CN117381623B - Automatic equipment of polishing of steel construction processing - Google Patents
Automatic equipment of polishing of steel construction processing Download PDFInfo
- Publication number
- CN117381623B CN117381623B CN202311578353.5A CN202311578353A CN117381623B CN 117381623 B CN117381623 B CN 117381623B CN 202311578353 A CN202311578353 A CN 202311578353A CN 117381623 B CN117381623 B CN 117381623B
- Authority
- CN
- China
- Prior art keywords
- polishing
- dust collection
- steel structure
- wall
- dustproof
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 93
- 239000010959 steel Substances 0.000 title claims abstract description 93
- 238000005498 polishing Methods 0.000 title claims abstract description 92
- 238000012545 processing Methods 0.000 title claims abstract description 30
- 238000010276 construction Methods 0.000 title claims abstract description 21
- 239000000428 dust Substances 0.000 claims description 75
- 238000003466 welding Methods 0.000 claims description 18
- 238000007517 polishing process Methods 0.000 claims description 12
- 230000003993 interaction Effects 0.000 claims description 6
- 238000010926 purge Methods 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims 5
- 238000000034 method Methods 0.000 abstract description 18
- 238000000227 grinding Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 description 13
- 238000007599 discharging Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 4
- 238000010408 sweeping Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000012634 fragment Substances 0.000 description 3
- 238000005422 blasting Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000005488 sandblasting Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 244000137852 Petrea volubilis Species 0.000 description 1
- 241000220317 Rosa Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
The utility model relates to a grinding device field discloses an automatic equipment of polishing of steel construction processing, which comprises a supporting rack, support frame upper wall fixedly connected with linear guide motor, linear guide motor upper portion cover is equipped with the workstation, workstation lower wall and linear guide motor remove end fixed connection, the workstation is used for bearing and fixing the prefabricated component of steel construction, the support frame middle part outside is provided with dustproof storehouse, the feed inlet and discharge gate has all been seted up along two lateral walls of linear guide motor travel path in dustproof storehouse, the feed inlet is sheltered from by dustproof curtain. Through the cooperation of linear guide motor and workstation, realize waiting to polish steel construction prefabricated component's quick fixed and rectilinear movement to cooperation image recognition processing technique gathers steel construction prefabricated component's information in real time, according to gathering information and preset parameter, calculates suitable parameter of polishing automatically, thereby realized the intelligent control of polishing to steel construction prefabricated component surface, improved efficiency and the quality of polishing.
Description
Technical Field
The invention relates to the field of polishing devices, in particular to automatic polishing equipment for steel structure processing.
Background
The steel structure is widely applied to the fields of buildings, bridges, ships, machinery and the like, and has the advantages of high strength, high rigidity, good durability and the like. The steel structure mainly comprises prefabricated components such as steel beams, steel columns and steel trusses which are made of steel sections, steel plates and the like, however, in the processing process of the prefabricated components, defects such as rust layers, oxide layers and burrs are generated on the surfaces of the prefabricated components due to cutting, welding and the like, the defects not only affect the appearance quality of the steel structure, but also reduce the corrosion resistance and fatigue resistance of the steel structure, and even cause the failure of the steel structure. Therefore, after the prefabricated part is processed, polishing treatment is required to be carried out on the surface of the prefabricated part so as to remove defects such as rust layers, oxide layers and burrs and the like, and the surface quality of the steel structure is improved.
The prefabricated part finished product can be generally put into a sand blasting and shot blasting grinding machine for integral grinding, but part of the grinding process of the prefabricated part exists in the processing process, for example, when the welding seam of the prefabricated part is welded by adopting a multi-layer multi-pass welding method, grinding and cleaning are needed to be carried out between each layer of welding seam, impurities which are unfavorable to welding are removed, particularly oxidation slag generated at high temperature in the welding process, gaps formed at the undercut of a weld toe are ground, the invaded welding slag is removed, fusion can be well carried out between welding layers and between welding passes only after impurities which are harmful to the crystallization of a welding pool are thoroughly removed, burrs, cracks and the like are easy to generate at the cutting part after the prefabricated part is cut and cut, and if the grinding is not carried out, the grinding machine is not suitable for the mode of sand blasting and shot blasting for the prefabricated part which is in the processing.
