CN109553390A - A kind of sludge ceramsite production system - Google Patents
A kind of sludge ceramsite production system Download PDFInfo
- Publication number
- CN109553390A CN109553390A CN201910091248.6A CN201910091248A CN109553390A CN 109553390 A CN109553390 A CN 109553390A CN 201910091248 A CN201910091248 A CN 201910091248A CN 109553390 A CN109553390 A CN 109553390A
- Authority
- CN
- China
- Prior art keywords
- sludge
- drying
- production system
- pulverizer
- ball
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/1321—Waste slurries, e.g. harbour sludge, industrial muds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/30—Drying methods
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/32—Burning methods
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/009—Porous or hollow ceramic granular materials, e.g. microballoons
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Treatment Of Sludge (AREA)
Abstract
A kind of sludge ceramsite production system; including the Drying for drying sludge; Drying is connect with the pulverizer that the sludge after drying is ground into sludge powder; it further include being connect respectively with pulverizer for accepting the ball mill and blender of sludge powder, ball mill and blender with the granulating disc for manufacturing haydite base ball through also connecting；It further include the rotary kiln for being calcined to haydite base ball being connect with granulating disc; rotary kiln is also connect with the vibrating screen for being screened to haydite, and the connection between Drying, pulverizer, ball mill, blender, granulating disc, rotary kiln, vibrating screen is realized by conveyer belt.In the present invention, sludge first passes through drying and processing, is then comminuted into sludge powder, then mix with different material and carry out respectively ball milling and stir process, then after be granulated and form haydite base ball, then after calcined, final sizing obtains product, and products obtained therefrom defect ware rate reduces.
Description
Technical field
The present invention relates to sludge ceramsite production equipment technology more particularly to a kind of sludge ceramsite production systems.
Background technique
Sludge ceramsite can carry out innoxious use to sludge well, that is, consume sludge and it is avoided to cause dirt to environment
Dye, and provides a kind of novel building raw material, can be used for developing thermal insulation mortar, heat preservation and soundproof wallboard, deck paving, inhale wave/
The building materials such as radiation shielding material are applied to the fields such as bridge, road and civil energy-conserving construction.
Sludge ceramsite production equipment in the prior art is mainly by Drying, pulverizer, granulating disc and rotary kiln etc.
Composition, sludge after drying, are crushed machine and crush, be then mixed into other raw materials (such as clay, shale powder, construction waste, stalk,
Deng), it can be calcined through pelletizer granulation, then obtain product haydite.Equipment flowsheet in the prior art is simple and crude, and gained produces
There are a large amount of defect wares in product, are not able to satisfy market needs.
In view of this, it is desirable to provide a kind of novel sludge ceramsite production system solves equipment production in the prior art
There are the higher problems of defect ware rate for product.
Summary of the invention
The purpose of the invention is to overcome the deficiencies of the prior art and provide a kind of sludge ceramsite production system, pass through
Drying is set, predrying is carried out to sludge, is then handled in ball mill and blender into specific aim with other raw materials respectively,
The characteristic of various raw materials has been given full play to, and also calcined product has been sieved finally, has solved and gives birth in the prior art
Produce the higher problem of products obtained therefrom defect ware rate.
The present invention is achieved through the following technical solutions:
A kind of sludge ceramsite production system, including the Drying for drying sludge, Drying with will dry after sludge
Be ground into sludge powder pulverizer connection, further include connect respectively with pulverizer be used for accept sludge powder ball mill and stir
Machine, ball mill and blender are mixed through also connecting with the granulating disc for manufacturing haydite base ball；Further include and disc granulation
The rotary kiln for being calcined to haydite base ball of machine connection, rotary kiln also connect with the vibrating screen for being screened to haydite
It connects, further, Drying, pulverizer, ball mill, blender, granulating disc, rotary kiln, the connection between vibrating screen are logical
Cross conveyer belt realization.
