CN117451530A - Device for testing bottle cracking - Google Patents
Device for testing bottle cracking Download PDFInfo
- Publication number
- CN117451530A CN117451530A CN202311798598.9A CN202311798598A CN117451530A CN 117451530 A CN117451530 A CN 117451530A CN 202311798598 A CN202311798598 A CN 202311798598A CN 117451530 A CN117451530 A CN 117451530A
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- bottle
- plate
- shell
- casing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 238000012360 testing method Methods 0.000 title claims abstract description 37
- 238000005336 cracking Methods 0.000 title claims description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 95
- 238000003860 storage Methods 0.000 claims abstract description 32
- 238000004140 cleaning Methods 0.000 claims abstract description 17
- 238000007599 discharging Methods 0.000 claims abstract description 17
- 239000002699 waste material Substances 0.000 claims description 23
- 230000010405 clearance mechanism Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 9
- 238000001514 detection method Methods 0.000 abstract description 4
- 239000003513 alkali Substances 0.000 description 9
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 9
- 238000000151 deposition Methods 0.000 description 8
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 235000014171 carbonated beverage Nutrition 0.000 description 3
- 239000012634 fragment Substances 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 3
- 235000017557 sodium bicarbonate Nutrition 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002940 repellent Effects 0.000 description 2
- 239000005871 repellent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000013522 software testing Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0244—Bottles
Abstract
The application relates to the technical field of bottle fracture detection, in particular to a device for testing bottle fracture, which comprises a machine shell, four pressurizing mechanisms, a feeding mechanism, a discharging mechanism, a cleaning mechanism, four fixing mechanisms and four rotating mechanisms: the pressurizing mechanism is arranged in the shell and is used for pressurizing the bottle body to be tested; the feeding mechanism is arranged in front of the shell and is used for feeding the pressurizing mechanism; the discharging mechanism is arranged at the rear of the shell and is used for taking out the detected bottle body from the shell. In the using process of the invention, the bottle body to be tested is automatically placed on the storage plate through the matching of the feeding mechanism and the discharging mechanism, the tested bottle body is taken out through the discharging mechanism after the test, and the bottle body is transported through the conveying belt, so that manual operation by a user is not needed, time and labor are saved, and the labor intensity of the user is reduced.
Description
Technical Field
The application relates to the technical field of bottle cracking detection, in particular to a device for testing bottle cracking.
Background
PET bottles are widely used for beverage packaging, the packaging bottle of carbonated beverage has the highest quality requirement, one index of the PET bottles is stress cracking resistance when the bottles are filled with liquid containing carbon dioxide, and whether the bottles meet the use requirement of filling the carbonated beverage is tested by adopting two methods;
1. the chemical method comprises the steps of respectively packaging citric acid and sodium bicarbonate with paper according to the size of a PET bottle in proportion, filling the bottle to be tested, filling water, covering a bottle cap, and then soaking the bottle in prepared alkali liquor, wherein the citric acid and the sodium bicarbonate react in the water to generate gas, so that the bottle is subjected to cracking test according to the expansion pressure of the generated gas, and the accuracy of the test is all based on the purity, weighing and proportioning of the citric acid and the sodium bicarbonate;
2. filling the PET bottle to be tested with water, covering a special bottle cap, filling compressed air into the bottle, and performing cracking test on the bottle by using the expansion force of the compressed air entering the bottle.
By searching, chinese patent publication No. CN212722346U discloses a stress cracking detector, which comprises an electric control box, wherein a touch screen is fixedly arranged on the right side of the top of the electric control box; this patent passes through electric control box, the touch-sensitive screen, test working chamber, alkali lye cup, test working chamber upper cover, test sample, bottle lid connecting piece, waste liquid recovery pocket, alkali lye shunt, alkali lye evacuation ball valve, data interface, radiator fan, filter the air-vent valve, alkali lye box, sensor and alkali lye export set up, make the device possess easy operation, factor of safety is high and detect accurate advantage, the quality that needs to carbonated beverage bottle after production has been solved and has been tested, the fracture trend at the bottom of the test bottle, thereby judge the anti cracking performance of bottle, and predict the long-term performance of bottle, current stress cracking detection device has complex operation, factor of safety is lower and detect inaccurate problem.
With respect to the related art in the above, the inventors found that the following drawbacks exist: this equipment is in the in-service use's in-process, need put into the test working chamber through the individual of user one by one with the bottle of test and test, and need take out the bottle one by one again after the test and waste time and energy, increase user intensity of labour, and detect the in-process, generally singly use chemical method or inflation method to produce pressure and detect, it is slower to form the pressure rate, influence test efficiency, and be inconvenient for producing broken bottle to the test and collect the processing, bring inconvenience for the user.
