CN117696491B - Intelligent oxide scale removing device for new energy wind power generation forged flange - Google Patents
Intelligent oxide scale removing device for new energy wind power generation forged flange Download PDFInfo
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- CN117696491B CN117696491B CN202410160107.6A CN202410160107A CN117696491B CN 117696491 B CN117696491 B CN 117696491B CN 202410160107 A CN202410160107 A CN 202410160107A CN 117696491 B CN117696491 B CN 117696491B
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- 238000010248 power generation Methods 0.000 title claims abstract description 16
- 238000005242 forging Methods 0.000 claims abstract description 19
- 230000001105 regulatory effect Effects 0.000 claims abstract description 10
- 238000011084 recovery Methods 0.000 claims description 41
- 239000007921 spray Substances 0.000 claims description 17
- 238000005096 rolling process Methods 0.000 claims description 14
- 238000004064 recycling Methods 0.000 claims description 10
- 238000007664 blowing Methods 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 230000000903 blocking effect Effects 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 18
- 230000005540 biological transmission Effects 0.000 description 15
- 238000004080 punching Methods 0.000 description 9
- 238000010791 quenching Methods 0.000 description 7
- 230000000171 quenching effect Effects 0.000 description 7
- 239000000110 cooling liquid Substances 0.000 description 6
- 239000012535 impurity Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 230000006978 adaptation Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 241000883990 Flabellum Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 description 1
- 239000010695 polyglycol Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Abstract
The invention relates to the technical field of flanges for new energy wind power generation, in particular to a device for intelligently removing oxide skin by a new energy wind power generation forging flange. According to the invention, the speed regulating motor, the electric push rod, the vacuum pump and the motor can be automatically controlled to stop and start through the programmable controller, so that the operation of removing the oxide skin can be intelligently implemented, the oxide skin can be quickly and automatically removed, manual cleaning of the oxide skin is not needed, the time consumed for cleaning the oxide skin in the flange forging process is shortened, the safety of personnel is ensured, the oxide skin is prevented from being contacted with the flange again, and the subsequent forging quality is improved.
Description
Technical Field
The invention relates to the technical field of flanges for new energy wind power generation, in particular to a device for intelligently removing oxide scales from a new energy wind power generation forging flange.
Background
At present, the size specification of the flange of the new energy wind power generation is larger and is about 4-10m, so that the raw materials required during forging are correspondingly increased, oxide scales are correspondingly increased, the size of the flange of the new energy wind power generation is generally 2-5m, the oxide scales are normal, but the temperature of the forging is about 1250 ℃, and the flange is continuously operated, a large amount of oxide scales are accumulated without timely cleaning, so that the oxide scales are required to be timely cleaned, the temperature of the oxide scales is about 700-800 ℃, the manual cleaning is quite unsafe due to the high temperature of the oxide scales, the cleaning speed is relatively slow, the cleaning is not very clean, excessive oxide scales remain and are easy to contact and melt with the flange again, and the influence on the subsequent forging quality is caused.
Disclosure of Invention
The invention aims to provide a new energy wind power generation forging flange intelligent scale removal device, which aims to solve the problems that the temperature of a forging piece is about 1250 ℃ during forging and a large amount of scale is accumulated without timely cleaning for continuous operation, so that the scale is required to be timely cleaned, the temperature of the scale is about 700-800 ℃, the manual cleaning is quite unsafe due to the high temperature of the scale, the cleaning speed is quite slow, the cleaning is not quite clean, excessive scale remains and is easy to contact and blend with a flange again, and the subsequent forging quality is influenced.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a device of new forms of energy wind power generation forging flange intelligence descaling, includes the bottom plate, the top of bottom plate rotates and is connected with the carousel, the top fixedly connected with speed regulating motor of bottom plate, speed regulating motor's drive end fixedly connected with drive gear, the outside fixedly connected with of carousel is embedded the ring gear, a plurality of tooth's socket with drive gear looks adaptation has been seted up in the ring gear, embedded the ring gear passes through tooth's socket and is connected with drive gear meshing, recovery box has been placed at the top of bottom plate, one side of recovery box is pressed close to with the carousel, the sliding tray has been seted up in the bottom plate, sliding tray is provided with the motor, the drive end transmission of motor is connected with the peg, the bottom fixedly connected with ejector pad of peg, one side and the embedded ring gear of ejector pad paste, set up the recovery groove in the peg, set up material inlet and discharge gate and recovery box position correspondence in the recovery groove, the top fixedly connected with vacuum pump of peg, the fixed connection has the inside of suction pipe and recovery groove intercommunication.
