CN117658591A - Automatic haydite production granulator and process - Google Patents
Automatic haydite production granulator and process Download PDFInfo
- Publication number
- CN117658591A CN117658591A CN202311359029.4A CN202311359029A CN117658591A CN 117658591 A CN117658591 A CN 117658591A CN 202311359029 A CN202311359029 A CN 202311359029A CN 117658591 A CN117658591 A CN 117658591A
- Authority
- CN
- China
- Prior art keywords
- frame
- torsion
- drying furnace
- haydite
- clay
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims description 22
- 230000008569 process Effects 0.000 title claims description 17
- 238000001035 drying Methods 0.000 claims abstract description 44
- 239000000779 smoke Substances 0.000 claims abstract description 25
- 239000000428 dust Substances 0.000 claims abstract description 23
- 238000005520 cutting process Methods 0.000 claims abstract description 17
- 239000003344 environmental pollutant Substances 0.000 claims abstract description 8
- 231100000719 pollutant Toxicity 0.000 claims abstract description 8
- 239000004927 clay Substances 0.000 claims description 46
- 239000000463 material Substances 0.000 claims description 45
- 238000000227 grinding Methods 0.000 claims description 38
- 238000012216 screening Methods 0.000 claims description 30
- 238000000498 ball milling Methods 0.000 claims description 28
- 229910000831 Steel Inorganic materials 0.000 claims description 16
- 239000010959 steel Substances 0.000 claims description 16
- 239000002994 raw material Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 5
- 238000005485 electric heating Methods 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 239000012798 spherical particle Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 9
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 6
- 239000003546 flue gas Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a haydite automatic production granulator and a haydite automatic production process, and belongs to the field of haydite preparation. The smoke dust generated in the drying furnace, the main kiln and the cold cutting furnace is led out from the first exhaust pipe, the second exhaust pipe and the third exhaust pipe, and pollutants can be removed when smoke sundries pass through the bag-type dust remover, so that clean air can be discharged to the nature.
Description
Technical Field
The invention relates to the field of haydite preparation, in particular to a haydite automatic production granulator and a haydite automatic production process.
Background
Along with the development of industrial technology, the modern haydite preparation technology is developed more and more, haydite is needed in the preparation of concrete, and the haydite can be used as paving or paved in green belts, and the haydite is prepared by using clay as a raw material, so that the former production pelletization machine can generate relatively large smoke dust, and the smoke dust is directly discharged to pollute the atmosphere;
secondly, the ball mill equipment for crushing large-particle impurities in clay is arranged in the conventional production granulator, but the conventional ball mill equipment cannot crush the clay impurities thoroughly, and the subsequent granulating operation can be influenced.
Disclosure of Invention
The invention aims to provide a haydite automatic production granulator and a haydite automatic production process, smoke dust generated in a drying furnace, a main kiln and a cold cutting furnace is led out from a first exhaust pipe, a second exhaust pipe and a third exhaust pipe, and pollutants are removed when smoke sundries pass through a bag-type dust remover, so that clean air can be discharged to the nature, the treatment temperature in the main kiln is relatively high, the third exhaust pipe also needs to pass through a cyclone fan and a radiator when the smoke is conveyed, and the smoke generated in the main kiln is cooled and then discharged, so that the problems in the background art are solved.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an haydite automated production granulator, includes the dry-off oven, the below of dry-off oven is provided with ball-milling frame, and the below of ball-milling frame is provided with the balling dish, the below of balling dish is provided with the screening frame, one side of screening frame is provided with the main kiln, and one side of main kiln is provided with the cold-cut stove, and the below of cold-cut stove is provided with the packing frame, pass through the material union coupling between dry-off oven, ball-milling frame and the balling dish, the screening frame, main kiln, cold-cut stove and packing frame pass through slope passageway connection, slope passageway's inclination is fifteenth, and the bottom of slope passageway is provided with vibrating motor, the material intraductal material valve that is provided with, the first blast pipe of drawing forth of dry-off oven, and the inside of cold-cut stove draws forth the second blast pipe, the inside of main kiln draws forth the third blast pipe, and the tail end of first blast pipe and third blast pipe all are provided with the sack cleaner, the inside of sack cleaner installs the three-layer cotton respectively, the exit of sack cleaner all is provided with third blast pipe and fan.
