CN117602177A - Magnetic material detection device and packaging system - Google Patents
Magnetic material detection device and packaging system Download PDFInfo
- Publication number
- CN117602177A CN117602177A CN202410063058.4A CN202410063058A CN117602177A CN 117602177 A CN117602177 A CN 117602177A CN 202410063058 A CN202410063058 A CN 202410063058A CN 117602177 A CN117602177 A CN 117602177A
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- plate
- seat
- slat
- neodymium
- sliding
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- 238000001514 detection method Methods 0.000 title claims abstract description 68
- 239000000696 magnetic material Substances 0.000 title claims abstract description 27
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 13
- 229910001172 neodymium magnet Inorganic materials 0.000 claims abstract description 65
- 239000011521 glass Substances 0.000 claims abstract description 55
- 238000011179 visual inspection Methods 0.000 claims abstract description 26
- QJVKUMXDEUEQLH-UHFFFAOYSA-N [B].[Fe].[Nd] Chemical group [B].[Fe].[Nd] QJVKUMXDEUEQLH-UHFFFAOYSA-N 0.000 claims abstract description 25
- 230000000007 visual effect Effects 0.000 claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 238000002347 injection Methods 0.000 claims description 17
- 239000007924 injection Substances 0.000 claims description 17
- 230000002950 deficient Effects 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 8
- 241000252254 Catostomidae Species 0.000 claims description 6
- 238000005286 illumination Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 3
- 239000013072 incoming material Substances 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 238000007790 scraping Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 238000001035 drying Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 19
- 238000005457 optimization Methods 0.000 description 10
- 238000005096 rolling process Methods 0.000 description 6
- 238000007689 inspection Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000005303 weighing Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
- B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
Abstract
The invention relates to the technical field of magnetic material detection, and discloses a magnetic material detection device and a packaging system, wherein the magnetic material detection device comprises support legs, and the support legs are provided with first carrier plates; a side plate is arranged on the first carrier plate, and a second carrier plate is arranged on the top surface of the side plate; the side plates are provided with glass plates which are used for bearing the neodymium-iron-boron magnets; a turntable bearing is arranged on the side plate; the turntable bearing is rotationally connected with a toothed ring, and the inner tooth surface of the toothed ring is meshed with a gear; the bottom surface of the toothed ring is provided with a U-shaped seat; the vertical section of the U-shaped seat is connected with an L-shaped seat through a stud bolt; the L-shaped seat is provided with a first visual detection lens; the top surface of the first carrier plate is provided with a second visual detection lens; the bottom surface of the second carrier plate is connected with a third visual inspection lens through a countersunk bolt; the first visual inspection lens, the second visual inspection lens and the third visual inspection lens are arranged in a concentrated position, one neodymium-iron-boron magnet is transmitted to the glass plate, a group of comprehensive appearance detection data can be generated, the detection effect is good, and the detection reliability is greatly improved.
Description
Technical Field
The invention is used for measuring physical properties of materials, relates to the technical field of magnetic material detection, and in particular relates to a magnetic material detection device and a packaging system.
Background
The neodymium-iron-boron is divided into sintered neodymium-iron-boron and bonded neodymium-iron-boron, and the bonded neodymium-iron-boron has magnetism in all directions and is corrosion-resistant. Neodymium-iron-boron magnets are widely used in electronic products such as hard disks, cell phones, headphones, battery powered tools, and the like.
The bonded magnet is prepared into a strip-shaped green body by adopting a normal-temperature compression molding method to press and mold the magnetic powder; and then heating and curing the green body for 1-2h to obtain the bonded NdFeB-ferrite permanent magnet. The finished magnetic material needs to be subjected to appearance detection to pick out defective products (corner falling, scratch, abrasion, bump, crack and stain) so as to ensure the quality of the magnetic material.
The chinese patent of application number CN202220931871.5 discloses a rotary glass carousel for magnetic material check out test set, including motor installation base, motor installation base's inside fixed mounting has power component, and motor installation base's upper end passes through screw fixed mounting and has glass carousel subassembly, and glass carousel subassembly's lower extreme and power component's output fixed mounting, and glass carousel subassembly's overall diameter size is greater than motor installation base's diameter size.
The application number is CN 201721209677.1's chinese patent discloses a full-automatic optics magnetic material check out test set, including base and glass letter sorting dish, the middle part at base top is fixed to be equipped with the support frame, and the one end of support frame is equipped with the glass letter sorting dish, and one side at base top is equipped with first guide rail, and the top of first guide rail is equipped with first vice rail, and the top of first vice rail is fixed to be equipped with first carrier, and the one end of first carrier is fixed to be equipped with first optical lens, and the opposite side at base top is equipped with the second guide rail, and the top of second guide rail is equipped with second vice rail.
The neodymium iron boron magnet is the polyhedron structure, needs a plurality of visual inspection lenses to detect, and every lens lays the position differently, and when a work piece was transmitted to the glass carousel, the detection of top surface first, and the detection of side need separate several work pieces, can't produce a set of comprehensive detection data to same work piece, and the detection effect is poor.
Disclosure of Invention
The invention aims to provide a magnetic material detection device and a packaging system, which solve the problem that the conventional detection equipment provided in the background art cannot generate a group of comprehensive detection data for the same workpiece.