Disclosure of Invention
In order to solve the inefficiency of test, increase user intensity of labour, the device of test bottle fracture that this application provided adopts following technical scheme: the utility model provides a device for testing bottle fracture, includes casing, four pressurization mechanisms, feed mechanism, discharge mechanism, clearance mechanism, four fixed establishment and four slewing mechanism:
the pressurizing mechanism is arranged in the shell and is used for pressurizing the bottle body to be tested;
the feeding mechanism is arranged in front of the shell and is used for feeding the pressurizing mechanism;
the discharging mechanism is arranged at the rear of the shell and is used for taking out the detected bottle body from the shell;
the cleaning mechanism is arranged below the shell and is used for cleaning and collecting broken bottle bodies;
the fixing mechanism is arranged at the bottom of the pressurizing mechanism and is used for fixing the bottle body;
the rotating mechanism is arranged below the shell and above the cleaning mechanism and is used for driving the bottle body to rotate.
Optionally, the casing still includes the casing, four first logical grooves have all been seted up to the front surface and the rear surface of casing symmetry, the casing includes four cavities, first logical groove with the cavity intercommunication of casing, four the equal symmetrical fixedly connected with two first fixed plates of inside wall in casing cavity.
Optionally, four the pressurizing mechanism is located four respectively in the cavity of casing, pressurizing mechanism still includes two first electric putter, first electric putter's bottom install in the upper surface of first fixed plate, two the equal fixedly connected with second fixed plate of flexible end of first electric putter, two the lower fixed surface of second fixed plate is connected with the nozzle, the equal fixedly connected with third fixed plate of front surface and rear surface of nozzle, two the equal fixedly connected with first baffle of one side that the third fixed plate repels, the air inlet intercommunication of nozzle has the gas-supply pipe, two be equipped with between the first fixed plate and deposit the board, the upper surface symmetry fixedly connected with two second baffles of depositing the board.
Optionally, two sliding grooves are symmetrically formed in two adjacent sides of the second baffle, and the sliding grooves are matched with the first baffle.
Optionally, feed mechanism with discharge mechanism all still includes the conveyer belt, two the conveyer belt is located respectively the place ahead of casing with the rear of casing, two the equal fixedly connected with first L shaped plate in one side that the conveyer belt is repulsed, two the equal fixedly connected with fourth fixed plate of second electric putter is all installed to one side that first L shaped plate is adjacent, two the equal symmetry of one side that fourth fixed plate is adjacent installs four electronic clamping jaws, electronic clamping jaw with first logical groove corresponds the setting, two equal symmetrical fixedly connected with two second L shaped plates in one side that fourth fixed plate is repulsed, four equal fixedly connected with sleeve in one side that second L shaped plate is adjacent, telescopic inside wall sliding connection has the body of rod, the one end of body of rod with fourth fixed plate fixed connection.
Optionally, the clearance mechanism still includes the waste bin, the waste bin is located the below of casing, the inside diapire fixedly connected with guide plate of waste bin, four cylinders are installed to the upper surface symmetry of guide plate, the flexible end of cylinder with deposit the lower fixed surface connection of board, the second through groove has been seted up to the upper surface of depositing the board, the rear surface fixedly connected with third L shaped plate of waste bin, four third electric putter are installed to the front surface symmetry of third L shaped plate, the flexible end fixedly connected with push pedal of third electric putter.
Optionally, fixed establishment still includes first intake pipe, the top of first intake pipe with the nozzle intercommunication, the bottom of first intake pipe is connected with the toper intake pipe through the bearing rotation, the bottom intercommunication of toper intake pipe has the gasbag, the bottom intercommunication of gasbag has the second intake pipe, pressure sensor is installed to the lateral wall of second intake pipe, the lateral wall fixedly connected with first toper cover of toper intake pipe, the inside of first toper cover is equipped with the second toper cover, first toper cover with even fixedly connected with a plurality of springs between the second toper cover.
Optionally, the slewing mechanism still includes the fourth L shaped plate, fourth L shaped plate fixedly connected with deposit the lower surface of board, the last surface mounting of fourth L shaped plate has the motor, deposit the lower surface of board and seted up first annular groove, deposit the upper surface of board and seted up the second annular groove, first annular groove with second annular groove intercommunication, the inside diapire of second annular groove passes through the bearing and rotates and be connected with first circular plate, the lateral wall fixedly connected with outer ring gear of first circular plate, the output fixedly connected with gear of motor, the gear is located the inside of first annular groove, the gear with outer ring gear meshing is connected, the top fixedly connected with second circular plate of first circular plate.