Preferably, the bearing is fixedly connected to the outer side of the rotating table, the bearing comprises an outer ring and an inner ring, the outer ring is rotationally connected with the inner ring, a plurality of steel balls are placed between the outer ring and the inner ring, the outer ring is rotationally connected with the inner ring through the steel balls, the outer ring is fixedly connected with the bottom plate, and the inner ring is fixedly connected with the rotating table.
Preferably, still include electric putter, carriage, support frame, a plurality of support column, axis of rotation and two guide blocks, electric putter fixed connection is in the sliding tray, carriage sliding connection is in the sliding tray, electric putter's flexible end and one side fixed connection of carriage, motor fixed connection is at the top of carriage, a plurality of equal fixed connection of support column is at the top of carriage, the support frame sets up at the top of carriage, the bottom and the support column fixed connection of support frame, axis of rotation and support frame swivelling joint, the axis of rotation sets up in the middle part of support frame, the one end and the bottom fixed connection of peg of axis of rotation, the other end and the drive end fixed connection of motor of axis of rotation, two guide blocks are fixed connection in the both sides of carriage respectively, set up two guide ports with the guide block looks adaptation in the sliding tray, guide block and guide port sliding connection.
Preferably, two connectors are arranged in the sliding frame, the wheel shafts are connected in a rotating mode, the wheel shafts are fixedly connected with casters, the casters are arranged in the middle of the wheel shafts, and the casters are connected with the sliding grooves in a sliding mode.
Preferably, the top fixedly connected with mount pad of bottom plate, the mount pad is installed in one side of rotating the platform, speed governing motor fixed connection is at the top of mount pad, one side fixedly connected with side guard plate of mount pad, side guard plate sets up in one side of speed governing motor.
Preferably, the recycling box comprises a filter box arranged in the recycling box in a sliding mode, a plurality of filter holes are formed in the filter box, a water filtering net is fixedly connected in the filter holes, and the filter holes are formed in the bottom of the filter box.
Preferably, a force application rod is fixedly connected to one side of the filter box, one side of the force application rod is attached to the recovery box, a handle is fixedly connected to one side of the filter box away from the force application rod, and one side of the handle is attached to the recovery box.
Preferably, the peg includes and adds board, hair-dryer, tuber pipe, shower nozzle, separation net, two filter screens, driven gear, initiative rack, short-cut pole, electric telescopic handle, fixed strip, small-size motor, bloies flabellum and short-cut axle, add board fixed connection in one side of peg, add the board in-hole and run through and set up the hollow groove, the notch in hollow groove forms two hollow mouthfuls, one of them hollow mouthful and hair-dryer fixed connection, another hollow mouthful and tuber pipe rotate to be connected, small-size motor fixed connection is inside the hair-dryer, the one end and the drive end fixed connection of small-size motor of short-cut axle, the other end and the flabellum fixed connection of blowing of short-cut axle, two filter screens all with the inside fixed connection of hair-dryer, small-size motor fixed connection is in two the centre of filter screen, set up the combination mouth in the driven gear, the driven gear is through the outside fixed connection of combination mouth and tuber pipe, sliding connection is in the bottom of adding, initiative rack and driven gear engagement connection, electric telescopic handle and the bottom fixed connection who adds, electric handle and the tuber pipe rotate to be connected, electric rack and short-cut pole are in the bottom fixed connection, the setting up at the bottom of the telescopic handle and the fixed connection of short-cut pole.