Compared with prior art, the present invention has following usefulness:
Sludge first passes through drying and processing, is then comminuted into sludge powder, then in ball mill and blender with different material
Targetedly ball milling (the biggish raw material of such as particle, construction waste, stalk etc.) processing and stirring are carried out after mixing respectively respectively (such as
The lesser raw material of particle, clay, shale powder etc.) processing, then after be granulated and form haydite base ball, then after calcined, finally
Screening obtains product, and products obtained therefrom defect ware rate reduces.
Detailed description of the invention
Fig. 1 is the component connection schematic diagram of the embodiment of the present invention.
Fig. 2 is the Structure of Vibrating Screen schematic diagram of the embodiment of the present invention.
Fig. 3 is vibration motor in the vibrating screen of the embodiment of the present invention, oscillating plate and the connection schematic diagram for shaking frame.
In figure: Drying 1, pulverizer 2, ball mill 3, blender 4, granulating disc 5, rotary kiln 6, vibrating screen 7, blower
8, cabinet 9, air outlet 10, vibrating motor 11, output section 12, oscillating plate 13, vibration frame 14, sieve 15, connecting column 16, recessed portion
17, material bin 18, chamber door 19, support column 20, conveyer belt 21.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
It please refers to Fig.1 to Fig.3, a kind of sludge ceramsite production system, including the Drying 1 for drying sludge, Drying 1
Discharge end connect with by the feeding end of the sludge pulverizer 2 that is ground into sludge powder after drying, further include respectively with crushing
The ball mill 3 and blender 4 for being used to accept sludge powder that machine 2 connects, the feeding end of ball mill 3 and the discharge end of pulverizer 2 connect
It connects, the feeding end of blender 4 is connect with the discharge end of pulverizer 2, and ball mill 3 and blender 4 are also and for manufacturing haydite base
The granulating disc 5 of ball connects, and the feeding end of granulating disc 5 is connect with the discharge end of ball mill 3, and granulating disc 5 enters
Material end is also connect with the discharge end of ball mill 3；It further include being connect with granulating disc 5 for being calcined to haydite base ball
Rotary kiln 6, rotary kiln 6 is also connect with the vibrating screen 7 for being screened to haydite, and the feeding end of rotary kiln 6 is made with disk
The discharge end connection of grain machine 5, the discharge end of rotary kiln 6 are connect with the feeding end of vibrating screen 7.
In above-described embodiment, sludge first passes through drying and processing, is then comminuted into sludge powder, then in ball mill 3 and stirring
Targetedly ball milling (the biggish raw material of such as particle, construction waste, stalk is carried out after mixing respectively in machine 4 with different material respectively
Deng) processing and stirring (the lesser raw material of such as particle, clay, shale powder etc.) processing, then after carry out be granulated form haydite base ball, then
After calcined, final sizing obtains product (oversize is product, and screenings is pottery sand), products obtained therefrom defect ware rate reduce.
Preferably, vibrating screen 7 is also connect with pulverizer 2, convenient for mixing screenings pottery sand return pulverizer 2 with sludge powder
It closes, pottery sand is utilized again.
Preferably, it is provided with the blower 8 that its inside is blowed above vibrating screen 7, is sieved in vibrating screen 7
When, blower 8 improves screening efficiency to being blowed and the powder impurity for being attached to haydite surface can blow off in vibrating screen 7.
Preferably, vibrating screen 7 includes cabinet 9, and blower 8 is mounted on 9 upper surface of cabinet by support column 20, blower 8
Air outlet 10 is in up-small and down-big horn-like and extend downwardly into cabinet 9；Bottom is equipped with vibrating motor 11 in cabinet 9, vibration
The output section 12 of dynamic motor 11 upwardly extends and connect with horizontally disposed oscillating plate 13, and 11 output section 12 of vibration motor is vertical
Direction is up and down reciprocatingly shaken, and to drive 13 vertical tremor of oscillating plate, screening group connected to it is provided with right above oscillating plate 13
Part, and Screen assemblies are located at immediately below air outlet 10, so that the wind energy maximum area of air outlet 10 in vibrating screen 7
Haydite contact, further increases screening efficiency.
Preferably, Screen assemblies include horizontally disposed vibration frame 14, and vibration 14 inner wall of frame is connected with sieve 15, and sieve
15 is low in center, the high shape of surrounding, so that draw close during vibration to center into the haydite in vibrating screen 7；Shake
Dynamic frame 14 is connect by several connecting columns 16 with 13 outer of oscillating plate, and 13 upper surface of oscillating plate is provided with that center is low, and surrounding is high
Recessed portion 17, so that sieve resulting Tao Sha during vibration through vibrating screen 7 and drawn close to center.
Preferably, material bin 18 is additionally provided on cabinet 9, material bin 18 is the feeding end of vibrating screen 7,18 lower end of material bin
It extends in cabinet 9 and is located at 15 top of sieve.
Preferably, 9 side wall of cabinet is provided with the chamber door 19 for being opened and closed cabinet 9, and chamber door 19 is the discharge end of vibrating screen 7.
Preferably, Drying 1, pulverizer 2, ball mill 3, blender 4, granulating disc 5, rotary kiln 6, vibrating screen 7 it
Between connection realized by conveyer belt 21.
When the present embodiment is in use,
Sludge enters from the feeding end of Drying 1, after drying, enters entering through pulverizer 2 from the discharge end of Drying 1
Material end enters pulverizer 2 and carries out being ground into sludge powder, then discharge end and ball mill 3 of a part of sludge powder through pulverizer 2
Feeding end, which enters in ball mill 3, carries out ball-milling treatment with other raw materials, discharge end of another part sludge powder through pulverizer 2 and stirs
The feeding end for mixing machine 4 enters in blender 4 to be stirred with other raw materials, and the raw material through ball-milling treatment first passes through ball mill
3 discharge end and the feeding end of granulating disc 5 enter carries out preliminary granulation in granulating disc 5, then agitated processing
Raw material again the discharge end of agitated machine 4 and 5 feeding end of granulating disc enter in granulating disc 5 continue be granulated form haydite base
Ball, then the discharge end of haydite base ball warp granulating disc 5 and the feeding end of rotary kiln 6, which enter in rotary kiln 6, is calcined, warp
Entered in vibrating screen 7 after calcining by the discharge end of the discharge end of rotary kiln 6 and vibrating screen 7 and sieved, finally obtains product.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (7)
1. a kind of sludge ceramsite production system, which is characterized in that including the Drying for drying sludge, Drying and will dry
Sludge afterwards is ground into the pulverizer connection of sludge powder, further includes connecting respectively with pulverizer for accepting the ball of sludge powder
Grinding machine and blender, ball mill and blender are also connect with the granulating disc for manufacturing haydite base ball；Further include and circle
Disk pelletizer connection the rotary kiln for being calcined to haydite base ball, rotary kiln also with the vibration for being screened to haydite
Dynamic sieve connection.
2. a kind of sludge ceramsite production system according to claim 1, it is characterised in that: vibrating screen also connects with pulverizer
It connects.
3. a kind of sludge ceramsite production system according to claim 2, it is characterised in that: Drying, pulverizer, ball milling
Machine, blender, granulating disc, rotary kiln, the connection between vibrating screen pass through conveyer belt and realize.
4. a kind of sludge ceramsite production system according to claim 1 or 2 or 3, it is characterised in that: setting above vibrating screen
There is the blower that its inside is blowed.
5. a kind of sludge ceramsite production system according to claim 4, it is characterised in that: vibrating screen includes cabinet, blower
Air outlet extend downwardly into cabinet；Bottom is equipped with vibrating motor in cabinet, the output section of vibrating motor upwardly extend and
It is connect with oscillating plate, Screen assemblies connected to it is provided with right above oscillating plate, and Screen assemblies are located at immediately below air outlet.
6. a kind of sludge ceramsite production system according to claim 5, it is characterised in that: Screen assemblies include horizontally disposed
Vibration frame, vibration frame inner wall is connected with sieve, and sieve is low in center, the high shape of surrounding；Vibration frame passes through several connections
Column is connect with oscillating plate outer, and oscillating plate upper surface is provided with that center is low, the high recessed portion of surrounding.