Optionally, be equipped with infrared sensor in the cavity of casing, infrared sensor is located two between the second baffle, infrared sensor with one of them one side fixed connection of second baffle, the PLC controller is installed to one side of casing, infrared sensor with pressure sensor with PLC controller signal connection, first electric putter the conveyer belt second electric putter electric jaw the cylinder third electric putter with the motor electricity is connected.
Optionally, a plurality of positioning patches are uniformly adhered to the upper surface of the conveying belt.
In summary, the present application includes the following beneficial technical effects:
1. in the using process of the invention, the bottle body to be tested is automatically placed on the storage plate through the matching of the feeding mechanism and the discharging mechanism, the tested bottle body is taken out through the discharging mechanism after the test, and the bottle body is transported through the conveying belt, so that manual operation by a user is not needed, time and labor are saved, and the labor intensity of the user is reduced.
2. Through the setting of pressurizing mechanism and slewing mechanism, when pressurizing bottle gas, drive the bottle and rotate, accelerate the reaction rate of alkali lye in the bottle, through chemistry and inflation method cooperation use for pressurize the bottle fast, improve efficiency of software testing.
3. Through the setting of clearance mechanism, when the broken bottle appears, start the cylinder, the cylinder shrink drives and deposits the board and move down, then starts third electric putter and drives the push pedal and remove, and the push pedal will deposit the bottle piece on the board and strike off, and the bottle piece falls to the waste bin in and collects, is convenient for collect the processing to the broken bottle of test production, and convenient to use personnel collect and use.
Drawings
FIG. 1 is a schematic view of the overall structure of an embodiment of the present application;
FIG. 2 is a schematic view of the structure of FIG. 1 of the present application;
FIG. 3 is a schematic view of a cleaning mechanism according to an embodiment of the present application;
FIG. 4 is a schematic cross-sectional structural view of a housing in an embodiment of the present application;
fig. 5 is a schematic view of a connection structure between a housing and a first electric push rod in an embodiment of the present application;
FIG. 6 is a schematic illustration of the position of the fixed and rotating mechanisms in an embodiment of the present application;
FIG. 7 is a schematic cross-sectional view of a first cone cover in an embodiment of the present application;
FIG. 8 is a schematic view of the connection structure of the waste bin and the storage plate in the embodiment of the application;
fig. 9 is a schematic cross-sectional structure of a storage plate in an embodiment of the present application.
Reference numerals: 1. a housing; 11. a housing; 12. a first through groove; 13. a first fixing plate; 2. a pressurizing mechanism; 21. a first electric push rod; 22. a second fixing plate; 23. a nozzle; 24. a third fixing plate; 25. a first baffle; 26. a gas pipe; 27. a storage plate; 28. a second baffle; 29. a chute; 3. a feeding mechanism; 31. a conveyor belt; 32. a first L-shaped plate; 33. a second electric push rod; 34. a fourth fixing plate; 35. an electric clamping jaw; 36. a second L-shaped plate; 37. a sleeve; 38. a rod body; 4. a discharging mechanism; 5. a cleaning mechanism; 51. a waste bin; 52. a deflector; 53. a cylinder; 54. a third L-shaped plate; 55. a third electric push rod; 56. a push plate; 57. an infrared sensor; 6. a fixing mechanism; 61. a first air inlet pipe; 62. a conical air inlet pipe; 63. an air bag; 64. a second air inlet pipe; 65. a pressure sensor; 66. a first cone cover; 67. a spring; 68. a second cone cover; 7. a rotating mechanism; 71. a fourth L-shaped plate; 72. a motor; 73. a first annular groove; 74. a second annular groove; 75. a first circular plate; 76. an outer ring gear; 77. a gear; 78. a second circular plate; 8. a second through slot; 9. positioning the patch; 10. and a PLC controller.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-9.
The embodiment of the application discloses a device for testing bottle fracture.
1-9, a device for testing bottle cracking comprises a machine shell 1, four pressurizing mechanisms 2, a feeding mechanism 3, a discharging mechanism 4 and a cleaning mechanism 5;
the pressurizing mechanism 2 is arranged in the shell 1, and the pressurizing mechanism 2 is used for pressurizing the bottle body to be tested;
the feeding mechanism 3 is arranged in front of the shell 1, and the feeding mechanism 3 is used for feeding the pressurizing mechanism 2;
the discharging mechanism 4 is arranged at the rear of the machine shell 1, and the discharging mechanism 4 is used for taking out the detected bottle body from the machine shell 1;
the cleaning mechanism 5 is installed below the casing 1, and the cleaning mechanism 5 is used for cleaning and collecting broken bottle bodies.
