, which is set in advance according to the tray capacity and the product type, between the tray and the product number. The first preset rule can be set according to actual needs. For example, one tray may hold 20 products 1, or one tray may support 30 products 2, and the warehouse management subsystem 11 may allocate products to each empty tray based on the received product information and tray information. The warehouse management subsystem 11 may also first detect whether there is a tray that is not full of products, assign a corresponding number and a corresponding category of products to the tray based on the product information stored in the tray, and then assign the remaining products to the remaining empty trays. So as to establish the corresponding relation between the tray information and the product information.
After receiving the information of the trays to be warehoused and the information of the products to be warehoused, the information entry device 14 may send an information entry completion instruction to the warehouse management subsystem 11, and the warehouse management subsystem 11 may determine which trays need to be warehoused according to the information entry completion instruction, that is, a first warehousing instruction. And sends the first warehousing instruction to the warehouse control subsystem 12. The warehouse control subsystem 12 may determine, according to the first warehousing instruction, a position where each tray is temporarily stored in the warehouse entry/exit area, that is, a first target position, then determine a travel route of the AGV device 13 according to the first target position and the spatial layout information of the warehouse, send information of the tray to be warehoused and the travel route to the AGV device 13, the AGV device 13 conveys the tray to be warehoused to the first target position in the warehouse entry/exit area along the travel route, and after the conveyance is completed, feed back information of success in conveying the product to the warehouse control subsystem 12.
And the products to be warehoused need to be checked secondarily at the temporary storage port of the warehouse-in and warehouse-out, for example, the tray size detection and the identification code reading are carried out, if the secondary check is passed, the warehouse management subsystem 11 receives a product confirmation completion instruction, and sends a second warehousing instruction comprising information of the target warehouse and the target shelf to the warehouse control subsystem 12 according to the product confirmation completion instruction. The warehouse control subsystem 12 determines a traveling route from the in-out temporary storage port to the target shelf according to the second warehousing instruction and the warehouse spatial layout information, and controls the conveying and stacking device 15 to convey the verified trays and products (i.e., the first target products) to the target shelf in the warehouse for storing the trays, i.e., the second target position, according to the traveling route. After the conveying and stacking equipment 15 finishes the transportation of the products, a warehousing success instruction is fed back to the warehouse control subsystem 12, the warehousing success instruction is fed back to the warehouse management subsystem 11 by the warehouse control subsystem 12, and the corresponding product warehousing information in the warehouse is updated by the warehouse management subsystem 11 according to the product information in the warehousing success instruction.
The technical scheme of the embodiment of the invention comprises a warehouse management subsystem, a warehouse control subsystem, AGV equipment, information input equipment and conveying stacking equipment; the warehouse management subsystem is in communication connection with the warehouse control subsystem and the information input equipment respectively; the warehouse control subsystem is in communication connection with the AGV equipment and the conveying stacking equipment respectively; the information input equipment is used for sending the tray information and the product information of the products to be warehoused to the warehouse management subsystem; the warehouse management subsystem is used for establishing a corresponding relation between the tray information and the product information according to a first preset rule, and sending a first warehousing instruction to the warehouse control subsystem if an information input completion instruction is received; the warehouse control subsystem is used for controlling the AGV equipment to convey the products to be warehoused to the first target position according to the first warehousing instruction; wherein, the first target position is the position in the area of the warehouse-in/warehouse-out temporary storage opening; the warehouse management subsystem is also used for sending a second warehousing instruction to the warehouse control subsystem if a product confirmation completion instruction is received; the warehouse control subsystem is also used for controlling the conveying stacking equipment to convey the first target product to a second target position according to a second warehousing instruction, and receiving a warehousing success instruction sent by the conveying stacking equipment; wherein the second target position is a position in the tray storage area. By executing the technical scheme provided by the embodiment of the invention, the high-efficiency management of the electric power materials can be realized, the labor and the cost are saved, and the management quality of the electric power material warehouse is improved.
In this embodiment, optionally, the warehouse management subsystem 11 is further configured to send the first ex-warehouse command to the warehouse control subsystem 12;
the warehouse control subsystem 12 is further configured to control the conveying and stacking device 15 to convey the second target product to a third target position according to the first ex-warehouse instruction, and send a first ex-warehouse success instruction to the warehouse control subsystem 12; wherein the third target position is a position in an entrance and exit region;
the warehouse control subsystem 12 is further configured to send a second ex-warehouse instruction to the AGV device 13 according to the first ex-warehouse success instruction;
the AGV device 13 is further configured to deliver the second target product from the third target position to the fourth target position according to the second ex-warehouse instruction, and send a second ex-warehouse success instruction to the warehouse control subsystem 12; the fourth target position is a position in the warehouse-in/warehouse-out temporary storage opening area;
the warehouse control subsystem 12 is further configured to send the second ex-warehouse success instruction to the warehouse management subsystem 11.