For the polishing procedure in the processing process, the traditional polishing method mainly comprises two modes of manual polishing and mechanical polishing, wherein the manual polishing refers to a polishing mode of manually operating the steel structure prefabricated part by using a handheld polishing tool such as sand paper, file, grinding wheel and the like, but the manual polishing process is long in time consumption, low in efficiency and high in polishing cost; and is limited by personal polishing skills, so that consistency of polishing quality is difficult to ensure; mechanical polishing refers to a polishing mode of automatically or semi-automatically polishing a prefabricated part by using fixed or movable mechanical equipment such as a polishing machine, but the prefabricated part of a large steel structure is difficult to move due to the weight of the prefabricated part, and particularly, after the prefabricated part is lifted to a polishing platform, the prefabricated part is required to be moved and adjusted to a fixed clamping position, so that more time is consumed, and meanwhile, a large amount of dust is generated in the polishing process, and although a dust absorbing device is prepared, the flying of a part of dust is still difficult to avoid, so that the body health of operators is not facilitated.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides automatic polishing equipment for steel structure processing, which automatically identifies a steel structure prefabricated member to be polished through an image identification technology and controls a six-axis polishing robot to polish the steel structure prefabricated member, so that the problems of long time consumption and low efficiency in the manual polishing process are solved, and meanwhile, the whole polishing process is arranged in a dust-proof bin, so that the problem of flying dust is solved.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides an automatic equipment of polishing of steel construction processing, includes the support frame, support frame upper wall fixedly connected with linear guide motor, linear guide motor upper portion cover is equipped with the workstation, workstation lower wall and linear guide motor remove end fixed connection, the workstation is used for bearing and fixing the prefabricated component of steel construction, the support frame middle part outside is provided with dustproof storehouse, dustproof storehouse has all seted up the feed inlet along two lateral walls of linear guide motor travel path, the feed inlet is equipped with dustproof curtain, dustproof curtain is used for blockking inside dust dissipation of dustproof storehouse to the external world, inside six robots of polishing that are provided with in dustproof storehouse, six robots of polishing are controlled by control system and are polished the prefabricated component of steel construction, dustproof storehouse inside is close to feed inlet department all is provided with purge device, and purge device is used for sweeping prefabricated component surface dust of steel construction and piece, the top sets up by dust device in the dustproof storehouse, dust device is used for sucking and polishes the dust that produces, the dust collecting device is provided with dust collection device in the dustproof storehouse lower part, and collection device is used for collecting storage and piece.
Preferably, the workbench comprises a base, the base lower wall and linear guide motor remove end fixed connection, base upper portion cover is located inside the mesa, the equal fixedly connected with cylinder all around of base roof, cylinder output fixed connection diapire in the mesa, the mesa roof is provided with evenly distributed's ball to constitute square array, and set up the through-hole in square array's clearance, through-hole aperture upper portion embedding has and covers the rubber cover, the mounting groove with through-hole one-to-one has been seted up to the base upper wall, the mounting groove inside wall is provided with the internal thread, and it is used for mounting fixture.
Preferably, the fixture adopts electromagnetic fixing columns, an electromagnetic coil is arranged in the electromagnetic fixing columns, two ports of the electromagnetic coil are connected with an external power supply through wires, and the outer wall of the lower portion of the fixture is in threaded connection with the inner side wall of the installation groove.
Preferably, the control system comprises an image acquisition module, an image processing module, a parameter setting module and a control module, wherein the image acquisition module shoots a steel structure prefabricated part on a workbench through a camera, and transmits the obtained image signal to the image processing module, the image processing module analyzes and identifies the received image signal to determine the shape, size, position and surface state of the steel structure prefabricated part, and transmits the obtained data to the parameter setting module, the polishing parameter setting module calculates the region, depth and thickness of the steel structure prefabricated part to be polished according to the received data and a preset polishing standard, and transmits the obtained polishing parameter to the control module, and the control module generates a corresponding motion instruction according to the received polishing parameter and transmits the motion instruction to the six-axis polishing robot so as to control the six-axis polishing robot to automatically polish the steel structure prefabricated part.
Preferably, the control system further comprises a man-machine interaction module, wherein the man-machine interaction module interacts with an operator through a display screen and an input device to realize information input, setting of polishing standards, monitoring of a polishing process and display of polishing results of the steel structure prefabricated component.
