CN112872492A - Valve processing is with nick machine that has garbage collection function - Google Patents

Valve processing is with nick machine that has garbage collection function Download PDF

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Publication number
CN112872492A
CN112872492A CN202110159809.9A CN202110159809A CN112872492A CN 112872492 A CN112872492 A CN 112872492A CN 202110159809 A CN202110159809 A CN 202110159809A CN 112872492 A CN112872492 A CN 112872492A
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CN
China
Prior art keywords
motor
cavity base
valve
rod
cylinder
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Withdrawn
Application number
CN202110159809.9A
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Chinese (zh)
Inventor
吕丽娅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Dongtai Valve Co ltd
Original Assignee
Zhejiang Dongtai Valve Co ltd
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Publication date
Application filed by Zhejiang Dongtai Valve Co ltd filed Critical Zhejiang Dongtai Valve Co ltd
Priority to CN202110159809.9A priority Critical patent/CN112872492A/en
Publication of CN112872492A publication Critical patent/CN112872492A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D79/00Methods, machines, or devices not covered elsewhere, for working metal by removal of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/005Devices for removing chips by blowing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q2703/00Work clamping
    • B23Q2703/02Work clamping means
    • B23Q2703/10Devices for clamping workpieces of a particular form or made from a particular material

Abstract

The invention relates to a scoring machine with a waste material collecting function for valve machining, which comprises a scoring machine cavity base and a clamping assembly, wherein a transverse baffle and a longitudinal baffle are sequentially arranged at the front end of the outer portion of the scoring machine cavity base from top to bottom, balls are arranged below the transverse baffle, an oil cylinder is arranged on one side of the outer portion of the scoring machine cavity base, a pressing plate is arranged on the outer portion of the oil cylinder, and a motor shell is fixed on the inner wall of the scoring machine cavity base. The invention has the beneficial effects that: this valve processing is with nick machine that has garbage collection function, can be through the special construction automatic collection sweeps of this nick machine, the sweeps falls into nick machine cavity base bottom, the hydro-cylinder promotes the sweeps in the clamp plate extrusion nick machine cavity base for the sweeps compresses into pieces, is convenient for deposit and transport, the waste material after compressing into pieces occupies the volume less, avoids occupying too many resources, effectively reduces the recovery cost, the staff's transport of being convenient for simultaneously compresses into a piece waste material.

Description

Valve processing is with nick machine that has garbage collection function
Technical Field
The invention relates to the technical field of valve processing, in particular to a scoring machine with a waste material collecting function for valve processing.
Background
The valves are used for the valves of the fluid control system, from the simplest stop valves to various valves used in extremely complex automatic control systems, the variety and specification of the valves are quite various, and a nicking machine is required to be used in the valve processing.
The existing scoring machine is simple in structure and single in function, does not have a waste collecting function, can generate a large amount of scraps when the scoring machine is used for machining a valve, can accumulate the scraps at a clamp, cannot collect and treat the scraps, and easily influences the machining quality of the valve.
Disclosure of Invention
The invention aims to provide a scoring machine with a waste collecting function for valve machining, and aims to solve the problems that the existing scoring machine in the background art is simple in structure, single in function and free of the waste collecting function, a large amount of scraps are generated when the scoring machine is used for machining a valve, the scraps are accumulated at a clamp and cannot be collected and treated, and the machining quality of the valve is easily influenced.