When a user has a warehouse-out demand, the warehouse management subsystem 11 may send a warehouse-out command, i.e., a first warehouse-out command, e.g., which products (i.e., second target products) in which trays need to be warehouse-out, to which location (i.e., third target location) the products need to be warehouse-out according to a first-in first-out principle or a specified warehouse-out principle. The warehouse control subsystem 12 may determine a travel route from the shelf location where the second target product is located to a third target location based on the first warehouse exit instructions and the warehouse spatial layout information, and then control the conveyor stacker device 15 to transport the second target product along the travel route to the third target location in the entrance/exit area. After the delivery stacking device 15 executes the delivery task, the first delivery success instruction is sent to the warehouse control subsystem 12, the warehouse control subsystem 12 may determine a travel route from the third target position to a fourth target position in the in-out buffer area according to the first delivery success instruction and the warehouse space layout information, and then control the AGV device 13 to transport the second target product to be delivered out of the warehouse to the fourth target position along the travel route. After the ex-warehouse operation is completed, the AGV device 13 sends a second ex-warehouse success instruction to the warehouse control subsystem 12, the warehouse control subsystem 12 feeds the second ex-warehouse success instruction back to the warehouse management subsystem 11, and the warehouse management subsystem 11 updates the corresponding product storage information in the warehouse according to the product information in the ex-warehouse success instruction.
Therefore, the coordination among the subsystems is carried out to finish the product delivery, the delivery process can be efficiently and intelligently finished, the electric power materials are efficiently managed, the labor is saved, the cost is saved, and the management quality of the electric power material warehouse is improved.
In one possible embodiment, optionally, the product information includes a product identification code; and the warehouse management subsystem 11 is further configured to generate a product identification code in response to a product complement request sent by a user, and print the product identification code for the information entry device to acquire.
The product identification code can be a product bar code and can uniquely identify a product. In the process of acquiring product information, if a product identification code on a certain product cannot be identified, the product cannot be acquired by the warehouse management subsystem 11, a product complement request can be sent to the warehouse management subsystem 11 through a user, the warehouse management subsystem 11 can generate a product identification code for uniquely identifying the product according to the product complement request, the product identification code is printed, and the information entry device 14 can acquire the product identification code to store product information.
Therefore, the warehouse management subsystem responds to a product complement request sent by a user, generates a product identification code, and prints the product identification code for the information entry equipment to acquire. The system can realize the informationized storage of all products, save labor and cost, and improve the management quality of the electric power material warehouse.
In another possible embodiment, optionally, the system further includes a display subsystem for displaying the product warehousing process information or the product ex-warehousing process information.
The display subsystem can be an LED display screen, the display subsystem can also be a liquid crystal splicing screen, and the display subsystem can be set according to actual needs. According to the scheme, the warehouse entry process information of the products can be displayed through the display subsystem, or the warehouse exit process information of the products can be displayed through the display subsystem, or the warehouse operation data can be displayed through the display subsystem, so that a user can clearly, visually and efficiently supervise each link of product management in real time, and the management quality of the electric power material warehouse can be improved.
In yet another possible embodiment, optionally, the warehouse control subsystem 12 is further configured to, if it is determined that the target device is abnormal, feed back device abnormality information to the warehouse management subsystem 11; wherein the target devices include at least one of an AGV device 13, an information entry device 14, and a transport stacker device 15.
The device abnormality information may be a device number, the device abnormality information may also be a device state, the device abnormality information may also be a device name, and the device abnormality information may be set according to actual needs. If the warehouse control subsystem 12 detects that at least one of the AGV device 13, the information entry device 14 and the conveying and stacking device 15 is abnormal, for example, the device feedback is not received within a certain time or the error report information of the device is received, the device abnormal information is fed back to the warehouse management subsystem 11, so that the timely early warning can be realized, the timely problem intervention of the user is facilitated, and the management quality of the electric power material warehouse can be improved.
In this embodiment, optionally, the warehouse control subsystem 12 is specifically configured to: determining a first target position according to the first warehousing instruction; determining a target route according to the first target position and the warehouse spatial layout information; and controlling the AGV equipment 13 to convey the products to be warehoused to the first target position according to the target route.