Compared with the prior art, the invention has the beneficial effects that:
In the invention, the electric push rod is in a contracted state in the initial state, the end part of the hanging rod is not contacted with the rotating table, the normal processing treatment of the flange is not influenced, when oxide skin is required to be cleaned, the electric push rod is electrified to drive the telescopic end of the electric push rod to drive the sliding frame to move, so that the motor, the rotating shaft and the hanging rod which are sequentially connected with the sliding frame move to the position of the rotating table, the hanging rod is inserted in the middle part of the surface of the rotating table, meanwhile, the pushing plate is inserted at the top of the embedded toothed ring, the speed regulating motor is started at the moment to rotate the transmission gear, the rotation of the transmission gear enables the embedded toothed ring to drive the rotating table to rotate clockwise, the clockwise rotation of the rotating table can enable ferric oxide on the surface of the rotating table to rotate along with the clockwise rotation of the transmission gear, but the oxide skin with larger volume can be blocked by the hanging rod in the process, powdery oxide skin can move between the hanging rod and the rotating table along with the rotating table, the vacuum pump is started to evacuate air in the recovery tank, the material suction port and the discharge port, so that the material suction port and the discharge port generate suction force, however, as the discharge port is arranged right above the recovery box and the distance between the discharge port and the recovery box is larger, the discharge port cannot suck objects, but the material suction port is arranged between the hanging rod and the rotating table, the suction force generated at the material suction port can suck powdery oxide skin, so that the oxide skin enters the recovery tank, the bottom wall of the recovery tank has a gradient, the slope top of the recovery tank is close to the material suction port, the slope bottom of the recovery tank is close to the discharge port, the rotation of the rotating table is matched with the rotation of the rotating table, so that the powdery oxide skin on the surface of the recovery tank is sucked into the recovery tank through the material suction port, the vacuum pump is closed again, so that the powdery oxide skin slides to the discharge port along the gradient of the bottom wall of the recovery tank, the discharge port is discharged into the recovery box, and the powdery oxide skin treatment is completed, the utility model provides a flange, the utility model discloses a flange, the packing is realized to the inside of packing, and the great oxide skin of volume is kept off by the peg and piles up, the motor makes the axis of rotation rotate this moment, utilize the rotation of axis of rotation to drive the peg rotation, make the peg rotate, push away the oxide skin landing to retrieve inside the box while for the peg rotates, partial small oxide skin will drop to the bottom of embedded tooth ring and remove along with the rotation of revolving stage, will scrape the small oxide skin by the pushing plate, and drive the small oxide skin of pushing away the volume by the rotation of peg to retrieve inside the box, thereby accomplish the oxide skin degree of depth cleanness to revolving stage surface, speed governing motor in this scheme, electric putter, vacuum pump and motor all with the programmable controller electric connection among the prior art, but this programmable controller fixed connection is inside the bottom plate, but automatic control speed governing motor, electric putter, vacuum pump and motor stop, make this technical scheme can intelligent implement the operation of clear oxide skin, can be fast intelligent automatic clear oxide skin, manual clearance oxide skin, both shorten the time of clearing up the oxide skin in the flange clearance, the flange clearance time is guaranteed, the flange quality of forging personnel has been avoided again, the flange has been avoided following the safety with forging personnel.
According to the invention, the blowing fan blades are rotated through the start of the small motor, the stirring flowing air is blown to the air pipe and the spray head, meanwhile, the electric telescopic rod is electrified to enable the telescopic end of the electric telescopic rod to drive the short connecting rod and the driving rack which are connected in sequence to reciprocate, the driven gear drives the air pipe and the spray head to swing, meanwhile, the blown air is sequentially transmitted by the adding plate, the air pipe and the spray head, the spray head swings and is sprayed to the tooth groove of the embedded toothed ring, dust and impurities with smaller volume in the tooth groove are blown out, the rotating table is utilized to drive the embedded toothed ring to rotate, the depth of all tooth grooves of the embedded toothed ring is cleaned, and the phenomenon that the retention of the impurities and the interior of the tooth groove obstruct the transmission between the embedded toothed ring and the transmission gear is avoided.
Drawings
FIG. 1 is a schematic view of a base plate according to the present invention;
FIG. 2 is a schematic view of the recycling bin of the present invention;
FIG. 3 is a schematic view of a hanger bar according to the present invention;
FIG. 4 is a schematic diagram of a pusher plate according to the present invention;
FIG. 5 is a schematic diagram of a rotor structure according to the present invention;
FIG. 6 is a schematic view of the structure of the add-on board of the present invention;
fig. 7 is an enlarged view of the structure at a in fig. 2.