7. a kind of sludge ceramsite production system according to claim 6, it is characterised in that: wall box is provided with for opening
The chamber door of closed box body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910091248.6A CN109553390A (en) | 2019-01-30 | 2019-01-30 | A kind of sludge ceramsite production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910091248.6A CN109553390A (en) | 2019-01-30 | 2019-01-30 | A kind of sludge ceramsite production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109553390A true CN109553390A (en) | 2019-04-02 |
Family
ID=65874019
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910091248.6A Pending CN109553390A (en) | 2019-01-30 | 2019-01-30 | A kind of sludge ceramsite production system |
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| Country | Link |
|---|---|
| CN (1) | CN109553390A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109999719A (en) * | 2019-04-26 | 2019-07-12 | 沈阳航空航天大学 | A kind of rotary kiln type sludge coal dust Granulation Equipments |
| CN111362706A (en) * | 2020-04-03 | 2020-07-03 | 福建省闽发铝业股份有限公司 | Preparation method of aluminum sludge ceramsite |
| CN115893981A (en) * | 2022-10-27 | 2023-04-04 | 广西奥裕环保科技有限公司 | Processing method and processing equipment for iron ore tailing ceramsite |
| CN117658591A (en) * | 2023-10-19 | 2024-03-08 | 青岛嘉德水处理材料有限公司 | Automatic haydite production granulator and process |
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| CN206838516U (en) * | 2017-04-10 | 2018-01-05 | 青岛宏信塑胶有限公司 | Vibratory motion sieves |
| CN108080262A (en) * | 2018-01-29 | 2018-05-29 | 河南高盛企业管理咨询有限公司 | A kind of mining easy care vibrating screen |
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| CN108863432A (en) * | 2018-07-10 | 2018-11-23 | 黄河三角洲京博化工研究院有限公司 | A kind of hollow haydite of solid waste and preparation method thereof |
| CN208308707U (en) * | 2018-04-19 | 2019-01-01 | 江苏优鸣信息科技有限公司 | A kind of sludge prepares haydite system |
| CN209428412U (en) * | 2019-01-30 | 2019-09-24 | 宜昌光大陶粒制品有限责任公司 | A kind of sludge ceramsite production line |
-
2019
- 2019-01-30 CN CN201910091248.6A patent/CN109553390A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09276801A (en) * | 1996-04-19 | 1997-10-28 | Kurimoto Ltd | Waste selecting apparatus |
| CN203610309U (en) * | 2013-12-18 | 2014-05-28 | 北京国兴五佳高分子纤维再生科技有限公司 | Vibrating screen |
| CN105344585A (en) * | 2015-10-30 | 2016-02-24 | 芜湖博克机电有限公司 | Agricultural vibrating screening machine |
| CN205223032U (en) * | 2015-12-09 | 2016-05-11 | 漳州微水固体废物处置有限公司 | Utilize production system of heavy metal mud preparation light haydite |
| CN206838516U (en) * | 2017-04-10 | 2018-01-05 | 青岛宏信塑胶有限公司 | Vibratory motion sieves |
| CN108080262A (en) * | 2018-01-29 | 2018-05-29 | 河南高盛企业管理咨询有限公司 | A kind of mining easy care vibrating screen |
| CN108273738A (en) * | 2018-01-29 | 2018-07-13 | 河南高盛企业管理咨询有限公司 | It is a kind of can adjust angle in real time adopt vibration screen for mineral |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109999719A (en) * | 2019-04-26 | 2019-07-12 | 沈阳航空航天大学 | A kind of rotary kiln type sludge coal dust Granulation Equipments |
| CN111362706A (en) * | 2020-04-03 | 2020-07-03 | 福建省闽发铝业股份有限公司 | Preparation method of aluminum sludge ceramsite |
| CN115893981A (en) * | 2022-10-27 | 2023-04-04 | 广西奥裕环保科技有限公司 | Processing method and processing equipment for iron ore tailing ceramsite |
| CN117658591A (en) * | 2023-10-19 | 2024-03-08 | 青岛嘉德水处理材料有限公司 | Automatic haydite production granulator and process |
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