CN117452902A - Integration method of digital workshop information system - Google Patents
Integration method of digital workshop information system Download PDFInfo
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- CN117452902A CN117452902A CN202311790606.5A CN202311790606A CN117452902A CN 117452902 A CN117452902 A CN 117452902A CN 202311790606 A CN202311790606 A CN 202311790606A CN 117452902 A CN117452902 A CN 117452902A
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- 230000010354 integration Effects 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 claims abstract description 263
- 230000005540 biological transmission Effects 0.000 claims abstract description 18
- 230000006698 induction Effects 0.000 claims abstract description 17
- 238000004891 communication Methods 0.000 claims abstract description 16
- 230000001360 synchronised effect Effects 0.000 claims abstract description 8
- 210000001503 joint Anatomy 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Quality & Reliability (AREA)
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
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- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses a digital workshop information system integration method, which specifically comprises the following steps: step one, data acquisition; step two, workshop integration; step three, system integration; fourth, the index is drawn up; step five, display comparison; the invention relates to the technical field of workshop information integration. According to the digital workshop information system integration method, the production capacity of workpieces on a production line is synchronized on a production line platform in real time in a wireless transmission mode, an auxiliary judgment standard is provided for monitoring working states of workers on the production line in cooperation with the production line platform, the induction and arrangement of the real-time production capacity of a plurality of production lines in the same workshop are realized in cooperation with the wireless transmission between the workshop platform and the production line platform, the effective management of the production capacity of the workshop is realized in a mode of integrating management personnel and workshop information, the centralized management of a plurality of workshops is realized in cooperation with the arrangement of a communication bus and a central control platform, and the effective transmission of data is ensured.
Description
Technical Field
The invention relates to the technical field of workshop information integration, in particular to a digital workshop information system integration method.
Background
The digital workshop not only can realize the digital management of workshop production, but also can provide reference and support for improving workshop production through acquiring data.
In order to realize effective management of workpiece throughput in a digital workshop, a target throughput setting mode is generally adopted to set workpiece throughput in a workshop production line, conventional digital workshops can only count throughput in the production line, effective integration of personnel management is lacking, the relevance of personnel management and production line throughput is poor, and due to complex workshop environment, real-time synchronous acquisition of production line throughput data cannot be carried out, effective judgment of real-time yield of the production line is seriously affected, and trouble is brought to management of the production line.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a digital workshop information system integration method, which solves the problems that the conventional digital workshop can only count the production quantity of a production line, the effective integration of personnel management is lacking, the relevance between the personnel management and the production quantity of the production line is poor, and the real-time synchronous acquisition of the production quantity data of the production line cannot be carried out due to the complex workshop environment, so that the effective judgment of the real-time production quantity of the production line is seriously influenced, and the management of the production line is plagued.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the integration method of the digital workshop information system specifically comprises the following steps:
step one, data acquisition: installing workshop platforms in different workshops, arranging a data acquisition system in each production line of the workshops, acquiring the workpiece throughput of each production line in the different workshops by using the data acquisition system, uploading the throughput acquired by the data acquisition system to the production line platform through a first wireless transmission unit, and displaying the production total amount of the production line on the production line platform after summarizing the workpiece throughput;
step two, workshop integration: the production total amount of a plurality of production lines in the same workshop is uploaded to a workshop platform through a second wireless transmission unit, after the workshop platform receives the production amount of the plurality of production lines, the production amount is classified and arranged according to the production lines, meanwhile, the classified and arranged production amount is displayed at a workshop management part in a split screen mode, statistics of the total production amount of the workshop is carried out according to the classified and arranged production amount, the total production amount of the workshop is displayed at the workshop management part in a trend chart mode, and the total production amount of the workshop is sent to a central control platform through a communication module;
step three, system integration: the central control platform acquires the total production of workshops synchronized with the plurality of workshops, performs split-screen display on the central control platform in the form of a trend graph, and displays the total production of the workshops in the central control platform in the form of the trend graph after statistics of the total production of the workshops;
fourth, the index is formulated: the central control platform draws up the total production index, evenly distributes the total production index into a plurality of production lines to serve as the production index of the production lines, and the workshop platform claims the production index according to the number of the subordinate production lines to serve as the workshop production index;
step five, displaying and comparing: the production indexes of the production line are displayed in parallel with the production total amount of the production line in the production line platform, the production indexes of the workshop are displayed in parallel with the total production amount of the workshop in the workshop platform, and the total production indexes are displayed in parallel with the total production amount in the central control platform.
The invention is further provided with: the data acquisition system is embedded in production equipment on a production line and specifically comprises a production workpiece quantity acquisition system and a workpiece numbering and equipment reference system;
the production workpiece quantity collection system is used for counting the quantity of production workpieces in a production line;
the workpiece numbering and equipment referencing system is used for adding a printing number on a workpiece in the process of producing the workpiece on a production line, establishing a comparison relation between the number and the production line, and simultaneously establishing a corresponding relation between the production line and staff.
The invention is further provided with: the first wireless transmission unit is used for establishing a wireless communication channel between the production line platform and a data acquisition system on a corresponding production line;
the production line platform is used for receiving the workpiece throughput acquired by the data acquisition system on the production line, and displaying the total production amount of the production line after summarizing;
the second wireless transmission unit is used for establishing a wireless communication channel between the production line platform and the workshop platform.
The invention is further provided with: the communication module is used as a communication bus and is used for realizing communication connection between the central control platform and a plurality of workshop platforms.
The invention is further provided with: the workshop platform comprises a first split screen display unit, a first data induction unit and a production index analysis module, wherein the first split screen display unit is respectively in butt joint with the first data induction unit and the production index analysis module.
The invention is further provided with: the first data summarizing unit is used for receiving the production volumes of a plurality of production lines, sorting the production volumes according to the production lines, and counting the total production volumes of workshops according to the sorted production volumes;
the production index analysis module is used for claiming production indexes according to the number of subordinate production lines and taking the production indexes as workshop production indexes;
the first split screen display unit is used for carrying out split screen display on the classified and arranged production capacity at a workshop management place, displaying the counted total production capacity of the workshop at the workshop management place in a trend chart mode, and simultaneously displaying workshop production indexes in parallel.
The invention is further provided with: the central control platform comprises a second split screen display unit, a second data induction unit and an index module, wherein the second split screen display unit is respectively in butt joint with the second data induction unit and the index module.
The invention is further provided with: the second data summarizing unit is used for receiving the total workshop throughput synchronized by the plurality of workshop platforms and counting the total workshop throughput;
the index module is used for carrying out the establishment of the total production index, and uniformly distributing the total production index into a plurality of production lines after the establishment of the total production index to serve as the production index of the production lines;
the second split screen display unit is used for split screen display of the total production capacity of the workshops in the form of a trend chart, and displaying the counted total production capacity in the form of the trend chart, and simultaneously displaying the total production indexes in parallel.
Advantageous effects
The invention provides a digital workshop information system integration method. The beneficial effects are as follows:
(1) According to the invention, the real-time synchronization is carried out on the workpiece throughput collected by the data collection system on the production line in a wireless transmission mode, the real-time display is carried out on the production line platform, the production index setting of the production line is matched, the auxiliary judgment standard is provided for monitoring the working state of workers on the production line, the wireless transmission between the workshop platform and the production line platform is matched, the induction and arrangement of the real-time throughput of a plurality of production lines in the same workshop are realized, convenience is provided for the management of workshop management personnel, the effective management of the workshop throughput is realized in a mode of integrating the management personnel and workshop information, the centralized management of a plurality of workshops is realized in cooperation with the arrangement of the communication bus and the central control platform, and the effective transmission of data is ensured.
(2) The invention provides a definite direction for the work target of enterprise management staff through setting the total production index, the production index of the production line and the workshop production index, is convenient to manage, and simultaneously effectively promotes the production enthusiasm of the production line.
(3) The invention can effectively fit the manager framework of the existing enterprises and provide convenience for the hierarchical storage processing of the workshop information through the arrangement of the production line platform, the workshop platform and the central control platform, and can effectively ensure the safety and the reliability of data.
Drawings
FIG. 1 is a schematic flow chart of the present invention;
FIG. 2 is a schematic block diagram of the system of the present invention;
in the figure, 1, a workshop platform; 2. a data acquisition system; 3. a first wireless transmission unit; 4. a production line platform; 5. a second wireless transmission unit; 6. a communication module; 7. a central control platform; 8. the production workpiece quantity acquisition system; 9. workpiece numbering and equipment referencing systems; 10. the first split screen display unit; 11. a first data induction unit; 12. a production index analysis module; 13. a second split screen display unit; 14. a second data induction unit; 15. and an index module.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-2, the following technical solutions are provided in the embodiments of the present invention: the integration method of the digital workshop information system specifically comprises the following steps:
step one, data acquisition: the workshop platform 1 is installed in different workshops, a data acquisition system 2 consisting of a production workpiece quantity acquisition system 8 and a workpiece numbering and equipment reference system 9 is arranged in each production line of the workshop, the production workpiece quantity acquisition system 8 is utilized to acquire the workpiece throughput of each production line in different workshops, the production capacity acquired by the production workpiece quantity acquisition system 8 is uploaded to the production line platform 4 through the first wireless transmission unit 3, the production line platform 4 is used for displaying the production quantity of the production line on the production line platform 4 after summarizing the production capacity of the workpieces, and at the moment, a production line management responsible person can assist in judging the working state of workers on the production line through the display of the production quantity of the production line;
step two, workshop integration: the production amount of a plurality of production lines in the same workshop is uploaded to a workshop platform 1 formed by a first split screen display unit 10, a first data induction unit 11 and a production index analysis module 12 through a second wireless transmission unit 5, after the first data induction unit 11 receives the production amount of the plurality of production lines, the production amount is classified and arranged according to the production lines, meanwhile, the first split screen display unit 10 carries out split screen display on the classified and arranged production amount at a workshop management place, statistics on the total production amount of the workshop is carried out according to the classified and arranged production amount, the first split screen display unit 10 carries out display on the counted total production amount of the workshop at the workshop management place in the form of a trend chart, at this time, workshop management responsible personnel can carry out auxiliary judgment on the working state of the plurality of production lines through the display of the production lines and the display of the total production amount of the workshop, and the workshop total production amount is sent to a central control platform 7 formed by a second split screen display unit 13, a second data induction unit 14 and an index module 15 through a communication module 6;
step three, system integration: the second data induction unit 14 acquires the synchronous workshop total throughput of the plurality of workshop platforms 1, the second split screen display unit 13 performs split screen display on the plurality of workshop total throughput in the form of a trend chart, after the second data induction unit 14 performs statistics on the total workshop total throughput, the second split screen display unit 13 displays the counted total throughput in the central control platform 7 in the form of the trend chart, and at the moment, the overall management responsible personnel can perform auxiliary judgment on the working state of the plurality of workshops through the display of the plurality of workshop total throughput and the display of the total throughput;
fourth, the index is formulated: the index module 15 develops a total production index, uniformly distributes the total production index into a plurality of production lines to serve as production indexes of the production lines, and the production index analysis module 12 claimed the production index according to the number of the subordinate production lines to serve as workshop production indexes;
step five, displaying and comparing: the production indexes of the production line are displayed in parallel with the production total amount of the production line in the production line platform 4, the workshop production indexes are displayed in parallel with the workshop total production amount in the first split screen display unit 10, and the total production indexes are displayed in parallel with the total production amount in the second split screen display unit 13;
in the process, a production line management responsible person provides effective reference for judging whether the production indexes can be completed or not through the comparison of the production indexes of the production lines and the total production amount of the current production line, so that data support is provided for the management of the production lines;
the workshop management responsible personnel provides effective reference for judging whether the workshop production indexes can be completed or not through the comparison of the workshop production indexes and the total workshop production capacity, and further provides data support for the management of a plurality of production lines;
and the total management responsible personnel provides effective reference for judging whether the total production index can be completed or not through comparison of the total production index and the total production capacity, and further provides data support for management of a plurality of workshops.
Claims (8)
1. The integration method of the digital workshop information system is characterized by comprising the following steps of: the method specifically comprises the following steps:
step one, data acquisition: installing workshop platforms (1) in different workshops, arranging data acquisition systems (2) in each production line of the workshops, acquiring the production quantity of the workpieces of each production line in different workshops by using the data acquisition systems (2), uploading the production quantity acquired by the data acquisition systems (2) to the production line platform (4) through a first wireless transmission unit (3), and displaying the production quantity of the production line on the production line platform (4) after summarizing the production quantity of the workpieces;
step two, workshop integration: the production total amount of a plurality of production lines in the same workshop is uploaded to a workshop platform (1) through a second wireless transmission unit (5), after the workshop platform (1) receives the production amount of the plurality of production lines, the production amount is classified and tidied according to the production lines, meanwhile, the classified and tidied production amount is displayed in a split screen mode at a workshop management place, statistics of the total production amount of the workshop is carried out according to the classified and tidied production amount, the total production amount of the workshop is displayed at the workshop management place in a trend chart mode, and the total production amount of the workshop is sent to a central control platform (7) through a communication module (6);
step three, system integration: the central control platform (7) acquires the total production capacity of workshops synchronized by a plurality of workshop platforms (1), performs split-screen display on the central control platform (7) in the form of a trend graph, and displays the total production capacity of the workshops in the central control platform (7) in the form of the trend graph after the total production capacity of the workshops is counted;
fourth, the index is formulated: the central control platform (7) prepares the total production index, the total production index is uniformly distributed into a plurality of production lines to serve as the production index of the production lines, and the workshop platform (1) claims the production index according to the number of the subordinate production lines to serve as the workshop production index;
step five, displaying and comparing: the production indexes of the production line are displayed in parallel with the production total amount of the production line in the production line platform (4), the workshop production indexes are displayed in parallel with the workshop total production amount in the workshop platform (1), and the total production indexes are displayed in parallel with the total production amount in the central control platform (7).
2. The method for integrating a digital plant information system according to claim 1, wherein: the data acquisition system (2) comprises a production workpiece quantity acquisition system (8) and a workpiece numbering and equipment reference system (9);
the production workpiece quantity collection system (8) is used for counting the quantity of production workpieces of the production line;
the workpiece numbering and equipment referencing system (9) is used for adding the number on the workpiece in the process of producing the workpiece on the production line, establishing a comparison relation between the number and the production line, and simultaneously establishing a corresponding relation between the production line and staff.
3. The method for integrating a digital plant information system according to claim 1, wherein: the first wireless transmission unit (3) is used for establishing a wireless communication channel between the production line platform (4) and a corresponding data acquisition system (2) on the production line;
the production line platform (4) is used for receiving the workpiece throughput acquired by the data acquisition system (2) on the production line, and displaying the production total amount of the production line after summarizing;
the second wireless transmission unit (5) is used for establishing a wireless communication channel between the production line platform (4) and the workshop platform (1).
4. The method for integrating a digital plant information system according to claim 1, wherein: the communication module (6) is used as a communication bus and is used for realizing communication connection between the central control platform (7) and the plurality of workshop platforms (1).
5. The method for integrating a digital plant information system according to claim 1, wherein: the workshop platform (1) comprises a first split screen display unit (10), a first data induction unit (11) and a production index analysis module (12), wherein the first split screen display unit (10) is respectively in butt joint with the first data induction unit (11) and the production index analysis module (12).
6. The method for integrating a digital plant information system according to claim 5, wherein: the first data summarizing unit (11) is used for receiving the production volumes of a plurality of production lines, sorting the production volumes according to the production lines, and counting the total production volumes of workshops according to the sorted production volumes;
the production index analysis module (12) is used for claiming production indexes according to the number of subordinate production lines and taking the production indexes as workshop production indexes;
the first split screen display unit (10) is used for split screen display of the classified production amount at a workshop management place, displaying the counted total production amount of the workshop at the workshop management place in a trend chart mode, and simultaneously displaying workshop production indexes in parallel.
7. The method for integrating a digital plant information system according to claim 1, wherein: the central control platform (7) comprises a second split screen display unit (13), a second data induction unit (14) and an index module (15), wherein the second split screen display unit (13) is respectively in butt joint with the second data induction unit (14) and the index module (15).
8. The method for integrating a digital plant information system according to claim 7, wherein: the second data summarizing unit (14) is used for receiving the total workshop throughput synchronized by the plurality of workshop platforms (1) and counting the total workshop throughput;
the index module (15) is used for carrying out the establishment of the total production index, and uniformly distributing the total production index into a plurality of production lines after the establishment of the total production index to serve as the production index of the production lines;
the second split screen display unit (13) is used for split screen display of the total production of the workshops in the form of a trend chart, and display of the counted total production in the form of the trend chart, and simultaneously display of the total production indexes in parallel.
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| CN202311790606.5A CN117452902A (en) | 2023-12-25 | 2023-12-25 | Integration method of digital workshop information system |
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