CN107458021B - Production method of intelligent packaging box production line - Google Patents

Production method of intelligent packaging box production line Download PDF

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CN107458021B
CN107458021B CN201710795767.1A CN201710795767A CN107458021B CN 107458021 B CN107458021 B CN 107458021B CN 201710795767 A CN201710795767 A CN 201710795767A CN 107458021 B CN107458021 B CN 107458021B
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finished product
paper
corrugated
production line
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CN107458021A (en
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解国安
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Shaanxi Tianyoucheng Paper Co ltd
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Shaanxi Tianyoucheng Paper Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F7/00Rotary lithographic machines
    • B41F7/02Rotary lithographic machines for offset printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/54Auxiliary folding, cutting, collecting or depositing of sheets or webs
    • B41F13/56Folding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F23/00Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
    • B41F23/08Print finishing devices, e.g. for glossing prints
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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  • Mechanical Engineering (AREA)
  • General Factory Administration (AREA)

Abstract

The invention relates to a production method of an intelligent packing box production line. The production line comprises a factory building and facilities in the factory building; from the finished product unloading district of factory building to looking into the factory building in, the facility includes in the factory building: the system comprises a finished product area, a single-sided corrugated paper semi-finished product area, an ink printing area, an offset printing area, a corrugated board intelligent temporary storage area, a base paper storage area, a corrugated board production line, a first large-line logistics channel, a second large-line logistics channel, a main logistics channel, a first auxiliary logistics channel and a second auxiliary logistics channel; by arranging the facilities in the same factory building, the manufacturing production of the ink printing paper box and the offset printing paper box is realized; the invention has the advantages of high intelligent degree, advanced management mode, reasonable layout of the factory building and high resource utilization rate, thereby greatly improving the production efficiency.

Description

Production method of intelligent packaging box production line
Technical Field
The invention belongs to the field of printing and packaging, and particularly relates to a production method of an intelligent packaging box production line.
Background
With the continuous progress of technology, environmental pollution and energy shortage have become a worldwide problem. The current development trend of the printing and packaging industry is also intellectualization, pipelining and environmental protection.
The existing printing and packaging enterprises of the system all make some achievements in the aspect of environmental protection; however, there are many problems in terms of intelligence and production line. For example, the intellectualization is only aimed at each equipment, and links such as transferring of printed products, under a bill, storage management of the products and the like among working procedures basically depend on manual operation.
The defects caused by the method are large resource waste, low production efficiency, disordered management, lagged process and the like.
Disclosure of Invention
In order to solve the problems in the background technology, the invention provides a production method of an intelligent packing box production line with high intelligent degree, advanced management mode, reasonable factory layout, high resource utilization rate and high production efficiency.
The specific technical scheme of the invention is as follows:
an intelligent packaging box production line comprises a factory building and facilities in the factory building; from the finished product unloading district of factory building to looking into the factory building in, the facility includes in the factory building: the finished product area and the single-sided corrugated paper semi-finished product area are arranged in front of the finished product unloading area in parallel; the ink printing area and the offset printing area are arranged in parallel and positioned in front of the finished product area; the corrugated board intelligent temporary storage area is positioned in front of the ink printing area; a base paper storage area which is arranged side by side with the corrugated board intelligent temporary storage area and is positioned in front of the offset printing area; the corrugated board production line is positioned in front of the corrugated board intelligent temporary storage area and the base paper storage area, and the conveying direction of the corrugated board production line is from the base paper storage area to the corrugated board intelligent temporary storage area;
a first large-line logistics channel is further arranged between the base paper storage area and the corrugated board production line, a second large-line logistics channel is also arranged in front of the corrugated board production line along the conveying direction of the corrugated board production line, and the first large-line logistics channel is communicated with the second large-line logistics channel;
main material flow channels are arranged between the finished product area and the ink printing area and between the finished product area and the offset printing area;
a first auxiliary logistics channel is arranged between the ink printing area and the offset printing area, and a second auxiliary logistics channel is arranged on the left side of the ink printing area; the first auxiliary logistics channel is communicated with the first large-line logistics channel and the main logistics channel;
the second auxiliary flow channel communicates the second large line flow channel with the main flow channel.