Preferably, the purging device comprises air nozzles, the air inlet ends of the air nozzles are communicated with the high-pressure air source output end through air pipes, the two air nozzles are symmetrically arranged, the outer walls of the air nozzles are fixedly connected to the two ends of a fixing rod respectively, the middle part of the fixing rod is fixedly connected to the output end of an electric push rod, and the outer sleeve of the electric push rod is arranged above the feeding and discharging opening and is fixedly connected with the inner side wall of the dustproof bin.
Preferably, the dust collection device comprises a dust collection air duct, the outer wall of the dust collection air duct is fixedly connected to the inner top of the dust collection bin, an opening at one end of the dust collection air duct is communicated with the parallel ends of the dust collection ports, the dust collection ports adopt a flaring structure and vertically face the supporting frame, the opening at the other end of the dust collection air duct penetrates through the wall of the dust collection bin and is communicated with the inside of the filter box, a fan is arranged at the air outlet of the filter box, and the outer wall of the filter box is fixedly connected to the outer wall of the dust collection bin.
Preferably, the collecting device comprises a first collecting box and a second collecting box, wherein the first collecting box and the second collecting box adopt drawer structures and are inserted into the bottom of the dustproof bin and are respectively positioned on two sides of the supporting frame, net columns are arranged above the first collecting box and the second collecting box, side end faces of the net columns are fixedly connected with the inner wall of the dustproof bin, and the net columns are formed by mutually staggered welding a plurality of metal strips inclined in the vertical direction.
The invention provides automatic polishing equipment for steel structure processing. The beneficial effects are as follows:
1. according to the invention, through the cooperation of the linear guide motor and the workbench, the rapid fixing and linear movement of the steel structure prefabricated part to be polished are realized, the image recognition processing technology is matched, the information of the steel structure prefabricated part is acquired in real time, the proper polishing parameters are automatically calculated according to the acquired information and the preset parameters, thereby realizing the intelligent polishing control on the surface of the steel structure prefabricated part, improving the polishing efficiency and quality, simultaneously, the clamp can be pre-installed and fixed according to the shape of the steel structure prefabricated part, the table top is driven by the air cylinder to lift, the positions between the ball and the clamp are changed, the ball is lifted above the clamp when the steel structure prefabricated part is placed, the moving difficulty of the steel structure prefabricated part is reduced by the ball, the ball is required to be fixed, the ball is lowered below the clamp, the clamp is prevented from being interfered by the fixed steel structure prefabricated part, the workbench is prevented from producing interference on the polishing of the steel structure prefabricated part, the steel structure prefabricated part is driven by the linear guide motor to come in and go out of the dustproof bin, and the clamp is matched with the rapid clamping of the clamp, the steel structure prefabricated part is enabled to rapidly reciprocate between the welding process and the polishing process, and the implementation of a plurality of layers of welding processes is satisfied.
2. According to the invention, the steel structure prefabricated part is conveyed to the inside of the dustproof bin through the linear guide rail motor for polishing, and dust and fragments generated by polishing are collected intensively through the cooperation of the blowing device, the dust collecting device and the collecting device, so that flying of dust in the polishing process is avoided, and the harm of the dust to the health of operators is avoided.
Drawings
FIG. 1 is a perspective view of an automatic sanding apparatus in accordance with the present invention;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is a schematic view of a workbench according to the invention;
FIG. 4 is a schematic view of a dust collector according to the present invention;
FIG. 5 is a schematic top view of a dust collector of the present invention;
fig. 6 is a schematic structural diagram of a mesh fence according to the present invention.