The technical scheme adopted by the invention is as follows: the magnetic material detection device comprises support legs, wherein the number of the support legs is 2, and the 2 support legs are symmetrically arranged; the support legs are provided with first carrier plates; the first carrier plate is rectangular in shape, the first carrier plate is connected with side plates through countersunk bolts, the side plates are rectangular in shape, the number of the side plates is 2, and the 2 side plates are symmetrically arranged; the top surface of the side plate is provided with a second carrier plate through countersunk bolts, and the second carrier plate is rectangular in shape; the first carrier plate, the second carrier plate and 2 side plates form a square tubular structure; the opposite surfaces of the 2 side plates are fixedly connected with first supporting seats, the first supporting seats are connected with glass plates through countersunk bolts, the glass plates are used for bearing neodymium-iron-boron magnets, the glass plates are rectangular in shape and are horizontally arranged, and the glass plates are positioned at the waist of the side plates; the opposite surfaces of the 2 side plates are fixedly connected with second supporting seats, the second supporting seats are positioned above the first supporting seats, and the second supporting seats are connected with turntable bearings through countersunk bolts; the turntable bearing is rotationally connected with a toothed ring, and the inner tooth surface of the toothed ring is meshed with a gear; the gear is driven by a first motor, and the first motor is fixedly connected with a second carrier plate; the bottom surface of the toothed ring is connected with a U-shaped seat through a countersunk bolt; the vertical section of the U-shaped seat is connected with an L-shaped seat through a stud bolt; the L-shaped seat is connected with a first visual detection lens through a countersunk bolt, and the first visual detection lens is used for detecting the side face of the neodymium-iron-boron magnet; the top surface of the first carrier plate is connected with a second visual detection lens through a countersunk bolt, and the second visual detection lens is used for detecting the lower surface of the neodymium-iron-boron magnet; the bottom surface of second support plate is connected with third visual inspection lens through countersunk head bolted connection, and third visual inspection lens is used for detecting the upper surface of neodymium iron boron magnetism.
Further, a packaging system using the magnetic material detection device is provided, and the packaging system comprises an incoming material conveying line, a defective product conveying line, a qualified product conveying line and a platform; the feeding conveying lines are used for conveying the material boxes provided with the neodymium-iron-boron magnets, and the number of the feeding conveying lines is 2; the platform is provided with a second linear motor; the second linear motor is provided with a first four-axis robot, an executing hand of the first four-axis robot is provided with a sucker, and the sucker on the first four-axis robot is used for sucking and transferring the neodymium-iron-boron magnet in the material box; the platform is connected with the base station through a support column, the support column enables the base station to be suspended, and a sliding plate on the base station is used for accommodating the neodymium-iron-boron magnet put down by the first four-axis robot; the platform is provided with 2 second four-axis robots, the 2 second four-axis robots are distributed on two sides of the base station, the second four-axis robots are provided with suckers, and the suckers on the second four-axis robots are used for sucking neodymium-iron-boron magnets on the sliding plate to finish detection; the defective product conveying line is used for conveying the neodymium-iron-boron magnets which are unqualified in detection, the number of the defective product conveying lines is 2, and the unqualified neodymium-iron-boron magnets are conveyed through a second four-axis robot; the qualified product conveying line is used for conveying and detecting qualified neodymium-iron-boron magnets, the number of the qualified product conveying lines is 2, and the qualified neodymium-iron-boron magnets are conveyed through the second four-axis robot.
The invention has the beneficial effects that: the first visual inspection lens, the second visual inspection lens and the third visual inspection lens are arranged in a concentrated position, one neodymium-iron-boron magnet is transmitted to the glass plate, a group of comprehensive appearance detection data can be generated, the detection effect is good, and the detection reliability is greatly improved.
Drawings
Fig. 1 is a schematic side view of the present invention.
Fig. 2 is a schematic perspective view of the present invention.
Fig. 3 is a schematic perspective view of a riser.
Fig. 4 is a schematic side view of a lighting assembly.
Fig. 5 is a schematic perspective view of an illumination assembly.
Fig. 6 is a schematic side view of a cleaning assembly.
Fig. 7 is a schematic view of a cross-sectional front view of the first slat and the second slat.
Fig. 8 is a schematic perspective view of a cleaning member.
Fig. 9 is a schematic view of a sectional front view of the water injection tank.
Fig. 10 is a schematic perspective view of a stopper.
Fig. 11 is a schematic view of a cross-sectional front view of a guide roller.
Fig. 12 is a schematic perspective view of an insert block.
Fig. 13 is a schematic diagram of a front view structure of the feeding mechanism.
Fig. 14 is a schematic perspective view of a feeding mechanism.
Fig. 15 is a schematic side sectional structure of the skateboard.
Fig. 16 is a schematic top view of the skateboard.
Fig. 17 is a schematic perspective view of a carrier.
Fig. 18 is a schematic side view of a rail and a slide table.
Fig. 19 is a schematic perspective view of the fixed seat and the movable seat.
Fig. 20 is a schematic side sectional structure of the chuck.
Fig. 21 is a schematic view of a cross-sectional front view of the chuck.
Fig. 22 is a schematic perspective view of a slider.
Fig. 23 is a schematic front view of the third and fourth carriages.
Fig. 24 is a schematic perspective view of the third and fourth carriages.