Specifically, the offset printing area comprises a die cutting area, a facing area and a flat paper printing area which are arranged side by side; the semi-finished product intelligent temporary storage area is positioned in front of the die cutting area and the opposite mounting facing area; a third auxiliary logistics channel is arranged between the opposite mounting surface area and the flat paper printing area; the third auxiliary logistics channel is used for communicating the base paper storage area with the single-sided corrugated paper semi-finished product area;
specifically, the die cutting area comprises an automatic die cutting machine and a semi-automatic die cutting machine which are arranged side by side; the full-automatic box pasting machine is used for pasting the box on the die-cut semi-finished product area and the full-automatic box pasting machine is used for pasting the box on the die-cut semi-finished product area; the full-automatic bottom hooking box pasting machine and the full-automatic box pasting machine are arranged side by side and are positioned in front of the die cutting area packaging production line;
a full-automatic veneering machine and a semi-finished product area of the facing paper to be facing are arranged in the facing area;
the flat paper printing area comprises a film coating glazing machine, an offset press and a flat paper warehouse which are sequentially arranged from front to back; a roll splitting machine is arranged in the lithographic paper warehouse.
Specifically, the ink printing area comprises a watermark die-cutting paste carton production line, a watermark die-cutting point stacking production line, a four-color watermarking machine and a three-color watermarking machine which are arranged side by side; the printing machine also comprises a water-ink printing semi-finished product stacking area and a printing area packaging production line.
Specifically, the corrugated board intelligent temporary storage area comprises a plurality of semi-finished product temporary storage areas and a conveying belt for conveying the corrugated board to a logistics vehicle;
the semi-finished product intelligent temporary storage area comprises a plurality of semi-finished product temporary storage areas and a conveying belt used for conveying offset printing paperboards to the logistics vehicle.
The packaging box production line also comprises an office area which is parallel to the finished product unloading area.
The packaging box production line also comprises a return waiting area which is positioned between the finished product unloading area and the office area and positioned behind the finished product area.
Further, the raw paper storage area comprises a plurality of raw material stacking units, and a logistics channel is arranged between every two adjacent raw material stacking units.
Specifically, the finished product area comprises a plurality of finished product stacking units, and a logistics channel is arranged between every two adjacent finished product stacking units.
Specifically, the product discharge area includes a product discharge platform and a plurality of truck parking areas.
By using the packaging box production box, the production of the ink printing paper boxes and the production of the offset printing paper boxes in the same factory are realized, and the method specifically comprises the following steps of:
A. the process flow steps of the manufacturing production of the ink printing paper box are as follows:
a1, implanting a data chip into corrugated base paper; parameters recorded in the data chip comprise paper specification and positioning information;
a2, classifying, positioning and storing the corrugated base paper in a base paper storage area according to the parameter information recorded by the data chip in the corrugated base paper;
a3, the ERP issues a corrugated base paper delivery instruction according to a production instruction of a corrugated board production line, and the required corrugated base paper is transported to the corrugated board production line through a logistics vehicle according to the specification of the corrugated base paper required in the instruction to produce corrugated boards;
a4, stacking the corrugated boards in a counting mode, and pasting a data two-dimensional code on each stack of corrugated boards;
a5, classifying, positioning and storing the corrugated boards in the intelligent temporary storage area of the corrugated boards according to the data two-dimensional codes;
a6, the ERP issues a warehouse-out instruction of the corrugated board according to a production instruction sent by the ink printing area, a code scanner on the logistics vehicle obtains a two-dimension code of the required corrugated board and then transfers the two-dimension code from the corrugated board intelligent temporary storage area to the ink printing area which sends the production instruction to sequentially print, slot die-cut, paste a box and order the box to generate a corrugated box;
a7, counting, bundling and stacking the generated corrugated boxes, and pasting a data two-dimensional code on the corrugated boxes again;
a8, the logistics vehicle classifies and positions the generated corrugated cartons in a finished product area through code scanning;
B. the manufacturing and production process steps of the offset printing paper box specifically comprise:
b1, implanting a data chip into base paper; parameters recorded in the data chip comprise paper specification and positioning information;
b2, classifying, positioning and storing the offset printing base paper in a raw material area according to the parameter information recorded by the data chip in the offset printing base paper;
b3, the ERP issues an offset printing base paper delivery instruction according to a production instruction of the offset printing area, the required base paper is transported to a roll splitting machine through a logistics vehicle according to the specification of the offset printing base paper required in the instruction, the offset printing base paper is cut and offset printing production is carried out, and then film coating and polishing are carried out;
meanwhile, the ERP issues a single-sided corrugated board delivery instruction according to a production instruction of a mounting and veneering area, and the single-sided corrugated board is sent to base paper which is glazed with a coating through a logistics vehicle to carry out mounting and veneering, so that an offset printing paperboard is formed;
b4, counting and stacking the offset printing paperboards, and pasting a data two-dimensional code on each stack of offset printing paperboards;
b5, classifying, positioning and storing the offset printing paperboards in the semi-finished product intelligent storage area according to the data two-dimensional codes;
b6, the ERP issues a delivery instruction of the offset paper board according to a production instruction sent by the die cutting area, a code scanner on the logistics vehicle obtains a two-dimensional code of the required offset paper board and then transfers the two-dimensional code from the semi-finished intelligent storage area to the die cutting area which sends the production instruction to sequentially die cut, paste windows, glue boxes and order boxes to generate offset paper boxes;
b7, counting, bundling and stacking the generated offset printing paper boxes, and sticking a data two-dimensional code on the offset printing paper boxes again;
and B8, classifying and positioning the generated offset printing cartons in a finished product area through code scanning by the logistics trolley.
