CN117359024B - Intelligent downward-pressing type T-shaped device and method for wind power generation tower flange - Google Patents
Intelligent downward-pressing type T-shaped device and method for wind power generation tower flange Download PDFInfo
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- CN117359024B CN117359024B CN202311672943.4A CN202311672943A CN117359024B CN 117359024 B CN117359024 B CN 117359024B CN 202311672943 A CN202311672943 A CN 202311672943A CN 117359024 B CN117359024 B CN 117359024B
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- 238000010248 power generation Methods 0.000 title claims abstract description 27
- 238000003825 pressing Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000004804 winding Methods 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 17
- 239000002699 waste material Substances 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 238000003754 machining Methods 0.000 claims description 5
- 230000006978 adaptation Effects 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract description 3
- 238000003912 environmental pollution Methods 0.000 abstract 1
- 230000000903 blocking effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0067—Devices for removing chips chip containers located under a machine or under a chip conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/08—Protective coverings for parts of machine tools; Splash guards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
- B23Q3/082—Work-clamping means other than mechanically-actuated hydraulically actuated
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Shearing Machines (AREA)
Abstract
The invention relates to the technical field of wind power generation tower flange processing, in particular to an intelligent downward-pressing type T-shaped device of a wind power generation tower flange and a method thereof. According to the invention, the arrangement of the protection plate can separate the scraps from the driving part, so that the scraps are prevented from being blocked in the driving part to cause damage, the service life of the intelligent downward-pressing type T-shaped device of the flange of the wind power generation tower is prolonged, the rotation and inclination of the protection plate and the counterweight push plate are utilized to push the scraps, the scraps are collected into the collection box, the scraps are conveniently collected and cleaned, the environmental pollution caused by splashing of the scraps is avoided, and the environmental protection and subsequent cleaning of a processing unit are facilitated.
Description
Technical Field
The invention relates to the technical field of wind power generation tower flange processing, in particular to an intelligent downward-pressing type T-shaped device and method for a wind power generation tower flange.
Background
One of the intelligent down-pressing type T-shaped devices for the wind power generation tower flange is to push a pressing plate to press a blank on a rotating table by using an air cylinder, and then according to the required size of the T-shaped flange of the wind power generation tower, the T-shaped flange is manufactured by using a cutter while the motor drives the rotating table to drive the blank to rotate by using the installation angle of the cutter.
The cutter is easy to produce the sweeps and drop when cutting the stock, however the motor is in the rotation of bottom control revolving stage with the mode of meshing transmission, when producing the sweeps and drop, card easily in transmission junction, the drive gear causes the damage to influence the transmission, has reduced wind power generation pylon flange intelligence push down T type device's life, and the sweeps scatter and drop along tangential direction and cause the pollution to the environment easily, have caused the interference to the environmental protection and the follow-up clearance of processing unit.
Disclosure of Invention
The invention aims to provide an intelligent downward-pressing type T-shaped device for a flange of a wind power generation tower and a method thereof, which aim to solve the problems that in the prior art, waste scraps are easy to fall off when a cutter cuts blanks, a motor is in meshed transmission mode to control a rotating table to rotate at the bottom, when the waste scraps fall off, the motor is easy to clamp at a transmission connection part, damage is caused to a transmission gear to influence transmission, the service life of the intelligent downward-pressing type T-shaped device for the flange of the wind power generation tower is shortened, and the waste scraps fall scattered along a tangential direction to pollute the environment easily, and interfere with environmental protection and subsequent cleaning of a processing unit.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a wind power generation tower flange intelligence push down T type device, includes the casing, the top fixedly connected with pneumatic cylinder of casing, the pneumatic cylinder is including sliding the hydraulic stem that sets up in its inside, the one end of hydraulic stem extends to inside the casing, the inside clamp plate that is provided with of casing, the clamp plate internal rotation is connected with the rotor plate, hydraulic stem and clamp plate fixed connection, be equipped with a plurality of cutters in the casing, be equipped with the adjustment subassembly that is used for adjusting cutter position angle in the casing, fixedly connected with chassis in the casing, the top of chassis rotates and is connected with the rotating turret, be equipped with the driving piece that is used for driving the rotating turret pivoted in the casing;
be provided with two guard plates in the casing, one side and the rotating turret of guard plate press close to, one of them the bottom of guard plate is provided with two hinges, two link to each other through the hinge rotation between the guard plate, four mounts of fixedly connected with in the casing, wherein two mount top fixedly connected with electric telescopic handle, other two the top fixedly connected with electric putter of mount, electric putter's flexible end and guard plate overlap joint, the bottom fixedly connected with of guard plate rotates the seat, it is connected with two pivots to rotate the seat rotation, two sliding ports with pivot looks adaptation have been seted up in the flexible end of electric telescopic handle.
