CN117488461A - 新型阳光面料及其制作设备 - Google Patents

新型阳光面料及其制作设备 Download PDF

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CN117488461A
CN117488461A CN202311460023.6A CN202311460023A CN117488461A CN 117488461 A CN117488461 A CN 117488461A CN 202311460023 A CN202311460023 A CN 202311460023A CN 117488461 A CN117488461 A CN 117488461A
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metal hydroxide
pvc
fabric
polyester fiber
inner core
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戴伟祥
戴华烽
戴伟凤
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Shaoxing Hongputao Textile Decoration Co ltd
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Shaoxing Hongputao Textile Decoration Co ltd
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/36—Cored or coated yarns or threads
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44—Yarns or threads characterised by the purpose for which they are designed
    • D02G3/443—Heat-resistant, fireproof or flame-retardant yarns or threads
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/513—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads heat-resistant or fireproof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/08—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating from outlets being in, or almost in, contact with the textile material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/44—Oxides or hydroxides of elements of Groups 2 or 12 of the Periodic Table; Zincates; Cadmates
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/227—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of hydrocarbons, or reaction products thereof, e.g. afterhalogenated or sulfochlorinated
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/55—Epoxy resins
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32—Polyesters
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/30—Flame or heat resistance, fire retardancy properties
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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Abstract

本发明公开了新型阳光面料，包括编织线，编织线包括若干相互交缠的PVC包覆聚酯纤维线束，PVC包覆聚酯纤维线束之间夹持有金属氢氧化物颗粒；所述PVC包覆聚酯纤维线束包括内芯，内芯为聚酯纤维，内芯外包覆有PVC网纱层。本发明具有以下优点和效果：通过改变传统阳光面料添加金属氢氧化物的方式，能够在保持金属氢氧化物阻燃性能的同时，减少对其拉伸、压缩、弯曲、扭转、摩擦等机械性能方面特性的降低效果。

Description

新型阳光面料及其制作设备
技术领域
本发明涉及面料技术领域，特别涉及新型阳光面料及其制作设备。
背景技术
阳光面料，简而言之就是用来遮挡阳光和日照，是功能辅助性面料，通常与其它面料一起，用来遮盖物品起到避免与强光接触的作用，具有阻挡强光和紫外线以及其它方面的功效。
按照细分功能不同，阳光面料有的专注于阻燃性能，有的专注于抗菌性能，有的专注于抗紫外性能，有的专注于色牢度性能，有的专注于环保性能。
现有技术上的阳光面料，在对于阻燃性能方面，传统的做法是加入金属氢氧化物，例如金属氢氧化钠或金属氢氧化镁，其是最常用的无卤阻燃剂，价廉易得、且不含卤素，能够减少对环境的污染。
但该类添加金属氢氧化物的阳光面料，其拉伸、压缩、弯曲、扭转、摩擦等机械性能方面与未添加金属氢氧化物的面料之间具有较大差距，影响产品质量。
发明内容
本发明的目的是提供具有较好机械性能的新型阳光面料以及制作该面料的制作设备。
本发明的上述技术目的是通过以下技术方案得以实现的：新型阳光面料，包括经线和纬线，经线和纬线均包括若干相互交缠的PVC包覆聚酯纤维线束，PVC包覆聚酯纤维线束之间夹持有金属氢氧化物颗粒；所述PVC包覆聚酯纤维线束包括内芯，内芯为聚酯纤维，内芯外包覆有PVC网纱层。
进一步设置为：金属氢氧化物颗粒上设置有多道与PVC包覆聚酯纤维延伸方向一致的嵌槽。
进一步设置为：所述金属氢氧化物颗粒为金属氢氧化物，与粘合阻燃剂的组合物。
进一步设置为：粘合阻燃剂包括金属氢氧化物、环氧树脂和乙烯醋酸乙烯共聚物。
进一步设置为：金属氢氧化物、环氧树脂和乙烯醋酸乙烯共聚物的比例在2比7比1。
进一步设置为：乙烯醋酸乙烯共聚物的醋酸乙烯含量在15-25wt％之间，熔融指数在6-40g/10min之间。
本发明还公开了新型阳光面料的制作设备，包括机架，机架上设置有转动盘，转动盘上设置有至少三根输线管；转动盘中部设置有竖直向下的颗粒管；机架中部设置有抵触环，抵触环上方设置有转动座，转动座上设置有对应输线管的包覆杆；转动盘上向下延伸设置有用于输送PVC网纱层的输出轨道；机架下部一侧设置有收卷结构。
进一步设置为：PVC网纱层为片状输送。
综上所述，本发明具有以下有益效果：通过改变传统阳光面料添加金属氢氧化物的方式，能够在保持金属氢氧化物阻燃性能的同时，减少对其拉伸、压缩、弯曲、扭转、摩擦等机械性能方面特性的降低效果。
附图说明
图1为交缠的PVC包覆聚酯纤维线束的横向截面示意图。
图2为制造设备的结构示意图。
图中：1、PVC包覆聚酯纤维线束；2、内芯；3、PVC网纱层；4、金属氢氧化物颗粒；5、机架；6、转动盘；7、输线管；8、颗粒管；9、抵触环；10、转动座；11、包覆杆；12、输出轨道；13、收卷结构。
具体实施方式
以下结合附图对本发明作进一步详细说明。
新型阳光面料，包括经线与纬线，径向与纬线均为若干根相互交缠的PVC包覆聚酯纤维线束1制成。
其中，PVC包覆聚酯纤维线束1之间夹持有金属氢氧化物颗粒4，优选采用在交缠过程中添加金属氢氧化物颗粒4。金属氢氧化物颗粒4为金属氢氧化物与粘合阻燃剂的组合物，金属氢氧化物与粘合阻燃剂之间的比例优选设置为1:1。金属氢氧化物为氢氧化钠或氢氧化镁。
金属氢氧化物颗粒4上设置有多道与PVC包覆聚酯纤维延伸方向一致的嵌槽，嵌槽可以供PVC包覆聚酯纤维线束1中的若干纤维贴合，以增加两者的契合度。
粘合阻燃剂包括金属氢氧化物、环氧树脂和乙烯醋酸乙烯共聚物，三者的比例在2比7比1。乙烯醋酸乙烯共聚物的醋酸乙烯含量在15-25wt％之间，熔融指数在6-40g/10min之间。
其中，PVC包覆聚酯纤维线束1包括内芯2，内芯2为聚酯纤维，内芯2外包覆有PVC网纱层3。PVC网纱层3采用传统编织工艺，然后成卷状包覆在内芯2外。
新型阳光面料的制作设备，包括机架5，机架5上设置有一根主轴，主轴向外延伸的端部设置有一个转动盘6。转动盘6通过电机驱动转动。
转动盘6上设置有优选三根的输线管7，输线管7用于将PVC包覆聚酯纤维线束1的内芯2，即聚酯纤维输送至下方，内芯2的储料可以设置在转动盘6上，并且输线管7随着转动盘6转动，从而能够令三根内芯2能够相互交缠形成绕制。
转动盘6中部设置有竖直向下的颗粒管8，颗粒管8与输线管7一样，储料设置在转动盘6上，用于将金属氢氧化物颗粒4向下输送至三根内芯2之间。并在三根内芯2交缠的过程中，被包覆至内部。
其中，金属氢氧化物颗粒4在落下过程中，介于熔融与冷却状态之间，从而能够在表层形成一定的嵌槽。
转动盘6上向下延伸设置有用于输送PVC网纱层3的输出轨道12，PVC网纱层3在下落时是长条形的片状，且落到内芯2的相对内侧位置。
机架5中部设置有抵触环9，抵触环9上方设置有转动座10，转动座10受电机驱动转动。转动座10上设置有对应输线管7的包覆杆11，包覆杆11用于将落到内芯2相对内侧位置的PVC网纱层3进行扭转，在相邻的两根内芯2上成S形设置。
机架5下部一侧设置有收卷结构13，用于收卷包覆好的PVC包覆聚酯纤维线束1。
即，该制造设备通过三根内芯2下落过程中，在相对内侧添加PVC网纱层3，并利用包覆杆11推动PVC网纱层3在相对外侧进行推动，令相邻两根内芯2之间形成S形的PVC网纱层3。
其中，PVC网纱层与内芯之间的连接可以采用传统的面料用胶体进行连接。粘合过程可以在包覆过程，也可以在包覆的后道工序进行。
本具体实施例仅仅是对本发明的解释，其并不是对本发明的限制，本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改，但只要在本发明的权利要求范围内都受到专利法的保护。