Further, two support frames are sleeved on the outer side of the drying furnace, the support frames are fixedly connected with the concrete ground, the front end and the rear end of each support frame are detachably provided with a detachable cover plate, the detachable cover plate at the front end is provided with a torsion motor, the detachable cover plate at the rear end is provided with a blanking pipe, the inside of the drying furnace is provided with a torsion inner container, the inner side of the torsion inner container is provided with a transverse shaft, the transverse shaft is connected with the inner side wall of the torsion inner container through a shaft bracket, and the inner side wall of the drying furnace is provided with an electric heating wire.
Further, the outside of torsion inner bag is provided with a plurality of air vent, all is provided with the secret wire netting in the trompil of air vent.
Further, the torsion motor and the transverse shaft can be connected in a detachable mode, the transverse shaft is a tube shaft, a notch wire groove is formed in the side wall of the transverse shaft, and the output end of the torsion motor is a steel sheet.
Further, the outside cover of ball-milling frame is equipped with the grinding spike, grinds spike and concrete bottom surface fixed connection, the front and back end of ball-milling frame all is provided with the shutoff board, is provided with step motor on the shutoff board of front end, is provided with crushed aggregates pipeline on the shutoff board of rear end, and on the unloading pipe switch-on front end shutoff board, the inboard of ball-milling frame is provided with the grinding vessel, and the end of grinding vessel is provided with the link, and the link is connected to step motor's output, pack into a plurality of solid steel ball in the clearance of grinding vessel and ball-milling frame.
Further, be provided with a plurality of torsion wire casing on the lateral wall of grinding vessel, torsion wire casing cross-section is the arc surface that exceeds one hundred eighty degrees, rotationally install torsion post in the torsion wire casing, one side of torsion post is provided with the elastic plate, connect through powerful spring between elastic plate and the lateral wall of grinding vessel.
Further, the both ends of screening frame all are provided with the bearing bridge, and the centre of bearing bridge is provided with the screening post of a plurality of linear array, the below of screening post is provided with four classifying boxes, classifying box's front end diameter is greater than the rear end diameter.
Further, the method comprises the following steps:
s1, clay raw materials are filled from a detachable cover plate, the clay materials are filled into a torsion inner container, the detachable cover plate is clamped when the interior of a drying furnace is filled with the materials, and in the process that a torsion motor drives the torsion inner container to rotate, an electric heating wire heats air in the drying furnace, so that moisture in the clay materials is gradually evaporated;
s2, when clay materials enter the ball mill frame, the elastic plate applies pressure to the inner side wall of the ball mill frame through the strong spring, and the grinding cylinder rotates to enable the elastic plate to crush clay, so that the crushing efficiency of the clay is improved between the grinding cylinder and the steel balls in the gap between the grinding cylinder and the ball mill frame;
s3, clay forms ball packs in a ball forming disc and can enter the top end of a screening column, when spherical particles slide along the gaps of the screening column, the more backward grading box can fall into particle materials with larger diameters, and ceramsites with a plurality of diameter grades are selected according to processing requirements, and the screened ceramsites are fired and cooled in a main kiln and a cold cutting furnace, and finally the ceramsites are packaged and put in storage on a packaging frame;
s4, smoke dust generated in the drying furnace, the main kiln and the cold-cutting furnace is led out from the first exhaust pipe, the second exhaust pipe and the third exhaust pipe, pollutants are removed when smoke sundries pass through the bag-type dust remover, clean air can be discharged to the nature, the treatment temperature in the main kiln is relatively high, the third exhaust pipe also needs to pass through the cyclone fan and the radiator when the smoke is conveyed, and the smoke generated in the main kiln is cooled and then discharged.
In summary, the beneficial effects of the invention are as follows due to the adoption of the technology:
firstly, smoke and dust that inside stoving stove, main kiln and cold cut stove produced is drawn forth from first blast pipe, second blast pipe and third blast pipe, and the pollutant can be got rid of when flue gas debris passes the sack cleaner, and then can discharge clean air to nature, and the inside processing temperature of main kiln is higher, and the third blast pipe still needs to pass through cyclone and radiator when carrying the flue gas, and the flue gas that produces in the main kiln is cooled down earlier and is discharged again.