In one embodiment, the casing 1 further includes a casing 11, the front surface and the rear surface of the casing 11 are symmetrically provided with four first through grooves 12, the casing 11 includes four chambers, the first through grooves 12 are communicated with the chambers of the casing 11, and inner side walls of the chambers of the four casings 11 are symmetrically and fixedly connected with two first fixing plates 13; through the setting of casing 11, carry out the cladding to pressurizing mechanism 2 and play the effect of protection, through the setting of first logical groove 12, eight have been seted up to first logical groove 12, eight first logical groove 12 are four to be grouped into two sets, are located casing 11's front surface and rear surface respectively, and two sets of first logical grooves 12 correspond each other, and eight first fixed plate 13 two to be grouped into four sets are located four casing 11's cavity respectively for fix first electric putter 21.
In one embodiment, the four pressurizing mechanisms 2 are respectively located in the chambers of the four shells 11, the pressurizing mechanisms 2 further comprise two first electric push rods 21, the bottoms of the first electric push rods 21 are installed on the upper surfaces of the first fixing plates 13, the telescopic ends of the two first electric push rods 21 are fixedly connected with second fixing plates 22, the lower surfaces of the two second fixing plates 22 are fixedly connected with nozzles 23, the front surfaces and the rear surfaces of the nozzles 23 are fixedly connected with third fixing plates 24, the repulsive sides of the two third fixing plates 24 are fixedly connected with first baffle plates 25, air inlets of the nozzles 23 are communicated with air pipes 26, a storage plate 27 is arranged between the two first fixing plates 13, and the upper surfaces of the storage plates 27 are symmetrically and fixedly connected with two second baffle plates 28; through the setting of first electric putter 21, the flexible end cooperation second fixed plate 22 of first electric putter 21 is used for installing fixedly to nozzle 23, first electric putter 21 stretches out and draws back and drives second fixed plate 22 and remove, second fixed plate 22 drives nozzle 23 and reciprocate, thereby adjust the position of nozzle 23, the bottom of nozzle 23 is the inverted cone, through the setting of third fixed plate 24, third fixed plate 24 is used for being connected first baffle 25 and nozzle 23, first baffle 25 is used for keeping off the bottle, cracked bottle splashes all around when preventing the bottle to break, through the setting of gas-supply pipe 26, 26 are connected with air supply equipment, gas flows into nozzle 23 through gas-supply pipe 26, be used for the nozzle 23 air feed, through the setting of depositing board 27, depositing board 27 is used for placing the bottle that needs to detect, through the setting of two second baffles 28 on the depositing board 27, first electric putter 21 shrink and drive two first baffles 25 and move down, cooperation two second baffles 28 form a seal space, the body on the depositing board 27 is located between first baffle 25 and two second baffles 28 and the space around the bottle that breaks, thereby prevent to break to the bottle.
In one embodiment, two sliding grooves 29 are symmetrically formed on one side, adjacent to the two second baffles 28, of the two second baffles, and the sliding grooves 29 are matched with the first baffles 25; by arranging the sliding grooves 29 on the second baffle plates 28, when the first electric push rod 21 contracts to drive the two first baffle plates 25 to move downwards, the first baffle plates 25 slide into the sliding grooves 29 on the second baffle plates 28, so that the positions of the first baffle plates 25 are limited, and the stability of the first baffle plates 25 is improved.
In one embodiment, the feeding mechanism 3 and the discharging mechanism 4 further comprise conveying belts 31, the two conveying belts 31 are respectively arranged in front of the shell 11 and behind the shell 11, one repellent side of each conveying belt 31 is fixedly connected with a first L-shaped plate 32, one adjacent side of each first L-shaped plate 32 is provided with a second electric push rod 33, the telescopic ends of each second electric push rod 33 are fixedly connected with a fourth fixed plate 34, one adjacent side of each fourth fixed plate 34 is symmetrically provided with four electric clamping claws 35, each electric clamping claw 35 is correspondingly arranged with the first through groove 12, one repellent side of each fourth fixed plate 34 is symmetrically and fixedly connected with two second L-shaped plates 36, one adjacent side of each fourth L-shaped plate 36 is fixedly connected with a sleeve 37, the inner side wall of each sleeve 37 is slidably connected with a rod body 38, and one end of each rod body 38 is fixedly connected with the fourth fixed plate 34; through the arrangement of the feeding mechanism 3 and the discharging mechanism 4, when the bottle body needs to be moved onto the storage plate 27, the conveying belt 31 in the feeding mechanism 3 is started, the conveying belt 31 drives the bottle body to move until the bottle body moves to the front of the electric clamping jaw 35, the conveying belt 31 is closed to stop driving the bottle body to move, the second electric push rod 33 is started to drive the fourth fixing plate 34 to move, the fourth fixing plate 34 