Claims (8)

1.新型阳光面料，包括经线和纬线，其特征在于：经线和纬线均包括若干相互交缠的PVC包覆聚酯纤维线束，PVC包覆聚酯纤维线束之间夹持有金属氢氧化物颗粒；所述PVC包覆聚酯纤维线束包括内芯，内芯为聚酯纤维，内芯外包覆有PVC网纱层。
2.根据权利要求1所述的新型阳光面料，其特征在于：金属氢氧化物颗粒上设置有多道与PVC包覆聚酯纤维延伸方向一致的嵌槽。
3.根据权利要求1所述的新型阳光面料，其特征在于：所述金属氢氧化物颗粒为金属氢氧化物，与粘合阻燃剂的组合物。
4.根据权利要求3所述的新型阳光面料，其特征在于：粘合阻燃剂包括金属氢氧化物、环氧树脂和乙烯醋酸乙烯共聚物。
5.根据权利要求4所述的新型阳光面料，其特征在于：金属氢氧化物、环氧树脂和乙烯醋酸乙烯共聚物的比例在2比7比1。
6.根据权利要求5所述的新型阳光面料，其特征在于：乙烯醋酸乙烯共聚物的醋酸乙烯含量在15-25wt％之间，熔融指数在6-40g/10min之间。
7.制造如权利要求1-6所述的新型阳光面料的制作设备，其特征在于：包括机架，机架上设置有转动盘，转动盘上设置有至少三根输线管；转动盘中部设置有竖直向下的颗粒管；机架中部设置有抵触环，抵触环上方设置有转动座，转动座上设置有对应输线管的包覆杆；转动盘上向下延伸设置有用于输送PVC网纱层的输出轨道；机架下部一侧设置有收卷结构。
8.根据权利要求7所述的制作设备，其特征在于：PVC网纱层为片状输送。
CN202311460023.6A 2023-11-03 2023-11-03 新型阳光面料及其制作设备 Pending CN117488461A (zh)

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