Fig. 25 is a schematic perspective view of a roll brush.
Fig. 26 is a schematic diagram showing a front view of the roll brush.
Fig. 27 is a schematic perspective view of 2 first carriages.
Fig. 28 is a schematic top view of a packaging system.
Fig. 29 is a schematic perspective view of a packaging system.
In the figure: 1. support legs; 2. a first carrier plate; 3. a side plate; 4. a second carrier plate; 5. a first support base; 6. a glass plate; 7. a neodymium-iron-boron magnet; 8. a second support base; 9. a turntable bearing; 10. a toothed ring; 11. a gear; 12. a first motor; 13. a U-shaped seat; 14. a stud bolt; 15. an L-shaped seat; 16. a first vision inspection lens; 17. a second vision inspection lens; 18. a third vision inspection lens; 19. a riser; 20. a circular rectangular groove; 21. positioning bolts; 22. a lighting assembly; 23. a hinge base; 24. a surface light source; 25. a limit column; 26. an arc-shaped plate; 27. an arc-shaped groove; 28. a cleaning assembly; 29. a first telescopic rod; 30. a first slat; 31. a light hole; 32. a double-ended stud; 33. a second slat; 34. positioning a nut; 35. a first spring; 36. a second spring; 37. cleaning a piece; 38. a wet sponge; 39. a wiper blade; 40. a dry sponge; 41. a water injection groove; 42. a water injection hole; 43. a needle tip; 44. a stop block; 45. a shaft lever; 46. a guide roller; 47. a groove; 48. inserting blocks; 49. a U-shaped card; 50. an anti-drop column; 51. a reducing section; 52. a ramp section; 53. an expanding section; 54. a feeding mechanism; 55. a base station; 56. a first slider; 57. a second slider; 58. a T-shaped groove; 59. a guide plate; 60. a slide plate; 61. a through groove; 62. a carrier; 63. a receiving groove; 64. an arc-shaped hole; 65. a second telescopic rod; 66. a guide roller; 67. a track; 68. a sliding table; 69. a rotor seat; 70. a first linear motor; 71. a fixing seat; 72. a pull head; 73. a movable seat; 74. a third telescopic rod; 75. a circular angle groove; 76. a cross bar; 77. a chuck; 78. a fourth telescopic rod; 79. a third slider; 80. a fourth slider; 81. a fifth telescopic rod; 82. a bearing seat; 83. a rolling brush; 84. a second motor; 85. a material supply line; 86. a defective product conveying line; 87. a qualified product conveying line; 88. a platform; 89. a second linear motor; 90. a first four-axis robot; 91. a suction cup; 92. a support column; 93. a second four-axis robot; 94. weighing table.
Detailed Description
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the like or similar elements throughout or elements having like or similar functionality; the embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," second, "" third, "" fourth, "and fifth" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying a number of technical features being indicated.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; the specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1 and 2, in a first embodiment, a magnetic material detecting device includes support legs 1, wherein the number of the support legs 1 is 2, and the 2 support legs 1 are symmetrically arranged; the support legs 1 are provided with first carrier plates 2; the first carrier plate 2 is rectangular in shape, the first carrier plate 2 is connected with side plates 3 through countersunk bolts, the side plates 3 are rectangular in shape, the number of the side plates 3 is 2, and the 2 side plates 3 are symmetrically arranged; the top surface of the side plate 3 is connected with a second carrier plate 4 through countersunk bolts, and the second carrier plate 4 is rectangular in shape; the first carrier plate 2, the second carrier plate 4 and 2 side plates 3 form a square tubular structure; the opposite surfaces of the 2 side plates 3 are fixedly connected with first supporting seats 5, the first supporting seats 5 are connected with glass plates 6 through countersunk bolts, the glass plates 6 are used for bearing neodymium-iron-boron magnets 7, the lower surface image acquisition of the neodymium-iron-boron magnets 7 is facilitated, the glass plates 6 are rectangular, the glass plates 6 are horizontally arranged, and the glass plates 6 are positioned at the waist of the side plates 3; the opposite surfaces of the 2 side plates 3 are fixedly connected with second supporting seats 8, the second supporting seats 8 are positioned above the first supporting seats 5, and the second supporting seats 8 are connected with turntable bearings 9 through countersunk bolts; the turntable bearing 9 is rotationally connected with a toothed ring 10, and the inner tooth surface of the toothed ring 10 is meshed with a gear 11; the gear 11 is driven by a first motor 12, and the first motor 12 is fixedly connected with the second carrier plate 4; the bottom surface of the toothed ring 10 is connected with a U-shaped seat 13 through countersunk bolts; the vertical section of the U-shaped seat 13 is connected with an L-shaped seat 15 through a stud 14; the L-shaped seat 15 is connected with a first visual inspection lens 16 through a countersunk bolt, and the first visual inspection lens 16 is used for inspecting the side surface (front, back, left and right) of the NdFeB magnet 7; the top surface of the first carrier plate 2 is connected with a second visual detection lens 17 through a countersunk bolt, and the second visual detection lens 17 is used for detecting the lower surface of the NdFeB magnet 7; the bottom surface of the second carrier plate 4 is connected with a third visual detection lens 18 through a countersunk bolt, and the third visual detection lens 18 is used for detecting the upper surface of the NdFeB magnet 7; by arranging the first visual inspection lens 16, the second visual inspection lens 17 and the third visual inspection lens 18, the appearance inspection of the neodymium-iron-boron magnet 7 can be performed from 6 directions; the first visual inspection lens 16, the second visual inspection lens 17 and the third visual inspection lens 18 are arranged in a concentrated position, one neodymium-iron-boron magnet 7 is transmitted to the glass plate 6, a group of comprehensive appearance detection data can be generated, the detection effect is good, and the detection reliability is greatly improved.