drives the electric clamping jaw 35 to move until the clamp of the electric clamping jaw 35 is close to the bottle body, the second electric push rod 33 is closed, the electric clamping jaw 35 is stopped to drive the electric clamping jaw 35 to clamp the bottle body, then the second electric push rod 33 is started, the second electric push rod 33 drives the electric clamping jaw 35 to move, the electric clamping jaw 35 drives the bottle body to move until the electric clamping jaw 35 drives the bottle body to pass through the first through groove 12 and enter the cavity of the shell 11, and at the moment, the bottle body is positioned above the storage plate 27, the clamping of the bottle body by the electric clamping jaw 35 is released, the bottle body falls on the storage plate 27, then the second electric pushing rod 33 drives the electric clamping jaw 35 to move out of the shell 11, after the bottle body is detected, when the bottle body on the storage plate 27 needs to be removed, the second electric pushing rod 33 on the discharging mechanism 4 is started, the second electric pushing rod 33 drives the electric clamping jaw 35 to enter the cavity of the first shell 11 through the first through groove 12 on the rear surface of the first shell 11, the electric clamping jaw 35 is close to the bottle body to clamp and fix the bottle body, then the second electric pushing rod 33 drives the electric clamping jaw 35 to move out of the first shell 11 until the bottle body moves above the conveyer belt 31, the electric clamping jaw 35 is released from fixing the bottle body, the bottle body falls on the conveyer belt 31, then the second electric pushing rod 33 continues to shrink to drive the electric clamping jaw 35 to move, the electric clamping jaw 35 is far away from the conveyer belt 31, the conveyer belt 31 is started to drive the bottle body to move, the detected bottle bodies are transported, and through the arrangement of the rod bodies 38, when the second electric push rod 33 drives the fourth fixing plate 34 to move, the rod bodies 38 slide in the sleeves 37, so that the stability of the fourth fixing plate 34 is improved.
In one embodiment, the cleaning mechanism 5 further comprises a waste bin 51, the waste bin 51 is located below the shell 11, a guide plate 52 is fixedly connected to the inner bottom wall of the waste bin 51, four air cylinders 53 are symmetrically installed on the upper surface of the guide plate 52, telescopic ends of the air cylinders 53 are fixedly connected with the lower surface of the storage plate 27, a second through groove 8 is formed in the upper surface of the storage plate 27, a third L-shaped plate 54 is fixedly connected to the rear surface of the waste bin 51, four third electric push rods 55 are symmetrically installed on the front surface of the third L-shaped plate 54, and push plates 56 are fixedly connected to telescopic ends of the third electric push rods 55; through the arrangement of the waste bin 51, broken bottles are collected, the broken bottles and water in the bottles are guided to flow into one side of the bottom of the waste bin 51 through the guide plate 52 in the waste bin 51, collection is facilitated, if the bottles are broken, the water in the bottles flows into the waste bin 51 through the second through groove 8 on the storage plate 27, and through the arrangement of the air cylinder 53, when the bottles on the storage plate 27 are broken, the air cylinder 53 contracts to drive the storage plate 27 to move downwards, so that the subsequent cleaning of bottle fragments on the storage plate 27 is facilitated; through the setting of push pedal 56, when depositing the board 27 and taking broken bottle down to remove the back, start third electric putter 55 and drive push pedal 56 and remove, the push pedal 56 scrapes the bottle piece on the board 27 of depositing, and the bottle piece falls to waste box 51 and collects.
In one embodiment, the fixing mechanism 6 further comprises a first air inlet pipe 61, the top end of the first air inlet pipe 61 is communicated with the nozzle 23, the bottom end of the first air inlet pipe 61 is rotatably connected with a conical air inlet pipe 62 through a bearing, the bottom end of the conical air inlet pipe 62 is communicated with an air bag 63, the bottom of the air bag 63 is communicated with a second air inlet pipe 64, a pressure sensor 65 is installed on the outer side wall of the second air inlet pipe 64, the outer side wall of the conical air inlet pipe 62 is fixedly connected with a first conical cover 66, a second conical cover 68 is arranged in the first conical cover 66, and a plurality of springs 67 are uniformly and fixedly connected between the first conical cover 66 and the second conical cover 68; through the setting of first intake pipe 61, nozzle 23 drives toper intake pipe 62 and second intake pipe 64 through first intake pipe 61 and inserts in the bottle, toper intake pipe 62 carries out the shutoff to the bottle, second toper cover 68 presses the bottle simultaneously, second toper cover 68 extrusion spring 67, the back thrust of spring 67 extrudes second toper cover 68, press fixedly to the bottle, nozzle 23 spun gas inflates gasbag 63, the gasbag 63 of inflation carries out secondary seal in to the bottle, make gasbag 63 card in the bottle, gas is carried in the bottle through second intake pipe 64, pressure sensor 65 on the second intake pipe 64 detects the pressure in the bottle, after reaching the appointed pressure, stop inflating in the bottle.
In one embodiment, the rotating mechanism 7 further comprises a fourth L-shaped plate 71, the fourth L-shaped plate 71 is fixedly connected to the lower surface of the storage plate 27, a motor 72 is installed on the upper surface of the fourth L-shaped plate 71, a first annular groove 73 is formed in the lower surface of the storage plate 27, a second annular groove 74 is formed in the upper surface of the storage plate 27, the first annular groove 73 is communicated with the second annular groove 74, the inner bottom wall of the second annular groove 74 is rotatably connected with a first circular plate 75 through a bearing, the outer side wall of the first circular plate 75 is fixedly connected with an outer gear ring 76, the output end of the motor 72 is fixedly connected with a gear 77, the gear 77 is located in the first annular groove 73, the gear 77 is in meshed connection with the outer gear ring 76, and the top of the first circular plate 75 is fixedly connected with a second circular plate 78; after the bottle body is placed on the second circular plate 78 and is matched with the conical air inlet pipe 62 to extrude and fix the bottle body, the motor 72 is started, the motor 72 drives the gear 77 to rotate, the gear 77 is meshed with the outer gear ring 76, the outer gear ring 76 drives the first circular plate 75 to rotate, and the first circular plate 75 drives the second circular plate 78 to rotate, so that the bottle body on the second circular plate 78 is driven to rotate.
In one embodiment, an infrared sensor 57 is arranged in the cavity of the shell 11, the infrared sensor 57 is positioned between the two second baffles 28, the infrared sensor 57 is fixedly connected with one side of one second baffle 28, the PLC controller 10 is arranged on one side of the shell 11, the infrared sensor 57 and the pressure sensor 65 are in signal connection with the PLC controller 10, and the first electric push rod 21, the conveyer belt 31, the second electric push rod 33, the electric clamping jaw 35, the air cylinder 53, the third electric push rod 55 and the motor 72 are electrically connected; through the setting of infrared sensor 57, detect the bottle on the deposit board 27, if the bottle is broken after the test, the infrared sensor 57 can't detect the bottle this moment, starts cylinder 53 and the third electric putter 55 that the bottle below corresponds through PLC controller 10 and clear up broken bottle.
In one embodiment, a plurality of positioning patches 9 are uniformly adhered to the upper surface of the conveyor belt 31; through setting up of location subsides 9, conveniently fix a position the bottle of putting on conveyer belt 31, make things convenient for electronic clamping jaw 35 to carry out the centre gripping to the bottle.
The implementation principle of the device for testing bottle cracking in the embodiment of the application is as follows: starting a conveying belt 31 in the feeding mechanism 3, driving a bottle body filled with alkali liquor to move by the conveying belt 31 until the bottle body moves to the front of an electric clamping jaw 35, closing the conveying belt 31, stopping driving the bottle body to move, starting a second electric push rod 33 to drive the electric clamping jaw 35 to move until a clamp of the electric clamping jaw 35 is close to the bottle body, closing the second electric push rod 33, clamping the bottle body by the electric clamping jaw 35, then starting the second electric push rod 33, driving the electric clamping jaw 35 to move by the second electric push rod 33, driving the bottle body to move by the electric clamping jaw 35 until the bottle body is driven by the electric clamping jaw 35 to pass through a first through groove 12 and enter a cavity of a shell 11, releasing the clamping of the electric clamping jaw 35 on the bottle body, falling on a storage plate 27, driving the electric clamping jaw 35 by the second electric push rod 33 to move out of the shell 11, starting the first electric push rod 21 to drive a nozzle 23 to move, the nozzle 23 drives the conical air inlet pipe 62 and the second air inlet pipe 64 to be inserted into the bottle body through the first air inlet pipe 61, the conical air inlet pipe 62 seals the bottle mouth, the second conical cover 68 presses the bottle body, the second conical cover 68 presses the spring 67, the reverse thrust of the spring 67 presses the second conical cover 68 to press and fix the bottle body, the bottle body is sealed, the nozzle 23 drives the first baffle 25 to move, the two second baffles 28 are matched to form a sealed space, the first through groove 12 is blocked, the bottle body on the storage plate 27 is surrounded, gas flows into the nozzle 23 through the gas pipe 26, the gas sprayed by the nozzle 23 inflates the gas bag 63, the inflated gas bag 63 secondarily seals the bottle mouth, the gas bag 63 is clamped in the bottle mouth, the gas is conveyed into the bottle body through the second air inlet pipe 64, the motor 72 is started, the motor 72 drives the gear 77 to rotate, the gear 77 is meshed with the outer gear ring 76, the first circular plate 75 is driven to rotate through the outer gear ring 76, the first circular plate 75 drives the second circular plate 78 to rotate, so that the bottle body on the second circular plate 78 is driven to rotate, the reaction speed of alkali liquor in the bottle body is improved, the formation of gas is accelerated, the pressure in the bottle body is increased, the pressure sensor 65 on the second air inlet pipe 64 detects the pressure in the bottle body, after the pressure reaches the specified pressure, the inflation in the bottle body is stopped, the cracked bottle body is crushed after being subjected to the pressure, after the detection, the first electric push rod 21 drives the nozzle 23 to rise, the first baffle 25 rises to remove the blocking of the first through groove 12, the bottle body on the storage plate 27 is detected through the arrangement of the infrared sensor 57, the bottle body is crushed, the infrared sensor 57 cannot detect the bottle body at the moment, the corresponding air cylinder 53 and the third electric push rod 55 below the bottle body are started through the PLC controller 10, the air cylinder 53 is started first, the cylinder 53 contracts to drive the storage plate 27 to move downwards, then the third electric push rod 55 is started to drive the push plate 56 to move, the push plate 56 scrapes off bottle fragments on the storage plate 27, the bottle fragments fall into the waste bin 51 to be collected, meanwhile, the second electric push rod 33 on the discharging mechanism 4 is started, the second electric push rod 33 drives the electric clamping jaw 35 to enter the cavity of the first shell 11 through the first through groove 12 on the rear surface of the first shell 11, the electric clamping jaw 35 is close to the bottle to clamp and fix the uncrushed bottle, then the second electric push rod 33 drives the electric clamping jaw 35 to move out of the first shell 11 until the electric clamping jaw 35 moves to the upper side of the conveyer belt 31, the electric clamping jaw 35 is loosened to remove the fixation of the bottle, the bottle falls onto the conveyer belt 31, then the second electric push rod 33 continues to contract to drive the electric clamping jaw 35 to move away from the conveyer belt 31, the conveyer belt 31 is started to drive the bottle to move, and transferring the detected bottle bodies.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (10)
1. The utility model provides a device of test bottle fracture, includes casing (1), four pressurization mechanism (2), feed mechanism (3), discharge mechanism (4), clearance mechanism (5), four fixed establishment (6) and four slewing mechanism (7), its characterized in that:
the pressurizing mechanism (2) is arranged in the shell (1), and the pressurizing mechanism (2) is used for pressurizing a bottle body to be tested;
the feeding mechanism (3) is arranged in front of the shell (1), and the feeding mechanism (3) is used for feeding the pressurizing mechanism (2);
the discharging mechanism (4) is arranged at the rear of the shell (1), and the discharging mechanism (4) is used for taking out the detected bottle body from the shell (1);
the cleaning mechanism (5) is arranged below the shell (1), and the cleaning mechanism (5) is used for cleaning and collecting broken bottle bodies;
the fixing mechanism (6) is arranged at the bottom of the pressurizing mechanism (2) and is used for fixing the bottle body;
the rotating mechanism (7) is arranged below the shell (1) and is positioned above the cleaning mechanism (5) and used for driving the bottle body to rotate.
2. A device for testing for bottle cracking according to claim 1, wherein: the casing (1) further comprises a casing (11), four first through grooves (12) are symmetrically formed in the front surface and the rear surface of the casing (11), the casing (11) comprises four chambers, the first through grooves (12) are communicated with the chambers of the casing (11), and two first fixing plates (13) are symmetrically and fixedly connected to the inner side walls of the chambers of the casing (11).
3. A device for testing bottle cracking according to claim 2, characterized in that: the four pressurizing mechanisms (2) are respectively located in the cavities of the shells (11), the pressurizing mechanisms (2) further comprise two first electric push rods (21), the bottoms of the first electric push rods (21) are installed on the upper surfaces of the first fixing plates (13), the telescopic ends of the two first electric push rods (21) are fixedly connected with second fixing plates (22), the lower surfaces of the second fixing plates (22) are fixedly connected with nozzles (23), the front surfaces and the rear surfaces of the nozzles (23) are fixedly connected with third fixing plates (24), one sides, which are repulsed by the third fixing plates (24), of the nozzles (23) are fixedly connected with first baffle plates (25), air inlets of the nozzles (23) are communicated with air conveying pipes (26), storage plates (27) are arranged between the first fixing plates (13), and the upper surfaces of the storage plates (27) are symmetrically and fixedly connected with two second baffle plates (28).
4. A device for testing for bottle cracking as claimed in claim 3, wherein: two sliding grooves (29) are symmetrically formed in one side, adjacent to the second baffle plates (28), of each sliding groove (29) and the first baffle plates (25) are matched with each other.