The warehouse spatial layout information may be each area included in the warehouse and a relative positional relationship between each area. For example, as shown in fig. 2, the warehouse spatial layout information may include AGV working areas, receiving and dispatching areas, stereoscopic storage areas, robot sorting areas, manual sorting areas, and unpacking areas.
The receiving and dispatching area is a main product receiving and dispatching area, quality inspection and other operations are carried out in the area during receiving, and the AGV equipment is used for carrying and putting on shelves after receiving. When in delivery, the AGV equipment conveys the materials to be delivered out of the warehouse. The AGV equipment is responsible for carrying materials among a goods receiving and dispatching area, a manual sorting area, a mechanical arm sorting area, an unstacking and stacking area and a three-dimensional warehouse entrance and exit. The three-dimensional warehouse storage area is mainly used for intensive storage of tray materials, and is provided with a vertical warehouse with 3 roadways, wherein the 3 roadways are not mutually communicated and are independently delivered and warehoused, when a task of putting on shelves is received, a stacker carries corresponding tray goods to a specific goods position according to the task, and when the task of delivering from the warehouse is received, the stacker carries the corresponding tray goods to a temporary storage area of the delivery and warehousing according to the task. And in the manipulator sorting area, after the AGV device carries the to-be-sorted order to the manipulator sorting position, the manipulator automatically identifies the tray material information and starts to automatically sort the corresponding material and quantity according to the system prompt task. The manual sorting area refers to cooperative operation of people and AGV equipment and cooperative operation of people and the power-assisted arm, after a sorting person acquires a sorting task, the corresponding goods and materials are conveyed to a manual sorting position through the AGV equipment, and heavy goods and materials are sorted manually through the power-assisted arm. The unstacking disc area is used for stacking idle empty trays and supplying empty trays according to the requirements by automatically stacking and unstacking the trays, and the stacking and supplying operations of the trays in the whole set of automatic operation flow are completed.
In addition, the warehouse space layout information can also be used for combining the picking station with the warehouse entering and exiting tray position, and the entering and exiting directions of the trays are optimized to be the unified north and south directions, so that the forklift operation is facilitated. The fence thoroughly isolates the manual operation area from the automatic equipment operation area. Under the normal operation condition, personnel can not get into the equipment region.
The warehouse control subsystem 12 may determine a first target position to which a product to be warehoused is to be delivered according to the first warehousing instruction, then determine a traveling route from a parking position of the product to be warehoused to the first target position according to the first target position and the area information of the warehousing entrance and exit temporary storage area in the warehouse space layout information, according to a specific algorithm, and then control the AGV device 13 to deliver the product to be warehoused to the first target position along the traveling route. The method can realize the optimal design of the running path of the AGV equipment and improve the product conveying efficiency.
In this embodiment, the conveying and stacking device 15 optionally includes a conveying sub-device and a stacking sub-device;
wherein the conveying sub-equipment comprises a conveyor for conveying the products;
the appearance detection machine is used for detecting the appearance of the tray;
the weight detection machine is used for detecting the weight of the tray;
the empty tray unstacking and stacking machine is used for managing empty trays; the stacking sub-equipment comprises a stacker body and auxiliary components thereof, and is used for storing and taking the trays in the process of conveying the trays.
Wherein the conveyor can transport the products into the warehouse. The shape detector can detect the shape of the tray during secondary verification, for example, whether the size of the tray is qualified or not, namely whether deformation is generated or not. The weight detecting machine can detect the weight of the tray for storing the products at the time of secondary verification, for example, whether the bearing capacity of the tray is exceeded. The empty tray unstacker may manage empty trays, for example, stacking empty trays together or splitting stacks of empty trays. The stacking sub-equipment comprises a stacker body and auxiliary components thereof, and can carry out tray taking operation or tray placing operation in the process of conveying the trays.
Therefore, each flow in the product warehouse management can be realized by configuring the conveying sub-equipment and the stacking sub-equipment, and the management efficiency of the power material warehouse can be improved.
In this embodiment, optionally, the system further includes a palletizing device, configured to perform palletizing during the process of picking products out of the warehouse; wherein, pile up neatly equipment includes at least one in manipulator and the helping hand arm.