As shown in fig. 3, as an optimization of the first embodiment, considering that the length of the side plate 3 is fixed, in order to ensure accurate focusing detection of the neodymium-iron-boron magnet 7, the position of the glass plate 6 needs to be fine-tuned, and the second carrier plate 4 is provided with a shaft penetrating hole of the first motor 12; the top surface of the first carrier plate 2 is fixedly connected with vertical plates 19, the number of the vertical plates 19 is 2, the 2 vertical plates 19 are symmetrically arranged, the end surfaces of the vertical plates 19 are provided with round rectangular grooves 20, and the round rectangular grooves 20 can adjust the positions of the side plates 3 in the height direction; the vertical plate 19 and the side plate 3 are fixed through positioning bolts 21; the bottom surface of the second carrier plate 4 is fixedly connected with vertical plates 19, the number of the vertical plates 19 is 2, the 2 vertical plates 19 are symmetrically arranged, the end surfaces of the vertical plates 19 are provided with round rectangular grooves 20, and the round rectangular grooves 20 can adjust the positions of the side plates 3 in the height direction; the vertical plate 19 and the side plate 3 are fixed through positioning bolts 21; the distance between the neodymium-iron-boron magnet 7 and the second visual inspection lens 17 can be adjusted by arranging a vertical plate 19 on the first carrier plate 2, and by arranging the vertical plate 19 on the second carrier plate 4, the distance between the neodymium-iron-boron magnet 7 and the third visual inspection lens 18 can be adjusted, and accurate focusing detection of the neodymium-iron-boron magnet 7 is further guaranteed.
As shown in fig. 4 and 5, as an optimization of the first embodiment, considering that the visual inspection lens needs light filling for use, the opposite surfaces of the 2 side plates 3 are provided with illumination assemblies 22, and the illumination assemblies 22 are used for illuminating the neodymium-iron-boron magnets 7 on the glass plate 6; the specific lighting assembly 22 comprises a hinge seat 23, and the hinge seat 23 is rotatably connected with a surface light source 24; the side wall of the surface light source 24 is connected with a limit post 25 in a threaded manner, the limit post 25 is T-shaped, and the limit post 25 is positioned at the waist of the surface light source 24; the arc-shaped plate 26 is fixedly connected to the side plate 3, the arc-shaped groove 27 is formed in the end face of the arc-shaped plate 26, the arc-shaped groove 27 is concentric with the surface light source 24, the arc-shaped groove 27 is slidably matched with the limiting column 25, and the angle of the surface light source 24 is adjustable by arranging the arc-shaped plate 26 and the limiting column 25, so that the accuracy of light supplement of the neodymium-iron-boron magnet 7 is guaranteed.
As shown in fig. 6 and 7, as an optimization of the first embodiment, considering that stains are formed on the top surface and the bottom surface of the glass plate 6 during the use process of the glass plate 6, and the detection data is affected, the cleaning assembly 28 is installed on the side plate 3, and the cleaning assembly 28 is used for cleaning the stains on two sides of the glass plate 6; the specific cleaning assembly 28 comprises a first telescopic rod 29 arranged on the end face of the side plate 3, wherein the first telescopic rod 29 can be one of an air cylinder, a hydraulic cylinder and an electric push rod, and the telescopic direction of the first telescopic rod 29 is parallel to the glass plate 6; the piston end of the first telescopic rod 29 is provided with a first slat 30, the first slat 30 is positioned above the glass plate 6, and two ends of the first slat 30 are longer than the side edges of the glass plate 6; the top surface of the first slat 30 is provided with light holes 31, the number of the light holes 31 is 2, and the 2 light holes 31 are symmetrically arranged at two sides of the first slat 30; the smooth hole 31 is penetrated with a double-end stud 32, the side wall of the double-end stud 32 is penetrated with a second slat 33, the second slat 33 is positioned below the glass plate 6, and the two ends of the second slat 33 are longer than the side edge of the glass plate 6; the top surface of the second slat 33 is provided with a unthreaded hole 31 through which the stud 32 passes; the threaded portion of the stud 32 is threaded with a positioning nut 34; the side wall of the double-end stud 32 is sleeved with a first spring 35, the first spring 35 is positioned between the first slat 30 and the positioning nut 34 in an elastic connection mode, the side wall of the double-end stud 32 is sleeved with a second spring 36, and the second spring 36 is positioned between the second slat 33 and the positioning nut 34 in an elastic connection mode; the opposite surfaces of the first lath 30 and the second lath 33 are provided with cleaning pieces 37, and the cleaning pieces 37 are used for cleaning stains on the top surface and the bottom surface of the glass plate 6; the first spring 35 and the second spring 36 are engaged so that the first lath 30 and the second lath 33 slide adaptively to the glass plate 6.