1, a supporting frame; 2. a linear guide motor; 3. a work table; 4. a dust-proof bin; 5. a material inlet and a material outlet; 6. six-axis polishing robot; 7. a base; 8. a table top; 9. a cylinder; 10. a ball; 11. a through hole; 12. a glue cover; 13. a mounting groove; 14. a clamp; 15. an air nozzle; 16. a fixed rod; 17. an electric push rod; 18. a dust collection air duct; 19. a dust collection port; 20. a filter box; 21. a blower; 22. a first collection box; 23. a second collection box; 24. and (5) a net fence.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, an embodiment of the invention provides an automatic polishing device for steel structure processing, which comprises a supporting frame 1, wherein a linear guide motor 2 is fixedly connected to the upper wall of the supporting frame 1, a workbench 3 is sleeved on the upper part of the linear guide motor 2, the lower wall of the workbench 3 is fixedly connected with the moving end of the linear guide motor 2, the workbench 3 is used for bearing and fixing a steel structure prefabricated part, a dustproof bin 4 is arranged on the outer side of the middle part of the supporting frame 1, a feeding and discharging port 5 is formed in two side walls of the dustproof bin 4 along the running path of the linear guide motor 2, a dustproof curtain is arranged at the feeding and discharging port 5 and is used for blocking dust inside the dustproof bin 4 from escaping to the outside, a six-axis polishing robot 6 is arranged inside the dustproof bin 4, a purging device is arranged at the position, close to the feeding and discharging port 5, inside the dustproof bin 4 is used for purging the surface dust and the scraps of the steel structure prefabricated part, a dust collecting device is arranged at the top of the dustproof bin 4, and the collecting device is used for collecting dust and scraps generated by sucking and polishing.
Through the cooperation of linear guide motor 2 and workstation 3, realize waiting to polish steel construction prefabricated component's quick fixed and rectilinear movement, and cooperate image recognition processing technique, gather steel construction prefabricated component's information in real time, according to gathering information and preset parameter, calculate suitable parameter of polishing automatically, thereby realized the intelligent control of polishing to steel construction prefabricated component surface, improved polishing efficiency and quality, carry steel construction prefabricated component to dustproof storehouse 4 inside through linear guide motor 2 simultaneously and polish the process, and through sweeping device, dust extraction, collection device's cooperation, make dust and piece because of polishing the production by concentrated collection processing, the circumstances of flying up of dust has been avoided appearing in the process of polishing, the dust harm operating personnel's is healthy has been avoided.
The workbench 3 comprises a base 7, the lower wall of the base 7 is fixedly connected with the movable end of the linear guide motor 2, the upper part of the base 7 is sleeved inside a table top 8, the periphery of the top wall of the base 7 is fixedly connected with an air cylinder 9, the output end of the air cylinder 9 is fixedly connected with the inner bottom wall of the table top 8, the top wall of the table top 8 is provided with evenly distributed balls 10 to form a square array, through holes 11 are formed in gaps of the square array, glue covers 12 are embedded in and covered on the upper parts of the apertures of the through holes 11, mounting grooves 13 in one-to-one correspondence with the through holes 11 are formed in the upper wall of the base 7, and inner side walls of the mounting grooves 13 are provided with inner threads and are used for fixing fixtures 14.
The fixture 14 can be pre-installed and fixed according to the shape of the steel structure prefabricated part, the table top 8 is driven to lift through the air cylinder 9, the position between the ball 10 and the fixture 14 is changed, when the steel structure prefabricated part is placed, the ball 10 is lifted to the position above the fixture 14, the moving difficulty of the steel structure prefabricated part can be reduced by the ball 10, when the fixing is needed, the ball 10 is lowered to the position below the fixture 14, the interference to the fixture 14 for fixing the steel structure prefabricated part is avoided, the steel structure prefabricated part is in a suspended fixing state, the interference to polishing the steel structure prefabricated part by the workbench 3 is avoided, the linear guide motor 2 is used for driving the steel structure prefabricated part to come and go into the dustproof bin 4, and the steel structure prefabricated part is matched with the rapid clamping of the fixture 14, so that the steel structure prefabricated part can rapidly come and go between the welding process and the polishing process, and the implementation of the multilayer multi-channel welding process is further satisfied.
The fixture 14 adopts an electromagnetic fixing column, an electromagnetic coil is arranged in the fixture, two ports of the electromagnetic coil are connected with an external power supply through wires, and the outer wall of the lower part of the fixture 14 is in threaded connection with the inner side wall of the mounting groove 13.
Through adopting the fixed mode of electromagnetism, make the circular telegram state of the inside solenoid of control anchor clamps 14 realize anchor clamps 14 to the quick absorption of steel construction prefabricated component fixed with demolish fast, and then realized the effect of quick assembly disassembly steel construction prefabricated component, also reduced the fixed degree of difficulty of steel construction prefabricated component installation simultaneously, further improved the efficiency of processing.