The manipulator and/or the power-assisted arm can carry out picking operation in the process of picking box-type products and low-voltage cable products out of the warehouse. For example, the palletizing device may receive a picking delivery order sent by the warehouse control subsystem, pick a corresponding number of products according to the picking delivery order, and stack the products on the trays in sequence.
Therefore, smooth realization of multiple processes in product warehouse management can be facilitated by configuring the stacking equipment, and the management efficiency of the electric power material warehouse can be improved.
In addition, the scheme also supports the management of the empty trays through the warehouse management subsystem, and the empty trays after being delivered from the warehouse can enter the goods shelves and goods spaces for storage according to the warehousing process of the products when the empty trays are left after meeting the needs of the warehoused products; when the empty trays can not meet the warehousing requirement, the empty trays can be requested to be stacked out of the warehouse through an application ex-warehouse instruction sent by a user, and the empty trays are automatically stacked by stacking equipment and then sent to a vertical warehouse for storage. The scheme also supports the functions of inventory checking, tallying and exception handling through cooperation among the subsystems.
The technical scheme provided by the embodiment of the invention meets the requirements of each link of warehousing, ex-warehouse, sorting and ex-warehouse, empty tray management, inventory checking, tallying, exception handling and the like, saves a large amount of manpower and material resources, improves the utilization rate of materials, ensures the timeliness and accuracy of supply of the materials, and ensures higher and more scientific storage efficiency of electric power materials.
Fig. 3 is a flowchart of an electric power material smart storage method provided by an embodiment of the present invention, where the method may be executed by an electric power material smart storage system provided by an embodiment of the present invention, where the system may be implemented by software and/or hardware, the system is configured in an electronic device for electric power material smart storage, and the method is applied in a scenario of managing electric power materials. The electric power material intelligent warehousing method and the electric power material intelligent warehousing system provided by the embodiment belong to the same public concept, and details which are not described in detail in the method embodiment can refer to the description in the embodiment. As shown in fig. 3, the technical solution provided by the embodiment of the present invention specifically includes:
and S210, sending the tray information and the product information to be warehoused to a warehouse management subsystem through information input equipment.
And S220, establishing a corresponding relation between the tray information and the product information through the warehouse management subsystem according to a first preset rule, and if an information input finishing instruction is received, sending a first warehousing instruction to the warehouse control subsystem through the warehouse management subsystem.
And S230, controlling the AGV equipment to convey the products to be warehoused to a first target position through the warehouse control subsystem according to the first warehousing instruction.
Wherein the first target position is a position in an access area.
And S240, if a product confirmation completion instruction is received, sending a second warehousing instruction to the warehouse control subsystem through the warehouse management subsystem.
And S250, controlling the conveying and stacking equipment to convey the first target product to a second target position through the warehouse control subsystem according to the second warehousing instruction, and receiving a warehousing success instruction sent by the conveying and stacking equipment.
Wherein the second target position is a position in a tray storage area.
According to the technical scheme provided by the embodiment of the invention, the tray information and the product information to be warehoused are sent to the warehouse management subsystem through the information input equipment; establishing a corresponding relation between the tray information and the product information through the warehouse management subsystem according to a first preset rule, and if an information input completion instruction is received, sending the first warehousing instruction to the warehouse control subsystem through the warehouse management subsystem; controlling AGV equipment to convey products to be warehoused to a first target position through a warehouse control subsystem according to a first warehousing instruction; wherein, the first target position is the position in the entrance and exit area; if a product confirmation completion instruction is received, sending a second warehousing instruction to the warehouse control subsystem through the warehouse management subsystem; controlling the conveying and stacking equipment to convey the first target product to a second target position through the warehouse control subsystem according to a second warehousing instruction, and receiving a warehousing success instruction sent by the conveying and stacking equipment; wherein the second target position is a position in the tray storage area. Through carrying out this scheme, can realize using manpower sparingly, practice thrift the cost to the high-efficient management of electric power material, improve electric power material warehouse management quality.
In this embodiment, optionally, the method further includes: sending a first ex-warehouse instruction to the warehouse control subsystem through the warehouse management subsystem; controlling the conveying stacking equipment to convey a second target product to a second target position through the warehouse control subsystem according to the first ex-warehouse instruction, and sending a first ex-warehouse success instruction to the warehouse control subsystem through the warehouse control subsystem; wherein the second target position is a position in an entrance and exit region; sending a second ex-warehouse instruction to the AGV equipment through the warehouse control subsystem according to the first ex-warehouse success instruction; the AGV equipment conveys the second target product to a third target position according to the second warehouse-out instruction, and sends a second warehouse-out success instruction to the warehouse control subsystem; wherein, the third target position is the position in the area of the warehouse-in/warehouse-out temporary storage opening; and sending the second ex-warehouse success command to the warehouse management subsystem through the warehouse control subsystem.