In order to achieve the purpose, the invention provides the following technical scheme: a scoring machine with a waste collecting function for valve machining comprises a scoring machine cavity base and a clamping assembly, wherein a transverse baffle and a longitudinal baffle are sequentially arranged at the front end of the outer portion of the scoring machine cavity base from top to bottom, balls are arranged below the transverse baffle, an oil cylinder is arranged on one side of the outer portion of the scoring machine cavity base, a pressing plate is arranged on the outer portion of the oil cylinder, a motor shell is fixed on the inner wall of the scoring machine cavity base, a large-size motor driving group is arranged on the inner wall of the motor shell, a conical disc is arranged above the large-size motor driving group, medium-size air cylinders are arranged on two sides of the conical disc, a rotating motor is arranged on the outer portion of each medium-size air cylinder, a clamp seat is arranged on the outer portion of each rotating motor, the clamping assembly is located on the outer portion of the clamp seat, a longitudinal motor is arranged above the outer portion of the scoring machine cavity, indulge the outside of lead screw and be provided with the portal frame, and the externally mounted of portal frame has vertical guide arm, the inner wall of portal frame is provided with horizontal motor, and the externally mounted of horizontal motor has horizontal lead screw, horizontal lead screw's outside is provided with the sliding block seat, and the inner wall front end of sliding block seat is provided with large-size cylinder, hemisphere frame is installed to the below of large-size cylinder, and the front end of hemisphere frame installs medium-sized motor, the below of medium-sized motor is provided with the cutter, the below of hemisphere frame is fixed with sweeps the subassembly, and sweeps the externally fixed of subassembly and have L shape installation piece, the outside of L shape installation piece is connected with the CCD camera through small-size screw, the inner wall rear end of sliding block seat is provided with horizontal guide arm, and the outside of horizontal guide arm is connected with object sensor through large-size screw.
Preferably, the transverse baffle plate forms a drawing structure through the balls and the scoring machine cavity base, the balls are distributed along the horizontal direction of the transverse baffle plate at equal intervals, and the central axis of the transverse baffle plate coincides with the central axis of the scoring machine cavity base.
Preferably, the oil cylinder is fixedly connected with the pressing plate, the outer surface of the pressing plate is attached to the inner surface of the cavity base of the scoring machine, and an integrated structure is formed between the cavity base of the scoring machine and the motor shell.
Preferably, the conical disc is fixedly connected with the large motor driving group, the medium cylinders are symmetrically distributed along the central axis of the conical disc, and the conical disc is movably connected with the cavity base of the scoring machine.
Preferably, the fixture seat is fixedly connected with the rotating motor, the clamping assemblies are arranged along the circle center circumference of the fixture seat, and a welding integrated structure is formed between the clamping assemblies and the fixture seat.
Preferably, the centre gripping subassembly includes miniature cylinder, rod cover, spring, the body of rod and arc cushion, and the rod cover is installed to miniature cylinder's top, the outside of rod cover is provided with the spring, the body of rod is installed to the inner wall of rod cover, and the top of the body of rod is fixed with the arc cushion.
Preferably, the rod sleeve and the rod body form an elastic structure through a spring, the inner surface of the rod sleeve is tightly attached to the outer surface of the rod body, and an integrated structure is formed between the rod body and the arc-shaped rubber pad.
Preferably, the sweeping component comprises an annular pipe, a bearing, a micro motor set, a gear barrel, a nozzle, a hose and an electromagnetic valve, the bearing is fixed below the annular pipe, the micro motor set is arranged on the outer side of the annular pipe, the gear barrel is arranged outside the micro motor set, the nozzle is installed below the gear barrel, the hose is fixed above the annular pipe, and the electromagnetic valve is arranged outside the hose.
Preferably, the annular pipe and the gear barrel form a rotating structure through a bearing, the micro motor sets are arranged along the circle center circumference of the annular pipe, and an integrated structure is formed between the annular pipe and the hose.
Preferably, the transverse guide rod and the object sensor form a connecting structure through a large-size screw, the object sensors are symmetrically distributed along the central axis of the transverse guide rod, and the transverse guide rod is movably connected with the sliding block seat.
Compared with the prior art, the invention has the following beneficial effects:
1. the valve is positioned above the conical disc during machining, scraps produced during valve machining can slide down into the cavity base of the notching machine through the conical disc, the scraps can be automatically collected through the special structure of the notching machine, the transverse baffle needs to be pulled out at the moment, the scraps fall into the bottom of the cavity base of the notching machine, when a large amount of scraps exist at the bottom of the cavity base of the notching machine, the transverse baffle is installed back, the oil cylinder is started, the oil cylinder pushes the pressing plate to extrude the scraps in the cavity base of the notching machine, so that the scraps are compressed into blocks, the storage and the transportation are convenient, the occupied volume of the compressed blocks is small, too many resources are avoided, the recovery cost is effectively reduced, and meanwhile, workers can conveniently carry and compress the blocks into the scraps.
2. The large motor driving group in the motor shell drives the conical disc to rotate longitudinally, the rotating motor arranged outside the medium cylinder drives the clamp seat to rotate transversely, so that the position of the valve is changed, workers can process all positions of the valve conveniently, the working efficiency of the workers is improved, the good processing quality of the valve is guaranteed, the cutter is driven by the medium motor, the medium motor is arranged at the front end of the hemispherical frame with a special shape, the angle of the cutter during processing can be changed through loosening the bolt, a complex figure can be carved, the notch machine is suitable for the valve with the special shape, and the notch machine is wide in application range.
3. The three clamping components are fixed outside the clamp seat in an annular mode, the clamping components extend into the inner diameter of a valve, the micro cylinder pushes the rod sleeve, the spring, the rod body and the arc-shaped rubber pad, the clamping components tightly push the inner diameter of the valve to fix the valve, the surface of the valve cannot be covered in the clamping mode, the whole processing of the valve cannot be influenced, the rod sleeve and the rod body form an elastic structure through the spring, the clamping part has the effect of buffering clamping force, the valve can be prevented from being deformed in the clamping process, meanwhile, the arc-shaped rubber pad can be in contact with the valve, the arc-shaped rubber pad can be tightly attached to the valve, the clamp seat can be self-adaptive to valves of various sizes or special shapes, and the clamp seat has a good anti-pinch.
4. According to the invention, the air pump is connected to the hose, the air is conveyed into the annular tube through the hose, the air can be sprayed out through the nozzle, the nozzle can sweep scraps generated in the process of valve processing, the influence of excessive scraps on the processing quality in the process of valve processing is avoided, the flow of the air can be changed through the electromagnetic valve arranged outside the hose, so that different working conditions are adapted, the annular tube and the gear cylinder form a rotating structure through the bearing, the nozzle is arranged below the gear cylinder, the micro motor group drives the gear cylinder to rotate, the angle of the nozzle can be changed, and thus, each position of the valve is swept, and the efficiency of scrap cleaning is improved.
5. The object sensor is arranged outside the transverse guide rod and the longitudinal guide rod through large-size screws and used for automatically controlling the limit position of the reciprocating motion of the portal frame and the sliding block seat, so that safety accidents caused by the fact that the portal frame and the sliding block seat are separated from the transverse guide rod and the longitudinal guide rod are avoided, meanwhile, the portal frame and the sliding block seat are prevented from impacting objects beyond the range, and therefore the notching machine is protected, the notching machine has good safety, an L-shaped mounting block is welded on the inner side of the annular tube, the CCD camera is arranged outside the L-shaped mounting block through small-size screws, the CCD camera shoots the product, the shape and position information of the product is recognized, the notching action of valve machining is completed according to signals given by the CCD camera, the valve machining efficiency is improved, the productivity is improved, automation is realized, the manual work is completely replaced.
Drawings
FIG. 1 is a schematic view of a scoring machine with a waste collecting function for valve processing according to the present invention in a partially sectional front view;
FIG. 2 is a schematic front view of a scoring machine with a waste collecting function for valve processing according to the present invention;
FIG. 3 is a schematic top view of a scoring machine with a waste collection function for valve processing according to the present invention;
FIG. 4 is a schematic perspective view of a clamping assembly of a scoring machine with a waste collecting function for valve processing according to the present invention;
fig. 5 is an enlarged schematic structural view of a point a in fig. 1 of a scoring machine with a waste collecting function for valve processing according to the present invention.
In the figure: 1. a scoring machine cavity base; 2. a transverse baffle plate; 3. a longitudinal baffle; 4. a ball bearing; 5. an oil cylinder; 6. pressing a plate; 7. a motor housing; 8. a large motor driving group; 9. a conical disk; 10. a medium cylinder; 11. a rotating electric machine; 12. a clamp seat; 13. a clamping assembly; 1301. a micro cylinder; 1302. a rod sleeve; 1303. a spring; 1304. a rod body; 1305. an arc-shaped rubber pad; 14. longitudinally arranging a motor; 15. a longitudinal screw rod; 16. a gantry; 17. a longitudinal guide rod; 18. a transverse motor; 19. a cross screw rod; 20. a slider seat; 21. a large-size cylinder; 22. a hemispherical frame; 23. a medium-sized motor; 24. a cutter; 25. a purge assembly; 2501. an annular tube; 2502. a bearing; 2503. a micro motor set; 2504. a gear drum; 2505. a nozzle; 2506. a hose; 2507. an electromagnetic valve; 26. an L-shaped mounting block; 27. a small screw; 28. a CCD camera; 29. a transverse guide rod; 30. a large-size screw; 31. an object sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-5, the present invention provides a technical solution: a scoring machine with a waste collecting function for valve processing comprises a scoring machine cavity base 1 and a clamping assembly 13, wherein a transverse baffle 2 and a longitudinal baffle 3 are sequentially arranged at the front end of the outer portion of the scoring machine cavity base 1 from top to bottom, balls 4 are arranged below the transverse baffle 2, the transverse baffle 2 and the scoring machine cavity base 1 form a drawing structure through the balls 4, the balls 4 are distributed at equal intervals along the horizontal direction of the transverse baffle 2, the central axis of the transverse baffle 2 is coincident with the central axis of the scoring machine cavity base 1, an oil cylinder 5 is arranged on one side of the outer portion of the scoring machine cavity base 1, a pressing plate 6 is arranged on the outer portion of the oil cylinder 5, the oil cylinder 5 is fixedly connected with the pressing plate 6, the outer surface of the pressing plate 6 is attached to the inner surface of the scoring machine cavity base 1, an integrated structure is formed between the scoring machine cavity base 1 and a motor shell 7, and the valve processing is positioned above, the scraps produced by valve processing can slide down into the nicking machine cavity base 1 through the conical disc 9, the scraps can be automatically collected through the special structure of the nicking machine, at the moment, the transverse baffle 2 needs to be pulled out, the scraps fall into the bottom of the nicking machine cavity base 1, when a large amount of scraps exist at the bottom of the nicking machine cavity base 1, the transverse baffle 2 is installed back, the oil cylinder 5 is started, the oil cylinder 5 pushes the pressing plate 6 to extrude the scraps in the nicking machine cavity base 1, so that the scraps are compressed into blocks, the storage and the transportation are convenient, the occupied volume of the wastes after the scraps are compressed into blocks is small, too many resources are avoided being occupied, the recovery cost is effectively reduced, and meanwhile, workers can conveniently carry and compress the;
a motor shell 7 is fixed on the inner wall of the nicking machine cavity base 1, a large motor driving group 8 is arranged on the inner wall of the motor shell 7, a conical disc 9 is arranged above the large motor driving group 8, medium cylinders 10 are arranged on two sides of the conical disc 9, the conical disc 9 is fixedly connected with the large motor driving group 8, the medium cylinders 10 are symmetrically distributed along the central axis of the conical disc 9, the conical disc 9 is movably connected with the nicking machine cavity base 1, the large motor driving group 8 in the motor shell 7 drives the conical disc 9 to longitudinally rotate, a rotating motor 11 arranged outside the medium cylinder 10 drives a clamp seat 12 to transversely rotate, so that the position of the valve is changed, the working personnel can conveniently process each position of the valve, the working efficiency of the working personnel is improved, and the good processing quality of the valve is ensured, the cutter 24 is driven by the medium-sized motor 23, the medium-sized motor 23 is installed at the front end of the hemispherical frame 22 with a special shape, the angle of the cutter 24 during processing can be changed by loosening bolts, a complex figure can be carved, the cutter can be suitable for a valve with a special shape, and the scoring machine is wide in application range;
the outer part of the medium cylinder 10 is provided with a rotating motor 11, the outer part of the rotating motor 11 is provided with a clamp base 12, a clamping assembly 13 is positioned outside the clamp base 12, the clamp base 12 is fixedly connected with the rotating motor 11, the clamping assembly 13 is arranged along the circle center circumference of the clamp base 12, a welding integrated structure is formed between the clamping assembly 13 and the clamp base 12, the clamping assembly 13 comprises a micro cylinder 1301, a rod sleeve 1302, a spring 1303, a rod body 1304 and an arc rubber cushion 1305, a rod sleeve 1302 is arranged above the micro cylinder 1301, the outer part of the rod sleeve 1302 is provided with the spring 1303, the inner wall of the rod sleeve 1302 is provided with the rod body 1304, the arc rubber cushion 1305 is fixed above the rod body 1304, the rod sleeve 1302 and the rod body 1304 form an elastic structure through the spring 1303, the inner surface of the rod sleeve 1302 is tightly attached to the outer surface of the rod body 1304, and the rod 1304 and the integrated structure is formed, three clamping components 13 are fixed outside the clamp seat 12 in an annular mode, the clamping components 13 extend into the inner diameter of a valve, the micro cylinder 1301 pushes the rod sleeve 1302, the spring 1303, the rod body 1304 and the arc-shaped rubber pad 1305, the clamping components 13 tightly push against the inner diameter of the valve to fix the valve, the clamping mode cannot cover the surface of the valve and cannot influence the whole processing of the valve, the rod sleeve 1302 and the rod body 1304 form an elastic structure through the spring 1303, so that the clamping part has the effect of buffering clamping force, the valve can be prevented from being deformed in the clamping process, meanwhile, the arc-shaped rubber pad 1305 can be in contact with the valve, the arc-shaped rubber pad 1305 can be tightly attached to the valve, the valve can be adaptive to valves of various sizes or special shapes, and the clamping prevention effect is good;
a longitudinal motor 14 is arranged above the outer part of the cavity base 1 of the scoring machine, a longitudinal screw rod 15 is arranged outside the longitudinal motor 14, a portal frame 16 is arranged outside the longitudinal screw rod 15, a longitudinal guide rod 17 is arranged outside the portal frame 16, a transverse motor 18 is arranged on the inner wall of the portal frame 16, a transverse screw rod 19 is arranged outside the transverse motor 18, a slider seat 20 is arranged outside the transverse screw rod 19, a large-size cylinder 21 is arranged at the front end of the inner wall of the slider seat 20, a hemispherical frame 22 is arranged below the large-size cylinder 21, a medium-size motor 23 is arranged at the front end of the hemispherical frame 22, a cutter 24 is arranged below the medium-size motor 23, a purging assembly 25 is fixed below the hemispherical frame 22, an L-shaped mounting block 26 is fixed outside the purging assembly 25, the purging assembly 25 comprises an annular pipe 2501, a bearing 2502, a micro motor group 2503, a gear cylinder 2504, a nozzle 2505, a hose 2506 and an electromagnetic valve 2507, a bearing 2502 is fixed below the annular tube 2501, a micro motor set 2503 is arranged outside the annular tube 2501, a gear cylinder 2504 is installed outside the micro motor set 2503, a nozzle 2505 is installed below the gear cylinder 2504, a hose 2506 is fixed above the annular tube 2501, a solenoid valve 2507 is arranged outside the hose 2506, the annular tube 2501 and the gear cylinder 2504 form a rotating structure through the bearing 2502, the micro motor set 2503 is arranged along the circle center circumference of the annular tube 2501, an integrated structure is formed between the annular tube 2501 and the hose 2506, an air pump is connected to the hose 2506, air is conveyed into the annular tube 2501 through the hose 2506, the air can be sprayed out through the nozzle 2505, the nozzle 2505 can purge scraps generated during valve processing, the influence of excessive scraps during valve processing on processing quality is avoided, and the flow rate of the air can be changed through the solenoid valve 2507 installed outside the hose 2506, so as to adapt to different working conditions, the annular pipe 2501 and the gear cylinder 2504 form a rotating structure through a bearing 2502, the nozzle 2505 is installed below the gear cylinder 2504, the micro motor set 2503 drives the gear cylinder 2504 to rotate, and the angle of the nozzle 2505 can be changed, so that each position of the valve is swept, and the waste chip cleaning efficiency is improved;
the outer part of the L-shaped mounting block 26 is connected with a CCD camera 28 through a small screw 27, the rear end of the inner wall of the slider seat 20 is provided with a transverse guide rod 29, the outer part of the transverse guide rod 29 is connected with an object sensor 31 through a large screw 30, the transverse guide rod 29 and the object sensor 31 form a connecting structure through the large screw 30, the object sensors 31 are symmetrically distributed along the central axis of the transverse guide rod 29, the transverse guide rod 29 is movably connected with the slider seat 20, the object sensor 31 is mounted on the outer parts of the transverse guide rod 29 and the longitudinal guide rod 17 through the large screw 30 and is used for automatically controlling the limit positions of the reciprocating motion of the portal frame 16 and the slider seat 20, the portal frame 16 and the slider seat 20 are prevented from being separated from the transverse guide rod 29 and the longitudinal guide rod 17 to cause safety accidents, meanwhile, the portal frame 16 and the slider seat 20 are prevented from impacting objects beyond the range, so that the scoring machine, annular pipe 2501 inboard has welded L shape installation piece 26, and CCD camera 28 is installed in L shape installation piece 26 outside through small screw 27, and CCD camera 28 shoots the product, discerns the shape and the positional information of product, accomplishes the nick action of valve machining according to the signal that CCD camera 28 given, improves valve machining efficiency, promotes the productivity, realizes automaticly, replaces the manual work completely, reduces the manufacturing cost of valve machining.
In conclusion, when the notching machine with the waste collecting function is used for valve machining, a valve is firstly lifted and placed between clamp seats 12 on two sides of a conical disc 9, a medium-sized cylinder 10 arranged above the conical disc 9 pushes the clamp seats 12 and a clamping assembly 13 to extend into the inner diameter of the valve, a micro cylinder 1301 pushes a rod sleeve 1302, a spring 1303, a rod body 1304 and an arc-shaped rubber cushion 1305, the clamping assembly 13 tightly pushes the inner diameter of the valve to fix the valve, the rod sleeve 1302 and the rod body 1304 form an elastic structure through the spring 1303, so that a clamping part has the function of buffering clamping force, the arc-shaped rubber cushion 1305 can be tightly attached to the valve and can be self-adapted to valves with various sizes or special shapes, a large-sized motor driving group 8 in a motor shell 7 drives the conical disc 9 to longitudinally rotate, a rotating motor 11 arranged outside the medium-sized cylinder 10 drives the clamp seats 12 to transversely rotate, and accordingly the position of the valve is changed, the longitudinal motor 14 drives the longitudinal screw rod 15 to rotate, the longitudinal screw rod 15 is in threaded connection with the portal frame 16, the portal frame 16 is movably connected with the longitudinal guide rod 17, the longitudinal screw rod 15 is in rotary fit with the longitudinal guide rod 17 to drive the portal frame 16 to move back and forth, the transverse motor 18 drives the transverse screw rod 19 to rotate, the transverse screw rod 19 is in threaded connection with the slider seat 20, the slider seat 20 is movably connected with the transverse guide rod 29, the transverse screw rod 19 is in rotary fit with the transverse guide rod 29 to drive the slider seat 20 to move transversely, the object sensor 31 is installed outside the transverse guide rod 29 and the longitudinal guide rod 17 through a large-size screw 30 and used for automatically controlling the limit position of the back and forth movement of the portal frame 16 and the slider seat 20, a large-size air cylinder 21 installed in the slider seat 20 pushes the hemispherical frame 22 to move up and down, the middle-size motor 23 is installed at the front end of the hemispherical frame 22, the cutter, the angle of a cutter 24 during processing can be changed, a blowing component 25 is welded below a hemispherical frame 22, an air pump is connected into a hose 2506, air is conveyed into an annular tube 2501 through the hose 2506, the air can be sprayed out through a nozzle 2505, the nozzle 2505 can blow waste scraps generated during valve processing, the flow of the air can be changed through an electromagnetic valve 2507 arranged outside the hose 2506, the annular tube 2501 and a gear cylinder 2504 form a rotating structure through a bearing 2502, the nozzle 2505 is arranged below the gear cylinder 2504, a micro motor set 2503 drives the gear cylinder 2504 to rotate, the angle of the nozzle 2505 can be changed, an L-shaped mounting block 26 is welded inside the annular tube 2501, a CCD camera 28 is arranged outside the L-shaped mounting block 26 through a small screw 27, the CCD camera 28 photographs a product, the shape and the position information of the product are identified, the scoring action of the valve processing is completed according to a signal given by the CCD camera 28, and the valve processing is positioned above a conical disc 9, the sweeps that valve processing produced can be through 9 landing nick machine cavity bases 1 of toper disc, at this moment need take transverse baffle 2 out, the sweeps falls into nick machine cavity bases 1 bottom, when waiting for nick machine cavity bases 1 bottom to have a large amount of sweeps, horizontal baffle 2 is got back to the dress, start-up hydro-cylinder 5, hydro-cylinder 5 promotes 6 scraps that extrude the nick machine cavity bases 1 of clamp plate, make the sweeps compress into the piece, slide vertical baffle 3, take out the waste material of piecemeal.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (10)

1. The utility model provides a valve processing is with nicking machine that has garbage collection function, includes nicking machine cavity base (1) and centre gripping subassembly (13), its characterized in that: the outer front end of the nicking machine cavity base (1) is sequentially provided with a transverse baffle (2) and a longitudinal baffle (3) from top to bottom, balls (4) are installed below the transverse baffle (2), an oil cylinder (5) is installed on one side of the outer portion of the nicking machine cavity base (1), a pressing plate (6) is arranged on the outer portion of the oil cylinder (5), a motor shell (7) is fixed on the inner wall of the nicking machine cavity base (1), a large motor driving group (8) is arranged on the inner wall of the motor shell (7), a conical disc (9) is installed above the large motor driving group (8), medium cylinders (10) are installed on two sides of the conical disc (9), a rotating motor (11) is arranged on the outer portion of the medium cylinder (10), a clamp seat (12) is installed on the outer portion of the rotating motor (11), and a clamping assembly (13) is located on the outer portion of the clamp seat (12), the outer top of the nicking machine cavity base (1) is provided with a longitudinal motor (14), a longitudinal screw rod (15) is arranged outside the longitudinal motor (14), a portal frame (16) is arranged outside the longitudinal screw rod (15), a longitudinal guide rod (17) is arranged outside the portal frame (16), a transverse motor (18) is arranged on the inner wall of the portal frame (16), a transverse screw rod (19) is arranged outside the transverse motor (18), a slider seat (20) is arranged outside the transverse screw rod (19), a large-size cylinder (21) is arranged at the front end of the inner wall of the slider seat (20), a hemispherical frame (22) is arranged below the large-size cylinder (21), a medium-size motor (23) is arranged at the front end of the hemispherical frame (22), a cutter (24) is arranged below the medium-size motor (23), and a purging assembly (25) is fixed below the hemispherical frame (22), an L-shaped mounting block (26) is fixed to the outside of the blowing component (25), the outside of the L-shaped mounting block (26) is connected with a CCD camera (28) through a small screw (27), a transverse guide rod (29) is arranged at the rear end of the inner wall of the sliding block seat (20), and the outside of the transverse guide rod (29) is connected with an object sensor (31) through a large screw (30).
2. The scoring machine with the waste collecting function for valve processing according to claim 1, wherein: horizontal baffle (2) constitute the pull structure through ball (4) and nicking machine cavity base (1), and ball (4) distribute along the horizontal direction equidistance of horizontal baffle (2) to the axis of horizontal baffle (2) coincides mutually with the axis of nicking machine cavity base (1).
3. The scoring machine with the waste collecting function for valve processing according to claim 1, wherein: the oil cylinder (5) is fixedly connected with the pressing plate (6), the outer surface of the pressing plate (6) is attached to the inner surface of the scoring machine cavity base (1), and an integrated structure is formed between the scoring machine cavity base (1) and the motor shell (7).
4. The scoring machine with the waste collecting function for valve processing according to claim 1, wherein: the cone-shaped disc (9) is fixedly connected with the large motor driving group (8), the medium cylinders (10) are symmetrically distributed along the central axis of the cone-shaped disc (9), and the cone-shaped disc (9) is movably connected with the nicking machine cavity base (1).
5. The scoring machine with the waste collecting function for valve processing according to claim 1, wherein: the fixture base (12) is fixedly connected with the rotating motor (11), the clamping assemblies (13) are arranged along the circle center circumference of the fixture base (12), and a welding integrated structure is formed between the clamping assemblies (13) and the fixture base (12).
6. The scoring machine with the waste collecting function for valve processing according to claim 1, wherein: the clamping assembly (13) comprises a micro cylinder (1301), a rod sleeve (1302), a spring (1303), a rod body (1304) and an arc-shaped rubber mat (1305), the rod sleeve (1302) is installed above the micro cylinder (1301), the spring (1303) is arranged outside the rod sleeve (1302), the rod body (1304) is installed on the inner wall of the rod sleeve (1302), and the arc-shaped rubber mat (1305) is fixed above the rod body (1304).
7. The scoring machine with the waste collecting function for valve processing according to claim 6, wherein: the rod sleeve (1302) and the rod body (1304) form an elastic structure through the spring (1303), the inner surface of the rod sleeve (1302) is tightly attached to the outer surface of the rod body (1304), and an integrated structure is formed between the rod body (1304) and the arc-shaped rubber pad (1305).
8. The scoring machine with the waste collecting function for valve processing according to claim 1, wherein: the blowing component (25) comprises an annular pipe (2501), a bearing (2502), a micro motor set (2503), a gear cylinder (2504), a nozzle (2505), a hose (2506) and an electromagnetic valve (2507), wherein the bearing (2502) is fixed below the annular pipe (2501), the micro motor set (2503) is arranged on the outer side of the annular pipe (2501), the gear cylinder (2504) is arranged outside the micro motor set (2503), the nozzle (2505) is arranged below the gear cylinder (2504), the hose (2506) is fixed above the annular pipe (2501), and the electromagnetic valve (2507) is arranged outside the hose (2506).
9. The scoring machine with the waste collecting function for valve processing according to claim 8, wherein: the annular tube (2501) and the gear cylinder (2504) form a rotating structure through a bearing (2502), the micro motor sets (2503) are arranged along the circle center circumference of the annular tube (2501), and an integrated structure is formed between the annular tube (2501) and the hose (2506).
10. The scoring machine with the waste collecting function for valve processing according to claim 1, wherein: the transverse guide rod (29) and the object sensor (31) form a connecting structure through a large-size screw (30), the object sensors (31) are symmetrically distributed along the central axis of the transverse guide rod (29), and the transverse guide rod (29) is movably connected with the sliding block seat (20).
CN202110159809.9A 2021-02-05 2021-02-05 Valve processing is with nick machine that has garbage collection function Withdrawn CN112872492A (en)

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CN202110159809.9A CN112872492A (en) 2021-02-05 2021-02-05 Valve processing is with nick machine that has garbage collection function

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Publication number Priority date Publication date Assignee Title
CN113199194A (en) * 2021-06-16 2021-08-03 南京旭涌机械科技有限公司 Metallurgical valve welding frock
CN117359024A (en) * 2023-12-07 2024-01-09 山西天宝集团有限公司 Intelligent downward-pressing type T-shaped device and method for wind power generation tower flange

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CN209141327U (en) * 2018-11-19 2019-07-23 嘉兴市群峰电器有限公司 One kind being convenient for clean injection mold
CN211965229U (en) * 2020-04-05 2020-11-20 江苏华杰不锈钢制品有限公司 Bolt wire drawing machine convenient for collecting waste materials
CN212043695U (en) * 2020-04-28 2020-12-01 凯豪阀门有限公司 Clamping device for valve machining

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Publication number Priority date Publication date Assignee Title
CN105880741A (en) * 2016-06-22 2016-08-24 无锡惠山泵业有限公司 Indenting machine for valve machining
CN106112126A (en) * 2016-08-16 2016-11-16 无锡尊宝电动车有限公司 A kind of scalable scoring machine
CN209077943U (en) * 2018-11-05 2019-07-09 广东华英机械成套设备有限公司 Scratching device is used in a kind of processing of valve
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113199194A (en) * 2021-06-16 2021-08-03 南京旭涌机械科技有限公司 Metallurgical valve welding frock
CN117359024A (en) * 2023-12-07 2024-01-09 山西天宝集团有限公司 Intelligent downward-pressing type T-shaped device and method for wind power generation tower flange
CN117359024B (en) * 2023-12-07 2024-02-23 山西天宝集团有限公司 Intelligent downward-pressing type T-shaped device and method for wind power generation tower flange

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Application publication date: 20210601