As shown in fig. 8, as an optimization of the first embodiment, the cleaning member 37 includes a wet sponge 38, a wiper blade 39, and a dry sponge 40, the wet sponge 38, the wiper blade 39, and the dry sponge 40 are sequentially arranged from right to left, the wet sponge 38 is in a circular arc shape, and the wet sponge 38 is used for applying water on the surface of the glass plate 6; the wiper plates 39 are V-shaped, the number of the wiper plates 39 is at least 2, the tips of the wiper plates 39 face the wet sponge 38, and the wiper plates 39 are used for scraping off water stains on the surface of the glass plate 6; the shape of the dry sponge 40 is rectangular, and the dry sponge 40 is used for wiping the glass plate 6; the preferred dry sponge 40 can be made in a U-shape, and the crotch of the dry sponge 40 can clean the sides of the glass sheet 6.
As shown in fig. 9, as an optimization of the first embodiment, in consideration of the water injection problem of the wet sponge 38, the opposing faces of the first lath 30 and the second lath 33 are provided with water injection grooves 41, the water injection grooves 41 are in the shape of a bar, and the water injection grooves 41 are shorter than the wet sponge 38; the side walls of the first lath 30 and the second lath 33 are provided with water injection holes 42, the water injection holes 42 are communicated with the water injection grooves 41, and needle heads 43 are arranged on the water injection holes 42; the cleaning operation can be performed by inserting the syringe into the needle nozzle 43, adding water into the water injection groove 41, and wetting the wet sponge 38.
As shown in fig. 10 to 12, as an optimization of the first embodiment, considering that the cleaning member 37 can complete one cleaning after moving from left to right, the cleaning member 37 will continue to rub the glass plate 6 during the return stroke, possibly causing water stain residue, the side plates 3 are provided with the stop blocks 44, each side plate 3 is provided with 2 stop blocks 44, and the stop blocks 44 of the two side plates 3 are corresponding in position; the side wall of the stud 32 is fixedly connected with a shaft lever 45, the shaft lever 45 is vertical to the stud 32, and the shaft lever 45 is positioned in the middle of the stud 32; the shaft lever 45 is rotatably connected with a guide roller 46, and the roller surface of the guide roller 46 is provided with a groove 47; the insert block 48 is slidably connected in the groove 47, after the insert block 48 abuts against the right stop block 44, the first lath 30 and the second lath 33 are separated to two sides, the cleaning piece 37 is separated from the glass plate 6, and after the insert block 48 abuts against the left stop block 44, the first lath 30 and the second lath 33 move towards each other; the cleaning member 37 is in contact with the glass plate 6; the inserting block 48 comprises a U-shaped clamp 49 and an anti-drop column 50, the inner horizontal section of the U-shaped clamp 49 is in sliding fit with the groove 47 of the guide roller 46, the outer horizontal section of the U-shaped clamp 49 is provided with a diameter reducing section 51, a slope section 52 and a diameter expanding section 53, the diameter reducing section 51, the slope section 52 and the diameter expanding section 53 are sequentially arranged from left to right, when the diameter reducing section 51 is positioned in the gap between the first lath 30 and the second lath 33, the cleaning piece 37 can be moved from left to right at the moment to clean the glass plate 6, when the diameter expanding section 53 is positioned in the gap between the first lath 30 and the second lath 33, the cleaning piece 37 can be moved from right to left at the moment, the cleaning piece 37 is not contacted with the glass plate 6, and water stains are prevented from being left when the cleaning piece 37 returns; the forked end of the U-shaped card 49 is provided with an anti-falling column 50; the glass plate 6 is prevented from being rubbed continuously when the cleaning member 37 is returned, so that water stain is prevented from remaining.
As shown in fig. 13 to 22, as an optimization of the first embodiment, considering that the neodymium-iron-boron magnet 7 needs to be fed at regular intervals, the device further comprises a feeding mechanism 54, wherein the feeding mechanism 54 comprises a base 55, and the base 55 is used for installing the supporting legs 1; the base 55 is provided with a first sliding seat 56 and a second sliding seat 57, and T-shaped grooves 58 are formed in the first sliding seat 56 and the second sliding seat 57; the horizontal section of the T-shaped groove 58 is connected with a guide plate 59 through countersunk bolts, a sliding plate 60 is arranged on the vertical section of the T-shaped groove 58, and the sliding plate 60 moves along the guide plate 59; the end face of the sliding plate 60 is provided with through grooves 61 which are equidistantly arranged, the through grooves 61 are rectangular, a carrier 62 is arranged in the through grooves 61, the carrier 62 is provided with a containing groove 63, the containing groove 63 is matched with the neodymium-iron-boron magnet 7, and the containing groove 63 can be square or round; an arc hole 64 is formed in the inner side edge of the accommodating groove 63, and the arc hole 64 facilitates the taking out of the neodymium-iron-boron magnet 7; the first sliding seat 56 and the second sliding seat 57 are provided with a second telescopic rod 65, and the second telescopic rod 65 can be one of a hydraulic cylinder, an air cylinder and an electric push rod; the piston end of the second telescopic rod 65 is provided with a guide roller 66, and the roller surface of the guide roller 66 is used for rolling the sliding plate 60 to play a guide role; symmetrically arranged rails 67 are arranged on the base 55, sliding tables 68 are connected to the rails 67 in a sliding manner, and the sliding tables 68 are positioned below the guide plates 59; the bottom surface of the sliding table 68 is provided with a rotor seat 69, the rotor seat 69 is driven by a first linear motor 70, and the first linear motor 70 is arranged on the base 55; a fixed seat 71 is arranged on the top surface of the sliding table 68, and the fixed seat 71 is U-shaped; a pull head 72 is hinged in a notch of the fixed seat 71, a movable seat 73 is hinged on the end surface of the pull head 72, the