Therefore, the coordination among the subsystems is carried out to finish the product delivery, the delivery process can be efficiently and intelligently finished, the electric power materials are efficiently managed, the labor is saved, the cost is saved, and the management quality of the electric power material warehouse is improved.
An embodiment of the present invention provides a computer-readable storage medium, on which a computer program is stored, where the computer program, when executed by a processor, implements an intelligent storage method for electric power materials, according to an embodiment of the present invention, that is:
the tray information and the product information to be warehoused are sent to a warehouse management subsystem through information input equipment;
establishing a corresponding relation between tray information and product information according to a first preset rule through the warehouse management subsystem, and if an information input completion instruction is received, sending a first warehousing instruction to the warehouse control subsystem through the warehouse management subsystem;
controlling AGV equipment to convey products to be warehoused to a first target position through the warehouse control subsystem according to the first warehousing instruction; wherein the first target position is a position in an access area;
if a product confirmation completion instruction is received, sending a second warehousing instruction to the warehouse control subsystem through the warehouse management subsystem;
controlling conveying stacking equipment to convey the first target product to a second target position through the warehouse control subsystem according to the second warehousing instruction, and receiving a warehousing success instruction sent by the conveying stacking equipment; wherein the second target position is a position in a tray storage area.
Any combination of one or more computer-readable media may be employed. The computer readable medium may be a computer readable signal medium or a computer readable storage medium. A computer readable storage medium may be, for example, but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any combination of the foregoing. More specific examples (a non-exhaustive list) of the computer readable storage medium would include the following: an electrical connection having one or more wires, a portable computer diskette, a hard disk, a Random Access Memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing. In the context of this document, a computer readable storage medium may be any tangible medium that can contain, or store a program for use by or in connection with an instruction execution system, apparatus, or device.
A computer readable signal medium may include a propagated data signal with computer readable program code embodied therein, for example, in baseband or as part of a carrier wave. Such a propagated data signal may take any of a variety of forms, including, but not limited to, electro-magnetic, optical, or any suitable combination thereof. A computer readable signal medium may also be any computer readable medium that is not a computer readable storage medium and that can communicate, propagate, or transport a program for use by or in connection with an instruction execution system, apparatus, or device.
Program code embodied on a computer readable medium may be transmitted using any appropriate medium, including but not limited to wireless, wireline, optical fiber cable, RF, etc., or any suitable combination of the foregoing.
Computer program code for carrying out operations for aspects of the present invention may be written in any combination of one or more programming languages, including an object oriented programming language such as Java, Smalltalk, C + + or the like and conventional procedural programming languages, such as the "C" programming language or similar programming languages. The program code may execute entirely on the user's computer, partly on the user's computer, as a stand-alone software package, partly on the user's computer and partly on a remote computer or entirely on the remote computer or server. In the case of a remote computer, the remote computer may be connected to the user's computer through any type of network, including a Local Area Network (LAN) or a Wide Area Network (WAN), or the connection may be made to an external computer (for example, through the Internet using an Internet service provider).
It is to be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the technical principles employed. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims (11)
1. An intelligent electric material warehousing system is characterized by comprising a warehouse management subsystem, a warehouse control subsystem, AGV equipment, information input equipment and conveying stacking equipment;
the warehouse management subsystem is in communication connection with the warehouse control subsystem and the information input equipment respectively; the warehouse control subsystem is in communication connection with the AGV equipment and the conveying stacking equipment respectively;
the information input equipment is used for sending tray information and product information of products to be warehoused to the warehouse management subsystem;
the warehouse management subsystem is used for establishing a corresponding relation between the tray information and the product information according to a first preset rule, and sending a first warehousing instruction to the warehouse control subsystem if an information input completion instruction is received;
the warehouse control subsystem is used for controlling the AGV equipment to convey products to be warehoused to a first target position according to the first warehousing instruction; wherein, the first target position is a position in the area of the temporary storage opening of the warehouse;
the warehouse management subsystem is further used for sending a second warehousing instruction to the warehouse control subsystem if a product confirmation completion instruction is received;
the warehouse control subsystem is further used for controlling the conveying stacking equipment to convey the first target product to a second target position according to the second warehousing instruction, and receiving a warehousing success instruction sent by the conveying stacking equipment; wherein the second target position is a position in a tray storage area.