Secondly, the clay raw material is filled in from the detachable cover plate, the clay material is filled in the torsion inner container, the cover plate is clamped and detached when the interior of the drying furnace is filled with the material, the torsion motor drives the torsion inner container to rotate, the heating wire heats the air in the drying furnace, so that the moisture in the clay material is gradually evaporated, and the efficient drying effect is realized.
Thirdly, when the clay material enters the ball mill frame, the pressure to the inner side wall of the ball mill frame is applied through the powerful spring, the grinding cylinder is used for crushing clay in the rotating process, the crushing efficiency of the clay between the grinding cylinder and the steel balls in the gap between the grinding cylinder and the ball mill frame is achieved, and the efficient crushing effect is achieved.
Drawings
FIG. 1 is a schematic diagram of a block diagram of a haydite automated production granulator and a process system.
Fig. 2 is a schematic diagram of a haydite automatic production granulator and a process drying oven.
FIG. 3 is a schematic diagram of a cross section of a haydite automated production granulator and a process oven.
Fig. 4 is a schematic diagram of a haydite automatic production granulator and a process torsion liner.
Fig. 5 is a schematic diagram of a granulator and a process ball mill frame for the automatic production of ceramsite.
Fig. 6 is a schematic diagram of a haydite automated production granulator and process grinding drum.
Fig. 7 is a schematic diagram of a haydite automated production granulator and a process torsion column.
Fig. 8 is a schematic diagram of a haydite automated production granulator and a process screening rack.
Reference numerals illustrate:
the drying furnace comprises a drying furnace 1, a supporting frame 101, a disassembling cover plate 102, a torsion motor 103, a blanking pipe 104, a torsion liner 105, a ventilation hole 106, a transverse shaft 107, a shaft bracket 108, a ball milling frame 2, grinding support feet 201, a crushed aggregates pipeline 202, a plugging plate 203, a stepping motor 204, a grinding cylinder 205, a connecting frame 206, a torsion column 207, an elastic plate 208, a strong spring 209, a balling plate 3, a screening frame 4, a screening column 401, a classifying box 402, a bearing bridge 403, a main kiln 5, a cold cutting furnace 6, a packaging frame 7, a first exhaust pipe 8, a second exhaust pipe 9, a third exhaust pipe 10, a bag-type dust remover 11, a cyclone 12 and a radiator 1201.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention. Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention.
The invention provides an automatic haydite production granulator as shown in figures 1-8, which comprises a drying furnace 1, wherein a ball milling frame 2 is arranged below the drying furnace 1, a ball milling tray 3 is arranged below the ball milling frame 2, a screening frame 4 is arranged below the ball milling tray 3, a main kiln 5 is arranged on one side of the screening frame 4, a cold cutting furnace 6 is arranged on one side of the main kiln 5, a packing frame 7 is arranged below the cold cutting furnace 6, the drying furnace 1, the ball milling frame 2 and the ball milling tray 3 are connected through a material pipe, the ball milling tray 3, the screening frame 4, the main kiln 5, the cold cutting furnace 6 and the packing frame 7 are connected through a slope channel, the slope angle of the slope channel is fifteen degrees, the bottom of the slope channel is provided with a vibrating motor, a material valve is arranged inside the material pipe, a first exhaust pipe 8 is led out of the drying furnace 1, the second exhaust pipe 9 is led out from the cold-cutting furnace 6, the third exhaust pipe 10 is led out from the main kiln 5, the tail ends of the first exhaust pipe 8, the second exhaust pipe 9 and the third exhaust pipe 10 are respectively provided with a cloth bag dust remover 11, three layers of cotton cloth are respectively arranged in the cloth bag dust remover 11, air pumps are respectively arranged at the outlets of the cloth bag dust remover 11, a cyclone 12 and a radiator 1201 are arranged in the middle of the third exhaust pipe 10, the clay raw materials are dried to form powder after being processed by the drying furnace 1 and the ball milling frame 2, the powder materials are formed into balls after being added with water mist in the ball forming tray 3, the ball materials are screened out to have required particle diameters, the ball materials can be packaged and put into storage after being sintered and cooled by the main kiln 5 and the cold-cutting furnace 6, and smoke dust generated in the drying furnace 1, the main kiln 5 and the cold-cutting furnace 6 is discharged from the first exhaust pipe 8, the second exhaust pipe 9 and the third exhaust pipe 10 are led out, and when the flue gas sundries pass through the bag-type dust collector 11, pollutants can be removed, clean air can be discharged to the nature, the treatment temperature in the main kiln 5 is relatively high, and when the flue gas is conveyed, the third exhaust pipe 10 also needs to pass through the cyclone 12 and the radiator 1201, and the flue gas generated in the main kiln 5 is cooled firstly and then discharged.
