CN117645037A - Material packaging equipment and material packaging method - Google Patents

Material packaging equipment and material packaging method Download PDF

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Publication number
CN117645037A
CN117645037A CN202410120322.3A CN202410120322A CN117645037A CN 117645037 A CN117645037 A CN 117645037A CN 202410120322 A CN202410120322 A CN 202410120322A CN 117645037 A CN117645037 A CN 117645037A
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CN
China
Prior art keywords
bag
cylinder
packaging
frame
heat sealing
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Granted
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CN202410120322.3A
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Chinese (zh)
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CN117645037B (en
Inventor
王轶
刘雪垠
高宏力
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Sichuan Machinery Research And Design Institute Group Co ltd
Southwest Jiaotong University
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Sichuan Machinery Research And Design Institute Group Co ltd
Southwest Jiaotong University
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Priority to CN202410120322.3A priority Critical patent/CN117645037B/en
Publication of CN117645037A publication Critical patent/CN117645037A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/12Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
    • B65B43/14Feeding individual bags or carton blanks from piles or magazines
    • B65B43/16Feeding individual bags or carton blanks from piles or magazines by grippers
    • B65B43/18Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/16Sorting according to weight
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B65B1/32Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B29/00Packaging of materials presenting special problems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/26Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
    • B65B43/30Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/26Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
    • B65B43/34Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure
    • B65B43/36Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure applied pneumatically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Quality & Reliability (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention discloses a material packaging device and a material packaging method, which belong to the technical field of packaging devices, and comprise a frame and a control box fixed on the frame, wherein a bag feeding device is arranged on one side of the frame, and a dry material feeding hopper and a wet material feeding hopper are arranged on the frame, and the material packaging device is characterized in that: the machine frame is provided with a rotary packaging device, the rotary packaging device comprises a clamping turntable, a plurality of clamping assemblies are distributed on the circumference of the clamping turntable, and a partition heat sealing mechanism, a bag beating mechanism, a filling mechanism, a quality inspection mechanism and a sealing heat sealing mechanism are sequentially arranged on the circumference side of the clamping turntable. The material packaging equipment and the material packaging method can partition the packaging bags according to actual conditions, adjust positions, perform quality inspection before unsealing, have a blowing function and improve cost qualification rate.

Description

一种物料包装设备及物料包装方法Material packaging equipment and material packaging method

技术领域Technical field

本发明涉及包装设备技术领域,尤其是涉及一种物料包装设备及物料包装方法。The present invention relates to the technical field of packaging equipment, and in particular to a material packaging equipment and a material packaging method.

背景技术Background technique

目前,坚果类零食是人们生活中常见的零食,混合多种不同种类的坚果物料,现有技术中为了提高生产质量和降低劳动成本一般采用自动包装设备,例如专利号为202123084649 .0的专利公开了一种自动定量坚果包装生产线,其中给袋式包装机的工作过程为:给袋式包装机的机夹将空的包装袋从袋仓夹出,通过转盘的转动,将包装袋移动到开袋组件处,通过开袋组件对机夹上的包装袋进行开袋,开袋后通过转盘将包装袋袋口移动到第二漏斗下方,通过第二漏斗将物料导入到包装袋内,然后通过转盘带动装袋后的包装袋移动到热封组件处,通过热封组件进行封口。虽然相对于人工配料大大提高了包装效率,但是还是存在如下问题:At present, nut snacks are common snacks in people's lives. They are mixed with many different types of nut materials. In the existing technology, automatic packaging equipment is generally used in order to improve production quality and reduce labor costs. For example, the patent number is 202123084649.0. An automatic quantitative nut packaging production line has been developed. The working process of the bag-feeding packaging machine is as follows: the machine clamp of the bag-feeding packaging machine clamps the empty packaging bag out of the bag warehouse, and moves the packaging bag to the opening through the rotation of the turntable. At the bag assembly, the packaging bag on the machine clamp is opened through the bag opening assembly. After opening, the mouth of the packaging bag is moved to the bottom of the second funnel through the turntable, and the materials are introduced into the packaging bag through the second funnel, and then through The turntable drives the bagged packaging bag to move to the heat sealing component, where it is sealed by the heat sealing component. Although packaging efficiency has been greatly improved compared to manual ingredients, there are still the following problems:

(1)虽然采用了干料输送区和湿料输送区,但是还是混合装料,现有技术中,采用分区包装袋、两个入料斗以及两个开袋组件,分别进行分区装料并热封。采用的分区包装袋为固定位置的热熔线,即均分位置,实际情况中不同批次和配比的混合物料,干湿物料的体积不同,在包装过程中不能根据实际的干湿料体积大小调整。(1) Although a dry material conveying area and a wet material conveying area are used, the materials are still mixed. In the existing technology, partitioned packaging bags, two hoppers and two bag opening components are used to carry out partitioned loading and heating respectively. seal up. The partitioned packaging bags used are fixed-position hot melt lines, that is, evenly divided positions. In actual situations, different batches and proportions of mixed materials have different volumes of dry and wet materials. The actual volume of wet and dry materials cannot be used during the packaging process. Resize.

(2)给袋式包装机不具有质检功能,现有技术中在最后设置称重质检,对于质量不合格的包装件需要从新返工,且没有金属检测质检功能。(2) The bag-feeding packaging machine does not have a quality inspection function. In the existing technology, a weighing quality inspection is installed at the end. Packages with unqualified quality need to be reworked, and there is no metal detection quality inspection function.

(3)对于湿料容易粘附在入料斗内壁,造成最新包装成品不合格。(3) Wet materials tend to adhere to the inner wall of the hopper, causing the latest packaging finished product to be unqualified.

发明内容Contents of the invention

本发明的目的是提供一种物料包装设备及物料包装方法,可以根据实际情况给包装袋分区,并进行调整,且具有质检功能和吹料功能。The purpose of the present invention is to provide a material packaging equipment and a material packaging method, which can partition and adjust packaging bags according to actual conditions, and have quality inspection functions and material blowing functions.

为实现上述目的,本发明提供了一种物料包装设备,包括机架和固定在机架上的控制箱,机架一侧设置有给袋装置,机架上设置有干料上料斗和湿料上料斗,机架上设置有旋转包装装置,旋转包装装置包括夹持转盘,夹持转盘圆周分布有若干夹持组件,夹持转盘的圆周侧依次设置有分区热封机构、打袋机构、填料机构、质检机构以及封口热封机构,给袋装置、出料输送机、夹持转盘、分区热封机构、打袋机构、填料机构、质检机构以及封口热封机构均与控制箱电连接。In order to achieve the above object, the present invention provides a material packaging equipment, which includes a frame and a control box fixed on the frame. A bag feeding device is provided on one side of the frame, and a dry material loading hopper and a wet material are provided on the frame. The upper hopper is equipped with a rotating packaging device on the frame. The rotating packaging device includes a clamping turntable. There are a number of clamping components distributed around the circumference of the clamping turntable. The circumferential side of the clamping turntable is successively provided with a partitioned heat sealing mechanism, a bagging mechanism, and a filler. Mechanism, quality inspection mechanism and sealing and heat sealing mechanism, bag feeding device, discharging conveyor, clamping turntable, partition heat sealing mechanism, bagging mechanism, filling mechanism, quality inspection mechanism and sealing and heat sealing mechanism are all electrically connected to the control box .