2. The system of claim 1,
the warehouse management subsystem is also used for sending a first warehouse-out instruction to the warehouse control subsystem;
the warehouse control subsystem is further used for controlling the conveying stacking equipment to convey a second target product to a third target position according to the first ex-warehouse instruction, and sending a first ex-warehouse success instruction to the warehouse control subsystem; wherein the third target position is a position in an entrance and exit region;
the warehouse control subsystem is further used for sending a second ex-warehouse instruction to the AGV equipment according to the first ex-warehouse success instruction;
the AGV equipment is further used for conveying the second target product from a third target position to a fourth target position according to the second ex-warehouse instruction, and sending a second ex-warehouse success instruction to the warehouse control subsystem; the fourth target position is a position in the warehouse-in/warehouse-out temporary storage opening area;
and the warehouse control subsystem is also used for sending the second ex-warehouse success instruction to the warehouse management subsystem.
3. The system of claim 1, wherein the product information includes a product identification code;
and the warehouse management subsystem is also used for responding to a product complement request sent by a user, generating a product identification code and printing the product identification code for the information entry equipment to obtain.
4. The system of claim 1 or 2, further comprising a display subsystem for displaying product warehousing process information or product ex-warehouse process information.
5. The system of claim 1,
the warehouse control subsystem is further used for feeding back equipment abnormality information to the warehouse management subsystem if the target equipment is determined to be abnormal; wherein the target device comprises at least one of an AGV device, an information entry device, and a transport stacker device.
6. The system of claim 1, wherein the warehouse control subsystem is specifically configured to:
determining a first target position according to the first warehousing instruction;
determining a target route according to the first target position and the warehouse spatial layout information;
and controlling the AGV equipment to convey the products to be warehoused to the first target position according to the target route.
7. The system of claim 1, wherein the conveyor stacker device comprises a conveyor sub-device and a stacker sub-device;
wherein the conveying sub-equipment comprises a conveyor for conveying goods;
the appearance detection machine is used for detecting the appearance of the tray;
the weight detection machine is used for detecting the weight of the tray;
the empty tray unstacking and stacking machine is used for managing empty trays;
the stacking sub-equipment comprises a stacker body and auxiliary components thereof, and is used for storing and taking the trays in the process of conveying the trays.
8. The system of claim 1, further comprising a palletizing device for palletizing products during their picking out of the warehouse; wherein, pile up neatly equipment includes at least one in manipulator and the helping hand arm.
9. An intelligent storage method for electric power materials is characterized by comprising the following steps:
the tray information and the product information to be warehoused are sent to a warehouse management subsystem through information input equipment;
establishing a corresponding relation between tray information and product information according to a first preset rule through the warehouse management subsystem, and if an information input completion instruction is received, sending a first warehousing instruction to the warehouse control subsystem through the warehouse management subsystem;
controlling AGV equipment to convey the products to be warehoused to a first target position through the warehouse control subsystem according to the first warehousing instruction; wherein the first target position is a position in an access area;
if a product confirmation completion instruction is received, sending a second warehousing instruction to the warehouse control subsystem through the warehouse management subsystem;
controlling conveying stacking equipment to convey the first target product to a second target position through the warehouse control subsystem according to the second warehousing instruction, and receiving a warehousing success instruction sent by the conveying stacking equipment; wherein the second target position is a position in a tray storage area.
10. The method of claim 9, further comprising:
sending a first ex-warehouse command to the warehouse control subsystem through the warehouse management subsystem;
controlling the conveying stacking equipment to convey a second target product to a second target position through the warehouse control subsystem according to the first ex-warehouse instruction, and sending a first ex-warehouse success instruction to the warehouse control subsystem through the warehouse control subsystem; wherein the second target position is a position in an entrance and exit region;
sending a second ex-warehouse instruction to the AGV equipment through the warehouse control subsystem according to the first ex-warehouse success instruction;
the AGV equipment conveys the second target product to a third target position according to the second warehouse-out instruction, and sends a second warehouse-out success instruction to the warehouse control subsystem; wherein, the third target position is the position in the area of the warehouse-in/warehouse-out temporary storage opening;
and sending the second ex-warehouse success command to the warehouse management subsystem through the warehouse control subsystem.
11. A computer-readable storage medium, wherein the computer-readable storage medium stores computer instructions for causing a processor to implement the smart power material warehousing method of any one of claims 9-10 when executed.
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