The outside cover of drying furnace 1 is equipped with two support frames 101, support frame 101 and concrete floor fixed connection, the front and back both ends of support frame 101 all can be dismantled and are provided with dismantlement apron 102, are provided with torsion motor 103 on the dismantlement apron 102 of front end, are provided with unloading pipe 104 on the dismantlement apron 102 of rear end, the inside of drying furnace 1 is provided with twists reverse inner bag 105, and twists reverse the inboard of inner bag 105 and be provided with cross axle 107, connects through pedestal 108 between the inside wall of cross axle 107 and twists reverse the inner bag 105, be provided with the heating wire on the inside wall of drying furnace 1, fill into the clay raw materials from dismantlement apron 102, the clay material is packed into twists reverse the inner bag 105 in, waits until the inside block of drying furnace 1 is dismantled apron 102, twists reverse the rotatory in-process of inner bag 105 is driven to twist motor 103, and the inside air of drying furnace 1 is heated to the heating wire, lets the moisture in the clay material evaporate gradually.
The outside of torsion inner bag 105 is provided with a plurality of air vent 106, all is provided with the system wire netting of sealing in the trompil of air vent 106, and air vent 106 can exchange the inside high temperature state of torsion inner bag 105 with the air of heating wire heating and torsion inner bag 105, improves drying efficiency.
The torsion motor 103 and the transverse shaft 107 can be detachably connected, the transverse shaft 107 is a pipe shaft, a notch wire groove is formed in the side wall of the transverse shaft 107, the output end of the torsion motor 103 is a steel sheet, and when the cover plate 102 is detached and opened and closed each time, the steel sheet at the output end of the steel sheet torsion motor 103 can be separated from and butted with the transverse shaft 107.
The outside cover of ball-milling frame 2 is equipped with grinding spike 201, grinding spike 201 and concrete bottom surface fixed connection, the front and back end of ball-milling frame 2 all is provided with shutoff board 203, is provided with step motor 204 on the shutoff board 203 of front end, is provided with crushed aggregates pipeline 202 on the shutoff board 203 of rear end, and unloading pipe 104 switch-on front end shutoff board 203 on, the inboard of ball-milling frame 2 is provided with grinding cylinder 205, and the end of grinding cylinder 205 is provided with link 206, and link 206 is connected to step motor 204's output, pack into a plurality of solid steel ball in the clearance of grinding cylinder 205 and ball-milling frame 2, wait until the clay material enters into the inside of ball-milling frame 2, the efficiency of beating of clay between the steel ball in grinding cylinder 205 and the ball in the ball-milling frame 2 clearance.
Be provided with a plurality of torsion wire casing on the lateral wall of grinding vessel 205, torsion wire casing cross-section is the arc surface that exceeds one hundred eighty degrees, twist reverse rotation in the wire casing and install torsion post 207, one side of torsion post 207 is provided with elastic plate 208, be connected through powerful spring 209 between elastic plate 208 and the lateral wall of grinding vessel 205, wait until the clay material enters into the inside of ball-milling frame 2, 208 apply the pressure to ball-milling frame 2 inside wall through powerful spring 209, let 208 break up the operation to the clay when rotatory in grinding vessel 205.
The both ends of screening frame 4 all are provided with bearing bridge 403, and the centre of bearing bridge 403 is provided with a plurality of linear array's screening post 401, the below of screening post 401 is provided with four classifying boxes 402, classifying box 402's front end diameter is bigger than the rear end diameter, and the clearance between the screening post 401 is bigger backward more, and then in four diameter class's particulate matter can enter into corresponding classifying box 402 respectively, the material of how big diameter granule is selected for use according to the processing needs.
The method comprises the following steps:
s1, clay raw materials are filled from a detachable cover plate 102, clay materials are filled into a torsion inner container 105, the detachable cover plate 102 is clamped when the interior of a drying furnace 1 is filled with the materials, and in the process that the torsion inner container 105 is driven to rotate by a torsion motor 103, air in the drying furnace 1 is heated by an electric heating wire, so that moisture in the clay materials is gradually evaporated;
s2, when clay materials enter the ball mill frame 2, the elastic plate 208 applies pressure to the inner side wall of the ball mill frame 2 through the strong spring 209, and the grinding cylinder 205 enables the elastic plate 208 to crush clay when rotating, so that the crushing efficiency of clay between the grinding cylinder 205 and steel balls in the gap of the ball mill frame 2 is improved;
s3, clay forms ball packs in a ball forming disc and can enter the top end of a screening column 401, when spherical particles slide along the gap of the screening column 401, the more backward grading box 402 can fall into particle materials with larger diameters, ceramsites with a plurality of diameter grades are selected according to processing requirements, and the screened ceramsites are fired and cooled by a main kiln 5 and a cold cutting furnace 6, and finally the ceramsites are packaged and put in storage on a packaging frame 7;
s4, smoke dust generated in the drying furnace 1, the main kiln 5 and the cold cutting furnace 6 is led out from the first exhaust pipe 8, the second exhaust pipe 9 and the third exhaust pipe 10, pollutants can be removed when smoke sundries pass through the bag-type dust collector 11, clean air can be discharged to the nature, the treatment temperature in the main kiln 5 is relatively high, the third exhaust pipe 10 also needs to pass through the cyclone 12 and the radiator 1201 when the smoke is conveyed, and the smoke generated in the main kiln 5 is cooled firstly and then discharged.
Working principle: the clay raw materials are processed by a drying furnace 1 and a ball milling frame 2 to form dry powder, the powder materials are agglomerated into balls after water mist is added into a balling disc 3, the ball materials are screened out to have the required particle diameter, the ball materials can be packaged and put in storage after being sintered and cooled by a main kiln 5 and a cold cutting furnace 6, smoke dust generated in the drying furnace 1, the main kiln 5 and the cold cutting furnace 6 is led out from a first exhaust pipe 8, a second exhaust pipe 9 and a third exhaust pipe 10, pollutants are removed when smoke sundries pass through a bag dust remover 11, clean air can be discharged to the nature, the processing temperature in the main kiln 5 is relatively high, the third exhaust pipe 10 also needs to pass through a cyclone 12 and a radiator 1201 when the smoke is conveyed, the smoke generated in the main kiln 5 is cooled and then discharged, the clay raw materials are filled in from a disassembly cover plate 102, the clay material is put into the torsion inner container 105, the cover plate 102 is clamped and disassembled when the interior of the drying furnace 1 is filled with the material, the torsion motor 103 drives the torsion inner container 105 to rotate, the heating wire heats the air in the drying furnace 1 to gradually evaporate moisture in the clay material, the air heated by the heating wire and the torsion inner container 105 can be exchanged through the air vent 106, the high-temperature state in the torsion inner container 105 is kept, the drying efficiency is improved, when the cover plate 102 is disassembled and closed each time, the steel sheet at the output end of the steel sheet torsion motor 103 can be separated and butted from the transverse shaft 107, when the clay material enters the interior of the ball mill frame 2, the crushing efficiency of clay between the grinding cylinder 205 and the steel balls in the gap of the ball mill frame 2 is improved, when the clay material enters the interior of the ball mill frame 2, the 208 applies pressure to the inner side wall of the ball mill frame 2 through the powerful spring 209, the grinding cylinder 205 is rotated to crush clay by 208, the clearance between the screening columns 401 is larger backward, and then the particles with four diameter grades can enter the corresponding classifying boxes 402 respectively, so that materials with larger diameter particles can be selected according to processing requirements.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Claims (8)
1. An automatic haydite production granulator, its characterized in that: including drying furnace (1), the below of drying furnace (1) is provided with ball mill frame (2), and the below of ball mill frame (2) is provided with balling dish (3), the below of balling dish (3) is provided with screening frame (4), one side of screening frame (4) is provided with main kiln (5), one side of main kiln (5) is provided with cold-cut stove (6), and the below of cold-cut stove (6) is provided with packing frame (7), connect through the material pipe between drying furnace (1), ball mill frame (2) and balling dish (3), screening frame (4), main kiln (5), cold-cut stove (6) and packing frame (7) are connected through slope passageway, slope passageway's inclination is fifteen degrees, and the bottom of slope passageway is provided with vibrating motor, the material pipe is inside to be provided with the material valve, the inside of drying furnace (1) draws forth first blast pipe (8), and the inside of cold-cut stove (6) draws forth second blast pipe (9), the inside of main blast pipe (5), the inside blast pipe (10) and third blast pipe (10) are drawn forth in third blast pipe (10) and third blast pipe (10) are provided with dust remover (11) respectively, the outlet of the bag-type dust collector (11) is provided with an air pump, and the middle of the third exhaust pipe (10) is provided with a cyclone fan (12) and a radiator (1201).