优选的,分区热封机构包括分段式热封头,分段式热封头设置在热压气缸的伸缩端,热压气缸侧面与第一位置调整气缸的伸缩端相连接,第一位置调整气缸固定在机架上,与分段式热封头相对设置有顶板,顶板固定在机架或夹持转盘的固定套上。Preferably, the zoned heat sealing mechanism includes a segmented heat sealing head. The segmented heat sealing head is arranged at the telescopic end of the hot-pressing cylinder. The side of the hot-pressing cylinder is connected to the telescopic end of the first position adjustment cylinder. The first position adjustment The cylinder is fixed on the frame, and a top plate is provided opposite the segmented heat sealing head. The top plate is fixed on the frame or a fixed sleeve holding the turntable.

优选的,打袋机构包括滑动设置在机架上的支撑臂,支撑臂侧面与第二位置调节气缸的伸缩端相连接,支撑臂上设置有打袋组件、撑袋组件以及吹气组件;Preferably, the bagging mechanism includes a support arm slidably arranged on the frame. The side of the support arm is connected to the telescopic end of the second position adjustment cylinder. The support arm is provided with a bagging component, a bag holding component and an air blowing component;

打袋组件包括打袋拇指气缸,打袋拇指气缸的摆动指上固定有负压通气管,负压通气管连接有两个柔性连通管,两个柔性连通管的头端设置有吸盘,吸盘通过连杆与间距调节齿条相连接,负压通气管上设置有间距调节电机,间距调节电机的输出轴通过齿轮与两个上下设置的间距调节齿条相啮合,负压通气管上并列设置有至少两个齿条导向板,齿条导向板开设有导向通孔;The bagging assembly includes a bagging thumb cylinder. A negative pressure vent pipe is fixed on the swing finger of the bagging thumb cylinder. The negative pressure vent pipe is connected with two flexible connecting pipes. The head ends of the two flexible connecting pipes are equipped with suction cups, and the suction cups pass through The connecting rod is connected to the spacing adjustment rack. A spacing adjustment motor is provided on the negative pressure breather pipe. The output shaft of the spacing adjustment motor meshes with two spacing adjustment racks set up and down through gears. The negative pressure breather pipe is provided with a spacing adjustment rack in parallel. At least two rack guide plates, the rack guide plates are provided with guide through holes;

撑袋组件包括撑袋拇指气缸,撑袋拇指气缸的缸体通过撑袋升降气缸设置在支撑臂上,撑袋拇指气缸的摆动指上设置固定杆,固定杆开设有燕尾滑槽,燕尾滑槽上滑动设置有两个撑袋片,两个撑袋片均连接有连动组件,两个连动组件分别与两个间距调节齿条相连接;The bag-holding assembly includes a bag-holding thumb cylinder. The cylinder of the bag-holding thumb cylinder is set on the support arm through the bag-holding lifting cylinder. A fixed rod is set on the swing finger of the bag-holding thumb cylinder. The fixed rod is provided with a dovetail chute and a dovetail chute. There are two bag-holding pieces provided on the upper slide, and the two bag-holding pieces are connected to linkage components. The two linkage components are respectively connected to two spacing adjustment racks;

吹气组件包括固定在支撑臂上的吹气伸缩气缸,吹气伸缩气缸的伸缩端固定有吹气管。The blowing assembly includes a blowing telescopic cylinder fixed on the support arm, and a blowing pipe is fixed on the telescopic end of the blowing telescopic cylinder.

优选的,连动组件包括L形连接管,L形连接管一端与撑袋片固定连接,L形连接管另一端插设在竖向导向管内,竖向导向管底端滑动设置在横向导向套内,横向导向套设置在间距调节齿条上。Preferably, the linkage assembly includes an L-shaped connecting tube, one end of the L-shaped connecting tube is fixedly connected to the bag support piece, the other end of the L-shaped connecting tube is inserted into the vertical guide tube, and the bottom end of the vertical guide tube is slidably mounted on the transverse guide sleeve. Inside, the transverse guide sleeve is set on the spacing adjustment rack.

优选的,填料机构包括干料填料嘴和湿料填料嘴,干料填料嘴和湿料填料嘴分别与干料上料斗和湿料上料斗上下设置,干料填料嘴和湿料填料嘴通过间距调节气缸相连接,间距调节气缸的缸体连接有填料升降气缸,填料升降气缸侧面与第三位置调节气缸的伸缩端相连接;干料填料嘴上方与干燥剂给料器和第一脱氧剂给料器相对设置;湿料填料嘴上方与第二脱氧剂给料器相对设置;Preferably, the filling mechanism includes a dry material filling nozzle and a wet material filling nozzle. The dry material filling nozzle and the wet material filling nozzle are respectively arranged up and down with the dry material upper hopper and the wet material upper hopper. The dry material filling nozzle and the wet material filling nozzle pass through the gap. The adjusting cylinder is connected, and the cylinder body of the spacing adjusting cylinder is connected to a packing lifting cylinder. The side of the packing lifting cylinder is connected to the telescopic end of the third position adjusting cylinder; the top of the dry material packing nozzle is connected to the desiccant feeder and the first deoxidizer feeder. The feeders are arranged oppositely; the top of the wet material filling nozzle is arranged oppositely to the second deoxidizer feeder;

湿料填料嘴上方设置有吹料机构,吹料机构包括固定在机架延伸臂上的吹料驱动电机,吹料驱动电机的输出轴连接有摆动杆,摆动杆的一端连接有倾斜设置的吹料管,吹料管上设置有若干吹气嘴,吹料管与气泵相连接。There is a blowing mechanism above the wet material filling nozzle. The blowing mechanism includes a blowing drive motor fixed on the extension arm of the frame. The output shaft of the blowing drive motor is connected to a swing rod. One end of the swing rod is connected to an inclined blower. The material pipe and the blowing pipe are provided with several air blowing nozzles, and the blowing pipe is connected with the air pump.

优选的,质检机构包括质量检测单元和金属探测单元;Preferably, the quality inspection agency includes a quality inspection unit and a metal detection unit;

质量检测单元包括带有加爪的称重拇指气缸,称重拇指气缸通过电子称固定在机架上,质量检测单元通过第一导料板与第一废料输送带相对设置;The quality inspection unit includes a weighing thumb cylinder with a claw. The weighing thumb cylinder is fixed on the frame through an electronic scale. The quality inspection unit is arranged opposite to the first waste conveyor belt through the first material guide plate;

金属探测单元包括固定在机架上的金属探测器,与金属探测器相对设置有隔离板,隔离板固定在机架或夹持转盘的固定套上,金属探测单元通过第二导料板与第二废料输送带相对设置,封口热封机构相对设置有出料输送机。The metal detection unit includes a metal detector fixed on the frame. An isolation plate is provided opposite the metal detector. The isolation plate is fixed on the frame or a fixed sleeve holding the turntable. The metal detection unit communicates with the third guide plate through the second guide plate. The two waste conveyor belts are arranged opposite each other, and the sealing and heat sealing mechanism is arranged opposite to a discharging conveyor.

优选的,给袋装置包括给袋机械臂,给袋机械臂的头部设置有夹袋气缸,给袋机械臂与储袋机构相对设置,储袋机构包括储袋支架,储袋支架两侧通过螺栓固定有第一挡袋板,第一挡袋板底部开设有安装调节通孔,储袋支架一端设置有第二挡袋板,第二挡袋板底部设置有调节板,调节板开设有若干调节定位通孔,储袋支架底部通过取袋升降气缸设置有取袋吸盘架,给袋机械臂的固定立柱上开设有导向槽,导向槽内设置有压袋板,压袋板一端为回形结构。Preferably, the bag feeding device includes a bag feeding mechanical arm. The head of the bag feeding robot arm is equipped with a bag clamping cylinder. The bag feeding robot arm is arranged opposite to the bag storage mechanism. The bag storage mechanism includes a bag bracket. Both sides of the bag bracket pass through A first bag-blocking plate is fixed with bolts. The bottom of the first bag-blocking plate is provided with an installation and adjustment through hole. One end of the bag bracket is provided with a second bag-blocking plate. The bottom of the second bag-blocking plate is provided with an adjusting plate. The adjusting plate is provided with a number of Adjust the positioning through hole. The bottom of the bag support is equipped with a bag suction cup frame through the bag lifting cylinder. There is a guide groove on the fixed column of the bag mechanical arm. There is a bag pressing plate in the guide groove. One end of the bag pressing plate is loop-shaped. structure.

一种基于上述一种物料包装设备的物料包装方法,具体步骤如下:A material packaging method based on the above material packaging equipment, the specific steps are as follows:

步骤S1:根据实际包装袋的大小调整储袋架,并放置包装袋;Step S1: Adjust the bag storage rack according to the actual size of the packaging bag and place the packaging bag;

步骤S2:根据实际干湿物料配比确定分区位置,并通过控制箱输入分区位置参数、包装袋尺寸以及质量误差范围,分区热封机构、打袋机构以及填料机构根据分区位置参数和包装袋尺寸进行位置调整;Step S2: Determine the partition position according to the actual dry and wet material ratio, and input the partition position parameters, packaging bag size and quality error range through the control box. The partition heat sealing mechanism, bagging mechanism and filling mechanism will be based on the partition position parameters and packaging bag size. Make position adjustments;

步骤S3:调整完毕后进行包装,经过配混装置后的干料物料和湿料物料输送至干料上料斗和湿料上料斗,等待填料,与此同时包装袋经过给袋装置依次设置在夹持转盘上的夹持组件上,包装袋依次进行分区热封、打袋、填料、称重质检、金属质检以及封口热封,最后进入出料输送机输出,不合格产品分布通过第一废料输送带和第二废了输送带输送至不同的人工台进行处理。Step S3: After the adjustment is completed, the packaging is carried out. The dry materials and wet materials after the compounding device are transported to the dry material upper hopper and the wet material upper hopper, waiting for filling. At the same time, the packaging bags are sequentially set in the clamp through the bag feeding device. On the clamping assembly on the turntable, the packaging bag is sequentially subjected to partition heat sealing, bagging, filling, weighing quality inspection, metal quality inspection and sealing heat sealing, and finally enters the discharging conveyor for output. Unqualified products are distributed through the first The waste conveyor belt and the second waste conveyor belt are transported to different manual stations for processing.

优选的,分区热封机构、打袋机构以及填料机构分别根据分区位置参数通过第一位置调整气缸、第二位置调整气缸以及第三位置调整气缸进行分段式热封头、打袋组件、撑袋组件、吹气组件、干料填料嘴和湿料填料嘴位置调整,从而带动分段式热封头、打袋组件、撑袋组件、吹气组件、干料填料嘴和湿料填料嘴沿夹持转盘切线方向移动;Preferably, the partitioned heat sealing mechanism, bagging mechanism and filling mechanism perform segmented heat sealing heads, bagging components, and support through the first position adjustment cylinder, the second position adjustment cylinder, and the third position adjustment cylinder respectively according to the partition position parameters. The positions of the bag component, air blowing component, dry material filling nozzle and wet material filling nozzle are adjusted to drive the segmented heat sealing head, bag making component, bag holding component, air blowing component, dry material filling nozzle and wet material filling nozzle edge The clamping turntable moves in the tangential direction;

分区热封机构根据包装袋尺寸数据确定分段式热封头的加热长度;The zoned heat sealing mechanism determines the heating length of the segmented heat sealing head based on the packaging bag size data;

打袋机构根据包装袋尺寸通过驱动间距调节电机实现两个吸盘间距以及撑袋片间距的调整;The bagging mechanism adjusts the distance between the two suction cups and the distance between the bag holding pieces by driving the distance adjustment motor according to the size of the packaging bag;

填料机构根据包装袋尺寸通过间距调节气缸实现干料填料嘴和湿料填料嘴间距的调整。The filling mechanism adjusts the distance between the dry material filling nozzle and the wet material filling nozzle through the spacing adjustment cylinder according to the size of the packaging bag.

优选的,步骤S3中的称重质检和金属质检具体过程为:当未封口的包装袋到达质量检测单元后,称重拇指气缸夹持包装袋,相对应的夹持转盘上的夹持组件释放包装袋,通过电子称进行称重后,控制箱接受质量数据并计算误差,当实际误差不处于设定的质量误差范围内时,称重拇指气缸释放包装袋使其掉落至第一废料输送带进行剔除,当实际误差处于设定的质量误差范围内时,相对应的夹持转盘上的夹持组件夹持包装袋后,称重拇指气缸释放包装袋,夹持转盘继续转动至金属探测单元,使得包装袋经过金属探测器,当金属探测器检测到存在金属杂质时,夹持转盘上的夹持组件释放包装袋其掉落至第二废料输送带进行剔除,当金属探测器未检测到金属杂质时,夹持转盘继续转动至封口热封机构进行封口后释放包装袋,使其掉落至出料输送机进行出料。Preferably, the specific process of weighing quality inspection and metal quality inspection in step S3 is: when the unsealed packaging bag arrives at the quality inspection unit, the weighing thumb cylinder clamps the packaging bag, and the corresponding clamping on the turntable The component releases the packaging bag and is weighed by the electronic scale. The control box accepts the quality data and calculates the error. When the actual error is not within the set quality error range, the weighing thumb cylinder releases the packaging bag to drop it to the first place. The waste conveyor belt is removed. When the actual error is within the set quality error range, after the corresponding clamping component on the clamping turntable clamps the packaging bag, the weighing thumb cylinder releases the packaging bag, and the clamping turntable continues to rotate to The metal detection unit causes the packaging bag to pass through the metal detector. When the metal detector detects the presence of metal impurities, the clamping assembly on the clamping turntable releases the packaging bag and drops it to the second waste conveyor belt for removal. When the metal detector When no metal impurities are detected, the clamping turntable continues to rotate to the sealing and heat sealing mechanism for sealing and then releases the packaging bag, allowing it to fall to the discharging conveyor for discharging.

因此,本发明采用上述一种物料包装设备及物料包装方法,具有以下有益效果:Therefore, the present invention adopts the above-mentioned material packaging equipment and material packaging method, and has the following beneficial effects:

(1)具有分区热封机构,可以根据实际配料情况给包装袋热封分区,并根据包装袋尺寸进行调整,适用范围广。(1) It has a zoning heat sealing mechanism, which can heat seal the packaging bag into different zones according to the actual ingredients and adjust it according to the size of the packaging bag. It has a wide range of applications.

(2)在未包装前进行称重质检和金属质检,并将不合格的物料通过不同的输送带输送至相应的人工台,大大降低返工难度。(2) Carry out weighing quality inspection and metal quality inspection before packaging, and transport unqualified materials to the corresponding manual stations through different conveyor belts, which greatly reduces the difficulty of rework.

(3)具有吹料功能,避免湿料粘结在湿料填料嘴,提高成本合格率。(3) It has a material blowing function to prevent wet materials from sticking to the wet material filling nozzle and improve the cost qualification rate.

下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solution of the present invention will be further described in detail below through the accompanying drawings and examples.

附图说明Description of drawings

图1为本发明一种物料包装设备结构示意图;Figure 1 is a schematic structural diagram of a material packaging equipment of the present invention;

图2为本发明给袋装置结构示意图;Figure 2 is a schematic structural diagram of the bag feeding device of the present invention;

图3为本发明压袋板结构示意图;Figure 3 is a schematic structural diagram of the bag pressing plate of the present invention;

图4为本发明打袋机构结构示意图;Figure 4 is a schematic structural diagram of the bagging mechanism of the present invention;

图5为本发明连动组件结构示意图;Figure 5 is a schematic structural diagram of the linkage component of the present invention;

图6为本发明打袋组件侧视图;Figure 6 is a side view of the bagging assembly of the present invention;

图7为本发明填料机构结构示意图;Figure 7 is a schematic structural diagram of the filling mechanism of the present invention;

图8为本发明吹料机构结构示意图;Figure 8 is a schematic structural diagram of the blowing mechanism of the present invention;

图9为本发明金属探测单元结构示意图。Figure 9 is a schematic structural diagram of the metal detection unit of the present invention.

附图标记Reference signs

1、机架;101、干料上料斗;102、湿料上料斗;103、延伸臂;2、控制箱;1. Frame; 101. Dry material hopper; 102. Wet material hopper; 103. Extension arm; 2. Control box;

3、给袋装置;31、给袋机械臂;32、夹袋气缸;33、储袋机构;331、储袋支架;332、第一挡袋板;333、第二挡袋板;334、调节板;34、取袋升降气缸;35、取袋吸盘架;36、固定立柱;37、压袋板;3. Bag feeding device; 31. Bag feeding mechanical arm; 32. Bag clamping cylinder; 33. Bag storage mechanism; 331. Bag storage bracket; 332. First bag blocking plate; 333. Second bag blocking plate; 334. Adjustment Plate; 34. Bag-taking lifting cylinder; 35. Bag-taking suction cup frame; 36. Fixed column; 37. Bag-pressing plate;

4、旋转包装装置;41、夹持转盘;42、夹持组件;4. Rotating packaging device; 41. Clamping turntable; 42. Clamping assembly;

5、分区热封机构;51、分段式热封头;52、热压气缸;53、第一位置调整气缸;54、顶板;6、打袋机构;61、支撑臂;62、第二位置调节气缸;63、打袋组件;631、打袋拇指气缸;632、负压通气管;633、柔性连通管;634、吸盘;635、连杆;636、间距调节齿条;637、间距调节电机;638、齿条导向板;64、撑袋组件;641、撑袋拇指气缸;642、撑袋升降气缸;643、固定杆;645、燕尾滑槽;646、撑袋片;65、连动组件;651、L形连接管;652、竖向导向管;653、横向导向套;66、吹气组件;661、吹气伸缩气缸;662、吹气管;7、填料机构;71、干料填料嘴;72、湿料填料嘴;73、间距调节气缸;74、填料升降气缸;75、第三位置调节气缸;76、干燥剂给料器;77、第一脱氧剂给料器;78、第二脱氧剂给料器;8、吹料机构;81、吹料驱动电机;82、摆动杆;83、吹料管;84、吹气嘴;5. Zoned heat sealing mechanism; 51. Segmented heat sealing head; 52. Hot pressing cylinder; 53. First position adjustment cylinder; 54. Top plate; 6. Bagging mechanism; 61. Support arm; 62. Second position Adjusting cylinder; 63. Bagging component; 631. Bagging thumb cylinder; 632. Negative pressure vent pipe; 633. Flexible connecting pipe; 634. Suction cup; 635. Connecting rod; 636. Spacing adjustment rack; 637. Spacing adjustment motor ; 638. Rack guide plate; 64. Bag holding component; 641. Bag holding thumb cylinder; 642. Bag holding lifting cylinder; 643. Fixed rod; 645. Dovetail chute; 646. Bag holding piece; 65. Linkage component ; 651. L-shaped connecting pipe; 652. Vertical guide pipe; 653. Horizontal guide sleeve; 66. Air blowing component; 661. Air blowing telescopic cylinder; 662. Air blowing pipe; 7. Filling mechanism; 71. Dry material filling nozzle ; 72. Wet material filling nozzle; 73. Spacing adjustment cylinder; 74. Filling lifting cylinder; 75. Third position adjustment cylinder; 76. Desiccant feeder; 77. First deoxidizer feeder; 78. Second Deoxidizer feeder; 8. Blowing mechanism; 81. Blowing drive motor; 82. Swinging rod; 83. Blowing pipe; 84. Air blowing nozzle;

9、质检机构;91、质量检测单元;911、称重拇指气缸;912、电子称;913、第一导料板;914、第一废料输送带;92、金属探测单元;921、金属探测器;922、隔离板;923、第二导料板;924、第二废料输送带;10、封口热封机构;11、出料输送机。9. Quality inspection agency; 91. Quality inspection unit; 911. Weighing thumb cylinder; 912. Electronic scale; 913. First material guide plate; 914. First scrap conveyor belt; 92. Metal detection unit; 921. Metal detection 922. Isolation plate; 923. Second material guide plate; 924. Second waste conveyor belt; 10. Sealing and heat sealing mechanism; 11. Discharge conveyor.

具体实施方式Detailed ways

实施例Example

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, rather than all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.

因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Therefore, the following detailed description of the embodiments of the invention provided in the appended drawings is not intended to limit the scope of the claimed invention, but rather to represent selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that similar reference numerals and letters represent similar items in the following figures, therefore, once an item is defined in one figure, it does not need further definition and explanation in subsequent figures.

在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the The orientation or positional relationship in which the invented product is customarily placed during use is only for the convenience of describing the invention and simplifying the description, and does not indicate or imply that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, therefore It should not be construed as a limitation of the present invention.

在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly stated and limited, the terms "setting", "installation" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a removable connection. Detachable connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.

下面结合附图,对本发明的实施方式作详细说明。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

如图1所示,一种物料包装设备,包括机架1和固定在机架1上的控制箱2,控制箱2用于设备中的部件控制和参数计算属于现有技术在此不再详细描述。机架1一侧设置有给袋装置3,如图2-3所示,给袋装置3包括给袋机械臂31,给袋机械臂31的头部设置有夹袋气缸32,给袋机械臂31与储袋机构33相对设置,储袋机构33包括储袋支架331,储袋支架331两侧通过螺栓固定有第一挡袋板332,第一挡袋板332底部开设有安装调节通孔,储袋支架331一端设置有第二挡袋板333,第二挡袋板333底部设置有调节板334,调节板334开设有若干调节定位通孔,储袋支架331底部通过取袋升降气缸34设置有取袋吸盘架35,给袋机械臂31的固定立柱36上开设有导向槽,导向槽内设置有压袋板37,压袋板37一端为回形结构。As shown in Figure 1, a material packaging equipment includes a frame 1 and a control box 2 fixed on the frame 1. The control box 2 is used for component control and parameter calculation in the equipment, which belongs to the existing technology and will not be detailed here. describe. A bag feeding device 3 is provided on one side of the frame 1. As shown in Figure 2-3, the bag feeding device 3 includes a bag feeding robotic arm 31. The head of the bag feeding robotic arm 31 is provided with a bag clamping cylinder 32. The bag feeding robotic arm 31 is arranged opposite to the bag mechanism 33. The bag mechanism 33 includes a bag bracket 331. A first bag blocking plate 332 is fixed with bolts on both sides of the bag bracket 331. The bottom of the first bag blocking plate 332 is provided with an installation and adjustment through hole. One end of the bag holder 331 is provided with a second bag blocking plate 333. The bottom of the second bag blocking plate 333 is provided with an adjustment plate 334. The adjustment plate 334 is provided with a number of adjustment and positioning through holes. The bottom of the bag holder 331 is set by a bag lift cylinder 34. There is a bag-taking suction cup frame 35, and a guide groove is provided on the fixed column 36 of the bag-feeding robot arm 31. A bag-pressing plate 37 is provided in the guide groove, and one end of the bag-pressing plate 37 is a loop structure.