5. A device for testing for bottle cracking as claimed in claim 3, wherein: feed mechanism (3) with discharge mechanism (4) all still include conveyer belt (31), two conveyer belt (31) are located respectively the place ahead of casing (11) with the rear of casing (11), two the equal fixedly connected with first L shaped plate (32) in one side that conveyer belt (31) repel, two second electric putter (33) are all installed to one side that first L shaped plate (32) is adjacent, two the flexible end of second electric putter (33) is equal fixedly connected with fourth fixed plate (34), two four electric clamping jaw (35) are all installed to one side that fourth fixed plate (34) is adjacent, electric clamping jaw (35) with first logical groove (12) are corresponding to be set up, two equal fixedly connected with two second L shaped plates (36) in one side that fourth fixed plate (34) repel, four equal fixedly connected with sleeve (37) in one side that second L shaped plate (36) is adjacent, inside wall sliding connection of sleeve (37) has body of rod (38) and body of rod (38) fixed connection.
6. The apparatus for testing for bottle cracking of claim 5, wherein: the cleaning mechanism (5) further comprises a waste bin (51), the waste bin (51) is located below the shell (11), a guide plate (52) is fixedly connected to the inner bottom wall of the waste bin (51), four air cylinders (53) are symmetrically arranged on the upper surface of the guide plate (52), the telescopic ends of the air cylinders (53) are fixedly connected with the lower surface of the storage plate (27), a second through groove (8) is formed in the upper surface of the storage plate (27), a third L-shaped plate (54) is fixedly connected to the rear surface of the waste bin (51), four third electric push rods (55) are symmetrically arranged on the front surface of the third L-shaped plate (54), and pushing plates (56) are fixedly connected to the telescopic ends of the third electric push rods (55).
7. The apparatus for testing for bottle cracking of claim 6, wherein: the utility model discloses a fixing mechanism (6) is characterized by further comprising a first air inlet pipe (61), the top of first air inlet pipe (61) with nozzle (23) intercommunication, the bottom of first air inlet pipe (61) is connected with toper intake pipe (62) through the bearing rotation, the bottom intercommunication of toper intake pipe (62) has gasbag (63), the bottom intercommunication of gasbag (63) has second intake pipe (64), pressure sensor (65) are installed to the lateral wall of second intake pipe (64), the lateral wall fixedly connected with first toper cover (66) of toper intake pipe (62), the inside of first toper cover (66) is equipped with second toper cover (68), first toper cover (66) with even fixedly connected with a plurality of springs (67) between second toper cover (68).
8. The apparatus for testing for bottle cracking of claim 7, wherein: the rotating mechanism (7) further comprises a fourth L-shaped plate (71), the fourth L-shaped plate (71) is fixedly connected to the lower surface of the storage plate (27), a motor (72) is mounted on the upper surface of the fourth L-shaped plate (71), a first annular groove (73) is formed in the lower surface of the storage plate (27), a second annular groove (74) is formed in the upper surface of the storage plate (27), the first annular groove (73) is communicated with the second annular groove (74), a first circular plate (75) is rotatably connected to the inner bottom wall of the second annular groove (74) through a bearing, an outer gear ring (76) is fixedly connected to the outer side wall of the first circular plate (75), a gear (77) is fixedly connected to the output end of the motor (72), the gear (77) is located inside the first annular groove (73), the gear (77) is meshed with the outer gear ring (76), and a second circular plate (78) is fixedly connected to the top of the first circular plate (75).
9. The apparatus for testing for bottle cracking of claim 8, wherein: an infrared sensor (57) is arranged in a cavity of the shell (11), the infrared sensor (57) is located between the two second baffles (28), the infrared sensor (57) is fixedly connected with one side of one second baffle (28), a PLC (programmable logic controller) (10) is installed on one side of the shell (11), the infrared sensor (57) and the pressure sensor (65) are in signal connection with the PLC (10), and the first electric push rod (21), the conveying belt (31), the second electric push rod (35), the air cylinder (53), the third electric push rod (55) and the motor (72) are electrically connected.
10. The apparatus for testing for bottle cracking of claim 5, wherein: the upper surface of the conveying belt (31) is uniformly adhered with a plurality of positioning patches (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311798598.9A CN117451530B (en) | 2023-12-26 | 2023-12-26 | Device for testing bottle cracking |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311798598.9A CN117451530B (en) | 2023-12-26 | 2023-12-26 | Device for testing bottle cracking |
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| CN117451530A true CN117451530A (en) | 2024-01-26 |
| CN117451530B CN117451530B (en) | 2024-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311798598.9A Active CN117451530B (en) | 2023-12-26 | 2023-12-26 | Device for testing bottle cracking |
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| CN117451530B (en) | 2024-03-26 |
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