Preferably, still include two counter weight push plates, two fall work or material rest, a plurality of wire rope rollers, a plurality of haulage rope, a plurality of side bearer, a plurality of diversion wheel, a plurality of side dog, a plurality of lug, two collection box and a plurality of driving motor, counter weight push plate sliding arrangement is at the top of guard plate, side bearer fixed connection is in the both sides of counter weight push plate, just run through in the side bearer and offered with guard plate assorted sliding tray, two collecting tanks have been offered in the casing, the collection box has been inserted in the collecting tank, the collection mouth has been offered in the collecting tank, fall work or material rest fixed connection is in the collection mouth, fall work or material rest and guard plate position correspond, two mounting grooves have been offered to the symmetry in the guard plate, driving motor fixed connection is in the mounting groove, set up the dress caulking groove in the casing, wire rope roller rotates to be connected in the dress caulking groove, driving motor's drive end and wire rope roller fixed connection, the diversion wheel rotates to be connected in the caulking groove, the one end and the wire rope roller winding are connected, the other end and the wire rope roller winding are connected, the lug side is connected with two and the lug side is connected with the lug side fixedly connected with the lug, the lug side is blocked with the lug side, the lug is connected with the lug side and the lug is mutually blocked.
Preferably, the top of one side of the protection plate is fixedly connected with two baffles, the top of the other side of the protection plate is overlapped with the baffles, one side of the protection plate is adhered with an elastic pad, and the other side of the protection plate is clung to the elastic pad.
Preferably, the counter weight push plate includes rather than integrated into one piece's baffle, one side of baffle is pressed close to with the rotating turret, the chamfer has been seted up at the top of baffle, two be the symmetry setting between the counter weight push plate, one side of casing slides and is provided with the transparent plate, set up the door pocket with transparent plate looks adaptation in the casing, one side fixedly connected with plc controller of casing, driving piece, adjustment subassembly, pneumatic cylinder, electric telescopic handle and electric putter all with plc controller electric connection.
Preferably, the driving piece comprises a gear motor, a driving gear, a toothed belt and a driven toothed ring, wherein the driven toothed ring is fixedly connected to the bottom of the rotating frame, the gear motor is fixedly connected in the shell, the driving gear is fixedly connected with the driving end of the gear motor, and the driving gear is meshed and connected with the driven toothed ring through the toothed belt.
Preferably, the adjusting part comprises two mounting frames, a plurality of auxiliary cylinders, a plurality of shorting bars, two adjusting cylinders, two connecting frames, a plurality of sliding seats and a plurality of motors, every two the sliding seats are all arranged in the mounting frames in a sliding way, the cutter is rotationally connected inside the sliding seats, the motor is fixedly connected with the sliding seats, the driving end of the motor is fixedly connected with the cutter, every two the auxiliary cylinders are fixedly connected to one side of the mounting frames, the shorting bars are fixedly connected with the telescopic ends of the auxiliary cylinders, a shorting port matched with the shorting bars is formed in the mounting frames, one end of each shorting bar is fixedly connected with the sliding seat, the adjusting cylinders are fixedly connected in the housing, each adjusting cylinder comprises a piston rod which is arranged in the adjusting cylinders in a sliding way, the piston rod is fixedly connected with the adjusting cylinders, and the connecting frames are integrally formed with the mounting frames.
The application method of the intelligent down-pressing type T-shaped device for the wind power generation tower flange comprises the following steps:
s1, placing a blank after burning and removing oxide scales on the top of a rotating frame, controlling a hydraulic cylinder to start by a plc controller to enable a hydraulic rod of the hydraulic cylinder to push a pressing plate to press down, tightly pressing the blank by the rotating plate, controlling a starting motor by the plc controller, driving a cutter to rotate by a driving end of the motor, correspondingly adjusting the installation angle of the cutter according to the processing requirement of a flange of a wind power generation tower, electrifying an auxiliary cylinder to enable a telescopic end of the auxiliary cylinder to drive a shorting bar, a sliding seat and the cutter which are sequentially connected to move, correspondingly adjusting the distance between two cutters on the same side, and pushing the transparent plate to seal the inner space of a shell;
s2, starting a gear motor to enable the driving gear to rotate, enabling the rotating frame to drive the blank to rotate through transmission among the driving gear, the toothed belt and the driven toothed ring, enabling the adjusting cylinder to enable the piston rod to extend out to push the connecting frame, the sliding seat and the cutter which are connected in sequence to move, and enabling the cutter to contact and process the blank in a rotating state;
s3, in the processing process, the generated cutting scraps fall to the surface of the protection plate, the protection plate obstructs the scraps, the driving gear and the driven toothed ring, after the processing is completed, the circular telegram starts the adjusting cylinder to enable the piston rod to shrink and reset, meanwhile, the circular telegram start of the electric push rod and the electric telescopic rod is intelligently controlled by the plc controller, the telescopic end of the electric push rod stretches out and upwards moves against the joint between the two protection plates, the telescopic end of the electric telescopic rod is in an elongated state in the initial state, the circular telegram is later contracted, the rotating seat and the telescopic end relatively slide and simultaneously rotate, the protection plate rotates along with the protection plate, when one side of the protection plate is lapped with the pouring frame, the electric push rod and the electric telescopic rod are powered off, at the moment, the two protection plates are in an inclined state, part of the scraps fall into the collecting box through the pouring frame, the traction rope is tightened by the rope winding roller to enable the side stop to block the side stop, after the protection plate is inclined, the driving motor is started to enable the rope winding roller to rotate to loosen the traction rope, at the moment, the side stop is in a movable state, the side stop is enabled to move against the side stop by the dead weight of the side stop, the side stop is enabled to rotate, the side stop and the side stop is enabled to slide along the dead weight of the counterweight and then to slide into the collecting box, and the residual dead weight of the protection plate is enabled to slide into the collecting box and the surface of the protection plate.
Compared with the prior art, the invention has the beneficial effects that:
placing the blank after the oxide skin is removed by burning on the top of a rotating frame, controlling a hydraulic cylinder to start by a plc controller to enable a hydraulic rod to push a pressing plate to press down, tightly pressing the blank by using a rotating plate, controlling a starting motor by the plc controller, driving a cutter to rotate by a driving end of the motor, correspondingly adjusting the installation angle of the cutter according to the processing requirement of a flange of a wind power generation tower, electrifying an auxiliary cylinder to enable a telescopic end of the auxiliary cylinder to drive a shorting bar, a sliding seat and the cutter which are sequentially connected to move, correspondingly adjusting the interval between two cutters on the same side, and pushing the transparent plate to seal the inner space of a shell; then starting a gear motor to enable the driving gear to rotate, enabling the rotating frame to drive the blank to rotate through transmission among the driving gear, the toothed belt and the driven toothed ring, simultaneously enabling the adjusting cylinder to be electrified to enable the piston rod to extend out to push the connecting frame, the sliding seat and the cutter which are connected in sequence to move, and enabling the cutter to contact and process the blank in a rotating state; in the processing process, the generated cutting scraps fall onto the surfaces of the protection plates, the protection plates block the scraps, the driving gear and the driven toothed ring, after the processing is finished, the adjusting cylinder is started by electrifying to enable the piston rod to shrink and reset, meanwhile, the electric push rod and the electric telescopic rod are intelligently controlled by the plc controller to be electrified and started, the telescopic end of the electric push rod stretches and upwards moves against the joint between the two protection plates, the telescopic end of the electric telescopic rod is in an stretching state in the initial state, after electrifying, the telescopic end contracts, the rotating seat and the telescopic end relatively slide and simultaneously rotate, the protection plates rotate along with the rotation, when one side of the protection plate is overlapped with the material pouring frame, the electric push rod and the electric telescopic rod are powered off, at the moment, the two protection plates are in an inclined state, part of scraps fall into the collecting box from the dead weight of the waste material pouring frame to collect in the initial state, the rope winding roller tightens up the traction rope to enable the side check block to block the side frame, after the protection plate inclines, the driving motor is started to enable the rope winding roller to rotate to loosen the traction rope, at the moment, the side check block is in a movable state, the side frame is enabled to move against the side check block by the dead weight of the counterweight push plate, the side check block is stressed to rotate and enable the convex block to be clamped into the butt joint hole, then the counterweight push plate continues to move by the dead weight, the residual scraps on the surface of the protection plate are scraped out and enabled to slide down to the inside of the collection box along the surface of the protection plate to be collected, the scraps can be blocked with the driving piece through the arrangement of the protection plate, the damage caused by the scraps blocked inside the driving piece is avoided, the service life of the intelligent downward pressing type T-shaped device of the flange of the wind power generation tower is prolonged, the rotation inclination of the protection plate and the counterweight push plate are utilized to push the scraps, the scraps are collected into the inside of the collection box, and the scraps are conveniently collected and cleaned, the environment pollution caused by splashing of scraps is avoided, the environment protection and subsequent cleaning of a processing unit are facilitated, and the driving piece, the adjusting component, the hydraulic cylinder, the electric telescopic rod and the electric push rod are intelligently controlled through the arrangement of the plc controller, so that the use convenience of the invention is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
fig. 2 is a schematic structural view of a gear motor according to the present invention;
FIG. 3 is a schematic view of a turret according to the present invention;
FIG. 4 is a schematic view of the structure of the collecting box in the present invention;
FIG. 5 is a schematic view of the structure of the mounting frame of the present invention;
FIG. 6 is an enlarged view of the structure at A in FIG. 1;
fig. 7 is an enlarged view of the structure at B in fig. 6;
FIG. 8 is an enlarged view of the structure at C in FIG. 2;
fig. 9 is an enlarged view of the structure at D in fig. 4.
In the figure: 1. a housing; 2. a plc controller; 3. a hydraulic cylinder; 4. a transparent plate; 5. a rotating frame; 6. a chassis; 7. a counterweight push plate; 8. a protection plate; 9. an electric push rod; 10. a material pouring frame; 11. a baffle; 12. an elastic pad; 13. a rope winding roller; 14. a traction rope; 15. a side frame; 16. a direction-changing wheel; 17. a side stopper; 18. a bump; 19. a pressing plate; 20. a rotating seat; 21. an electric telescopic rod; 22. a drive gear; 23. a toothed belt; 24. a speed reducing motor; 25. a driven toothed ring; 26. a partition plate; 27. a collection box; 28. a mounting frame; 29. an auxiliary cylinder; 30. shorting bars; 31. adjusting a cylinder; 32. a connecting frame; 33. a sliding seat; 34. a cutter; 35. a motor.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-8, an embodiment of the present invention is provided:
the utility model provides a wind power generation tower flange intelligence push down T type device, which comprises a housin 1, the top fixedly connected with pneumatic cylinder 3 of casing 1, pneumatic cylinder 3 is including sliding the hydraulic stem that sets up in its inside, the one end of hydraulic stem extends to inside casing 1, the inside clamp plate 19 that is provided with of casing 1, clamp plate 19 internal rotation is connected with the rotor plate, hydraulic stem and clamp plate 19 fixed connection are equipped with a plurality of cutters 34 in the casing 1, be equipped with the adjustment subassembly that is used for adjusting cutter 34 position angle in the casing 1, fixedly connected with chassis 6 in the casing 1, the top rotation of chassis 6 is connected with rotating turret 5, be equipped with the driving piece that is used for driving rotating turret 5 in the casing 1;
two protection plates 8 are arranged in the shell 1, one side of each protection plate 8 is close to the rotating frame 5, two hinges are arranged at the bottom of one protection plate 8, the two protection plates 8 are connected through the rotation of the hinges, four fixing frames are fixedly connected in the shell 1, an electric telescopic rod 21 is fixedly connected to the tops of the two fixing frames, an electric push rod 9 is fixedly connected to the tops of the other two fixing frames, the telescopic end of the electric push rod 9 is lapped with the protection plates 8, a rotating seat 20 is fixedly connected to the bottom of each protection plate 8, two sliding ports matched with the rotating shafts are formed in the telescopic end of each electric telescopic rod 21, waste chips and a driving piece can be blocked through the arrangement of the protection plates 8, damage caused by the waste chips clamped in the driving piece is avoided, the service life of the intelligent downward-pressing type T-shaped device of the wind power generation tower flange is prolonged, the waste chips are collected into the collecting box 27 by utilizing the rotation inclination of the protection plates 8, the waste chips are conveniently collected and cleaned, and the waste chips are prevented from polluting the environment due to splashing of a processing unit, and the subsequent processing unit is facilitated;
referring to fig. 1, the embodiment further includes two counterweight pushing plates 7, two material pouring frames 10, a plurality of rope winding rollers 13, a plurality of traction ropes 14, a plurality of side frames 15, a plurality of turning wheels 16, a plurality of side stoppers 17, a plurality of bumps 18, two collection boxes 27 and a plurality of driving motors, wherein the counterweight pushing plates 7 are slidably arranged at the tops of the protection plates 8, the side frames 15 are fixedly connected at two sides of the counterweight pushing plates 7, sliding grooves matched with the protection plates 8 are penetratingly arranged in the side frames 15, two collection grooves are arranged in the shell 1, the collection boxes 27 are inserted in the collection grooves, the collection grooves are provided with collection openings, the material pouring frames 10 are fixedly connected in the collection openings, the material pouring frames 10 correspond to the positions of the protection plates 8, two mounting grooves are symmetrically arranged in the protection plates 8, the driving motors are fixedly connected in the mounting grooves, embedding grooves are arranged in the shell 1, the rope winding rollers 13 are rotatably connected in the embedding grooves, the driving end of the driving motor is fixedly connected with the rope winding roller 13, the turning wheel 16 is rotationally connected in the embedding groove, one end of the traction rope 14 is wound and connected with the rope winding roller 13, the other end of the traction rope 14 is fixedly connected with the side stop block 17, the turning wheel 16 is in sliding connection with the traction rope 14, two blocking openings matched with the side stop block 17 are formed in the protection plate 8, the side stop block 17 is rotationally connected with the blocking openings, the protruding block 18 and the side stop block 17 are integrally formed, a butt joint hole matched with the protruding block 18 is formed in the blocking opening, the generated cutting scraps fall onto the surface of the protection plate 8, the protection plate 8 blocks the scraps, the driving gear 22 and the driven toothed ring 25, after the machining is finished, the piston rod is contracted and reset by the power-on starting adjusting cylinder 31, meanwhile, the power-on starting of the electric push rod 9 and the electric telescopic rod 21 are intelligently controlled by the plc controller 2, the telescopic end of the electric push rod 9 is extended, the connection part between the two protection plates 8 is upwards moved, the telescopic end of the electric telescopic rod 21 is in an extension state in the initial state, the electric telescopic rod is contracted after being electrified, the rotating seat 20 and the telescopic end of the electric telescopic rod are enabled to slide relatively and rotate simultaneously, the protection plates 8 rotate along with the electric telescopic rod, when one side of each protection plate 8 is overlapped with the material pouring frame 10, the electric push rod 9 and the electric telescopic rod 21 are powered off, at the moment, the two protection plates 8 are in an inclined state, part of scraps fall into the collecting box 27 through the material pouring frame 10 under the dead weight, in the initial state, the rope winding roller 13 tightens the traction rope 14 to enable the side baffle 17 to block the side baffle 17, after the protection plates 8 incline, the driving motor is started to enable the rope winding roller 13 to rotate to loosen the traction rope 14, at the moment, the side baffle 17 is in an movable state, the side baffle 15 is enabled to move against the side baffle 17 by the dead weight of the counterweight push plate 7, the side stop block 17 is forced to rotate and enables the lug 18 to be clamped into the butt hole, then the counterweight push plate 7 is driven by the self weight of the counterweight push plate to synchronously move to continue moving, and the rest scraps on the surface of the guard plate 8 are scraped out and slide down to the inside of the collecting box 27 along the surface of the guard plate 8 to be collected while moving, the side frame 15 can only slide on the guard plate 8, and the freedom degree of the counterweight push plate 7 is limited to slide on the guard plate 8 only through the connection between the side frame 15 and the counterweight push plate 7, and the traction rope 14 is tightened by the rope winding roller 13, so that the side stop block 17 can limit the movement of the side frame 15, and can limit the position of the counterweight push plate 7 to the position close to the rotating frame 5 when the counterweight push plate 5 is not used, so as to prevent the scraps from falling between the rotating frame 5 and the counterweight push plate 7;
it should be noted that, the top fixedly connected with two baffles 11 of one of them guard plate 8 one side, the top and the baffle 11 overlap joint of another guard plate 8, one side of one of them guard plate 8 bonds and has had the elastic pad 12, one side and the elastic pad 12 of another guard plate 8 hug closely, counterweight push pedal 7 includes rather than integrated into one piece's baffle 26, one side and the rotating frame 5 of baffle 26 press close to, the chamfer has been seted up at the top of baffle 26, be symmetrical setting between two counterweight push pedal 7, one side slip of casing 1 is provided with transparent plate 4, set up the door pocket with transparent plate 4 looks adaptation in the casing 1, one side fixedly connected with plc controller 2 of casing 1, the driving piece, adjusting part, pneumatic cylinder 3, electric telescopic handle 21 and electric putter 9 all with plc controller 2 electric connection, through the setting of baffle 26, the joint clearance between rotating frame 5 and counterweight push pedal 7 shutoff when not influencing rotating frame 5, avoid the sweeps to drop to the clearance.
The driving piece comprises a gear motor 24, a driving gear 22, a toothed belt 23 and a driven toothed ring 25, wherein the driven toothed ring 25 is fixedly connected to the bottom of the rotating frame 5, the gear motor 24 is fixedly connected in the shell 1, the driving gear 22 is fixedly connected with the driving end of the gear motor 24, the driving gear 22 is meshed with the driven toothed ring 25 through the toothed belt 23, the gear motor 24 is started to enable the driving gear 22 to rotate, the rotating frame 5 is enabled to drive the blank to rotate through transmission among the driving gear 22, the toothed belt 23 and the driven toothed ring 25, and meanwhile, an adjusting cylinder 31 is electrified to enable a piston rod to extend to push a connecting frame 32, a sliding seat 33 and a cutter 34 which are sequentially connected to move, and the cutter 34 is utilized to contact with the blank in a rotating state for processing;
the adjusting component comprises two mounting frames 28, a plurality of auxiliary cylinders 29, a plurality of shorting bars 30, two adjusting cylinders 31, two connecting frames 32, a plurality of sliding seats 33 and a plurality of motors 35, wherein each two sliding seats 33 are slidably arranged in the mounting frames 28, cutters 34 are rotatably connected inside the sliding seats 33, the motors 35 are fixedly connected with the sliding seats 33, the driving ends of the motors 35 are fixedly connected with the cutters 34, each two auxiliary cylinders 29 are fixedly connected to one side of the mounting frames 28, the shorting bars 30 are fixedly connected with the telescopic ends of the auxiliary cylinders 29, shorting ports matched with the shorting bars 30 are formed in the mounting frames 28, one ends of the shorting bars 30 are fixedly connected with the sliding seats 33, the adjusting cylinders 31 are fixedly connected in the shell 1, the adjusting cylinders 31 comprise piston rods which are slidably arranged in the adjusting cylinders, the piston rods are fixedly connected with the adjusting cylinders 31, the connecting frames 32 and the mounting frames 28 are integrally formed, the auxiliary cylinders 29 are electrified to enable the telescopic ends of the shorting bars 30, the sliding seats 33 and the cutters 34 to move, the distance between the two cutters 34 on the same side is correspondingly adjusted, and then the inner space of the shell 1 is pushed;
the application method of the intelligent down-pressing type T-shaped device for the wind power generation tower flange comprises the following steps:
s1, placing a blank after being burned to remove oxide scales on the top of a rotating frame 5, controlling a hydraulic cylinder 3 to start by a plc controller 2 so that a hydraulic rod of the blank pushes a pressing plate 19 to press down, compacting the blank by using a rotating plate, controlling a starting motor 35 by the plc controller 2, driving a cutter 34 to rotate by the driving end of the motor 35, correspondingly adjusting the installation angle of the cutter 34 according to the flange processing requirement of a wind power generation tower, electrifying an auxiliary cylinder 29 so that a telescopic end of the auxiliary cylinder drives a shorting bar 30, a sliding seat 33 and the cutter 34 which are sequentially connected to move, correspondingly adjusting the spacing between two cutters 34 on the same side, and pushing a transparent plate 4 to seal the inner space of a shell 1;
s2, starting a gear motor 24 to enable the driving gear 22 to rotate, enabling the rotating frame 5 to drive the blank to rotate through transmission among the driving gear 22, the toothed belt 23 and the driven toothed ring 25, simultaneously enabling the adjusting cylinder 31 to be electrified to enable the piston rod to extend out to push the connecting frame 32, the sliding seat 33 and the cutter 34 which are connected in sequence to move, and enabling the cutter 34 to be in contact with the blank in a rotating state for processing;
s3, in the machining process, the generated cutting scraps fall onto the surface of the protection plate 8, the protection plate 8 blocks the scraps, the driving gear 22 and the driven gear ring 25, after machining is finished, the adjusting cylinder 31 is started by electrifying to enable the piston rod to shrink and reset, meanwhile, the plc controller 2 intelligently controls the electric push rod 9 and the electric telescopic rod 21 to electrify and start, the telescopic end of the electric push rod 9 stretches and moves upwards against the joint between the two protection plates 8, the telescopic end of the electric telescopic rod 21 is in an stretching state in the initial state, after electrifying, the rotating seat 20 rotates while sliding relatively with the telescopic end, so that the protection plate 8 rotates accordingly, when one side of the protection plate 8 is overlapped with the material pouring frame 10, the electric push rod 9 and the electric telescopic rod 21 are powered off, at the moment, the two protection plates 8 are in an inclined state, part of waste scraps fall into the collecting box 27 from the dead weight of the waste scraps through the material pouring frame 10, in an initial state, the rope winding roller 13 tightens the traction rope 14 to enable the side stop blocks 17 to block the side frames 15, after the protection plates 8 are inclined, the driving motor is started to enable the rope winding roller 13 to rotate to loosen the traction rope 14, at the moment, the side stop blocks 17 are in a movable state, the side frames 15 are enabled to move against the side stop blocks 17 by the dead weight of the counterweight push plate 7, the side stop blocks 17 are stressed to rotate and enable the convex blocks 18 to be clamped into the butt joint holes, then the counterweight push plate 7 continues to move by the dead weight, and the waste scraps remained on the surfaces of the protection plates 8 are scraped out and are enabled to slide into the collecting box 27 to be collected along the surfaces of the protection plates 8.
Working principle: placing the blank after the oxide skin is removed by burning on the top of a rotating frame 5, controlling a hydraulic cylinder 3 to start by a plc controller 2 so that a hydraulic rod of the hydraulic cylinder pushes a pressing plate 19 to press down, tightly pressing the blank by the rotating plate, controlling a starting motor 35 by the plc controller 2, driving a cutter 34 to rotate by the driving end of the motor 35, correspondingly adjusting the installation angle of the cutter 34 according to the processing requirement of a flange of a wind power generation tower, electrifying an auxiliary cylinder 29 so that a telescopic end of the auxiliary cylinder drives a shorting bar 30, a sliding seat 33 and the cutter 34 which are sequentially connected to move, correspondingly adjusting the distance between two cutters 34 on the same side, and pushing a transparent plate 4 to seal the inner space of a shell 1; then, a gear motor 24 is started to enable the driving gear 22 to rotate, the rotating frame 5 drives the blank to rotate through transmission among the driving gear 22, the toothed belt 23 and the driven toothed ring 25, meanwhile, the adjusting cylinder 31 is electrified to enable a piston rod to extend out to push the connecting frame 32, the sliding seat 33 and the cutter 34 which are connected in sequence to move, and the cutter 34 is used for contacting and processing the blank in a rotating state; in the course of working, the cutting sweeps that produce will drop to the surface of guard plate 8, by guard plate 8 separation sweeps and driving gear 22 and driven toothed ring 25, after the processing is accomplished, circular telegram starts adjusting cylinder 31 and makes piston rod shrink reset, simultaneously by the intelligent control electric putter 9 of plc controller 2 and electric telescopic handle 21 circular telegram start, the extension of the flexible end of electric putter 9, and will push up the junction between two guard plates 8 and upwards move, and the flexible end is in the extension state under the initial condition of electric telescopic handle 21, circular telegram back will shrink, and make rotating seat 20 rotate with its flexible end relative slip simultaneously, make guard plate 8 rotate thereupon, when one side of guard plate 8 and pouring frame 10 overlap joint, with electric putter 9 and electric telescopic handle 21 outage, two guard plates 8 are in the tilt state this moment, partial sweeps will drop to collecting box 27 by its dead weight through pouring frame 10, under the initial condition, make side stop piece 17 stop 15 by rope winding rope 13 tighten up traction rope 14, after 8 tilt, start driving motor makes rope 13 rotate rope release 14, make rope roller 13 rotate, take off rope 17, in the state and make side of balance weight 17 move to the counter weight box 7 and make its dead weight side 17 remove to the inside the counter weight box, and make it remove the counter weight 7 and remove the inside the counter weight box, after the counter weight 8 moves to the counter weight side 17 and make it to the face of the counter weight 7, and make it move continuously to the counter weight box 20.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (5)
1. The utility model provides a wind power generation tower flange intelligence push down T type device, its characterized in that, including casing (1), the top fixedly connected with pneumatic cylinder (3) of casing (1), pneumatic cylinder (3) are including sliding the hydraulic stem that sets up in its inside, the one end of hydraulic stem extends to inside casing (1), inside clamp plate (19) that are provided with of casing (1), clamp plate (19) internal rotation is connected with the rotor plate, hydraulic stem and clamp plate (19) fixed connection, be equipped with a plurality of cutters (34) in casing (1), be equipped with the adjustment subassembly that is used for adjusting cutter (34) position angle in casing (1), fixedly connected with chassis (6) in casing (1), the top rotation of chassis (6) is connected with rotor frame (5), be equipped with the driving piece that is used for driving rotor frame (5) pivoted in casing (1).
Two protection plates (8) are arranged in the shell (1), one side of each protection plate (8) is close to the corresponding rotating frame (5), two hinges are arranged at the bottom of each protection plate (8), the two protection plates (8) are connected through the hinges in a rotating mode, four fixing frames are fixedly connected in the shell (1), an electric telescopic rod (21) is fixedly connected to the top of each fixing frame, an electric push rod (9) is fixedly connected to the top of each fixing frame, the telescopic ends of the electric push rods (9) are overlapped with the corresponding protection plates (8), rotating seats (20) are fixedly connected to the bottoms of the corresponding protection plates (8), two rotating shafts are connected in the rotating seats (20) in a rotating mode, two sliding ports matched with the rotating shafts are formed in the telescopic ends of the electric telescopic rods (21), and the electric push plate (7), two material pouring frames (10), a plurality of rope winding rollers (13), a plurality of traction ropes (14), a plurality of side frames (15), a plurality of side blocks (16), a plurality of side blocks (17), a plurality of side blocks (18), a plurality of counter weights (7) are arranged on the two sides of the sliding boxes (7) in a rotating mode, two counter weight boxes (7) are arranged on two sides of the sliding boxes (7) in a sliding mode, and the two counter weight boxes (7) are fixedly connected to the top of the corresponding protection plates (7), the side frame (15) is internally provided with two collecting grooves matched with the protection plate (8), the collecting grooves are internally provided with collecting boxes (27) in the collecting grooves, the collecting grooves are internally provided with collecting openings, the material pouring frame (10) is fixedly connected in the collecting openings, the material pouring frame (10) is corresponding to the protection plate (8), the protection plate (8) is internally symmetrically provided with two mounting grooves, the driving motor is fixedly connected in the mounting grooves, the shell (1) is internally provided with embedding grooves, the rope winding roller (13) is rotationally connected in the embedding grooves, the driving end of the driving motor is rotationally connected with the rope winding roller (13), one end of the traction rope (14) is rotationally connected in the embedding grooves, the other end of the traction rope (14) is fixedly connected with the side stop (17), the direction changing wheel (16) is rotationally connected with the traction rope (14), the protection plate (8) is internally provided with two baffle blocks (17) which are integrally connected with the side stop block (17), the counterweight (18) is integrally formed with the baffle (17) and the baffle (18), one side of baffle (26) is pressed close to with rotating turret (5), the chamfer has been seted up at the top of baffle (26), two be the symmetry setting between counter weight push pedal (7), one side of casing (1) is provided with transparent plate (4) in the slip, set up the door pocket with transparent plate (4) looks adaptation in casing (1), one side fixedly connected with plc controller (2) of casing (1), driving piece, adjusting part, pneumatic cylinder (3), electric telescopic handle (21) and electric putter (9) all with plc controller (2) electric connection.
2. The intelligent down-pressing type T-shaped device for the flange of the wind power generation tower according to claim 1, wherein two baffles (11) are fixedly connected to the top of one side of one protection plate (8), the top of the other protection plate (8) is overlapped with the baffles (11), an elastic pad (12) is adhered to one side of one protection plate (8), and one side of the other protection plate (8) is tightly adhered to the elastic pad (12).
3. The intelligent down-pressing type T-shaped device for the wind power generation tower flange according to claim 1, wherein the driving piece comprises a gear motor (24), a driving gear (22), a toothed belt (23) and a driven toothed ring (25), the driven toothed ring (25) is fixedly connected to the bottom of the rotating frame (5), the gear motor (24) is fixedly connected to the inside of the shell (1), the driving gear (22) is fixedly connected with the driving end of the gear motor (24), and the driving gear (22) is in meshed connection with the driven toothed ring (25) through the toothed belt (23).
4. The intelligent down-pressing type T-shaped device for the flange of the wind power generation tower according to claim 1 is characterized in that the adjusting assembly comprises two mounting frames (28), a plurality of auxiliary cylinders (29), a plurality of shorting bars (30), two adjusting cylinders (31), two connecting frames (32), a plurality of sliding seats (33) and a plurality of motors (35), each two sliding seats (33) are slidably arranged in the mounting frames (28), the cutter (34) is rotationally connected inside the sliding seats (33), the motors (35) are fixedly connected with the sliding seats (33), the driving end of each motor (35) is fixedly connected with the cutter (34), each two auxiliary cylinders (29) are fixedly connected to one side of the mounting frames (28), the shorting bars (30) are fixedly connected with the telescopic ends of the auxiliary cylinders (29), a shorting port matched with the shorting bars (30) is formed in the mounting frames (28), one end of each shorting bar (30) is fixedly connected with the sliding seat (33), the adjusting cylinder (31) is fixedly connected with the mounting frames (31), and the adjusting cylinder (31) is integrally connected with the mounting frames (28), and the adjusting cylinder (31) is fixedly connected with the piston rods (32).
5. The method of using a wind power tower flange intelligent down-press type T-shaped device according to any one of claims 1-4, comprising the steps of:
s1, placing a blank subjected to red burning and oxide removal on the top of a rotating frame (5), controlling a hydraulic cylinder (3) to start by a plc controller (2) so that a hydraulic rod of the blank pushes a pressing plate (19) to press down, using the rotating plate to tightly press the blank, controlling a starting motor (35) by the plc controller (2), driving a cutter (34) to rotate by the driving end of the motor (35), correspondingly adjusting the installation angle of the cutter (34) according to the flange processing requirement of a wind power generation tower, electrifying an auxiliary cylinder (29) so that a telescopic end of the auxiliary cylinder drives a shorting bar (30), a sliding seat (33) and the cutter (34) which are sequentially connected to move, correspondingly adjusting the distance between the two cutters (34) on the same side, and pushing a transparent plate (4) to seal the inner space of a shell (1);
s2, starting a gear motor (24) to enable the driving gear (22) to rotate, enabling the rotating frame (5) to drive the blank to rotate through transmission among the driving gear (22), the toothed belt (23) and the driven toothed ring (25), simultaneously enabling the adjusting cylinder (31) to enable the piston rod to extend out to push the connecting frame (32), the sliding seat (33) and the cutter (34) which are connected in sequence to move, and enabling the cutter (34) to contact and process the blank in a rotating state;
s3, in the machining process, the generated cutting scraps fall onto the surface of the protection plate (8), the protection plate (8) blocks the scraps, the driving gear (22) and the driven gear ring (25), after machining is finished, the adjusting cylinder (31) is started by electrifying to enable the piston rod to shrink and reset, meanwhile, the plc controller (2) intelligently controls the electric push rod (9) and the electric telescopic rod (21) to electrify and start, the telescopic end of the electric push rod (9) stretches and upwards moves against the joint between the two protection plates (8), the telescopic end of the electric telescopic rod (21) is in an stretching state in the initial state, and the electric telescopic rod (21) shrinks after electrifying, the rotating seat (20) and the telescopic end thereof slide relatively and rotate simultaneously, so that the protection plates (8) rotate along with the rotation, when one side of each protection plate (8) is overlapped with the material pouring frame (10), the electric push rod (9) and the electric telescopic rod (21) are powered off, at the moment, the two protection plates (8) are in an inclined state, part of waste scraps fall into the collecting box (27) from the dead weight of the waste scraps through the material pouring frame (10) to be collected, in the initial state, the rope winding roller (13) tightens the traction rope (14) to enable the side stop block (17) to stop the side frame (15), after the protection plates (8) incline, the driving motor is started to enable the rope winding roller (13) to rotate to loosen the traction rope (14), and at the moment, the side stop block (17) is in a movable state, the side frame (15) is moved against the side stop block (17) by the dead weight of the counterweight push plate (7), the side stop block (17) is forced to rotate and the lug (18) is clamped in the butt joint hole, then the counterweight push plate (7) continues to move by the dead weight, and the remaining scraps on the surface of the protection plate (8) are scraped out and slide down to the inside of the collection box (27) along the surface of the protection plate (8) to be collected.
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| CN202311672943.4A CN117359024B (en) | 2023-12-07 | 2023-12-07 | Intelligent downward-pressing type T-shaped device and method for wind power generation tower flange |
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| CN117696491B (en) * | 2024-02-05 | 2024-04-19 | 山西天宝集团有限公司 | Intelligent oxide scale removing device for new energy wind power generation forged flange |
| CN117817367B (en) * | 2024-03-05 | 2024-05-14 | 山西天宝集团有限公司 | New energy wind power generation intelligent metal band sawing machine for cutting sheet flange |
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