给袋过程如下:The bag giving process is as follows:

将包装袋放置在储袋支架331上并根据具体的包装袋的尺寸调整第一挡袋板332和第二挡袋板333的位置并固定,同时回形结构的压袋板37放置在包装袋摞的顶部,取袋升降气缸34上升使得取袋吸盘架35上的吸盘634与最下方的包装袋相接触,在负压气泵的作用下实现取袋吸盘架35与包装袋的吸附,取袋升降气缸34下降实现取袋操作;取袋完毕后,给袋机械臂31运动至取下的包装袋相对位置,并通过夹袋气缸32夹持包装袋尾端,给袋机械臂31运行使得包装袋的头端与夹持转盘41上的夹持组件42相对设置,夹持组件42进行夹持,给袋机械臂31回到初始位置进行下一次给袋。Place the packaging bag on the bag storage bracket 331 and adjust the positions of the first bag baffle plate 332 and the second bag baffle plate 333 according to the specific size of the packaging bag and fix them. At the same time, the bag pressing plate 37 of the loop-shaped structure is placed on the packaging bag. At the top of the stack, the bag-taking lifting cylinder 34 rises so that the suction cup 634 on the bag-taking suction cup frame 35 is in contact with the bottom packaging bag. Under the action of the negative pressure air pump, the bag-taking suction cup frame 35 and the packaging bag are adsorbed, and the bag is taken out. The lifting cylinder 34 descends to realize the bag taking operation; after the bag taking is completed, the bag feeding robot arm 31 moves to the position relative to the removed packaging bag, and clamps the tail end of the packaging bag through the bag clamping cylinder 32, and the bag feeding robot arm 31 operates to make the packaging The head end of the bag is arranged opposite to the clamping assembly 42 on the clamping turntable 41. The clamping assembly 42 clamps, and the bag feeding robot arm 31 returns to the initial position for the next bag feeding.

机架1上设置有干料上料斗101和湿料上料斗102用于接受配混好的干湿物料,机架1上设置有旋转包装装置4,旋转包装装置4包括夹持转盘41,夹持转盘41圆周分布有若干夹持组件42(夹持组件42为常规夹持组件42在此不再详细叙述其具体结构),夹持转盘41的圆周侧依次设置有分区热封机构5、打袋机构6、填料机构7、质检机构9以及封口热封机构10,给袋装置3、出料输送机11、夹持转盘41、分区热封机构5、打袋机构6、填料机构7、质检机构9以及封口热封机构10均与控制箱2电连接。The frame 1 is provided with a dry material upper hopper 101 and a wet material upper hopper 102 for receiving the mixed dry and wet materials. The frame 1 is provided with a rotating packaging device 4. The rotating packaging device 4 includes a clamping turntable 41. There are several clamping components 42 distributed around the circumference of the holding turntable 41 (the clamping components 42 are conventional clamping components 42, and their specific structures will not be described in detail here). The circumferential side of the holding turntable 41 is successively provided with partitioned heat sealing mechanisms 5, and Bag mechanism 6, filling mechanism 7, quality inspection mechanism 9 and sealing and heat sealing mechanism 10, bag feeding device 3, discharging conveyor 11, clamping turntable 41, partition heat sealing mechanism 5, bagging mechanism 6, filling mechanism 7, The quality inspection mechanism 9 and the sealing and heat sealing mechanism 10 are both electrically connected to the control box 2 .

分区热封机构5包括分段式热封头51,分段式热封头51设置在热压气缸52的伸缩端,热压气缸52侧面与第一位置调整气缸53的伸缩端相连接,第一位置调整气缸53固定在机架1上,与分段式热封头51相对设置有顶板54,顶板54固定在机架1上。The zoning heat sealing mechanism 5 includes a segmented heat sealing head 51. The segmented heat sealing head 51 is arranged at the telescopic end of the hot pressing cylinder 52. The side of the hot pressing cylinder 52 is connected to the telescopic end of the first position adjustment cylinder 53. A position adjustment cylinder 53 is fixed on the frame 1, and a top plate 54 is provided opposite the segmented heat sealing head 51. The top plate 54 is fixed on the frame 1.

具体分区热封过程如下:The specific partition heat sealing process is as follows:

根据实际干湿物料配比确定分区位置,一般情况下干料(核桃、巴旦木以及夏威夷果等)体积较大占据空间大,一般湿料(葡萄干和蔓越莓等)体积小占据空间小,根据分区位置调整分段式热封头51与包装袋的横向相对位置,通过第一位置调整气缸53使得分段式热封头51沿夹持转盘41切线(与包装袋平行)位置移动,由于包装袋长度不同需要不同热封长度,采用分段式热封头51,根据包装袋尺寸调整分段式热封头51中加热段的启动个数。Determine the location of the partitions based on the actual ratio of dry and wet materials. Generally, dry materials (walnuts, almonds, macadamia nuts, etc.) are larger in size and occupy a larger space. Generally, wet materials (raisins, cranberries, etc.) are smaller in size and occupy less space. , adjust the lateral relative position of the segmented heat sealing head 51 and the packaging bag according to the partition position, and adjust the first position of the cylinder 53 to make the segmented heat sealing head 51 move along the tangent line of the clamping turntable 41 (parallel to the packaging bag), Since different lengths of packaging bags require different heat sealing lengths, a segmented heat sealing head 51 is used, and the starting number of heating sections in the segmented heat sealing head 51 is adjusted according to the size of the packaging bag.

如图4-6所示,打袋机构6包括滑动设置在机架1上的支撑臂61,支撑臂61下方设置有支撑滚轮,支撑臂61侧面与第二位置调节气缸62的伸缩端相连接,支撑臂61上设置有打袋组件63、撑袋组件64以及吹气组件66。As shown in Figures 4-6, the bagging mechanism 6 includes a support arm 61 slidably arranged on the frame 1. A support roller is provided below the support arm 61. The side of the support arm 61 is connected to the telescopic end of the second position adjustment cylinder 62. , the support arm 61 is provided with a bag punching component 63, a bag holding component 64 and an air blowing component 66.

打袋组件63包括打袋拇指气缸631,打袋拇指气缸631的摆动指上固定有负压通气管632,负压通气管632连接有两个柔性连通管633,两个柔性连通管633的头端设置有吸盘634,吸盘634通过连杆635与间距调节齿条636相连接,负压通气管632上设置有间距调节电机637,间距调节电机637的输出轴通过齿轮与两个上下设置的间距调节齿条636相啮合,负压通气管632上并列设置有至少两个齿条导向板638,齿条导向板638开设有导向通孔。通过控制间距调节电机637的正反转实现两个吸盘634的相互远离和靠近。The bagging assembly 63 includes a bagging thumb cylinder 631. A negative pressure vent tube 632 is fixed on the swing finger of the bagging thumb cylinder 631. The negative pressure vent tube 632 is connected to two flexible communication tubes 633. The heads of the two flexible communication tubes 633 A suction cup 634 is provided at the end, and the suction cup 634 is connected to the spacing adjustment rack 636 through a connecting rod 635. A spacing adjustment motor 637 is provided on the negative pressure vent pipe 632, and the output shaft of the spacing adjustment motor 637 connects to two upper and lower spacings through a gear. The adjusting racks 636 are in mesh, and at least two rack guide plates 638 are arranged side by side on the negative pressure vent pipe 632, and the rack guide plates 638 are provided with guide through holes. By controlling the forward and reverse rotation of the distance adjustment motor 637, the two suction cups 634 can move away from and approach each other.

撑袋组件64包括撑袋拇指气缸641,撑袋拇指气缸641的缸体通过撑袋升降气缸642设置在支撑臂61上,撑袋拇指气缸641的摆动指上设置固定杆643,固定杆643开设有燕尾滑槽645,燕尾滑槽645上滑动设置有两个撑袋片646,两个撑袋片646均连接有连动组件65,两个连动组件65分别与两个间距调节齿条636相连接。连动组件65包括L形连接管651,L形连接管651一端与撑袋片646固定连接,L形连接管651另一端插设在竖向导向管652内,竖向导向管652底端滑动设置在横向导向套653内,横向导向套653设置在间距调节齿条636上。The bag holding assembly 64 includes a bag holding thumb cylinder 641. The cylinder of the bag holding thumb cylinder 641 is arranged on the support arm 61 through the bag holding lifting cylinder 642. A fixed rod 643 is provided on the swing finger of the bag holding thumb cylinder 641, and the fixed rod 643 is opened There is a dovetail chute 645, and two bag-holding pieces 646 are slidably provided on the dovetail chute 645. The two bag-holding pieces 646 are connected with linkage components 65, and the two linkage components 65 are respectively connected with the two spacing adjustment racks 636. connected. The linkage assembly 65 includes an L-shaped connecting tube 651. One end of the L-shaped connecting tube 651 is fixedly connected to the bag support piece 646. The other end of the L-shaped connecting tube 651 is inserted into the vertical guide tube 652. The bottom end of the vertical guide tube 652 slides. It is arranged in the transverse guide sleeve 653, and the transverse guide sleeve 653 is arranged on the spacing adjustment rack 636.

吹气组件66包括固定在支撑臂61上的吹气伸缩气缸661,吹气伸缩气缸661的伸缩端固定有吹气管662,实现两个分区的依次吹气。The blowing assembly 66 includes a blowing telescopic cylinder 661 fixed on the support arm 61. A blowing pipe 662 is fixed on the telescopic end of the blowing telescopic cylinder 661 to realize sequential blowing of the two zones.

如图7所示,填料机构7包括干料填料嘴71和湿料填料嘴72,干料填料嘴71和湿料填料嘴72分别与干料上料斗101和湿料上料斗102上下设置并通过导料板相对设置。干料填料嘴71和湿料填料嘴72通过间距调节气缸73相连接,用于实现干料填料嘴71和湿料填料嘴72间距的调整,来适应不同尺寸的包装袋的填料。间距调节气缸73的缸体连接有填料升降气缸74,填料升降气缸74带动干料填料嘴71和湿料填料嘴72上下移动,使得干料填料嘴71和湿料填料嘴72能够插入包装袋内,填料升降气缸74侧面与第三位置调节气缸75的伸缩端相连接,用于调整干料填料嘴71和湿料填料嘴72与包装袋的相对位置。As shown in Figure 7, the filling mechanism 7 includes a dry material filling nozzle 71 and a wet material filling nozzle 72. The dry material filling nozzle 71 and the wet material filling nozzle 72 are respectively arranged up and down with the dry material loading hopper 101 and the wet material loading hopper 102 and pass through them. The guide plates are arranged relative to each other. The dry material filling nozzle 71 and the wet material filling nozzle 72 are connected through a distance adjustment cylinder 73, which is used to adjust the distance between the dry material filling nozzle 71 and the wet material filling nozzle 72 to adapt to the filling of packaging bags of different sizes. The cylinder body of the spacing adjustment cylinder 73 is connected to a filling lifting cylinder 74. The filling lifting cylinder 74 drives the dry material filling nozzle 71 and the wet material filling nozzle 72 to move up and down, so that the dry material filling nozzle 71 and the wet material filling nozzle 72 can be inserted into the packaging bag. , the side of the filling lifting cylinder 74 is connected to the telescopic end of the third position adjusting cylinder 75, and is used to adjust the relative positions of the dry material filling nozzle 71 and the wet material filling nozzle 72 with the packaging bag.

干料填料嘴71上方与干燥剂给料器76和第一脱氧剂给料器77相对设置;湿料填料嘴72上方与第二脱氧剂给料器78相对设置,用于提供不同的保鲜剂。The top of the dry material filling nozzle 71 is opposite to the desiccant feeder 76 and the first deoxidizer feeder 77; the top of the wet material filling nozzle 72 is opposite to the second deoxidant feeder 78 for providing different preservatives. .

湿料填料嘴72上方设置有吹料机构8,如图8所示,吹料机构8包括固定在机架1延伸臂103上的吹料驱动电机81,吹料驱动电机81的输出轴连接有摆动杆82,摆动杆82的一端连接有倾斜设置的吹料管83,吹料管83上设置有若干吹气嘴84,吹料管83与气泵相连接,每次填料完毕后通过吹料机构8对湿料填料嘴72内壁进行吹料,避免湿料粘在湿料填料嘴72内壁。A blowing mechanism 8 is provided above the wet material filling nozzle 72. As shown in Figure 8, the blowing mechanism 8 includes a blowing drive motor 81 fixed on the extension arm 103 of the frame 1. The output shaft of the blowing drive motor 81 is connected to Swing rod 82. One end of the swing rod 82 is connected to an inclined blowing pipe 83. A plurality of blowing nozzles 84 are provided on the blowing pipe 83. The blowing pipe 83 is connected to the air pump. After each filling is completed, the blowing mechanism passes 8. Blow the inner wall of the wet material filling nozzle 72 to prevent the wet material from sticking to the inner wall of the wet material filling nozzle 72.

质检机构9包括质量检测单元91和金属探测单元92。质量检测单元91包括带有加爪的称重拇指气缸911,称重拇指气缸911通过电子称912固定在机架1上,质量检测单元91通过第一导料板913与第一废料输送带914相对设置。The quality inspection mechanism 9 includes a quality inspection unit 91 and a metal detection unit 92 . The quality inspection unit 91 includes a weighing thumb cylinder 911 with a claw. The weighing thumb cylinder 911 is fixed on the frame 1 through an electronic scale 912. The quality inspection unit 91 is connected to the first waste conveyor belt 914 through the first guide plate 913. Relative settings.

如图9所示,金属探测单元92包括固定在机架1上的金属探测器921,与金属探测器921相对设置有隔离板922,隔离板922固定在机架1上,金属探测单元92通过第二导料板923与第二废料输送带924相对设置,封口热封机构10相对设置有出料输送机11。As shown in Figure 9, the metal detection unit 92 includes a metal detector 921 fixed on the frame 1, and an isolation plate 922 is provided opposite the metal detector 921. The isolation plate 922 is fixed on the frame 1, and the metal detection unit 92 passes through The second material guide plate 923 is arranged opposite to the second waste conveyor belt 924 , and the sealing and heat sealing mechanism 10 is arranged opposite to the discharging conveyor 11 .

一种基于物料包装设备的物料包装方法,具体步骤如下:A material packaging method based on material packaging equipment, the specific steps are as follows:

步骤S1:根据实际包装袋的大小调整储袋架,并放置包装袋。Step S1: Adjust the bag storage rack according to the actual size of the packaging bag and place the packaging bag.

步骤S2:根据实际干湿物料配比确定分区位置,并通过控制箱2输入分区位置参数、包装袋尺寸以及质量误差范围,分区热封机构5、打袋机构6以及填料机构7根据分区位置参数和包装袋尺寸进行位置调整。Step S2: Determine the partition position according to the actual dry and wet material ratio, and input the partition position parameters, packaging bag size and quality error range through the control box 2. The partition heat sealing mechanism 5, the bagging mechanism 6 and the filling mechanism 7 are based on the partition position parameters. Adjust the position according to the size of the packaging bag.

分区热封机构5、打袋机构6以及填料机构7分别根据分区位置参数通过第一位置调整气缸53、第二位置调整气缸以及第三位置调整气缸进行分段式热封头51、打袋组件63、撑袋组件64、吹气组件66、干料填料嘴71和湿料填料嘴72位置调整,从而带动分段式热封头51、打袋组件63、撑袋组件64、吹气组件66、干料填料嘴71和湿料填料嘴72沿夹持转盘41切线方向移动。The partitioned heat sealing mechanism 5, the bagging mechanism 6 and the filling mechanism 7 perform segmented heat sealing head 51 and bagging assembly respectively through the first position adjustment cylinder 53, the second position adjustment cylinder and the third position adjustment cylinder according to the partition position parameters. 63. The positions of the bag holding component 64, the air blowing component 66, the dry material filling nozzle 71 and the wet material filling nozzle 72 are adjusted, thereby driving the segmented heat sealing head 51, bagging component 63, bag holding component 64, and air blowing component 66 , the dry material filling nozzle 71 and the wet material filling nozzle 72 move along the tangential direction of the clamping turntable 41 .

分区热封机构5根据包装袋尺寸数据确定分段式热封头51的加热长度。The zoned heat sealing mechanism 5 determines the heating length of the segmented heat sealing head 51 based on the packaging bag size data.

打袋机构6根据包装袋尺寸通过驱动间距调节电机637实现两个吸盘634间距以及撑袋片646间距的调整。The bagging mechanism 6 adjusts the distance between the two suction cups 634 and the distance between the bag-holding pieces 646 by driving the distance adjustment motor 637 according to the size of the packaging bag.

填料机构7根据包装袋尺寸通过间距调节气缸73实现干料填料嘴71和湿料填料嘴72间距的调整。The filling mechanism 7 adjusts the distance between the dry material filling nozzle 71 and the wet material filling nozzle 72 through the distance adjustment cylinder 73 according to the size of the packaging bag.

步骤S3:调整完毕后进行包装,经过配混装置后的干料物料和湿料物料输送至干料上料斗101和湿料上料斗102,等待填料,与此同时包装袋经过给袋装置3依次设置在夹持转盘41上的夹持组件42上,包装袋依次进行分区热封、打袋、填料、称重质检、金属质检以及封口热封,最后进入出料输送机11输出,不合格产品分布通过第一废料输送带914和第二废了输送带输送至不同的人工台进行处理。Step S3: After the adjustment is completed, the packaging is carried out. The dry materials and wet materials after passing through the compounding device are transported to the dry material upper hopper 101 and the wet material upper hopper 102, waiting for filling. At the same time, the packaging bags pass through the bag feeding device 3 in sequence. Set on the clamping assembly 42 on the clamping turntable 41, the packaging bag is sequentially subjected to partition heat sealing, bagging, filling, weighing quality inspection, metal quality inspection and sealing heat sealing, and finally enters the discharging conveyor 11 for output. The qualified products are distributed and transported to different manual stations for processing through the first waste conveyor belt 914 and the second waste conveyor belt.

称重质检和金属质检过程中具体为:当未封口的包装袋到达质量检测单元91后,称重拇指气缸911夹持包装袋,相对应的夹持转盘41上的夹持组件42释放包装袋,通过电子称912进行称重后,控制箱2接受质量数据并计算误差,当实际误差不处于设定的质量误差范围内时,称重拇指气缸911释放包装袋使其掉落至第一废料输送带914进行剔除,当实际误差处于设定的质量误差范围内时,相对应的夹持转盘41上的夹持组件42夹持包装袋后,称重拇指气缸911释放包装袋,夹持转盘41继续转动至金属探测单元92,使得包装袋经过金属探测器921,当金属探测器921检测到存在金属杂质时,夹持转盘41上的夹持组件42释放包装袋其掉落至第二废料输送带924进行剔除,当金属探测器921未检测到金属杂质时,夹持转盘41继续转动至封口热封机构10进行封口后释放包装袋,使其掉落至出料输送机11进行出料。The specific process of weighing quality inspection and metal quality inspection is as follows: when the unsealed packaging bag reaches the quality inspection unit 91, the weighing thumb cylinder 911 clamps the packaging bag, and the corresponding clamping assembly 42 on the clamping turntable 41 is released After the packaging bag is weighed by the electronic scale 912, the control box 2 receives the quality data and calculates the error. When the actual error is not within the set quality error range, the weighing thumb cylinder 911 releases the packaging bag to drop it to the third level. A waste conveyor belt 914 is used for removal. When the actual error is within the set quality error range, after the corresponding clamping component 42 on the clamping turntable 41 clamps the packaging bag, the weighing thumb cylinder 911 releases the packaging bag, and the clamping The holding turntable 41 continues to rotate to the metal detection unit 92, so that the packaging bag passes the metal detector 921. When the metal detector 921 detects the presence of metal impurities, the clamping assembly 42 on the holding turntable 41 releases the packaging bag and drops it to the third The second waste conveyor belt 924 is removed. When the metal detector 921 does not detect metal impurities, the clamping turntable 41 continues to rotate to the sealing and heat sealing mechanism 10 for sealing and then releases the packaging bag, allowing it to fall to the discharging conveyor 11 for sealing. Discharge.

最后应说明的是:以上实施例仅用以说明本发明的技术方案而非对其进行限制,尽管参照较佳实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对本发明的技术方案进行修改或者等同替换,而这些修改或者等同替换亦不能使修改后的技术方案脱离本发明技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: The technical solution of the present invention may be modified or equivalently substituted, but these modifications or equivalent substitutions cannot cause the modified technical solution to depart from the spirit and scope of the technical solution of the present invention.

Claims (10)

1. The utility model provides a material equipment for packing, includes the frame and fixes the control box in the frame, and frame one side is provided with to give bagging apparatus, is provided with dry material feeding hopper and wet material feeding hopper in the frame, its characterized in that: be provided with rotatory packing plant in the frame, rotatory packing plant includes the centre gripping carousel, and centre gripping carousel circumference distributes has a plurality of centre gripping subassemblies, and the circumference side of centre gripping carousel has set gradually partition heat-seal machine constructs, beats bag mechanism, packing mechanism, quality inspection mechanism and seals heat-seal machine and constructs, and for bag device, ejection of compact conveyer, centre gripping carousel, partition heat-seal machine constructs, beats bag mechanism, packing mechanism, quality inspection mechanism and seals heat-seal machine and construct and all be connected with the control box electricity.
2. A material packaging apparatus as claimed in claim 1, wherein: the partition heat sealing mechanism comprises a sectional heat sealing head, the sectional heat sealing head is arranged at the telescopic end of a hot-pressing cylinder, the side surface of the hot-pressing cylinder is connected with the telescopic end of a first position adjusting cylinder, the first position adjusting cylinder is fixed on a frame, a top plate is arranged opposite to the sectional heat sealing head, and the top plate is fixed on a fixed sleeve of the frame or a clamping turntable.
3. A material packaging apparatus as claimed in claim 2, wherein: the bag making mechanism comprises a supporting arm which is arranged on the frame in a sliding way, the side surface of the supporting arm is connected with the telescopic end of the second position adjusting cylinder, and the supporting arm is provided with a bag making assembly, a bag supporting assembly and a blowing assembly;
the bagging assembly comprises a bagging thumb cylinder, a negative pressure vent pipe is fixed on a swing finger of the bagging thumb cylinder, the negative pressure vent pipe is connected with two flexible communicating pipes, suction cups are arranged at the head ends of the two flexible communicating pipes and are connected with a spacing adjusting rack through connecting rods, a spacing adjusting motor is arranged on the negative pressure vent pipe, an output shaft of the spacing adjusting motor is meshed with the two spacing adjusting racks arranged up and down through gears, at least two rack guide plates are arranged on the negative pressure vent pipe in parallel, and guide through holes are formed in the rack guide plates;
the bag opening assembly comprises a bag opening thumb cylinder, a cylinder body of the bag opening thumb cylinder is arranged on the supporting arm through a bag opening lifting cylinder, a fixing rod is arranged on a swinging finger of the bag opening thumb cylinder, a dovetail chute is arranged on the fixing rod, two bag opening sheets are arranged on the dovetail chute in a sliding mode, the two bag opening sheets are connected with linkage assemblies, and the two linkage assemblies are connected with the two interval adjusting racks respectively;
the air blowing assembly comprises an air blowing telescopic cylinder fixed on the supporting arm, and an air blowing pipe is fixed at the telescopic end of the air blowing telescopic cylinder.
4. A material packaging apparatus according to claim 3, wherein: the interlock subassembly includes L shape connecting pipe, L shape connecting pipe one end and props bag piece fixed connection, and L shape connecting pipe other end inserts and establishes in vertical direction intraductal, and vertical direction pipe bottom slides and sets up in horizontal uide bushing, and horizontal uide bushing sets up on the interval regulation rack.
5. A material packaging apparatus as claimed in claim 4, wherein: the filling mechanism comprises a dry material filling nozzle and a wet material filling nozzle which are respectively arranged up and down with a dry material feeding hopper and a wet material feeding hopper, the dry material filling nozzle and the wet material filling nozzle are connected through a spacing adjusting cylinder, the cylinder body of the spacing adjusting cylinder is connected with a filling lifting cylinder, and the side surface of the filling lifting cylinder is connected with the telescopic end of a third position adjusting cylinder; the upper part of the dry material filling nozzle is arranged opposite to the drier feeder and the first deoxidizer feeder; the upper part of the wet material filling nozzle is arranged opposite to the second deoxidizer feeder;
the wet material filling mouth top is provided with blows material mechanism, blows material mechanism including fixing the material driving motor that blows on the frame extension arm, blows material driving motor's output shaft has the swinging arms, and the one end of swinging arms is connected with the material blowing pipe that the slope set up, is provided with a plurality of blowing nozzles on the material blowing pipe, and the material blowing pipe is connected with the air pump.
6. A material packaging apparatus as claimed in claim 5, wherein: the quality inspection mechanism comprises a quality detection unit and a metal detection unit;
the quality detection unit comprises a weighing thumb cylinder with a claw, the weighing thumb cylinder is fixed on the frame through an electronic scale, and the quality detection unit is arranged opposite to the first waste conveying belt through a first material guiding plate;
the metal detection unit comprises a metal detector fixed on the frame, a separation plate is arranged opposite to the metal detector, the separation plate is fixed on the frame or a fixed sleeve of the clamping turntable, the metal detection unit is arranged opposite to the second waste conveying belt through a second material guiding plate, and the sealing heat sealing mechanism is provided with a discharge conveyor opposite to the sealing heat sealing mechanism.
7. A material packaging apparatus as claimed in claim 6, wherein: the bag feeding device comprises a bag feeding mechanical arm, a bag clamping cylinder is arranged at the head of the bag feeding mechanical arm, the bag feeding mechanical arm and a bag storage mechanism are oppositely arranged, the bag storage mechanism comprises a bag storage support, first bag blocking plates are fixed to two sides of the bag storage support through bolts, installation adjusting through holes are formed in the bottoms of the first bag blocking plates, second bag blocking plates are arranged at one ends of the bag storage support, adjusting plates are arranged at the bottoms of the second bag blocking plates, a plurality of adjusting and positioning through holes are formed in the adjusting plates, a bag taking sucker frame is arranged at the bottom of the bag storage support through a bag taking lifting cylinder, guide grooves are formed in fixing stand columns of the bag feeding mechanical arm, bag pressing plates are arranged in the guide grooves, and one ends of the bag pressing plates are of a rectangular structure.
8. A material packaging method based on the material packaging equipment as claimed in claim 7, characterized by the following specific steps:
step S1: the storage bag frame is adjusted according to the size of the actual packaging bag, and the packaging bag is placed;
step S2: determining partition positions according to actual dry and wet material proportions, inputting partition position parameters, packaging bag sizes and mass error ranges through a control box, and adjusting positions of a partition heat sealing mechanism, a bag making mechanism and a filling mechanism according to the partition position parameters and the packaging bag sizes;
step S3: after adjustment, packaging is carried out, dry materials and wet materials after passing through the mixing device are conveyed to a dry material feeding hopper and a wet material feeding hopper, packing is waited, meanwhile, packaging bags are sequentially arranged on a clamping assembly on a clamping rotary table through a bag feeding device, and are sequentially subjected to partition heat sealing, bagging, packing, weighing quality inspection, metal quality inspection and sealing heat sealing, finally, the materials enter a discharging conveyor to be output, and unqualified products are distributed and conveyed to different artificial tables through a first waste conveying belt and a second waste conveying belt to be processed.
9. The method of claim 8, wherein step S2 is specifically: the partition heat sealing mechanism, the bag making mechanism and the filling mechanism respectively carry out position adjustment on the sectional heat sealing head, the bag making assembly, the bag opening assembly, the air blowing assembly, the dry material filling nozzle and the wet material filling nozzle through the first position adjusting cylinder, the second position adjusting cylinder and the third position adjusting cylinder according to the partition position parameters, so that the sectional heat sealing head, the bag making assembly, the bag opening assembly, the air blowing assembly, the dry material filling nozzle and the wet material filling nozzle are driven to move along the tangential direction of the clamping turntable;
the partition heat sealing mechanism determines the heating length of the sectional type heat seal head according to the size data of the packaging bag;
the bag making mechanism realizes the adjustment of the distance between the two suckers and the distance between the bag supporting sheets by driving the distance adjusting motor according to the size of the packaging bag;
the packing mechanism adjusts the distance between the dry material packing nozzle and the wet material packing nozzle through a distance adjusting cylinder according to the size of the packing bag.
10. The material packaging method according to claim 8, wherein the specific processes of weighing quality inspection and metal quality inspection in step S3 are: after the unsealed packaging bag reaches the quality detection unit, the thumb cylinder is weighed to clamp the packaging bag, the clamping assembly on the corresponding clamping turntable releases the packaging bag, the control box receives quality data and calculates errors after weighing through the electronic scale, when the actual errors are not in the set quality error range, the thumb cylinder is weighed to release the packaging bag to enable the packaging bag to drop to the first waste conveying belt for rejection, when the actual errors are in the set quality error range, the thumb cylinder is weighed to release the packaging bag, the clamping turntable continues to rotate to the metal detection unit, the packaging bag passes through the metal detector, when the metal detector detects that metal impurities exist, the clamping assembly on the clamping turntable releases the packaging bag to drop to the second waste conveying belt for rejection, and when the metal detector does not detect the metal impurities, the clamping turntable continues to rotate to seal the sealing heat sealing mechanism to release the packaging bag, and enable the packaging bag to drop to the discharging conveyor for discharging.
CN202410120322.3A 2024-01-29 2024-01-29 Material packaging equipment and material packaging method Active CN117645037B (en)

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