The beneficial effects of the invention are as follows:
1. the invention reasonably arranges the corrugated board production line, the ink printing paper box production line, the offset paper box production line, the raw material stacking, the finished product stacking to be returned and the like in the same factory building, thereby saving space and time cost, being convenient for management and realizing the integration of resources.
2. The invention realizes the manufacturing production of the ink printing paper boxes and the offset printing paper boxes in one factory building, and changes the traditional situations of resource waste, low efficiency, rough management and lagging process by carrying out production management through an ERP system and a WMS system.
3. In the production process, the PIP data chip and the two-dimensional code are adopted to track the whole process of the base paper, the intermediate semi-finished product and the finished product, so that the classification storage and transportation in different periods are realized.
4. The invention adopts the logistics vehicle and the conveying belt in the transportation process, realizes the full automation of production, and greatly improves the working efficiency.
5. According to the invention, QC (quality inspection) points are arranged in a plurality of links of the production process of the packaging box, so that the qualification rate of finished products of the whole packaging box production line can almost reach 100%, and the quality of the finished products is greatly improved.
Drawings
FIG. 1 is a layout of the present invention;
FIG. 2 is a process flow diagram of the manufacturing of the ink printed carton;
fig. 3 is a process flow diagram of the manufacturing process for making the offset carton.
The reference numerals are as follows:
1-factory building, 2-finished product unloading area, 3-finished product area, 4-single-sided corrugated paper semi-finished product area, 5-ink printing area, 6-offset printing area, 7-corrugated board intelligent temporary storage area, 8-raw paper storage area, 9-corrugated board production line, 10-first large line logistics channel, 11 second large line logistics channel, 12-main logistics channel, 13-first auxiliary logistics channel, 14-second auxiliary logistics channel, 15-die cutting area, 16-opposite mounting area, 17-flat paper printing area, 18-third auxiliary logistics channel, 19-full-automatic bottom pasting machine, 20-full-automatic pasting machine, 21-die cutting area packaging production line, 22-full-automatic veneering machine, 23-to-mounting surface paper semi-finished product area a 24-laminating glazing machine, a 25-offset press, a 26-offset paper warehouse, a 27-reel slitter, a 28-watermark die-cutting paste carton production line, a 29-watermark die-cutting point stacking production line, a 30-four-color watermarking machine, a 31-three-color watermarking machine, a 32-ink printing semi-finished product stacking area, a 33-printing area packaging production line, a 34-transmission belt, a 35-semi-finished product temporary storage area, a 36-office area, a 37-return goods processing area, a 38-raw material stacking unit, a 39-logistics channel, a 40-finished product stacking unit, a 41-finished product unloading platform, a 42-truck parking area, a 43-semi-finished product intelligent temporary storage area, a 44-automatic die-cutting machine, a 45-semi-automatic die-cutting machine and a 46-die-cut semi-finished product area.
Detailed Description
In order to actively respond to the calls of China ' China manufacturing 2025 intelligent factory ' and environment-friendly recycling ', and meet the objective requirements of industrialized 4.0 intelligent manufacturing on the management of modern printing and packaging enterprises, the method plays an important role in guiding the change of the management mode and the management means of the traditional printing and packaging enterprises, is an important innovation measure for the development of the modern printing and packaging enterprises, and can achieve resource integration, efficiency integration and management integration through the design; the invention provides an intelligent packing box production line and a production method, which can change the situations of traditional resource waste, low efficiency, rough management and lagged process to the greatest extent and aim at achieving the international center management level in the printing and packaging industry.
As shown in fig. 1, the production line of the present invention comprises a factory building 1 and facilities in the factory building;
from the finished product unloading area 2 of factory building 1 to looking into factory building 1, the facility includes in factory building 1: a finished product area 3 and a single-sided corrugated paper semi-finished product area 4 which are arranged in front of the finished product unloading area 2 and are arranged side by side; the ink printing area 5 and the offset printing area 6 are arranged in parallel and positioned in front of the finished product area 3; the corrugated board intelligent temporary storage area 7 is positioned in front of the ink printing area 5; a base paper storage area 8 which is arranged side by side with the corrugated board intelligent temporary storage area 7 and is positioned in front of the offset printing area 6; the corrugated board production line 9 is positioned in front of the corrugated board intelligent temporary storage area 7 and the base paper storage area 8, and the conveying direction of the corrugated board production line 9 is from the base paper storage area 8 to the corrugated board intelligent temporary storage area 7;
a first large-line logistics channel 10 is further arranged between the base paper storage area 8 and the corrugated board production line 9, a second large-line logistics channel 11 is also arranged in front of the corrugated board production line 9 along the conveying direction of the corrugated board production line, and the first large-line logistics channel 10 is communicated with the second large-line logistics channel 11;
a main material flow channel 12 is arranged between the finished product area 3 and the ink printing area 5 and between the finished product area 3 and the offset printing area 6;
a first auxiliary logistics channel 13 is arranged between the ink printing area 5 and the offset printing area 6, and a second auxiliary logistics channel 14 is arranged on the left side of the ink printing area 5; a first auxiliary flow channel 13 communicates the first large line flow channel 10 with the main flow channel 12;
a second subsidiary stream channel 14 communicates the second large line stream channel 11 with the main stream channel 12.
The offset printing area 6 comprises a die cutting area 15, a facing area 16 and a flat paper printing area 17 which are arranged side by side; a semi-finished product intelligent temporary storage area 43 positioned in front of the die cutting area 15 and the opposite mounting facing area 16; a third auxiliary logistics channel 18 is arranged between the mounting and overlaying area 16 and the flat paper printing area 17; the third auxiliary logistics channel 18 communicates the base paper storage area 8 with the single-sided corrugated paper semi-finished product area 4;
the die cutting area 15 comprises automatic die cutting machines 44 and semi-automatic die cutting machines 45 which are arranged side by side; the full-automatic box pasting machine also comprises a die-cut semi-finished product area 46, a full-automatic box pasting machine 19, a full-automatic box pasting machine 20 and a die-cut area packaging production line 21; the full-automatic bottom-hooking box pasting machine 19 and the full-automatic box pasting machine 20 are arranged side by side and are positioned in front of the die-cutting area packaging production line 21;
a full-automatic veneering machine 22 and a semi-finished product area 23 of the surface paper to be laminated are arranged in the opposite laminating area 16;
the planographic printing area 17 includes a film coating glosser 24, an offset press 25, and a planographic paper stock 26, which are disposed in this order from front to back; a roll slitter 27 is provided in the lithographic paper store 26.
The watermark printing area 5 comprises a watermark die-cutting paste carton production line 28, a watermark die-cutting point stacking production line 29, a four-color watermarking machine 30 and a three-color watermarking machine 31 which are arranged side by side; also included is a ink printing semi-finished product stacking zone 32 and a printing zone bagging line 33.
The corrugated board intelligent temporary storage area 7 comprises a plurality of semi-finished product temporary storage areas 35 for storing corrugated boards of different specifications and a conveying belt 34 for conveying the corrugated boards to a logistics vehicle; the intermediate product intelligent register 43 includes intermediate product register areas 35 for storing offset paper boards of different sizes and a conveyor 34 for transporting the offset paper boards to the logistics vehicle.
In order to facilitate quick and efficient management of the site within the plant, the plant also includes an office area 36 alongside the product discharge area 2.
In order to facilitate the unified storage management of defective products or finished products returned by customers, a return-to-be-processed area 37 is also provided in the factory between the finished product unloading area 2 and the office area 36 and behind the finished product area 3.
In order to facilitate the sorting, storage and management of various base papers with different specifications and facilitate the carrying of the base papers, the base paper storage area 8 comprises a plurality of raw material stacking units 38, and a logistics channel 39 is arranged between every two adjacent raw material stacking units.
As in the case of the base paper storage area described above, the product area 3 includes a plurality of product stacking units 40, and a logistic passage 39 is provided between adjacent product stacking units 40.
In order to facilitate the loading and unloading of the ink and offset cartons, the product discharge area 2 includes a product discharge platform 41 and a plurality of truck parking areas 42.
Based on the description of the packaging box production line, the purpose of the packaging box production line is to produce the ink printing paper boxes and the offset printing paper boxes, and the two paper boxes are realized in the same factory building, the specific production flow of the two paper boxes is described below:
A. the process flow of the manufacturing production of the ink printing carton is as shown in fig. 2:
a1, after all materials are sent to a factory, a WMS system issues a warehouse-in instruction, and a PIP data chip (PIP data chip is adopted in the embodiment) is implanted into corrugated base paper; parameters recorded in the data chip comprise paper specification and positioning information;
a2, classifying, positioning and storing the corrugated base paper in a base paper storage area according to the parameter information recorded by the data chip in the corrugated base paper;
a3, the ERP issues a corrugated base paper delivery instruction according to a production instruction of a corrugated board production line, and the required corrugated base paper is transported to the corrugated board production line through a logistics vehicle according to the specification of the corrugated base paper required in the instruction to produce corrugated boards;
a4, stacking the corrugated boards in a counting mode, and pasting a data two-dimensional code on each stack of corrugated boards;
a5, the WMS system gives a warehousing instruction, and the corrugated board is classified, positioned and stored in an intelligent temporary storage area of the corrugated board according to the data two-dimensional code;
a6, the ERP issues a warehouse-out instruction of the corrugated board according to a production instruction sent by the ink printing area, a code scanner on the logistics vehicle obtains a two-dimension code of the required corrugated board and then transfers the two-dimension code from the corrugated board intelligent temporary storage area to the ink printing area which sends the production instruction to sequentially print, slot die-cut, paste a box and order the box to generate a corrugated box;
a7, counting, bundling and stacking the generated corrugated boxes, and pasting a data two-dimensional code on the corrugated boxes again;
a8, the WMS system gives a warehousing instruction, and the logistics vehicle classifies and positions the generated corrugated cartons in a finished product area through code scanning;
B. the process flow of the offset paper box manufacturing production is as shown in fig. 3:
after all materials are sent to a factory, a WMS system issues a warehouse-in instruction to implant a data chip (PIP data chip is adopted in the embodiment) into offset printing base paper; parameters recorded in the data chip comprise paper specification and positioning information;
b2, classifying, positioning and storing the offset printing base paper in a raw material area according to the parameter information recorded by the data chip in the offset printing base paper;
b3, the ERP issues a base paper delivery instruction according to a production instruction of the offset printing area, the required base paper is transported to a roll splitting machine through a logistics vehicle according to the specification of the offset printing base paper required in the instruction, the offset printing base paper is cut and offset printing production is carried out, and then film coating and polishing are carried out;
meanwhile, the ERP issues a single-sided corrugated board delivery instruction according to a production instruction of a mounting and veneering area, and the single-sided corrugated board is sent to base paper which is glazed with a coating through a logistics vehicle to carry out mounting and veneering, so that an offset printing paperboard is formed;
b4, counting and stacking the offset printing paperboards, and pasting a data two-dimensional code on each stack of offset printing paperboards;
b5, the WMS system issues a warehousing instruction, and the offset printing paperboards are classified, positioned and stored in the semi-finished product intelligent storage area according to the data two-dimensional code;
b6, the ERP issues a delivery instruction of the offset paper board according to a production instruction sent by the die cutting area, a code scanner on the logistics vehicle obtains a two-dimensional code of the required offset paper board and then transfers the two-dimensional code from the semi-finished intelligent storage area to the die cutting area which sends the production instruction to sequentially die cut, paste windows, glue boxes and order boxes to generate offset paper boxes;
b7, counting, bundling and stacking the generated offset printing paper boxes, and sticking a data two-dimensional code on the offset printing paper boxes again;
and B8, the WMS system issues a warehouse-in instruction, and the logistics vehicle classifies and positions the generated offset printing cartons in a finished product area through code scanning.
It is also necessary to say that: QC (quality inspection) points are arranged in a plurality of links of the two carton production processes, so that the qualification rate of finished products of the whole packaging box production line can almost reach 100%, and the quality of the finished products is greatly improved.
The WMS system is a warehouse management system, and the system is a management system for comprehensively utilizing functions of batch management, material correspondence, inventory checking, quality inspection management, virtual warehouse management, instant inventory management and the like through functions of warehouse entry service, warehouse exit service, warehouse allocation, inventory allocation, virtual warehouse management and the like, can effectively control and track the whole logistics and cost management process of the warehouse service, and realizes or perfects enterprise warehouse information management.
The ERP system is an enterprise resource planning, is established on the basis of information technology, integrates the information technology and advanced management ideas, provides a management platform for decision means for enterprise staff and decisions by using systematic management ideas, and is management software integrating enterprise resource management, human resource management, financial resource management and information resource management.

Claims (9)

1. The intelligent packing box production line comprises a factory building and facilities in the factory building; from the finished product unloading district of factory building to looking into the factory building in, the facility includes in the factory building: the finished product area and the single-sided corrugated paper semi-finished product area are arranged in front of the finished product unloading area in parallel; the ink printing area and the offset printing area are arranged in parallel and positioned in front of the finished product area; the corrugated board intelligent temporary storage area is positioned in front of the ink printing area; a base paper storage area which is arranged side by side with the corrugated board intelligent temporary storage area and is positioned in front of the offset printing area; the corrugated board production line is positioned in front of the corrugated board intelligent temporary storage area and the base paper storage area, and the conveying direction of the corrugated board production line is from the base paper storage area to the corrugated board intelligent temporary storage area; a first large-line logistics channel is further arranged between the base paper storage area and the corrugated board production line, a second large-line logistics channel is also arranged in front of the corrugated board production line along the conveying direction of the corrugated board production line, and the first large-line logistics channel is communicated with the second large-line logistics channel; main material flow channels are arranged between the finished product area and the ink printing area and between the finished product area and the offset printing area; a first auxiliary logistics channel is arranged between the ink printing area and the offset printing area, and a second auxiliary logistics channel is arranged on the left side of the ink printing area; the first auxiliary logistics channel is communicated with the first large-line logistics channel and the main logistics channel; the second auxiliary logistics channel is communicated with the main logistics channel;
the method is characterized in that: the production method realizes the manufacturing production of the ink printing paper boxes and the offset printing paper boxes in the same factory building;
A. the process flow steps of the manufacturing production of the ink printing paper box are as follows:
a1, implanting a data chip into corrugated base paper; parameters recorded in the data chip comprise paper specification and positioning information;
a2, classifying, positioning and storing the corrugated base paper in a base paper storage area according to the parameter information recorded by the data chip in the corrugated base paper;
a3, the ERP issues a corrugated base paper delivery instruction according to a production instruction of a corrugated board production line, and the required corrugated base paper is transported to the corrugated board production line through a logistics vehicle according to the specification of the corrugated base paper required in the instruction to produce corrugated boards;
a4, stacking the corrugated boards in a counting mode, and pasting a data two-dimensional code on each stack of corrugated boards;
a5, classifying, positioning and storing the corrugated boards in the intelligent temporary storage area of the corrugated boards according to the data two-dimensional codes;
a6, the ERP issues a warehouse-out instruction of the corrugated board according to a production instruction sent by the ink printing area, a code scanner on the logistics vehicle obtains a two-dimension code of the required corrugated board and then transfers the two-dimension code from the corrugated board intelligent temporary storage area to the ink printing area which sends the production instruction to sequentially print, slot die-cut, paste a box and order the box to generate a corrugated box;
a7, counting, bundling and stacking the generated corrugated boxes, and pasting a data two-dimensional code on the corrugated boxes again;
a8, the logistics vehicle classifies and positions the generated corrugated cartons in a finished product area through code scanning;
B. the manufacturing and production process steps of the offset printing paper box specifically comprise:
b1, implanting a data chip into offset printing base paper; parameters recorded in the data chip comprise paper specification and positioning information;
b2, classifying, positioning and storing the offset printing base paper in a raw material area according to the parameter information recorded by the data chip in the offset printing base paper;
b3, the ERP issues an offset printing base paper delivery instruction according to a production instruction of the offset printing area, the required base paper is transported to a roll splitting machine through a logistics vehicle according to the specification of the offset printing base paper required in the instruction, the offset printing base paper is cut and offset printing production is carried out, and then film coating and polishing are carried out; meanwhile, the ERP issues a single-sided corrugated board delivery instruction according to a production instruction of a mounting and veneering area, and the single-sided corrugated board is sent to base paper which is glazed with a coating through a logistics vehicle to carry out mounting and veneering, so that an offset printing paperboard is formed;
b4, counting and stacking the offset printing paperboards, and pasting a data two-dimensional code on each stack of offset printing paperboards;
b5, classifying, positioning and storing the offset printing paperboards in the semi-finished product intelligent storage area according to the data two-dimensional codes;
b6, the ERP issues a delivery instruction of the offset paper board according to a production instruction sent by the die cutting area, a code scanner on the logistics vehicle obtains a two-dimensional code of the required offset paper board and then transfers the two-dimensional code from the semi-finished intelligent storage area to the die cutting area which sends the production instruction to sequentially die cut, paste windows, glue boxes and order boxes to generate offset paper boxes;
b7, counting, bundling and stacking the generated offset printing paper boxes, and sticking a data two-dimensional code on the offset printing paper boxes again;
and B8, classifying and positioning the generated offset printing cartons in a finished product area through code scanning by the logistics trolley.
2. The method for producing the intelligent packaging box production line according to claim 1, wherein: the offset printing area comprises a die cutting area, a opposite mounting veneering area and a flat paper printing area which are arranged side by side; the semi-finished product intelligent temporary storage area is positioned in front of the die cutting area and the opposite mounting facing area; a third auxiliary logistics channel is arranged between the opposite mounting surface area and the flat paper printing area; the third auxiliary logistics channel is used for communicating the base paper storage area with the single-sided corrugated paper semi-finished product area; the die cutting area comprises automatic die cutting machines and semi-automatic die cutting machines which are arranged side by side; the full-automatic box pasting machine is used for pasting the box on the die-cut semi-finished product area and the full-automatic box pasting machine is used for pasting the box on the die-cut semi-finished product area; the full-automatic bottom hooking box pasting machine and the full-automatic box pasting machine are arranged side by side and are positioned in front of the die cutting area packaging production line; a full-automatic veneering machine and a semi-finished product area of the facing paper to be facing are arranged in the facing area; the flat paper printing area comprises a film coating glazing machine, an offset press and a flat paper warehouse which are sequentially arranged from front to back; a roll splitting machine is arranged in the lithographic paper warehouse.
3. The method for producing the intelligent packaging box production line according to claim 2, wherein: the ink printing area comprises a watermark die-cutting paste carton production line, a watermark die-cutting point stacking production line, a four-color watermarking machine and a three-color watermarking machine which are arranged side by side; the printing machine also comprises a water-ink printing semi-finished product stacking area and a printing area packaging production line.
4. A method of manufacturing an intelligent packaging line as set forth in claim 3, wherein: the corrugated board intelligent temporary storage area comprises a plurality of semi-finished product temporary storage areas and a conveying belt used for conveying the corrugated board to the logistics vehicle; the semi-finished product intelligent temporary storage area comprises a plurality of semi-finished product temporary storage areas and a conveying belt used for conveying offset printing paperboards to the logistics vehicle.
5. The method for producing the intelligent packaging box production line according to claim 4, wherein: and an office area is also included, which is alongside the product discharge area.
6. The method for producing the intelligent packaging box production line according to claim 5, wherein: the system also comprises a return waiting area which is positioned between the finished product unloading area and the office area and is positioned behind the finished product area.
7. The method for producing the intelligent packaging box production line according to claim 6, wherein: the raw paper storage area comprises a plurality of raw material stacking units, and a logistics channel is arranged between every two adjacent raw material stacking units.
8. The method for producing the intelligent packaging box production line according to claim 7, wherein: the finished product area comprises a plurality of finished product stacking units, and a logistics channel is arranged between every two adjacent finished product stacking units.
9. The method for producing the intelligent packaging box production line according to claim 8, wherein: the finished product unloading area comprises a finished product unloading platform and a plurality of truck parking areas.
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