The control system comprises an image acquisition module, an image processing module, a parameter setting module and a control module, wherein the image acquisition module shoots a steel structure prefabricated part on a workbench 3 through a camera and transmits the obtained image signal to the image processing module, the image processing module analyzes and identifies the received image signal to determine the shape, size, position and surface state of the steel structure prefabricated part, the obtained data are transmitted to the parameter setting module, the polishing parameter setting module calculates the area, depth and thickness of the steel structure prefabricated part to be polished according to the received data and a preset polishing standard, the obtained polishing parameter is transmitted to the control module, and the control module generates a corresponding motion instruction according to the received polishing parameter and transmits the motion instruction to a six-axis polishing robot 6 so as to control the six-axis polishing robot 6 to automatically polish the steel structure prefabricated part.
The control system also comprises a man-machine interaction module which interacts with an operator through a display screen and an input device so as to realize information input of the steel structure prefabricated component, setting of polishing standards, monitoring of the polishing process and display of polishing results.
By combining the control system, the polishing process steps of the steel structure prefabricated part are automatically implemented, and the concrete steps are as follows:
starting equipment, and inputting or selecting information and polishing standards of the steel structure prefabricated part through a man-machine interaction module;
placing the steel structure prefabricated part on a workbench 3, moving to a preset position for fixing, and starting a linear guide rail motor to transport the steel structure prefabricated part to a polishing area in a dustproof bin;
the image acquisition module shoots the steel structure prefabricated part through the camera and transmits an image signal to the image processing module;
the image processing module analyzes and identifies the image signals to determine the shape, size, position and surface state of the steel structure prefabricated part, and transmits the obtained data to the polishing parameter setting module;
the polishing parameter setting module calculates the region, depth and thickness of the prefabricated part of the tapping structure to be polished according to the received data and a preset polishing standard, and transmits the obtained polishing parameters to the control module;
the control module generates corresponding motion instructions according to the received polishing parameters and sends the motion instructions to the six-axis polishing robot 6 so as to control the six-axis polishing robot to automatically polish the steel structure prefabricated part;
after finishing polishing, the steel structure prefabricated part can be detected and evaluated again through the image acquisition module and the image processing module, and the detection result is fed back to the control system so as to judge whether secondary polishing is needed or whether polishing parameters are adjusted.
The blowing device comprises air nozzles 15, the air inlet ends of the air nozzles 15 are communicated with the high-pressure air source output end through air pipes, the two air nozzles 15 are symmetrically arranged, the outer walls of the two air nozzles are fixedly connected to the two ends of a fixed rod 16 respectively, the middle part of the fixed rod 16 is fixedly connected to the output end of an electric push rod 17, and an outer sleeve of the electric push rod 17 is arranged above the feeding and discharging opening 5 and is fixedly connected with the inner side wall of the dustproof bin 4.
After polishing, according to the size of the steel structure prefabricated part, the electric push rod 17 drives the fixed rod 16 to drive the air nozzle 15 to lift, so that the air nozzle 15 is close to the steel structure prefabricated part as much as possible, high-pressure air is conveyed to the air nozzle 15 by a high-pressure air source through an air pipe and is sprayed out, and dust and fragments generated by polishing are removed by sweeping the surface of the steel structure prefabricated part, so that the follow-up detection process and the welding process are facilitated.
The dust collection device comprises a dust collection air duct 18, the outer wall of the dust collection air duct 18 is fixedly connected to the inner top of the dust collection bin 4, an opening at one end of the dust collection air duct 18 is communicated with the parallel ends of a plurality of dust collection openings 19, the dust collection openings 19 are of a flaring structure, the dust collection opening vertically faces the support frame 1, the opening at the other end of the dust collection air duct 18 penetrates through the bin wall of the dust collection bin 4 and is communicated with the inside of the filter box 20, a fan 21 is arranged at an air outlet of the filter box 20, and the outer wall of the filter box 20 is fixedly connected to the outer wall of the dust collection bin 4.
The dust that flies upward is restricted inside dustproof storehouse 4, avoids endangering the external staff in dustproof storehouse 4, and at this moment, draws dustproof storehouse 4 inside air through fan 21, makes the air current carry the dust by dust absorption mouth 19 get into dust absorption wind channel 18, filters the back through the filter in the rose box 20 again, and air discharge is to the external world, and then makes the dust that dustproof storehouse 4 flies upward get rid of fast to reduce the interference of dust to image acquisition module.
The collecting device comprises a first collecting box 22 and a second collecting box 23, wherein the first collecting box 22 and the second collecting box 23 adopt drawer type structures, are inserted into the inner bottom of the dustproof bin 4 and are respectively positioned at two sides of the supporting frame 1, a net fence 24 is arranged above the first collecting box 22 and the second collecting box 23, the side end face of the net fence 24 is fixedly connected with the inner wall of the dustproof bin 4, and the net fence 24 is formed by mutually staggered welding a plurality of metal strips inclined in the vertical direction.
Dust and fragments blown off by the splashing and sweeping device in the polishing process finally fall into the first collecting box 22 and the second collecting box 23 to be collected intensively, so that subsequent cleaning is facilitated, meanwhile, the net fence 24 not only plays a supporting role, so that workers can stand during maintenance, but also can be distributed in an inclined manner through metal strips, and the situation 4 that dust rises from the first collecting box 22 and the second collecting box 23 is blocked to a certain extent.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an automatic equipment of polishing of steel construction processing, includes support frame (1), its characterized in that, support frame (1) upper wall fixedly connected with linear guide motor (2), linear guide motor (2) upper portion cover is equipped with workstation (3), workstation (3) lower wall and linear guide motor (2) remove end fixed connection, workstation (3) are used for bearing and fixing the prefabricated component of steel construction, support frame (1) middle part outside is provided with dustproof storehouse (4), dustproof storehouse (4) all have seted up feed outlet (5) along two lateral walls of linear guide motor (2) travel path, feed outlet (5) are equipped with dustproof curtain, dustproof curtain is used for stopping dust in dustproof storehouse (4) and dissipates to the external world, six-axis polishing robot (6) are provided with inside in dustproof storehouse (4), six-axis polishing robot (6) are controlled by control system to steel construction prefabricated component and polish, dustproof storehouse (4) are inside to be close to feed outlet (5) department and all are provided with dust device, dust collection device is used for blowing dust collection device and dust collection device are used for blowing dust collection device to dust collection storehouse top in dust collection storehouse;
the workbench (3) comprises a base (7), the lower wall of the base (7) is fixedly connected with the movable end of the linear guide motor (2), the upper part of the base (7) is sleeved inside a table top (8), the periphery of the top wall of the base (7) is fixedly connected with an air cylinder (9), the output end of the air cylinder (9) is fixedly connected with the inner bottom wall of the table top (8), the top wall of the table top (8) is provided with balls (10) which are uniformly distributed so as to form a square array, through holes (11) are formed in gaps of the square array, glue covers (12) are embedded and covered on the upper parts of the apertures of the through holes (11), mounting grooves (13) which are in one-to-one correspondence with the through holes (11) are formed in the upper wall of the base (7), and inner side walls of the mounting grooves (13) are provided with inner threads which are used for fixing clamps (14);
the fixture (14) adopts an electromagnetic fixing column, an electromagnetic coil is arranged in the fixture, two ports of the electromagnetic coil are connected with an external power supply through wires, and the outer wall of the lower part of the fixture (14) is in threaded connection with the inner side wall of the mounting groove (13).
2. The automatic steel structure machining polishing device according to claim 1, wherein the control system comprises an image acquisition module, an image processing module, a parameter setting module and a control module, the image acquisition module shoots a steel structure prefabricated part on a workbench (3) through a camera and transmits the obtained image signal to the image processing module, the image processing module analyzes and identifies the received image signal to determine the shape, the size, the position and the surface state of the steel structure prefabricated part and transmits the obtained data to the parameter setting module, the polishing parameter setting module calculates the area, the depth and the thickness of the steel structure prefabricated part to be polished according to the received data and a preset polishing standard and transmits the obtained polishing parameter to the control module, and the control module generates a corresponding motion instruction according to the received polishing parameter and transmits the motion instruction to a six-axis polishing robot (6) to control the six-axis polishing robot (6) to automatically polish the steel structure prefabricated part.
3. The automatic polishing equipment for steel structure machining according to claim 2, wherein the control system further comprises a man-machine interaction module, and the man-machine interaction module interacts with an operator through a display screen and an input device to achieve information input of the steel structure prefabricated part, setting of polishing standards, monitoring of a polishing process and display of polishing results.
4. The automatic polishing equipment for steel structure machining according to claim 1, wherein the purging device comprises air nozzles (15), the air inlet ends of the air nozzles (15) are communicated with the high-pressure air source output end through air pipes, the two air nozzles (15) are symmetrically arranged, the outer walls of the air nozzles are respectively and fixedly connected to two ends of a fixing rod (16), the middle part of the fixing rod (16) is fixedly connected to the output end of an electric push rod (17), and the outer sleeve of the electric push rod (17) is arranged above the material inlet and outlet (5) and is fixedly connected with the inner side wall of the dustproof bin (4).
5. The automatic polishing equipment for steel structure machining according to claim 1, wherein the dust collection device comprises a dust collection air duct (18), the outer wall of the dust collection air duct (18) is fixedly connected to the inner top of the dust collection bin (4), one end opening of the dust collection air duct (18) is communicated with the parallel ends of a plurality of dust collection ports (19), the dust collection ports (19) are of flaring structures, vertically face the support frame (1), the other end opening of the dust collection air duct (18) penetrates through the bin wall of the dust collection bin (4) and is communicated with the inside of the filter box (20), a fan (21) is arranged at an air outlet of the filter box (20), and the outer wall of the filter box (20) is fixedly connected to the outer wall of the dust collection bin (4).
6. The automatic polishing equipment for steel structure machining according to claim 1, wherein the collecting device comprises a first collecting box (22) and a second collecting box (23), the first collecting box (22) and the second collecting box (23) are of drawer type structures, are inserted into the inner bottom of the dustproof bin (4) and are respectively positioned on two sides of the supporting frame (1), net bars (24) are respectively arranged above the first collecting box (22) and the second collecting box (23), side end faces of the net bars (24) are fixedly connected with the inner wall of the dustproof bin (4), and the net bars (24) are formed by mutually staggered welding a plurality of metal strips inclined to the vertical direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311578353.5A CN117381623B (en) | 2023-11-24 | 2023-11-24 | Automatic equipment of polishing of steel construction processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311578353.5A CN117381623B (en) | 2023-11-24 | 2023-11-24 | Automatic equipment of polishing of steel construction processing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117381623A CN117381623A (en) | 2024-01-12 |
| CN117381623B true CN117381623B (en) | 2024-03-26 |
Family
ID=89441132
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311578353.5A Active CN117381623B (en) | 2023-11-24 | 2023-11-24 | Automatic equipment of polishing of steel construction processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117381623B (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106466804A (en) * | 2015-08-13 | 2017-03-01 | 东莞市卓安精机自动化设备有限公司 | Full-automatic curve polishing grinding equipment and technique |
| CN108247479A (en) * | 2018-03-22 | 2018-07-06 | 苏州浦灵达自动化科技有限公司 | A kind of industrial robot parts production grinding device |
| CN109202615A (en) * | 2018-09-21 | 2019-01-15 | 广东利迅达机器人系统股份有限公司 | A kind of speed reducer housing grinding apparatus of carrying machine people |
| DE212019000005U1 (en) * | 2019-01-28 | 2019-07-09 | Kunshan Hengda Precision Machinery Industry Co., Ltd. | Fully automatic grinding production line |
| CN110076689A (en) * | 2019-04-30 | 2019-08-02 | 四川工程职业技术学院 | Workpiece based on industrial robot integrates polishing system and method |
| CN210189488U (en) * | 2019-06-21 | 2020-03-27 | 杰希智能居家用品科技(惠州)有限公司 | Dust collector for polishing |
| CN212665386U (en) * | 2020-04-30 | 2021-03-09 | 三和盛电子科技（东莞）有限公司 | Semi-automatic lock-carrying device |
| CN218110263U (en) * | 2022-06-16 | 2022-12-23 | 大畏机床(江苏)有限公司 | Spectacle processing is with edging machine that has dustproof construction |
| CN116175369A (en) * | 2023-04-23 | 2023-05-30 | 云南柔控科技有限公司 | Flexible automatic polishing robot system |
| CN116442035A (en) * | 2023-05-15 | 2023-07-18 | 江苏铨力微电子有限公司 | Processing equipment of silicon carbide ceramic membrane |
| CN116765946A (en) * | 2023-05-16 | 2023-09-19 | 新昌县大雄锻造有限公司 | Polishing device for bearing ring |
-
2023
- 2023-11-24 CN CN202311578353.5A patent/CN117381623B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106466804A (en) * | 2015-08-13 | 2017-03-01 | 东莞市卓安精机自动化设备有限公司 | Full-automatic curve polishing grinding equipment and technique |
| CN108247479A (en) * | 2018-03-22 | 2018-07-06 | 苏州浦灵达自动化科技有限公司 | A kind of industrial robot parts production grinding device |
| CN109202615A (en) * | 2018-09-21 | 2019-01-15 | 广东利迅达机器人系统股份有限公司 | A kind of speed reducer housing grinding apparatus of carrying machine people |
| DE212019000005U1 (en) * | 2019-01-28 | 2019-07-09 | Kunshan Hengda Precision Machinery Industry Co., Ltd. | Fully automatic grinding production line |
| CN110076689A (en) * | 2019-04-30 | 2019-08-02 | 四川工程职业技术学院 | Workpiece based on industrial robot integrates polishing system and method |
| CN210189488U (en) * | 2019-06-21 | 2020-03-27 | 杰希智能居家用品科技(惠州)有限公司 | Dust collector for polishing |
| CN212665386U (en) * | 2020-04-30 | 2021-03-09 | 三和盛电子科技（东莞）有限公司 | Semi-automatic lock-carrying device |
| CN218110263U (en) * | 2022-06-16 | 2022-12-23 | 大畏机床(江苏)有限公司 | Spectacle processing is with edging machine that has dustproof construction |
| CN116175369A (en) * | 2023-04-23 | 2023-05-30 | 云南柔控科技有限公司 | Flexible automatic polishing robot system |
| CN116442035A (en) * | 2023-05-15 | 2023-07-18 | 江苏铨力微电子有限公司 | Processing equipment of silicon carbide ceramic membrane |
| CN116765946A (en) * | 2023-05-16 | 2023-09-19 | 新昌县大雄锻造有限公司 | Polishing device for bearing ring |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117381623A (en) | 2024-01-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105538111B (en) | A kind of automatically grinding burnishing device and its processing method | |
| CN106735577B (en) | A kind of crankshaft deburring machine | |
| CN106041379B (en) | A kind of phase passes through the surface trimming welder of part | |
| CN110856853A (en) | Laser cleaning workstation for overhaul vehicle | |
| CN117001124A (en) | Workpiece positioning device for arc welding and positioning method thereof | |
| CN117381623B (en) | Automatic equipment of polishing of steel construction processing | |
| CN111136392A (en) | Crankshaft laser welding workstation and method thereof | |
| CN102267102A (en) | Sand/shot blasting device | |
| CN115026451A (en) | Numerical control gantry machine tool for multi-angle cutting | |
| CN210633415U (en) | Quick grinding device in large-scale welding surface | |
| CN103659611B (en) | Slab element automatic dust removing sander | |
| CN114603186A (en) | Numerical control double-end gantry milling device | |
| CN108481984B (en) | Numerical control engraving and sanding composite machining center | |
| CN203696772U (en) | Automatic dedusting and grinding machine for board unit | |
| CN202264153U (en) | Sand blasting and shot blasting device | |
| CN113459099A (en) | Ship body weld joint polishing robot and using method thereof | |
| CN113000997A (en) | Automatic arc welding equipment and welding method thereof | |
| CN208556266U (en) | A kind of built-in fitting automatic welding line | |
| CN215660271U (en) | Hull weld polishing robot | |
| CN216263513U (en) | Waste collecting device of lathe | |
| CN105817781A (en) | Trackless multifunctional welding system | |
| CN110142639A (en) | Feed device and drilling-tapping machine | |
| CN204747799U (en) | Assembly devices of barrel reinforcing ring | |
| CN107876897A (en) | A kind of Wear-Resistant Compound Steel Plate cutting equipment | |
| CN204867758U (en) | Weld scarfing cinder and inside weld inspection sharing device in transversal joint submerged -arc welded (SAW) pipe |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |