CN112357197A

CN112357197A - Novel intelligent frozen food packaging system and method

Info

Publication number: CN112357197A
Application number: CN202011286053.6A
Authority: CN
Inventors: 李历强; 李典余
Original assignee: Quanzhou Yuzhen Machinery Technology Co Ltd
Current assignee: Quanzhou Yuzhen Machinery Technology Co Ltd
Priority date: 2020-11-17
Filing date: 2020-11-17
Publication date: 2021-02-12
Anticipated expiration: 2040-11-17
Also published as: CN112357197B

Abstract

The invention relates to the field of food packaging equipment, in particular to a novel intelligent frozen food packaging system which comprises a quick freezer, a feeding system, a weighing and distributing machine, a material lifting machine, a packaging machine, a conveying belt, a shaping machine, a box filling machine, a stacking machine, a carton forming machine, a carton sealing and packaging machine, a stacking machine, a detection device, a drainage channel, a pipeline interface and a central control room, wherein the weighing and distributing machine, the material lifting machine and the packaging machine are matched with each other to form a group, a plurality of groups of parallel aligned layouts are adopted, and the feeding system is used for multi-point feeding; a packaging method of a novel intelligent frozen food packaging system comprises the steps of discharging, feeding, packaging, boxing and stacking. The invention aims to provide a novel intelligent frozen food packaging system and method, which are helpful for solving the problems of isolated and rigid structure and insufficient automation degree of the existing packaging system.

Description

Novel intelligent frozen food packaging system and method

Technical Field

The invention relates to the field of food packaging, in particular to a novel intelligent frozen food packaging system and method.

Background

With the development of society, the pace of life is gradually accelerated, fast food is more and more popular with people, and particularly frozen food like meatballs and the like is long in storage time, is boiled immediately and is very convenient. Such food products are usually produced and sold in a bag form, and therefore, in the production process, a bagging process using a packaging apparatus is required.

The existing packaging system is mainly divided into two types, one type is small in production scale, a plurality of independent function devices are generally adopted, production is carried out by matching manual operation, for example, a weighing machine is adopted for weighing and distributing materials, bagging is carried out manually, vacuumizing equipment is placed into the bag after bagging for vacuumizing, and then boxing and packaging are carried out. In the production mode, all processes need to be linked by manual operation, so that the labor intensity of manpower is high, the automation degree is low, the production cost is high, the efficiency is low, and the packaging quality is uneven; the other is large in production scale, and generally, complete equipment to a certain extent is adopted for production, for example, automatic material distribution weighing equipment is adopted for material distribution, then material is supplied through a conveying belt or lifting equipment, the material is conveyed to bagging and vacuumizing equipment for packaging, and then manual boxing and packaging are carried out. Although the production mode improves the automation degree, some defects still exist, for example, a directional feeding structure such as a conveying belt or a lifting device is adopted during feeding, which can limit the layout of production equipment, so that when a plurality of production lines are simultaneously carried out, the production lines are mutually separated and lack of linkage, which results in that when one material needs a plurality of production lines to be simultaneously produced, a feeding and conveying structure needs to be respectively matched, which needs to manually arrange one material into a plurality of feeding sources, or when a plurality of materials are mixed and packaged, the materials need to be mixed in advance, which is difficult to operate when the number of the feeding sources of the plurality of materials is large, and the production capacity is limited.

Disclosure of Invention

Based on the above, the invention aims to provide a novel intelligent frozen food packaging system and method, which are helpful for solving the problems of isolated and rigid structure and insufficient automation degree of the existing packaging system.

In order to achieve the purpose, the invention adopts the following technical scheme:

novel frozen food intelligence packaging system, including frozen machine, conveyer belt, trimmer, carton make-up machine, case packer, carton sealing baling press, hacking machine, detection device, well accuse room, the indoor control system who is equipped with each device of connection control in this, still include:

a feeding system, the feeding system comprising at least:

the storage bin is arranged on one side of the material conveying end of the instant freezer, the storage bin is provided with a first conveying belt for lifting and conveying materials in the storage bin, and a storage bin blanking port is arranged at the high position of the first conveying belt;

the feeding rack is arranged on one side of the storage bin blanking port, and a track is arranged on the feeding rack;

the skip car can be movably arranged on the track, can be positioned right below the blanking port of the storage bin to receive materials, and can reciprocate along the track to feed materials;

the weighing and distributing machine is arranged on one side of the feeding rack, a second conveying belt for connecting feeding is arranged between the weighing and distributing machine and the feeding rack, and a material preparing device is arranged on one side, close to the feeding rack, of the second conveying belt;

the material lifting machine is arranged on one side of the weighing and distributing machine and is provided with a plurality of material containing assemblies, and the material containing assemblies can feed materials along an inclined path formed by a rack of the material lifting machine through stepping type circular movement;

the packaging machine is arranged on one side of the material lifting machine and is used for bagging, vacuumizing and sealing the materials conveyed by the material lifting machine;

the conveying belt, the shaping machine, the carton forming machine, the box filling machine and the stacking machine are arranged on one side of the output end of the packaging machine and are used for filling boxes;

the weighing and distributing machine, the material lifting machine and the packaging machine are matched with one another to form a group, a plurality of groups of parallel and aligned layouts are adopted, and the rails can cover each material preparing device and perform multi-point feeding.

In one embodiment, the feeding rack is composed of a plurality of rail racks arranged at intervals, the rail is fixedly arranged at the top of the rail racks, positioning induction pieces are arranged on the rail, and the positions of the positioning induction pieces correspond to the positions of the material preparing devices;

the inside of the skip car is provided with a cavity for containing materials, a skip car inlet is arranged above the cavity, a skip car outlet is arranged below the cavity, and the skip car outlet is provided with an opening and closing structure; the top of the skip car is provided with a traveling device, and the traveling device comprises a moving part and a driving part, wherein the moving part is used for being connected with the track, and the driving part is used for driving the skip car to move; and the skip car is provided with a positioning sensor matched with the positioning induction part.

In one embodiment, the skip car can be replaced by a feeding hose, the feeding hose is made of a flexible material which can be radially folded and stretched, one end of the feeding hose is connected with the storage bin blanking opening, the other end of the feeding hose is provided with a feeding opening facing downwards vertically, and the feeding opening is matched with a moving member which can move on the feeding rack, so that the feeding opening can move to a position right above the material preparing device, a feeding channel which is connected with the storage bin blanking opening and the material preparing device is formed, and the feeding channel is of an inclined structure from top to bottom from one side of the storage bin blanking opening to one side of the material preparing device.

In one embodiment, the detection device comprises at least a weight detection element, a pressure detection element, a temperature detection element, and a visual detection element.

In one embodiment, the packaging machine is provided with a packaging machine frame comprising thereon:

the station disc assembly can be rotatably arranged on the packaging machine frame in a stepping mode, and is provided with a plurality of clamping claws for clamping packaging bags;

the bag storage device is used for storing the packaging bags;

the bag conveying swing arm is arranged between the station disc assembly and the bag storage device and can convey the packaging bags on the bag storage device to the clamping claws;

the bag sucking and opening device is used for opening the bag opening of the packaging bag;

the blanking port of the packaging machine is used for receiving materials;

the shaping device is used for shaping the packed material;

the vacuumizing assembly is used for vacuumizing and sealing the filled packaging bag;

the discharging groove is arranged on one side of the packaging machine frame;

the packaging machine controller is arranged on the packaging machine frame;

the bag storage device, the bag suction opening device, the blanking port of the packaging machine, the shaping device, the vacuumizing assembly and the discharging groove are sequentially arranged on the outer side of the circumference of the station disc assembly in a surrounding mode and are consistent with the rotating direction of the station disc assembly; the wrapping bag by behind the gripper jaw centre gripping follow the rotatory in-process of station dish subassembly, its sack can pass and pause under the packagine machine blanking mouth.

In one embodiment, the bag sucking and opening device comprises a fixed shaft vertically arranged on the frame of the packaging machine, a rotatable rotating shaft penetrates through the fixed shaft, the bottom of the rotating shaft is connected with a driving mechanism, a transmission base is arranged at the top of the fixed shaft, two parallel sliding rods are arranged on the transmission base, a guide piece is arranged above the sliding rods, the sliding rods are in transmission connection with the rotating shaft and can perform horizontal and mutual reverse movement, the outer side ends of the two sliding rods are respectively connected with a suction pipe, the inner side ends of 2 suction pipes are aligned, the inner side ends are connected with a group of oppositely arranged suction cups, and one ends of the suction pipes, which are far away from the suction cups, are connected with a vacuum pumping device;

two the reverse movement of slide bar can make even the sucking disc takes place to draw close each other or keep away from, makes the sucking disc can be attached in wrapping bag sack both sides, opens the bag.

In one embodiment, the shaping device comprises a first support and a second support which are vertically arranged at intervals, and a first shaping plate and a second shaping plate which are vertically arranged and can move transversely are respectively connected with the first support and the second support, and the first shaping plate and the second shaping plate can be close to or far away from each other and can extrude and shape two sides of a filled packaging bag;

the top of the first support is provided with a third support, the third support is provided with a third shaping plate capable of moving longitudinally, the third shaping plate is of an n-shaped structure, one side of the third support, which is positioned at the front end of the third shaping plate, is provided with a guide part, and the guide part can guide the top of the packaging bag into a gap at the bottom of the third shaping plate;

a fourth shaping plate is arranged under the third shaping plate, the top of the fourth shaping plate is used for bearing the bottom of the packaging bag, and the bottom of the fourth shaping plate is connected with the packaging machine frame through a mounting seat.

In one embodiment, the material containing assembly comprises a tray and a material containing bowl, a traveling wheel and a mounting part are arranged at the bottom of the tray, a transmission structure capable of circularly rotating is arranged on a rack of the material hoister, the mounting part is connected with the transmission structure, the traveling wheel is in sliding connection with the rack of the material hoister, and the tray can be kept in a horizontal state when moving above the rack of the material hoister;

the tray is provided with a clamping piece, and the material containing bowl is clamped and fixed through the clamping piece.

In one embodiment, the tray is provided with two symmetrical sliding grooves, the number of the clamping pieces is two, the clamping pieces are respectively arranged corresponding to the sliding grooves, one end of each clamping piece is respectively pivoted to one side of each sliding groove, the other end of each clamping piece is pivoted with a pulley, the pulleys are arranged in the sliding grooves in a penetrating mode, the pulleys can move in the sliding grooves to drive the clamping pieces to swing horizontally, and the two clamping pieces are connected with each other at the bottoms of the pulleys through elastic pieces, so that the two clamping pieces can keep close to each other to clamp and fix the bottoms of the material containing bowls; the clamping piece is also provided with a shifting piece.

In one embodiment, the system further comprises a scattering device, a drainage channel and a pipeline interface, wherein the scattering device is arranged between the instant freezer and the storage bin; the drainage channels are uniformly distributed on the floor below the packaging system; the pipeline interface is connected with a municipal water supply pipeline.

A packaging method using the novel intelligent frozen food packaging system at least comprises the following steps:

a. discharging materials in the quick freezer in batches to the corresponding storage bins, and independently stopping the quick freezer for maintenance after the quick freezer is emptied of the materials;

b. the material is fed and dispatched by a control system, the first conveying belt conveys the materials in the storage bin into the skip car, the skip car conveys the materials into the material preparing device, the second conveying belt conveys the materials in the material preparing device onto the weighing and distributing machine, the weighing and distributing machine divides the materials into components required by packaging and then intermittently conveys the components into the material containing bowls, and the material containing bowls convey the materials into packaging bags located at working positions on the packaging machine;

wherein, the skip car can adopt a plurality of cooperative operations;

c. packaging, wherein the packaging machine is used for bagging, vacuumizing and sealing the materials;

d. boxing and stacking are carried out through the conveyor belt, the shaping machine, the carton forming machine, the box filling machine, the carton sealing and packaging machine and the stacking machine;

wherein, after bagging and during the boxing process, the packaging quality is detected by the detection device.

Advantageous effects

Compared with the prior art, the invention at least comprises the following advantages:

according to the invention, the storage bins, the feeding rack, the material trucks and the material backers are arranged, wherein the storage bins correspond to the front-end quick freezers one by one, and the material backers correspond to the weighing and distributing machines and the packing machines at the rear end one by one, and the material trucks which can move in a reciprocating manner on the feeding rack are used for connecting and feeding, so that the traditional point-to-point fixed feeding mode is broken, the production line selection is more flexible, and the production requirements of diversification are met.

The invention can perform multi-stage differentiation on the storage of materials in the feeding process by arranging the storage bin and the material preparation device, can play a better buffering effect, is beneficial to adjusting the feeding speed, ensures the feeding stability, and also relieves the operation pressure for front-end equipment, for example, a quick freezer needs to wait for a frequent waiting machine in the traditional production process to keep the packaging speed suitable for packaging operation, thereby invisibly increasing the production cost.

The invention integrates the material placing, feeding, packaging and packing into a complete system, and is matched with various detection devices and control systems to carry out intelligent operation, thereby not only improving the automation degree, but also perfecting the production process, further reducing the personnel configuration, lightening the labor intensity and improving the production efficiency, and equipment is arranged into a plurality of module areas according to the functions, such as a material placing module, a feeding module, a packaging module and a packing and stacking module, the division of labor among the modules is clear, the layout is reasonable, the operating personnel can reach each equipment more quickly, a plurality of elevating structures are arranged in each module, the personnel passing and the goods carrying are facilitated, a plurality of drainage channels and pipeline interfaces are arranged in each module, and the cleaning operation is facilitated and carried out conveniently and quickly.

In the invention, the existing structure is improved and upgraded on the specific structure of the equipment, so that the better effect is improved, for example: the transmission structure of the bag sucking and opening device is set to be a rotating shaft to synchronously drive the two sliding rods, and a more reliable mechanical transmission structure is adopted to improve the stability of the moving path of the sucking disc, so that a better bag opening effect and a better bag opening success rate are obtained; the shaping device is additionally arranged, so that the materials can be ensured to keep a more regular shape in the packaging bag, the attractiveness of the product can be improved after packaging, stacking and boxing are facilitated, the product is more standardized in scale, and the problems of a sharp and different traditional packaging structure are avoided; in the material containing assembly, a novel clamping structure is adopted to clamp and fix the material containing bowl, and the structure that the clamping piece is provided with the spring and the shifting piece is adopted, so that the disassembly is convenient, and the cleaning operation is facilitated.

Drawings

Fig. 1 is a schematic layout diagram of a novel intelligent frozen food packaging system in one embodiment.

Fig. 2 is a schematic structural diagram of the weighing and distributing machine and the packaging machine in fig. 1.

Fig. 3 is a schematic structural view of the storage bin and the feeding frame in fig. 1.

Fig. 4 is a schematic structural view of the feeder frame and the skip shown in fig. 3.

Fig. 5 is a top view of the partial structure of the packaging machine of fig. 2.

Fig. 6 is a schematic structural view of the bag sucking and opening device in fig. 5.

Fig. 7 is a schematic view of the connection structure of the suction cup in fig. 6.

Fig. 8 is a schematic structural diagram of the shaping device in fig. 5.

Fig. 9 is a schematic structural view of the material containing assembly in fig. 2.

Fig. 10 is a schematic structural view of the tray and the clamping member in fig. 9.

Fig. 11 is a bottom structure view of the tray of fig. 9.

Fig. 12 is a schematic flow chart of the novel intelligent frozen food packaging system of fig. 1.

In order to make the objects, technical solutions and advantages of the present invention more apparent, the following detailed description is made with reference to the accompanying drawings and detailed description. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, but rather should be construed as broadly as the present invention is capable of modification in various respects, all without departing from the spirit and scope of the present invention.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the two elements or intervening elements may be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

Referring to fig. 1, the novel intelligent frozen food packaging system disclosed in this embodiment includes a freezer 1, a feeding system 2, a weighing and material-distributing machine 3, a material elevator 4, a packaging machine 5, a conveyor belt 6, a shaping machine 7, a box filling machine 81, a stacker 82, a carton forming machine 91, a carton sealing and packaging machine 92, a stacker 10, a detection device, a drainage channel 100, a pipeline interface 200, and a central control room 300, wherein a control system for connecting and controlling the devices is provided in the central control room 300, and the control system at least includes a signal transmission conversion module, a data collection module, a data analysis module, a database, a data calculation module, and a feedback module.

The instant freezer 1 is used for the quick freezing of the material of waiting to pack, and the quantity of instant freezer 1 is 2, parallel arrangement in this embodiment. The material in this example was meatballs, which were quick frozen after production and bagged and boxed.

As shown in fig. 2, 3 and 4, the feeding system 2 is mainly used for material transportation, and includes a storage bin 21, a feeding frame 22 and a skip 23.

The storage bin 21 is arranged on one side of a material conveying end of the instant freezer 1, one instant freezer 1 is matched with one storage bin 21, and the storage bin 21 is mainly used for conveying materials discharged from the instant freezer 1 to the skip 23. Storage silo 21 is equipped with first conveyer belt 211, and first conveyer belt 211 extends to the side from the bottom of storage silo 21 for promote the transport material in the storage silo 21, first conveyer belt 211 is equipped with storage silo blanking mouth 212 to the high department, and during the operation, first conveyer belt 211 is up-inclined with the material of storage silo 21 bottom and is carried to storage silo blanking mouth 212 department, drops to in the skip 12.

Pay-off frame 22 is located storage silo blanking mouth 212 one side, pay-off frame 22 includes the track frame 221 of a plurality of parallel interval settings, track frame 221 is the square frame structure, the bottom is equipped with the regulation stabilizer blade, the top is equipped with track 222, track 222 sets up with first conveyer belt 211 is perpendicular, track 222 comprises a plurality of parallel arrangement's rectangular body of rod structure, connect the reinforcement through the connecting piece, improve structural strength, the track both ends are equipped with the connecting plate, be equipped with the through-hole that is used for installing the bolt on the connecting plate, make things convenient for splice between a plurality of pay-off frames 22, adopt the structural design of this kind of unitization, help pay-off frame 22's production transportation and installation, also can carry out nimble adjustment according to the scale in different worksh. In addition, a plurality of positioning sensors 2231 are disposed on the rail 222 at intervals.

The skip car 23 is movably arranged on the track 222, and reciprocates along the track 222, and is mainly used for receiving and feeding materials. Specifically, the skip 23 has a cavity for containing materials therein, a skip inlet 231 is arranged above the cavity, and a baffle is arranged on one side of the skip inlet 231, so as to prevent the materials from scattering when entering the cavity from the skip inlet 231; the cavity below is equipped with skip export 232, skip export 232 is equipped with opening plate 2321, but opening plate 2321 top with but skip 23 pivotal connection for opening and shutting of skip export 232 is realized in the accessible upset of opening plate 2321 bottom, and opening plate 2321 connects the driving piece, and this driving piece sets firmly on skip 23, can drive opening plate 2321 upset. A traveling device 233 is arranged at the top of the skip car 23, and the traveling device 233 comprises a movable member connected with the rail 222 and a driving member for driving the skip car 23 to move; a positioning sensor 2332 adapted to the positioning sensor 2231 is disposed on the skip 23, and the positioning sensor 2332 may be a photosensitive sensor or a magnetic sensor.

In the moving process of the skip 23, the skip inlet 232 on the skip 23 may be located right below the storage bin blanking port 212 for receiving the material.

The weighing and material distributing machine 3 is arranged on one side of the feeding rack 22, a second conveying belt 31 for connecting feeding is arranged between the weighing and material distributing machine and the feeding rack 22, a material preparing device 311 is arranged on one side, close to the feeding rack 22, of the second conveying belt 31, and a weighing feeding hole 312 is arranged on one side, far away from the feeding rack 22. The position of the positioning sensing part 2231 is aligned with the position of the material preparing device 311, and the material preparing device 311 is located under the positioning sensing part 2231, so that the material trolley 23 is located over the material preparing device 311 when the positioning sensing part 2231 stops, the material can fall into the material preparing device 311 through the material trolley outlet 232, the material preparing device 311 can specifically adopt a conical hopper structure, the second conveying belt 31 can lift and feed the material in the material preparing device 311, the material enters the weighing and distributing machine 3 through the weighing and feeding port 312 to be weighed and distributed, and the material is divided into a part of to-be-packaged state with the same quality and specification.

In another embodiment, the material cart 23 may be replaced by a feeding hose, the feeding hose is made of a flexible material that can be radially folded and extended, one end of the feeding hose is connected to the material storage bin blanking port 212, and the other end of the feeding hose is provided with a feeding port facing downward, and the feeding port is matched with a moving member that can move on the feeding frame 22, so that the feeding port can move to a position right above the material preparation device 311, thereby forming a feeding channel that connects the material storage bin blanking port 212 and the material preparation device 311, and the feeding channel is in an inclined structure from top to bottom from the material storage bin blanking port 212 side to the material preparation device 311 side.

As shown in fig. 2, the material elevator 4 is disposed on one side of the weighing and distributing machine 3, the material elevator 4 is provided with a plurality of material containing assemblies 41, and the material containing assemblies 41 can feed materials through step-by-step circular movement along an inclined path formed by a rack of the material elevator 4. The material lifting machine 4 is close to the horizontal setting of 3 one side of branch material machine of weighing, and through the material delivery outlet of the branch material machine of weighing 3, and 4 opposite sides of material lifting machine are equipped with material and promote blanking mouth 42, and material lifting machine 4 promotes the back with the material and promotes the blanking mouth 42 from the material and get into packagine machine 5.

Further, with reference to fig. 9, 10, and 11, the material containing assembly 41 includes a tray 412 and a material containing bowl 411, a traveling wheel 4122 and an installation portion 4121 are disposed at the bottom of the tray 412, a transmission structure (such as a chain, a belt, etc.) capable of circularly rotating is disposed on the frame of the material elevator 4, the installation portion 4121 is connected to the transmission structure, the traveling wheel 4122 is slidably connected to the frame of the material elevator 4, and the tray 412 can be kept in a horizontal state when moving above the frame of the material elevator 4, so as to prevent the material from falling.

Further, a clamping member 413 is arranged on the tray 412, and the material containing bowl 411 is clamped and fixed by the clamping member 413. The tray 412 is provided with two symmetrical arc-shaped sliding grooves 4123, the number of the clamping members 413 is two, the two clamping members 413 are respectively arranged corresponding to the sliding grooves 4123, one end of each clamping member 413 is respectively pivoted to one side of the sliding groove 4123, the pivoting point is a first pivoting point 4131, the other end of each clamping member 413 is pivoted with a pulley 414, the pivoting point is a second pivoting point 4132, the pulley 414 penetrates through the sliding groove 4123, the pulley 414 can move in the sliding groove 4123 to drive the clamping members 413 to horizontally swing by taking the first pivoting point 4131 as an axis, the two clamping members 413 are connected at the bottom of the pulley 414 through an elastic member, and the elastic member can specifically adopt a spring, so that the two clamping members 413 can keep close to each other to clamp and fix the bottom of the material containing bowl 411; the clamping member 413 is further provided with a shifting piece 4133, so that the clamping member 413 can be conveniently shifted to swing outwards along the sliding groove 4123, and the material containing bowl 411 can be detached.

As shown in fig. 2, the packaging machine 5 is disposed on one side of the material elevator 4, and is configured to bag, vacuumize and seal the material conveyed by the material elevator 4. As shown in fig. 1, the conveyor 6, the shaper 7, the carton former 91, the box filler 81, and the stacker 82 are provided at an output end side of the packaging machine 5, and are used for boxing.

In which, one weighing and distributing machine 3, one material elevator 4, and one packing machine 5 are mutually matched to form a group, in this embodiment, 3 groups of parallel aligned layouts are adopted, and the rail 222 can cover the material preparing device 311 located in each group and perform multi-point feeding.

The detection device at least comprises a weight detection element, a pressure detection element, a temperature detection element and a visual detection element. For example, weight detecting elements are arranged at the instant freezer 1, the storage bin 2, the skip 23 and the material preparer 311 for detecting the material allowance; a pressure detection element is arranged on the weighing and distributing machine 3 and used for weighing materials; a temperature detection element is arranged on the packaging machine 5 and is used for detecting the temperature of the sealing heating structure; the conveyor 6 is provided with a visual inspection device for inspecting the quality of the package and detecting defects such as air leakage and seal wrinkles, and the installation position of the inspection device is not all the contents of the present embodiment.

As shown in fig. 2, 5, 6, 7 and 8, the packaging machine 5 is provided with a packaging machine frame, and the packaging machine frame comprises a station tray assembly 51, a bag storage device 52, a bag conveying swing arm 53, a bag suction opening device 54, a packaging machine blanking port 55, a shaping device 56, a vacuum pumping assembly 57, a discharge chute 58 and a packaging machine controller 59. The bag storage device 52, the bag suction opening device 54, the blanking port 55 of the packaging machine, the shaping device 56, the vacuumizing assembly 57 and the discharging groove 58 are sequentially and annularly arranged on the outer side of the circumference of the station disc assembly 51 and are consistent with the rotating direction of the station disc assembly 51, the vacuumizing assembly 57 also has a rotating function, the rotating direction is opposite to the rotating direction of the station disc assembly 51, the outer sides of the circumferences of the station disc assembly and the station disc assembly are tangent, so that the packaging bags can be seamlessly connected between the two, and the processes of loading, vacuumizing and sealing are completed. It should be noted that, in the process that the packaging bag is clamped by the clamping claw 511 and then rotates along with the station tray assembly 51, the bag opening passes through and stops under the blanking opening 55 of the packaging machine, and the material lifter 4 lifts the material from the material lifting blanking opening 42 and drops the material into the packaging bag through the blanking opening 55 of the packaging machine.

Station dish subassembly 51, but marching type rotation is located in the packagine machine frame, station dish subassembly 51 is equipped with a plurality of gripper jaw 511 that are used for the centre gripping wrapping bag, station dish subassembly 51 mainly plays the effect of carrying the wrapping bag.

And the bag storage device 52 is used for storing the packaging bags.

And a bag feeding swing arm 53 provided between the station disc assembly 51 and the bag storage device 52 and adapted to feed the packaging bag placed on the bag storage device 52 to the gripper 511.

And a suction bag opening device 54 for opening the mouth of the packing bag. Specifically, as shown in fig. 6 and 7, the bag sucking and opening device 54 includes a fixing shaft 541 vertically disposed on the frame of the packaging machine, a rotatable rotating shaft 542 penetrates through the fixing shaft 541, the bottom of the rotating shaft 542 is connected to a driving mechanism, a transmission base 543 is disposed at the top of the fixing shaft 541, two parallel sliding rods 545 penetrate through the transmission base 543, a guide member 544 is disposed above the sliding rods 545, the guide member 544 is provided with a guide hole 5441, a guide wheel 5451 is disposed at the top of the sliding rods 545, the guide wheel 5451 penetrates through the guide hole 544 and can move along the guide hole 544 to perform a directional function, the sliding rods 545 are disposed inside the transmission base 543 and are in transmission connection with the rotating shaft 542, specifically, a rack structure is disposed inside the sliding rods 545, a gear is disposed at the top of the rotating shaft 542, and the two are in transmission connection with each other in a meshed manner, so that 2 sliding rods, the two sliding rods 545 far away from the transmission ends are respectively connected with suction pipes 546 through locking clamps 5461, the locking clamps 5461 are utilized to facilitate the detachment, installation and angular position adjustment of the suction pipes 546, the inner side ends of 2 suction pipes 546 are aligned, the inner side ends are connected with a group of oppositely arranged suction cups 547, and one ends of the suction pipes 546 far away from the suction cups 547 are connected with vacuum pumping equipment through connecting pipes.

The two sliding rods 545 move in opposite directions, so that the suckers 547 can be close to or far away from each other, and the suckers 547 can be attached to two sides of the mouth of the packaging bag to open the bag.

And a shaping device 56 for shaping the filled packaging bag. Specifically, as shown in fig. 8, the shaping device 56 includes a first support 561 and a second support 562 which are vertically spaced, and are connected to a first shaping plate 563 and a second shaping plate 564 which are vertically disposed and laterally movable through a first driving member 5631 and a second driving member 5641, respectively, the first shaping plate 563 and the second shaping plate 564 can be close to or away from each other, and can squeeze and shape both sides of the filled packaging bag, and edges of both sides of the first shaping plate 563 and the second shaping plate 564 have outwardly bent curved structures, which helps the packaging bag not to be scratched when passing through a gap therebetween; a third bracket 565 is arranged at the top of the first bracket 561, a third shaping plate 566 capable of moving longitudinally is connected to the third bracket 565 through a third driving member 5661, the third shaping plate 566 is of an n-shaped structure, a guiding member 567 is arranged at one side of the front end of the third shaping plate 566 of the third bracket 565, and the guiding member 567 can guide the top of the packing bag into a gap at the bottom of the third shaping plate 566; a fourth shaping plate 568 is arranged under the third shaping plate 566, a bending part 5681 is arranged at the top of the fourth shaping plate 568 for supporting the bottom of the packaging bag, the bottom of the packaging bag is connected with the frame of the packaging machine through a mounting seat 5682, and the fourth shaping plate 568 is connected with the mounting seat 5682 through a bolt and a strip-shaped hole structure, so that the longitudinal position of the fourth shaping plate 568 can be adjusted. The first driving member 5631, the second driving member 5641 and the third driving member may be cylinders or electric telescopic rods.

The discharging groove 58 is arranged on one side of the packaging machine frame, and materials are bagged, vacuumized and sealed and then enter the conveying belt 6 through the discharging groove 58; the packaging machine controller 59 is arranged on the packaging machine frame and used for setting and controlling the operation parameters of the packaging machine.

In this embodiment, the instant freezer further comprises a scattering device, a drainage channel 100, a pipeline interface 200 and a removing device for screening products, wherein the scattering device is arranged between the instant freezer 1 and the storage bin 2, and is used for scattering materials to prevent the materials from caking; the drainage channels 100 are uniformly distributed on the floor below the packaging system, so that drainage in time is facilitated in the cleaning process; the pipe joint 200 is connected with a municipal water supply pipeline and can be used for connecting a flushing pipe.

With reference to fig. 12, the present invention further discloses a packaging method using the above-mentioned novel intelligent frozen food packaging system, which at least includes the following steps:

a. discharging materials in the instant freezer 1 into the corresponding storage bins 2 in batches, and independently stopping the instant freezer 1 for maintenance after the materials are emptied;

b. feeding, which is scheduled by a control system, the first conveyor belt 211 conveys the stored materials 2 into the skip 23, the skip 23 conveys the materials into the stock container 311, the second conveyor belt 31 conveys the materials in the stock container 311 onto the weighing and distributing machine 3, the weighing and distributing machine 3 divides the materials into required packaging components and then intermittently conveys the components into the material containing bowls 411, and the material containing bowls 311 convey the materials into packaging bags located at working positions on the packaging machine 5;

wherein, the skip car 23 can adopt a plurality of cooperative operations;

c. packaging, wherein the packaging machine 5 is used for bagging, vacuumizing and sealing the materials;

d. boxing and stacking are carried out through the conveyor belt 6, the shaping machine 7, the carton forming machine 91, the box filling machine 81, the carton sealing and packaging machine 92 and the stacking machine 82;

In the specific implementation process, after the materials (such as meat balls) are manufactured, the materials are put into a quick freezing machine 1 for quick freezing, and then the materials enter a corresponding storage bin 2 after being scattered, a control system detects the material allowance in a plurality of material preparation devices 311 in real time, when the allowance is lower than a preset value, a skip 23 is controlled to move along a track 222 to the position under a storage bin blanking port 212, the materials are conveyed into the skip 23 by using a first conveying belt 211, when a detection device in the skip 23 detects that the materials are sufficiently loaded, the conveying of the first conveying belt 211 is stopped, the skip 23 moves to the material preparation device 311 lacking materials for feeding, the effect that one skip 23 simultaneously serves a plurality of groups of packaging production lines is realized, a plurality of skips 23 can also be adopted to serve the condition of the same plurality of packaging production lines, under the condition, the skips 23 can move according to the moving path and sequence calculated by the control system, so as to achieve the optimal feeding selection, the material is at depiler 3 through weighing, material elevator 4, accomplish the bagging-off behind packagine machine 5, evacuation and sealing operation, carry by drive belt 6 afterwards, in the packing transportation process, carry out weight detection to it, mode such as visual detection detects the packing quality, unqualified utilizes removing devices to reject and do nothing or do over again, and put through trimmer 7 (can adopt plastic manipulator) fixed point, carton make-up machine 91 afterwards, case packer 81 (can adopt the vanning manipulator), carton seals baling press 92 and hacking machine 82 (can adopt the pile up neatly manipulator) and packs the packing into boxes the product, and the pile up neatly is on the pile up neatly frame 10 of one side, wait for the transport.

The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims

1. The utility model provides a novel frozen food intelligence packaging system, includes frozen machine, conveyer belt, trimmer, carton make-up machine, case packer, carton sealing baling press, hacking machine, detection device, well accuse room, is equipped with the control system of each device of connection control in this well accuse indoor, its characterized in that still includes:

a feeding system, the feeding system comprising at least:

2. The novel intelligent frozen food packaging system of claim 1, wherein the feeding rack is composed of a plurality of spaced track racks, the track is fixedly arranged on the top of the track racks, and a positioning sensing piece is arranged on the track and corresponds to the position of the preparation device;

3. The novel intelligent frozen food packaging system as claimed in claim 1 or 2, wherein the detection means comprises at least a weight detection element, a pressure detection element, a temperature detection element, a visual detection element.

4. The intelligent packaging system for frozen food as claimed in claim 1, wherein the packaging machine is provided with a packaging machine frame, the packaging machine frame comprises thereon:

the bag storage device is used for storing the packaging bags;

the blanking port of the packaging machine is used for receiving materials;

the shaping device is used for shaping the packed material;

the discharging groove is arranged on one side of the packaging machine frame;

the packaging machine controller is arranged on the packaging machine frame;

5. The novel intelligent frozen food packaging system as claimed in claim 4, wherein the bag sucking and opening device comprises a fixed shaft vertically arranged on the packaging machine frame, a rotatable rotating shaft penetrates through the fixed shaft, the bottom of the rotating shaft is connected with a driving mechanism, a transmission base is arranged at the top of the fixed shaft, two parallel sliding rods are arranged on the transmission base, a guide part is arranged above the sliding rods, the sliding rods are in transmission connection with the rotating shaft and can horizontally move in opposite directions, the outer side ends of the two sliding rods are respectively connected with a suction pipe, the inner side ends of 2 suction pipes are aligned, the inner side ends are connected with a group of oppositely arranged suction cups, and one ends of the suction pipes, which are far away from the suction cups, are connected with a vacuum pumping device through connecting pipes;

6. The novel intelligent frozen food packaging system as claimed in claim 4, wherein the shaping device comprises a first bracket and a second bracket which are vertically arranged at intervals and are respectively connected with a first shaping plate and a second shaping plate which are vertically arranged and can move transversely, the first shaping plate and the second shaping plate can be close to or far away from each other, and both sides of a filled packaging bag can be extruded and shaped;

7. The novel intelligent frozen food packaging system of claim 1, wherein the material containing assembly comprises a tray and a material containing bowl, a traveling wheel and a mounting part are arranged at the bottom of the tray, a transmission structure capable of rotating circularly is arranged on a rack of the material lifter, the mounting part is connected with the transmission structure, the traveling wheel is connected with the rack of the material lifter in a sliding manner, and the tray can be kept in a horizontal state when moving above the rack of the material lifter;

8. The novel intelligent frozen food packaging system as claimed in claim 7, wherein the tray is provided with two symmetrical sliding grooves, the number of the clamping members is two, the two clamping members are respectively arranged corresponding to the sliding grooves, one end of each clamping member is respectively pivoted to one side of the sliding groove, the other end of each clamping member is pivoted with a pulley, the pulley is arranged in the sliding groove in a penetrating manner, the pulley can move in the sliding groove to drive the clamping members to swing horizontally, and the two clamping members are connected with each other through an elastic member at the bottom of the pulley, so that the two clamping members can keep close to each other to clamp and fix the bottom of the material containing bowl; the clamping piece is also provided with a shifting piece.

9. The novel intelligent frozen food packaging system of claim 1, further comprising a breaking device, a drainage channel and a pipeline interface, wherein the breaking device is arranged between the instant freezer and the storage bin; the drainage channels are uniformly distributed on the floor below the packaging system; the pipeline interface is connected with a municipal water supply pipeline.

10. A packaging method using the novel intelligent frozen food packaging system as claimed in any one of claims 1-8, characterized by comprising at least the following steps:

wherein, the skip car can adopt a plurality of cooperative operations;