2. The haydite automated production granulator according to claim 1, wherein: the outside cover of drying furnace (1) is equipped with two support frames (101), support frame (101) and concrete floor fixed connection, both ends all can be dismantled and be provided with dismantlement apron (102) around support frame (101), are provided with torsion motor (103) on dismantlement apron (102) of front end, are provided with unloading pipe (104) on dismantlement apron (102) of rear end, the inside of drying furnace (1) is provided with twists reverse inner bag (105), and twists reverse the inboard of inner bag (105) to be provided with cross axle (107), is connected through pedestal (108) between the inside wall of cross axle (107) and twists reverse inner bag (105), be provided with the heating wire on the inside wall of drying furnace (1).
3. The haydite automated production granulator according to claim 2, wherein: the outside of torsion inner bag (105) is provided with a plurality of air vent (106), all is provided with the system wire netting of sealing in the trompil of air vent (106).
4. The haydite automated production granulator according to claim 2, wherein: the torsion motor (103) and the transverse shaft (107) can be connected in a detachable mode, the transverse shaft (107) is a tube shaft, a notch wire groove is formed in the side wall of the transverse shaft (107), and the output end of the torsion motor (103) is a steel sheet.
5. The haydite automated production granulator according to claim 1, wherein: the ball mill is characterized in that grinding support feet (201) are sleeved on the outer side of the ball mill frame (2), the grinding support feet (201) are fixedly connected with the bottom surface of concrete, the front end and the rear end of the ball mill frame (2) are respectively provided with a plugging plate (203), a stepping motor (204) is arranged on the plugging plates (203) at the front end, a crushed aggregates pipeline (202) is arranged on the plugging plates (203) at the rear end, a blanking pipe (104) is connected to the front plugging plates (203), a grinding cylinder (205) is arranged on the inner side of the ball mill frame (2), a connecting frame (206) is arranged at the end of the grinding cylinder (205), and the connecting frame (206) is connected to the output end of the stepping motor (204), and a plurality of solid steel balls are filled in gaps between the grinding cylinder (205) and the ball mill frame (2).
6. The automatic ceramsite production granulator according to claim 5, wherein: the grinding device is characterized in that a plurality of torsion wire grooves are formed in the outer side wall of the grinding cylinder (205), the section of each torsion wire groove is an arc surface exceeding one hundred eighty degrees, a torsion column (207) is rotatably arranged in each torsion wire groove, an elastic plate (208) is arranged on one side of each torsion column (207), and the elastic plates (208) are connected with the side wall of the grinding cylinder (205) through a powerful spring (209).
7. The haydite automated production granulator according to claim 1, wherein: the screening device is characterized in that bearing bridges (403) are arranged at two ends of the screening frame (4), a plurality of linear array screening columns (401) are arranged in the middle of the bearing bridges (403), four classifying boxes (402) are arranged below the screening columns (401), and the diameter of the front end of each classifying box (402) is larger than that of the rear end.
8. The process of an automatic ceramsite production granulator according to any one of claims 1 to 7, comprising the steps of:
s1, clay raw materials are filled from a detachable cover plate (102), clay materials are filled into a torsion inner container (105), the detachable cover plate (102) is clamped when the interior of a drying furnace (1) is filled with the materials, and in the process that the torsion inner container (105) is driven to rotate by a torsion motor (103), air in the drying furnace (1) is heated by an electric heating wire, so that moisture in the clay materials is gradually evaporated;
s2, when clay materials enter the ball milling frame (2), the elastic plate (208) applies pressure to the inner side wall of the ball milling frame (2) through the strong spring (209), and the elastic plate (208) breaks clay when the grinding cylinder (205) rotates, so that the clay breaking efficiency between the grinding cylinder (205) and the steel balls in the gap of the ball milling frame (2) is improved;
s3, clay forms ball packs in a ball forming disc and can enter the top end of a screening column (401), when spherical particles slide along the gap of the screening column (401), the more backward grading box (402) can fall into particle materials with larger diameters, ceramsites with a plurality of diameter grades are selected according to processing requirements, and the screened ceramsites are sintered and cooled in a main kiln (5) and a cold cutting furnace (6), and finally the ceramsites are packaged and put in storage on a packaging frame (7);
s4, smoke dust generated in the drying furnace (1), the main kiln (5) and the cold cutting furnace (6) is led out from the first exhaust pipe (8), the second exhaust pipe (9) and the third exhaust pipe (10), pollutants can be removed when smoke sundries pass through the cloth bag dust remover (11), clean air can be discharged to the nature, the treatment temperature in the main kiln (5) is higher, and the third exhaust pipe (10) also needs to be cooled and discharged through the cyclone fan (12) and the radiator (1201) when the smoke is conveyed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311359029.4A CN117658591A (en) | 2023-10-19 | 2023-10-19 | Automatic haydite production granulator and process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311359029.4A CN117658591A (en) | 2023-10-19 | 2023-10-19 | Automatic haydite production granulator and process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117658591A true CN117658591A (en) | 2024-03-08 |
Family
ID=90083416
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311359029.4A Pending CN117658591A (en) | 2023-10-19 | 2023-10-19 | Automatic haydite production granulator and process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117658591A (en) |
Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206404861U (en) * | 2016-12-12 | 2017-08-15 | 郭孝琛 | New-type low speed coal mill roller |
| CN206996737U (en) * | 2017-07-13 | 2018-02-13 | 湖南创一电子科技有限公司 | The nanoscale grinding mechanism of SMT high-performance soft magnetic property materials |
| CN108088224A (en) * | 2018-01-23 | 2018-05-29 | 安徽环态生物能源科技开发有限公司 | A kind of biomass powder drying device |
| CN109331557A (en) * | 2018-11-22 | 2019-02-15 | 合肥中亚环保科技有限公司 | A kind of cement kiln bypass flue gas purifying method |
| CN109553390A (en) * | 2019-01-30 | 2019-04-02 | 宜昌光大陶粒制品有限责任公司 | A kind of sludge ceramsite production system |
| CN210801891U (en) * | 2019-10-31 | 2020-06-19 | 襄阳龙蟒钛业有限公司 | Constant temperature electric heat blast air drying cabinet |
| CN212632875U (en) * | 2020-06-15 | 2021-03-02 | 蔚县釜鼎青砂器文化开发有限公司 | Green ball mill for sand ware |
| WO2021056830A1 (en) * | 2019-09-23 | 2021-04-01 | 中国科学院过程工程研究所 | Denitration treatment system and treatment method for flue gas from pellet roasting by chain grate machine-rotary kiln |
| CN212917620U (en) * | 2020-04-29 | 2021-04-09 | 苏州柯莱得激光科技有限公司 | 3D prints and uses metal powder grinder |
| CN113182019A (en) * | 2021-04-24 | 2021-07-30 | 张青年 | Grinding device that machining efficiency is high |
| CN214021154U (en) * | 2020-11-17 | 2021-08-24 | 无锡市华昊热能设备有限公司 | Ball mill with power clutch device |
| CN113749267A (en) * | 2020-06-03 | 2021-12-07 | 新疆大学 | Rotary porous roller dried fruit dryer heated by electric heating wire |
| CN113967516A (en) * | 2021-11-30 | 2022-01-25 | 李伟生 | Telescopic ball mill lining plate and combined matching equipment thereof |
| CN218531156U (en) * | 2022-11-02 | 2023-02-28 | 江门市友顺陶瓷原料有限公司 | Continuous ball milling device |
-
2023
- 2023-10-19 CN CN202311359029.4A patent/CN117658591A/en active Pending
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206404861U (en) * | 2016-12-12 | 2017-08-15 | 郭孝琛 | New-type low speed coal mill roller |
| CN206996737U (en) * | 2017-07-13 | 2018-02-13 | 湖南创一电子科技有限公司 | The nanoscale grinding mechanism of SMT high-performance soft magnetic property materials |
| CN108088224A (en) * | 2018-01-23 | 2018-05-29 | 安徽环态生物能源科技开发有限公司 | A kind of biomass powder drying device |
| CN109331557A (en) * | 2018-11-22 | 2019-02-15 | 合肥中亚环保科技有限公司 | A kind of cement kiln bypass flue gas purifying method |
| CN109553390A (en) * | 2019-01-30 | 2019-04-02 | 宜昌光大陶粒制品有限责任公司 | A kind of sludge ceramsite production system |
| WO2021056830A1 (en) * | 2019-09-23 | 2021-04-01 | 中国科学院过程工程研究所 | Denitration treatment system and treatment method for flue gas from pellet roasting by chain grate machine-rotary kiln |
| CN210801891U (en) * | 2019-10-31 | 2020-06-19 | 襄阳龙蟒钛业有限公司 | Constant temperature electric heat blast air drying cabinet |
| CN212917620U (en) * | 2020-04-29 | 2021-04-09 | 苏州柯莱得激光科技有限公司 | 3D prints and uses metal powder grinder |
| CN113749267A (en) * | 2020-06-03 | 2021-12-07 | 新疆大学 | Rotary porous roller dried fruit dryer heated by electric heating wire |
| CN212632875U (en) * | 2020-06-15 | 2021-03-02 | 蔚县釜鼎青砂器文化开发有限公司 | Green ball mill for sand ware |
| CN214021154U (en) * | 2020-11-17 | 2021-08-24 | 无锡市华昊热能设备有限公司 | Ball mill with power clutch device |
| CN113182019A (en) * | 2021-04-24 | 2021-07-30 | 张青年 | Grinding device that machining efficiency is high |
| CN113967516A (en) * | 2021-11-30 | 2022-01-25 | 李伟生 | Telescopic ball mill lining plate and combined matching equipment thereof |
| CN218531156U (en) * | 2022-11-02 | 2023-02-28 | 江门市友顺陶瓷原料有限公司 | Continuous ball milling device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107282174A (en) | A kind of Chinese medicine crushes electricity consumption heated drying pulverization cylinder | |
| CN106607132A (en) | Smashing and stirring drying all-in-one device for electrode materials of hydrogen storage batteries | |
| CN207056653U (en) | A kind of Chinese medicine crushes electricity consumption heated drying pulverization cylinder | |
| CN202725260U (en) | Crusher | |
| CN217120171U (en) | A boiling granulator for granulation of motherwort granule | |
| CN108273606A (en) | A kind of architecture exterior wall insulating materials air-entrained concrete building block grinding device | |
| CN208679281U (en) | A kind of thermoelectricity station-service coal processing unit | |
| CN208305570U (en) | A kind of EPS waste material recovery device | |
| CN208449428U (en) | A kind of Novel stone processing system | |
| CN117658591A (en) | Automatic haydite production granulator and process | |
| CN212396809U (en) | Rubbing crusher convenient to collect red iron oxide | |
| CN206334750U (en) | A kind of chemical industry crushing material and screening installation | |
| CN106915011A (en) | A kind of Sound-proof material waste recovery Application way | |
| CN2698446Y (en) | Flour mill | |
| CN106622610A (en) | Efficient feed crushing equipment | |
| CN206875824U (en) | A kind of boiling drier | |
| CN201807411U (en) | Full-automatic totally-closed continuous material treatment equipment | |
| CN213119842U (en) | Rotary type drying machine for medicine production | |
| CN201783409U (en) | Two-stage powder recovery device | |
| CN107252724A (en) | A kind of cement milling device | |
| CN107971111A (en) | A kind of cement block processing unit of anti-airborne dust | |
| CN208912271U (en) | A kind of rapidly and efficiently free of contamination wine brewing materials crusher | |
| CN101954304B (en) | Fully-automatic totally-enclosed continuous material handling equipment | |
| CN208131158U (en) | A kind of architecture exterior wall insulating materials air-entrained concrete building block grinding device | |
| CN206577873U (en) | Used on cement production line fine powder graded collecting device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |