CN215549591U - Rapid copying device for clay sculpture of ceramic tank body - Google Patents

Rapid copying device for clay sculpture of ceramic tank body Download PDF

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Publication number
CN215549591U
CN215549591U CN202121584013.XU CN202121584013U CN215549591U CN 215549591 U CN215549591 U CN 215549591U CN 202121584013 U CN202121584013 U CN 202121584013U CN 215549591 U CN215549591 U CN 215549591U
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mud blank
tank body
tool
shaft
copying
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CN202121584013.XU
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Chinese (zh)
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龚辉武
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Nanchong Huihong Vacuum Technology Co ltd
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Nanchong Huihong Vacuum Technology Co ltd
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Abstract

The utility model relates to the field of ceramic product manufacturing, in particular to a rapid copying device for clay sculpture of a ceramic tank body, which comprises a copying mechanism, a copying tool at the front end of the copying mechanism, a servo driving mechanism, a clay blank mold mechanism, a clay blank forming mechanism and a transmission mechanism, wherein the servo driving mechanism comprises a servo motor, a motor mounting plate and a support guide rail, the clay blank mold mechanism comprises a clay blank clamp, a speed reducing motor and a rotating seat, the clay blank forming mechanism comprises a tool bar and a cutting tool, the servo driving mechanism can drive the copying tool to move up and down along the section of a clay blank on the clay blank mold mechanism, the copying tool outlines the shape of the model, the tool bar which is kept on the same path line with the tool bit of the copying mechanism can drive the cutting tool to move along the same path, and then the cutting tool can cut out other tank body shapes according to the middle model. The manufacturing speed of the ceramic tank body mud blank is increased, and a plurality of groups of cutters and a plurality of groups of mud blank clamps can be installed, so that the manufacturing efficiency is directly improved.

Description

Rapid copying device for clay sculpture of ceramic tank body
Technical Field
The utility model relates to the field of ceramic product manufacturing, in particular to a device for quickly copying clay sculpture of a ceramic tank body.
Background
At present, the clay blank for manufacturing the ceramic tank body is manufactured manually, the manufacturing speed is slow, or the plasticity of a machine is adopted, only one clay blank can be formed by one machine at a time, and the efficiency is low.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problems, the utility model aims to provide a device for quickly copying the clay sculpture of the ceramic tank body, which increases the manufacturing speed of the clay blanks of the ceramic tank body, and can also be provided with a plurality of groups of cutters and a plurality of groups of clay blank clamps, thereby directly improving the manufacturing efficiency.
In order to achieve the purpose, the technical scheme of the utility model is as follows:
a rapid copying device for clay sculpture of a ceramic tank body comprises a copying mechanism, a copying tool at the front end of the copying mechanism, a servo driving mechanism, a clay blank model mechanism, a clay blank forming mechanism and a transmission mechanism, wherein the servo driving mechanism comprises a servo motor, a motor mounting plate and a support guide rail, the support guide rail is vertically mounted through a guide rail frame, the servo motor is clamped on the support guide rail through the motor mounting plate, and an input shaft of the copying mechanism is mounted on a motor shaft of the servo motor through a shaft sleeve;
the mud blank model mechanism comprises a mud blank clamp, a speed reducing motor and a rotating seat, the rotating seat is rigidly connected to an output shaft of the speed reducing motor, the mud blank clamp is concave, the bottom of the mud blank clamp is rigidly connected to the rotating seat, and the rotating seat is rotatably installed on a forming desktop;
the mud blank forming mechanism comprises a cutter rod and a cutting tool, the cutter rod is horizontally fixed on an output shaft of the profiling mechanism, and the cutting tool is detachably fixed on the cutter rod;
a mud blank clamp and a rotary seat which are fixed on the forming table top are also arranged right opposite to the cutting tool,
the mud blank clamp of the mud blank model mechanism is right opposite to the profiling cutter,
the transmission mechanism is arranged between a speed reduction motor of the mud blank model mechanism and a rotating seat of the mud blank forming mechanism and is used for driving the two mud blank clamps to rotate at the same rotating speed.
Further, in order to synchronously drive a plurality of groups of rotating seats to simultaneously rotate and keep the same rotating speed, the transmission mechanism comprises a driving belt wheel, a driven belt wheel, a transmission belt and a belt wheel shaft, the driving belt wheel is rigidly installed on an output shaft of the speed reducing motor, the driven belt wheel is installed on the belt wheel shaft, the belt wheel shaft is parallel to the output shaft of the speed reducing motor, the transmission belt is installed between the driving belt wheel and the driven belt wheel, the rotating seats of the mud blank forming mechanism are installed at the upper end of the belt wheel shaft, and the spacing distance between the cutting tools and the profiling tools is equal to the spacing distance between two groups of mud blank fixtures.
Furthermore, in order to adapt to clay blank models with different shapes, a cutting tool is designed into a tool with an adjustable angle, and in order to quickly imitate more clay blanks according to a prototype model, the following structure is designed: the cutting tool is installed on the tool rod through the angle adjuster, the angle adjuster comprises an adjusting shaft, a U-shaped clamping seat, an adjusting gear set and an adjusting knob, the adjusting shaft transversely penetrates through the U-shaped clamping seat, a tool holder of the cutting tool is fixed on the adjusting shaft, one gear of the adjusting gear set is rigidly connected to the adjusting shaft, and the other gear of the adjusting gear set is rigidly connected to a knob shaft of the adjusting knob.
Furthermore, at least one group of cutting tools is arranged on the tool rod.
Furthermore, at least two groups of rotating seats are arranged on the forming tabletop, and more than two groups of rotating seats are connected with the transmission structure through a secondary transmission structure.
Furthermore, three groups of rotating seats are arranged on the forming table top, the rotating seats of the mud blank model mechanism are arranged in the middle, and two groups of transmission mechanisms are arranged and are respectively and symmetrically connected between the speed reducing motor and the other two groups of rotating seats.
Further, the tank body comprises a straight cylindrical tank body, a tank body with an arc-shaped section and a tank body with a wave-shaped section.
Compared with the prior art, the utility model has the beneficial effects that: the profiling mechanism of the design can move up and down under the driving of the servo driving mechanism, so that the profiling cutter can move up and down along the section of a mud blank on the mud blank model mechanism, the profiling cutter outlines the shape of the model, a cutter rod which is kept on the same path line with a cutter head of the profiling mechanism drives the cutting cutter to move along the same path, the same rotation speed of the mud blanks and the model on all mud blank clamps is kept, and then the cutting cutter can cut out the shape of a ceramic pot of other profiling mud blanks according to the middle model. The manufacturing speed of the ceramic tank body mud blank is increased, and a plurality of groups of cutters and a plurality of groups of mud blank clamps can be installed, so that the manufacturing efficiency is directly improved.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic view of the structure of FIG. 1 in the direction A;
fig. 3 is a schematic view of the structure in the direction B of fig. 1.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the utility model easy to understand, the utility model is further described with the specific embodiments.
As shown in fig. 1, 2 and 3, the device for quickly copying the clay sculpture of the ceramic tank body comprises a copying mechanism 1, a copying tool 2 at the front end of the copying mechanism, a servo driving mechanism 3, a clay blank model mechanism 4, a clay blank forming mechanism 5 and a transmission mechanism 6.
The servo driving mechanism 3 comprises a servo motor 30, a motor mounting plate and a support guide rail 31, the support guide rail 31 is vertically mounted through a guide rail frame, the servo motor 30 is clamped on the support guide rail 31 through the motor mounting plate, an input shaft of the profiling mechanism 1 is mounted on a motor shaft of the servo motor through a shaft sleeve, and the profiling cutter 2 is mounted on an output shaft of the profiling mechanism 1;
the mud blank model mechanism 4 comprises a mud blank clamp 40, a speed reducing motor 41 and a rotating seat 42, wherein the rotating seat 42 is rigidly connected to an output shaft of the speed reducing motor 41, the mud blank clamp 40 is concave, the bottom of the mud blank clamp 40 is rigidly connected to the rotating seat 42, and the rotating seat 42 is rotatably installed on the forming table top 7; the servo motor 30 drives the profiling mechanism 1 to slowly move up and down along the supporting guide rail 31, the rotating base 42 drives the mud blank clamp 40 to rotate at a constant speed, the position of the profiling cutter 2 is adjusted, the cutter point faces to the upper end or the lower end of the mud blank model 8, and the profiling mechanism 1 drives the profiling cutter 2 to move up and down to depict the contour shape of the mud blank model 8.
The mud blank forming mechanism 5 comprises a cutter bar 50 and a cutting cutter 51, the cutter bar 50 is horizontally fixed on an output shaft of the profiling mechanism 1, the profiling cutter 2 is installed on the output shaft, the cutting cutter 51 is detachably fixed on the cutter bar 50, a mud blank clamp 40 and a rotating seat 42 which are fixed on the forming table top 7 are also arranged right opposite to the cutting cutter 51, and the cutter bar 50 is driven by the output shaft of the profiling mechanism 1 to move back and forth, so that the cutting cutter 51 keeps the same path as the profiling cutter 2.
The transmission mechanism 6 is arranged between a speed reducing motor 41 of the mud blank model mechanism 4 and a rotary seat 42 of the mud blank forming mechanism and is used for driving the two mud blank fixtures 40 to rotate at the same rotating speed, the transmission mechanism 6 comprises a driving pulley 60, a driven pulley 61, a transmission belt 62 and a pulley shaft 63, the driving pulley 60 is rigidly arranged on an output shaft of the speed reducing motor 41, the driven pulley 61 is arranged on the pulley shaft 63, the pulley shaft 63 is parallel to the output shaft of the speed reducing motor 41, the transmission belt 62 is arranged between the driving pulley 60 and the driven pulley 61, the rotary seat 42 of the mud blank forming mechanism 5 is arranged at the upper end of the pulley shaft 63, and the spacing distance between the cutting tool 51 and the profiling tool 2 is equal to the spacing distance between the two groups of the mud blank fixtures 40. The speed reducing motor 41 transmits power to a pulley shaft 63 through a transmission belt 62, a rotating base 42 is fixed at the upper end of the pulley shaft 63, a mud blank clamp 40 is installed on the rotating base 42, a profiling mud blank 9 before a ceramic tank body is not formed is placed on the mud blank clamp 40, the rotating base 42 of a mud blank model 8 and the rotating base 42 of the profiling mud blank 9 are ensured to keep the same rotating speed, and the profiling cutter 2, the cutting cutter 51 and the rotating base 42 can be synchronized to quickly copy the ceramic tank body.
The cutting tool 51 is mounted on the tool bar 50 through an angle adjuster 52, the angle adjuster 52 comprises an adjusting shaft, a U-shaped clamping seat, an adjusting gear set and an adjusting knob, the adjusting shaft penetrates through the U-shaped clamping seat, a tool holder of the cutting tool 51 is fixed on the adjusting shaft, one gear of the adjusting gear set is rigidly connected to the adjusting shaft, and the other gear of the adjusting gear set is rigidly connected to a knob shaft of the adjusting knob. The adjustment gear set can be driven to rotate by manually rotating the adjustment knob, and the cutting tool 51 is driven to rotate by the rotation of the adjustment gear set so as to adjust the cutting angle relative to the profiling mud blank 9.
In this embodiment, the tool bar 50 is provided with at least one set of cutting tools 51, and in this embodiment, two sets of cutting tools 51 are designed to cooperate with two sets of clay jigs 40, so that 2 two ceramic tank bodies can be formed at one time.
Specifically, in this embodiment, three sets of rotating bases 42 are provided on the forming table 7, the rotating base of the mud blank model mechanism 4 is located at the middle position, and two sets of transmission mechanisms 6 are provided and are respectively and symmetrically connected between the reduction motor 41 and the other two sets of rotating bases 42.
In addition, when more than two sets of rotating bases 42 are disposed on the forming table top 7, the rotating bases 42 and the rotating bases 42 can be connected to the transmission structure 6 through a two-stage transmission structure. That is, on the original transmission structure 6, a transmission belt and a bevel gear set are added, and a set of speed reducing motor can be additionally arranged to keep the same speed as the speed reducing motor under the mud blank model mechanism.
The tank body described in the above embodiments specifically refers to: the tank body is driven by the rotary seat to rotate, the profiling cutter can simulate the contour of a mud blank only by moving straight up and down, and other cutting cutters can cut a plurality of ceramic tank bodies with the same mode according to the profiling cutter.
It should be noted that, a base needs to be left at the bottom of the unformed tank body for the previously manufactured mud blank, and the base is placed in a mud blank clamp, so that the clamp can clamp the mud blank conveniently, the mud blank is prevented from being thrown out when the rotating seat 42 rotates, and the situation that the mud blank is centrifugally transported and misplaced to cause the shape deviation of the profiling cut tank body is also avoided.
In addition, after the tank body is modeled and formed, a blanking cutter arranged on a forming table surface is further arranged on the horizontal plane of the mud blank clamp, the blanking cutter extends forwards under the driving of the air cylinder, the formed tank body can be cut along the upper plane of the mud blank clamp, and redundant soil in the mud blank clamp can be extracted and added into the soil for secondary plasticity.
If a certain part of the contoured wavy tank body has a thicker cutting surface, a feeding mechanism is arranged at the bottom of the mud blank model mechanism and also comprises a guide rail and a servo motor, the forward stretching direction of the feeding mechanism and the forward stretching direction of the contour cutter are the same, and the feeding mechanism drives the mud blank model mechanism to advance and retreat by taking the mud blank model as a reference.
The device for quickly duplicating clay sculpture of the ceramic tank body provided by the utility model is described in detail above. The description of the embodiments is only for the purpose of helping understanding the method of the present invention and the core idea thereof, and it should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims (7)

1. The utility model provides a quick copying device of pottery jar body clay sculpture, includes the copying tool of copying mechanism and copying mechanism front end, its characterized in that: also comprises a servo driving mechanism, a mud blank model mechanism, a mud blank forming mechanism and a transmission mechanism,
the servo driving mechanism comprises a servo motor, a motor mounting plate and a support guide rail, the support guide rail is vertically mounted through a guide rail frame, the servo motor is clamped on the support guide rail through the motor mounting plate, and an input shaft of the profiling mechanism is mounted on a motor shaft of the servo motor through a shaft sleeve;
the mud blank model mechanism comprises a mud blank clamp, a speed reducing motor and a rotating seat, the rotating seat is rigidly connected to an output shaft of the speed reducing motor, the mud blank clamp is concave, the bottom of the mud blank clamp is rigidly connected to the rotating seat, and the rotating seat is rotatably installed on a forming desktop;
the mud blank forming mechanism comprises a cutter rod and a cutting tool, the cutter rod is horizontally fixed on an output shaft of the profiling mechanism, and the cutting tool is detachably fixed on the cutter rod;
a mud blank clamp and a rotary seat which are fixed on the forming table top are also arranged right opposite to the cutting tool,
the mud blank clamp of the mud blank model mechanism is right opposite to the profiling cutter,
the transmission mechanism is arranged between a speed reduction motor of the mud blank model mechanism and a rotating seat of the mud blank forming mechanism and is used for driving the two mud blank clamps to rotate at the same rotating speed.
2. The device for quickly duplicating clay sculpture of a ceramic tank body as claimed in claim 1, wherein: the driving belt wheel is rigidly mounted on an output shaft of the speed reducing motor, the driven belt wheel is mounted on a belt wheel shaft, the belt wheel shaft is parallel to the output shaft of the speed reducing motor, the driving belt is mounted between the driving belt wheel and the driven belt wheel, a rotating seat of the mud blank forming mechanism is mounted at the upper end of the belt wheel shaft, and the spacing distance between the cutting tool and the profiling tool is equal to the spacing distance between the two groups of mud blank fixtures.
3. The device for quickly duplicating clay sculpture of a ceramic tank body as claimed in claim 1, wherein: the cutting tool is installed on the tool rod through the angle adjuster, the angle adjuster comprises an adjusting shaft, a U-shaped clamping seat, an adjusting gear set and an adjusting knob, the adjusting shaft transversely penetrates through the U-shaped clamping seat, a tool holder of the cutting tool is fixed on the adjusting shaft, one gear of the adjusting gear set is rigidly connected to the adjusting shaft, and the other gear of the adjusting gear set is rigidly connected to a knob shaft of the adjusting knob.
4. The device for quickly duplicating clay sculpture of a ceramic tank body as claimed in claim 1, wherein: the cutter rod is provided with at least one group of cutting tools.
5. The device for quickly duplicating clay sculpture of a ceramic tank body as claimed in claim 4, wherein: at least two groups of rotating seats are arranged on the forming tabletop, and more than two groups of rotating seats are connected with the transmission structure through a secondary transmission structure.
6. The apparatus for rapidly duplicating clay sculpture on a ceramic tank body according to claim 5, wherein: three groups of rotating seats are arranged on the forming table top, the rotating seats of the mud blank model mechanism are arranged in the middle, and two groups of transmission mechanisms are arranged and are respectively and symmetrically connected between the speed reducing motor and the other two groups of rotating seats.
7. The device for quickly duplicating clay sculpture of a ceramic tank body as claimed in claim 1, wherein: the tank body comprises a straight cylindrical tank body, a tank body with an arc-shaped cross section and a tank body with a wave-shaped cross section.
CN202121584013.XU 2021-07-13 2021-07-13 Rapid copying device for clay sculpture of ceramic tank body Active CN215549591U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121584013.XU CN215549591U (en) 2021-07-13 2021-07-13 Rapid copying device for clay sculpture of ceramic tank body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121584013.XU CN215549591U (en) 2021-07-13 2021-07-13 Rapid copying device for clay sculpture of ceramic tank body

Publications (1)

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CN215549591U true CN215549591U (en) 2022-01-18

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CN202121584013.XU Active CN215549591U (en) 2021-07-13 2021-07-13 Rapid copying device for clay sculpture of ceramic tank body

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114872171A (en) * 2022-04-13 2022-08-09 广东冠星陶瓷企业有限公司 Ceramic glaze green body polishing and grinding equipment
CN117359024A (en) * 2023-12-07 2024-01-09 山西天宝集团有限公司 Intelligent downward-pressing type T-shaped device and method for wind power generation tower flange

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114872171A (en) * 2022-04-13 2022-08-09 广东冠星陶瓷企业有限公司 Ceramic glaze green body polishing and grinding equipment
CN114872171B (en) * 2022-04-13 2023-01-17 广东冠星陶瓷企业有限公司 Ceramic glaze green body polishing and grinding equipment
CN117359024A (en) * 2023-12-07 2024-01-09 山西天宝集团有限公司 Intelligent downward-pressing type T-shaped device and method for wind power generation tower flange
CN117359024B (en) * 2023-12-07 2024-02-23 山西天宝集团有限公司 Intelligent downward-pressing type T-shaped device and method for wind power generation tower flange

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