movable seat 73 is U-shaped, and the movable seat 73 is in sliding fit with the notch of the fixed seat 71; the movable seat 73 is connected with a third telescopic rod 74, and the third telescopic rod 74 can be one of a hydraulic cylinder, an air cylinder and an electric push rod; the third telescopic rod 74 is fixed with the sliding table 68; the slider 72 is provided with a circular angle groove 75, a cross bar 76 is penetrated through the circular angle groove 75, a clamping head 77 is arranged on the cross bar 76, the clamping head 77 is used for pressing or loosening the sliding plate 60, a fourth telescopic rod 78 is arranged on the bottom surface of the clamping head 77, and the fourth telescopic rod 78 can be one of a hydraulic cylinder, an air cylinder and an electric push rod; the fourth telescopic rod 78 is fixed with the sliding table 68; the hinged positions of the pull head 72, the fixed seat 71, the movable seat 73 and the clamping head 77 form a triangular shape; and (3) feeding: the slide plate 60 with the neodymium-iron-boron magnet 7 is placed on the guide plate 59, the third telescopic rod 74 drives the clamping head 77 to press the slide plate 60, the slide plate 60 can convey the neodymium-iron-boron magnet 7 to the glass plate 6 in cooperation with the displacement of the first linear motor 70, the slide plate 60 is continuously pressed or loosened along with the clamping head 77, the neodymium-iron-boron magnet 7 is conveyed at equal intervals, and the conveying gaps just achieve 6-direction detection of the first visual detection lens 16, the second visual detection lens 17 and the third visual detection lens 18.
As shown in fig. 23 and 24, as an optimization of the first embodiment, considering the conveying problem after the detection of the neodymium iron boron magnet 7 is completed, the device further comprises a third sliding seat 79 and a fourth sliding seat 80, wherein the supporting leg 1 is positioned between the second sliding seat 57 and the third sliding seat 79, the third sliding seat 79 and the fourth sliding seat 80 are arranged on the base 55, and the third sliding seat 79 and the fourth sliding seat 80 are provided with T-shaped grooves 58; the horizontal section of the T-shaped groove 58 is connected with a guide plate 59 through a countersunk bolt, and the guide plate 59 is used for bearing a sliding plate 60 for completing detection; the third sliding seat 79 and the fourth sliding seat 80 are provided with a fifth telescopic rod 81, and the fifth telescopic rod 81 can select one of a hydraulic cylinder, an air cylinder and an electric push rod; the piston end of the fifth telescopic rod 81 is provided with a guide roller 66, and the roller surface of the guide roller 66 is used for rolling the sliding plate 60 to play a guiding role.
As shown in fig. 25 and 26, as an optimization of the first embodiment, considering that dust is accumulated on the bottom surface of the slide plate 60, in order to ensure the smoothness of the movement of the slide plate 60, a bearing block 82 is mounted on the side wall of the second slide seat 57, a rolling brush 83 is rotatably connected to the bearing block 82, and the rolling brush 83 is used for cleaning dust on the bottom surface of the slide plate 60, and the rolling brush 83 is driven by a second motor 84.
As shown in fig. 27, as an optimization of the first embodiment, at least 2 sets of the feeding mechanism 54 and the glass plate 6 may be provided on the base 55 to improve the detection efficiency.
As shown in fig. 28 and 29, further, considering that the neodymium-iron-boron magnet 7 is placed in the material box and needs to be placed in the accommodating groove 63 of the carrier 62, then visual inspection is performed, and the detected neodymium-iron-boron magnet 7 needs to be subjected to a production line, in order to improve the production efficiency, a packaging system using the magnetic material detection device is provided, and the packaging system comprises a feed conveying line 85, a defective product conveying line 86, a qualified product conveying line 87 and a platform 88; the feeding conveying lines 85 are used for conveying the material boxes provided with the neodymium-iron-boron magnets 7, and the number of the feeding conveying lines 85 is 2; a second linear motor 89 is mounted on the platform 88; the second linear motor 89 is provided with a first four-axis robot 90, the first four-axis robot 90 is enabled to longitudinally displace along the platform 88 by arranging the second linear motor 89, the executing hand of the first four-axis robot 90 is provided with a sucker 91, and the sucker 91 on the first four-axis robot 90 is used for sucking and transferring the neodymium iron boron magnet 7 in the material box; the base platform 55 is connected to the platform 88 through the support columns 92, the support columns 92 enable the base platform 55 to be suspended, and the sliding plate 60 on the base platform 55 is used for accommodating the neodymium-iron-boron magnet 7 placed by the first four-axis robot 90; the platform 88 is provided with 2 second four-axis robots 93,2, the second four-axis robots 93 are distributed on two sides of the base 55, the second four-axis robots 93 are provided with suckers 91, and the suckers 91 on the second four-axis robots 93 are used for sucking the neodymium-iron-boron magnet 7 on the sliding plate 60 for detection; the defective product conveying line 86 is used for conveying the neodymium-iron-boron magnets 7 with unqualified detection, the number of the defective product conveying lines 86 is 2, and the unqualified neodymium-iron-boron magnets 7 are conveyed through the second four-axis robot 93; the qualified product conveying line 87 is used for conveying the qualified neodymium-iron-boron magnets 7 to be detected, the number of the qualified product conveying lines 87 is 2, and the qualified neodymium-iron-boron magnets 7 are conveyed through the second four-axis robot 93; the packaging system can detect flaws, sizes and appearance of the neodymium iron boron magnet 7 and perform boxing operation, so that corner falling, scratches and abrasion of products are avoided in operation, and the product qualification rate reaches 99.9%; visual detection and differentiation are carried out on unqualified finished products such as unfilled corners, bumps, cracks, stains and the like; in the blanking operation, the magnetic material boxing and stacking work is completed.
As shown in fig. 28, further, a weighing table 94 is further included, the weighing table 94 is disposed on the platform 88, and the weighing table 94 is used for detecting whether the weight of the neodymium-iron-boron magnet 7 reaches the standard.
The model of the first visual inspection lens 16, the second visual inspection lens 17 and the third visual inspection lens 18 is sp-e300.
Although the present invention has been described in detail with reference to the foregoing examples, it will be apparent to those skilled in the art that the foregoing embodiments may be modified and practiced in the field of the invention, and that certain modifications, equivalents, improvements and substitutions may be made thereto without departing from the spirit and principles of the invention.
Claims (10)
1. Magnetic material detection device, including supporting leg (1), its characterized in that: the support legs (1) are provided with first carrier plates (2); a side plate (3) is arranged on the first carrier plate (2), and a second carrier plate (4) is arranged on the top surface of the side plate (3); the opposite surface of the side plate (3) is provided with a first supporting seat (5), the first supporting seat (5) is provided with a glass plate (6), and the glass plate (6) is used for bearing a neodymium iron boron magnet (7); the opposite surface of the side plate (3) is provided with a second supporting seat (8), and a turntable bearing (9) is arranged on the second supporting seat (8); a toothed ring (10) is rotationally connected to the turntable bearing (9), and the inner tooth surface of the toothed ring (10) is meshed with a gear (11); the gear (11) is driven by a first motor (12); the bottom surface of the toothed ring (10) is provided with a U-shaped seat (13); the vertical section of the U-shaped seat (13) is connected with an L-shaped seat (15) through a stud bolt (14); the L-shaped seat (15) is provided with a first visual detection lens (16); the top surface of the first carrier plate (2) is provided with a second visual detection lens (17); the bottom surface of second support plate (4) is equipped with third visual inspection camera lens (18).
2. The magnetic material detection apparatus according to claim 1, wherein: the top surface of the first carrier plate (2) is provided with a vertical plate (19), and the end surface of the vertical plate (19) is provided with a circular angle rectangular groove (20); a vertical plate (19) is arranged on the bottom surface of the second carrier plate (4), and a circular angle rectangular groove (20) is formed in the end surface of the vertical plate (19); the vertical plate (19) and the side plate (3) are fixed through a positioning bolt (21).
3. The magnetic material detection apparatus according to claim 1, wherein: the opposite surface of the side plate (3) is provided with an illumination component (22), and the illumination component (22) is used for illuminating the neodymium iron boron magnet (7) on the glass plate (6).
4. The magnetic material detection apparatus according to claim 1, wherein: the side plates (3) are provided with cleaning components (28), and the cleaning components (28) are used for cleaning stains on two sides of the glass plate (6); the cleaning component (28) comprises a first telescopic rod (29) arranged on the end surface of the side plate (3); a first slat (30) is arranged at the piston end of the first telescopic rod (29); the top surface of the first slat (30) is provided with a unthreaded hole (31); a double-end stud (32) is penetrated on the unthreaded hole (31), and a second slat (33) is penetrated on the side wall of the double-end stud (32); the top surface of the second slat (33) is provided with a unthreaded hole (31) through which the stud (32) passes; a positioning nut (34) is screwed on the threaded part of the stud (32); the side wall of the double-end stud (32) is sleeved with a first spring (35), the first spring (35) is arranged between the first slat (30) and the positioning nut (34) in an elastic connection mode, the side wall of the double-end stud (32) is sleeved with a second spring (36), and the second spring (36) is arranged between the second slat (33) and the positioning nut (34) in an elastic connection mode; the opposite surfaces of the first slat (30) and the second slat (33) are provided with cleaning members (37), and the cleaning members (37) are used for cleaning stains on the top surface and the bottom surface of the glass plate (6).
5. The magnetic material detection apparatus according to claim 4, wherein: the cleaning piece (37) comprises a wet sponge (38), a wiper blade (39) and a dry sponge (40), wherein the wet sponge (38), the wiper blade (39) and the dry sponge (40) are sequentially arranged from right to left, and the wet sponge (38) is used for coating water on the surface of the glass plate (6); the wiper blade (39) is V-shaped, the tip of the wiper blade (39) faces the wet sponge (38), and the wiper blade (39) is used for scraping off water stains on the surface of the glass plate (6); the drying sponge (40) is used for wiping the glass plate (6).
6. The magnetic material detection apparatus according to claim 4, wherein: the opposite surfaces of the first slat (30) and the second slat (33) are provided with water injection grooves (41); the side walls of the first slat (30) and the second slat (33) are provided with water injection holes (42), the water injection holes (42) are communicated with the water injection grooves (41), and the water injection holes (42) are provided with needle heads (43).
7. The magnetic material detection apparatus according to claim 4, wherein: a stop block (44) is arranged on the side plate (3); the side wall of the double-end stud (32) is provided with a shaft lever (45); a guide roller (46) is rotatably connected to the shaft lever (45), and a groove (47) is formed in the roller surface of the guide roller (46); the groove (47) is connected with an inserting block (48) in a sliding mode, after the inserting block (48) is propped against the right stop block (44), the first slat (30) and the second slat (33) are separated to two sides, the cleaning piece (37) is separated from the glass plate (6), after the inserting block (48) is propped against the left stop block (44), the first slat (30) and the second slat (33) move in opposite directions, and the cleaning piece (37) is contacted with the glass plate (6).
8. The magnetic material detection apparatus according to claim 1, wherein: the feeding device is characterized by further comprising a feeding mechanism (54), wherein the feeding mechanism (54) comprises a base station (55), a first sliding seat (56) and a second sliding seat (57) are arranged on the base station (55), and T-shaped grooves (58) are formed in the first sliding seat (56) and the second sliding seat (57); a guide plate (59) is arranged at the horizontal section of the T-shaped groove (58), and a sliding plate (60) is arranged at the vertical section of the T-shaped groove (58); the end face of the sliding plate (60) is provided with through grooves (61) which are equidistantly arranged, a carrier (62) is arranged in the through grooves (61), the carrier (62) is provided with a containing groove (63), and the containing groove (63) is matched with the neodymium-iron-boron magnet (7); the base station (55) is provided with symmetrically arranged rails (67), and the rails (67) are connected with a sliding table (68) in a sliding manner; a rotor seat (69) is arranged on the bottom surface of the sliding table (68), and the rotor seat (69) is driven by a first linear motor (70); a fixed seat (71) is arranged on the top surface of the sliding table (68); a pull head (72) is hinged in a notch of the fixed seat (71), and a movable seat (73) is hinged on the end surface of the pull head (72); the movable seat (73) is connected with a third telescopic rod (74); the slider (72) is provided with a circular angle groove (75), a cross bar (76) is penetrated through the circular angle groove (75), a clamping head (77) is arranged on the cross bar (76), the clamping head (77) is used for pressing or loosening the sliding plate (60), and a fourth telescopic rod (78) is arranged on the bottom surface of the clamping head (77).
9. The magnetic material detection apparatus according to claim 8, wherein: the device further comprises a third sliding seat (79) and a fourth sliding seat (80), wherein the third sliding seat (79) and the fourth sliding seat (80) are arranged on the base station (55), and T-shaped grooves (58) are formed in the third sliding seat (79) and the fourth sliding seat (80); the horizontal section of the T-shaped groove (58) is provided with a guide plate (59), and the guide plate (59) is used for bearing a sliding plate (60) for completing detection.
10. A packaging system using the magnetic material detection apparatus as claimed in any one of claims 1 to 9, comprising an incoming material conveying line (85), a defective product conveying line (86), a qualified product conveying line (87), and a platform (88); the method is characterized in that: the feeding conveying line (85) is used for conveying a material box provided with the neodymium-iron-boron magnet (7); the platform (88) is provided with a second linear motor (89); a first four-axis robot (90) is arranged on the second linear motor (89), a sucker (91) is arranged on an executing hand of the first four-axis robot (90), and the sucker (91) on the first four-axis robot (90) is used for sucking and transferring the neodymium iron boron magnet (7) in the material box; the platform (88) is connected with the base station (55) through the support column (92), and the sliding plate (60) on the base station (55) is used for accommodating the neodymium-iron-boron magnet (7) put down by the first four-axis robot (90); the platform (88) is provided with second four-axis robots (93), the second four-axis robots (93) are distributed on two sides of the base (55), the second four-axis robots (93) are provided with suckers (91), and the suckers (91) on the second four-axis robots (93) are used for sucking neodymium iron boron magnets (7) on the sliding plate (60) for completing detection; the defective product conveying line (86) is used for conveying the neodymium-iron-boron magnet (7) which is unqualified in detection, and the unqualified neodymium-iron-boron magnet (7) is conveyed through the second four-axis robot (93); and the qualified product conveying line (87) is used for conveying the neodymium-iron-boron magnets (7) which are qualified in detection, and transferring the qualified neodymium-iron-boron magnets (7) through the second four-axis robot (93).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410063058.4A CN117602177A (en) | 2024-01-17 | 2024-01-17 | Magnetic material detection device and packaging system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410063058.4A CN117602177A (en) | 2024-01-17 | 2024-01-17 | Magnetic material detection device and packaging system |
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| CN117602177A true CN117602177A (en) | 2024-02-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202410063058.4A Pending CN117602177A (en) | 2024-01-17 | 2024-01-17 | Magnetic material detection device and packaging system |
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