In the figure: 1. a bottom plate; 2. a rotating table; 3. an embedded toothed ring; 4. a mounting base; 5. a speed regulating motor; 6. a side guard plate; 7. a transmission gear; 8. an electric push rod; 9. a hanging rod; 10. a vacuum pump; 11. a filter box; 12. a recovery box; 13. a force application rod; 14. a support frame; 15. a handle; 16. a motor; 17. a carriage; 18. adding a plate; 19. a blower; 20. casters; 21. an air duct; 22. a spray head; 23. a barrier web; 24. a filter screen; 25. a driven gear; 26. a driving rack; 27. a short connecting rod; 28. an electric telescopic rod; 29. a fixing strip; 30. a wheel axle; 31. a support column; 32. a pushing plate; 33. a rotating shaft; 34. and a discharge port.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-7, an embodiment of the present invention is provided:
The utility model provides a new forms of energy wind power generation forges device of flange intelligence for removing oxide skin, including bottom plate 1, the top rotation of bottom plate 1 is connected with rolling table 2, the top fixedly connected with adjustable-speed motor 5 of bottom plate 1, the drive end fixedly connected with drive gear 7 of adjustable-speed motor 5, the outside fixedly connected with of rolling table 2 is embedded tooth ring 3, a plurality of tooth's socket that suits with drive gear 7 has been seted up in the embedded tooth ring 3, embedded tooth ring 3 passes through tooth's socket and is connected with drive gear 7 meshing, recovery box 12 has been placed at the top of bottom plate 1, one side of recovery box 12 is pressed close to with rolling table 2, the sliding tray has been seted up in the bottom plate 1, the sliding tray is provided with motor 16, the drive end transmission of motor 16 is connected with peg 9, the bottom fixedly connected with ejector pad 32 of peg 9, one side and the embedded tooth ring 3 of ejector pad 32 paste, the recovery groove has been seted up in the peg 9, suction inlet and discharge gate 34 correspond with recovery box 12 position, the top fixedly connected with vacuum pump 10 of peg 9, the inside is connected with the suction pipe fixedly connected with suction pipe 10.
Referring to fig. 1, in the embodiment, a bearing is fixedly connected to the outer side of a rotating table 2, the bearing comprises an outer ring and an inner ring, the outer ring is rotationally connected with the inner ring, a plurality of steel balls are placed between the outer ring and the inner ring, the outer ring is rotationally connected with the inner ring through the steel balls, the outer ring is fixedly connected with a bottom plate 1, the inner ring is fixedly connected with the rotating table 2, and the rotating table 2 and the bottom plate 1 are smoother through relative rotation between the outer ring and the inner ring;
Referring to fig. 1-4, in this embodiment, the electric putter 8, the carriage 17, the support frame 14, a plurality of support columns 31, axis of rotation 33 and two guide blocks are still included, electric putter 8 fixed connection is in the sliding tray, carriage 17 sliding connection is in the sliding tray, the flexible end of electric putter 8 and one side fixed connection of carriage 17, motor 16 fixed connection is at the top of carriage 17, a plurality of support columns 31 all fixed connection is at the top of carriage 17, support frame 14 sets up at the top of carriage 17, the bottom of support frame 14 and support column 31 fixed connection, axis of rotation 33 and support frame 14 swivelling joint, axis of rotation 33 sets up at the middle part of support frame 14, the one end of axis of rotation 33 and the bottom fixed connection of peg 9, the other end of axis of rotation 33 and the drive end fixed connection of motor 16, two guide blocks are fixed connection respectively in the both sides of carriage 17, two guide openings with guide block looks adaptation have been seted up in the sliding tray, guide block and guide opening sliding connection, under the initial state, electric putter 8 is in the shrink state, and peg 9's tip does not contact with rolling stand 2, do not influence flange's top of carriage 17, it makes electric putter 9 need to make rolling stand 2 and rolling stand 2 move to the normal, when the end of electric putter 9 need to make rolling stand 9 to make rolling stand 2 move to make rolling stand 2, the normal, when the end of rolling stand 9 is connected to the end of rolling stand 9.
It should be noted that, two connectors are provided in the carriage 17, the wheel axle 30 is connected in the connector rotation, fixedly connected with the truckle 20 on the wheel axle 30, the truckle 20 is installed in the middle part of the wheel axle 30, truckle 20 and sliding groove sliding connection, through the combination of wheel axle 30 and truckle 20, make truckle 20 slide in the sliding groove, the sliding friction force between carriage 17 and the sliding groove has been weakened, the top fixedly connected with mount pad 4 of bottom plate 1, mount pad 4 installs in the one side of rotating table 2, speed governing motor 5 fixed connection is at the top of mount pad 4, one side fixedly connected with side guard 6 of mount pad 4, side guard 6 sets up in one side of speed governing motor 5, a plurality of filtration pores have been seted up in the filtration pore 12 including the filter cartridge 11 of sliding arrangement in its inside, can be in advance in the filter cartridge 11 bottom of recovery cartridge 12, after the inside of oxide skin pushing in recovery cartridge 12, utilize the coolant to carry out the top of mount pad 4, the side guard 6 is fixed with handle 13 when handle 13 is taken out to take out, can be in the application of force to take out one side of handle 13 through the handle 13, can be fixed with the handle 13 when the handle is connected to one side of the filter cartridge 13, the application of force can be fixed with the handle 13 is taken out, the filter cartridge 13 is kept away from the filter cartridge 13.
It should be noted that the process of forging the flange by new energy wind power generation mainly comprises upsetting, drawing, punching and bending, and the technical scheme is applied to the cleaning of oxide skin in the punching environment, and belongs to a part of the process of forging the flange by new energy wind power generation, when punching, the flange with high temperature is placed at the top of the rotating table 2, the punching equipment in the prior art drives the punching rod to press down, and when the punching rod resets, the punching rod moves together with the flange, so that the flange is separated from the rotating table 2, then the flange is clamped by the clamping equipment in the prior art, and the flange is separated from the punching rod by the clamping equipment.
Referring to fig. 1-7, in this embodiment, the hanging rod 9 includes a loading plate 18, a blower 19, an air pipe 21, a spray head 22, a blocking net 23, two filter screens 24, a driven gear 25, a driving rack 26, a shorting bar 27, an electric telescopic rod 28, a fixing bar 29, a small motor, a blower fan blade and a shorting shaft, wherein the loading plate 18 is fixedly connected to one side of the hanging rod 9, a hollow groove is formed in the loading plate 18 in a penetrating manner, a notch of the hollow groove forms two hollow openings, one hollow opening is fixedly connected with the blower 19, the other hollow opening is rotatably connected with the air pipe 21, the small motor is fixedly connected inside the blower 19, one end of the shorting shaft is fixedly connected with a driving end of the small motor, the other end of the shorting shaft is fixedly connected with the blower fan blade, the two filter screens 24 are fixedly connected with the inside the blower 19, the small motor is fixedly connected between the two filter screens 24, a combination port is arranged in the driven gear 25 in a penetrating way, the driven gear 25 is fixedly connected with the outer side of the air pipe 21 through the combination port, the driving rack 26 is slidably connected at the bottom of the adding plate 18, the driving rack 26 is in meshed connection with the driven gear 25, the electric telescopic rod 28 is fixedly connected with the bottom of the adding plate 18, the telescopic end of the electric telescopic rod 28 is fixedly connected with the short-circuit rod 27, one end of the short-circuit rod 27 is fixedly connected with the driving rack 26, one end of the fixed rod 29 is fixedly connected with the bottom of the adding plate 18, the other end of the fixed rod 29 is fixedly connected with the electric telescopic rod 28, the blocking net 23 is arranged inside the spray head 22, the blocking net 23 is of a net structure without doubt, the blocking net 23 which can clearly know the net structure can block the movement of objects with meshes larger than the objects in the prior art is combined with common knowledge, the blowing fan blade can be rotated through the starting of the small motor, the air flowing through stirring is blown to the air pipe 21 and the spray head 22, meanwhile, the electric telescopic rod 28 is electrified to enable the telescopic end of the electric telescopic rod to drive the short-circuit rod 27 and the driving rack 26 to reciprocate, the driving rack 26 reciprocates to enable the driven gear 25 to drive the air pipe 21 and the spray head 22 to swing, meanwhile, the air blown by the adding plate 18, the air pipe 21 and the spray head 22 is sequentially transmitted and blown by the spray head 22 to swing and spray the tooth groove of the embedded tooth ring 3, dust and impurities with smaller volume in the tooth groove are blown out, the rotating table 2 is utilized to drive the embedded tooth ring 3 to rotate, all tooth groove depths of the embedded tooth ring 3 are cleaned, and the phenomenon that the impurities remain and the tooth groove inside block the transmission between the embedded tooth ring 3 and the transmission gear 7 is avoided.
Working principle: before use, a proper amount of cooling liquid for cooling the oxide scale can be poured into the recovery box 12 in advance, the cooling liquid is divided into aqueous cooling liquid and oily cooling liquid, the aqueous cooling liquid comprises water, brine, PAG quenching liquid, inorganic quenching agent, oil-like quenching liquid and the like, and the oily cooling liquid comprises quick bright quenching oil, overspeed quenching oil, vacuum quenching oil, isothermal graded quenching oil and the like;
when punching a hole, will place the flange of high temperature at the top of the rotating table 2, the stamping equipment in the prior art will drive the stamping rod to push down, and when the stamping rod resets, will move together with the flange, make the flange separate from the rotating table 2, later need to hold the flange with the clamping equipment in the prior art, and move the flange and make it separate from the stamping rod, but implementation of the technical scheme of the invention, namely, drive the flange to break away from the rotating table 2 and the clamping equipment hold the flange to break away from the two steps of the stamping rod, namely, the flange is kept away from the rotating table 2 and implemented the cleaning operation to the oxide skin, the specific operation is:
In the initial state, the electric push rod 8 is in a contracted state, the end part of the hanging rod 9 is not in contact with the rotating table 2, normal processing treatment of a flange is not affected, when oxide skin is required to be cleaned, the electric push rod 8 is electrified to enable the telescopic end of the electric push rod 8 to drive the sliding frame 17 to move, so that the motor 16, the rotating shaft 33 and the hanging rod 9 which are sequentially connected with the sliding frame 17 move to the position of the rotating table 2, the hanging rod 9 is inserted in the middle part of the surface of the rotating table 2, meanwhile, the pushing plate 32 is inserted at the top of the embedded toothed ring 3, at the moment, the speed regulating motor 5 is started to enable the transmission gear 7 to rotate, the rotating of the transmission gear 7 enables the embedded toothed ring 3 to drive the rotating table 2 to rotate clockwise, the clockwise rotation of the rotating table 2 enables iron oxide on the surface to rotate along with the rotating table, but because the blocking of the hanging rod 9 is concentrated to pile up, the clockwise rotation of the rotating table 2 is required to pile the oxide skin between the hanging rod 9 and the recovery box 12, the counter-clockwise rotation of the rotating table 2 will pile the oxide skin between the hanging rod 9 and the transmission gear 7, in the process, the oxide skin with larger volume will be blocked by the hanging rod 9, the powder oxide skin will move between the hanging rod 9 and the rotating table 2 along with the rotating table 2, the air inside the recycling tank, the material suction port and the material discharge port 34 will be pumped out by the starting of the vacuum pump 10, so that the material suction port and the material discharge port 34 generate suction force, however, because the material discharge port 34 is arranged right above the recycling box 12, the distance between the material discharge port 34 and the recycling box 12 is larger, the material suction port 34 cannot suck objects, but the material suction port is arranged between the hanging rod 9 and the rotating table 2, the material suction port generates suction force to suck the powder oxide skin, so that the oxide skin enters the recycling tank, the bottom wall of the recycling tank has a slope, the slope top of the slope is close to the material suction port, the bottom of the slope is close to the discharge hole 34, the powder oxide skin on the surface of the rotary table 2 is sucked into the material suction hole to enter the recovery groove in coordination with the rotation of the rotary table 2, then the vacuum pump 10 is closed to enable the powder oxide skin to slide to the discharge hole 34 along the slope of the bottom wall of the recovery groove, the powder oxide skin is discharged into the recovery box 12 from the discharge hole 34 to finish the powder oxide skin treatment, the oxide skin with larger volume is blocked and piled by the hanging rod 9, at the moment, the motor 16 is started to enable the rotary shaft 33 to rotate, the hanging rod 9 is driven to rotate by the rotation of the rotary shaft 33, the oxide skin is pushed to slide into the recovery box 12 while the hanging rod 9 rotates, part of the oxide skin with smaller volume can fall to the bottom of the embedded tooth ring 3 and move along with the rotation of the rotary table 2, the oxide skin with smaller volume is scraped by the pushing plate 32, the oxide skin with smaller volume is driven by the rotation of the hanging rod 9 to rotate and push the oxide skin with smaller volume into the recovery box 12, the method comprises the steps of completing the deep cleaning of the oxide skin on the surface of a rotating table 2, then enabling a blowing fan blade to rotate by starting a small motor, stirring flowing air to blow to an air pipe 21 and a spray head 22, simultaneously electrifying an electric telescopic rod 28 to enable a telescopic end of the electric telescopic rod to drive a shorting rod 27 and a driving rack 26 which are sequentially connected to reciprocate, enabling a driven gear 25 to drive the air pipe 21 and the spray head 22 to swing by the reciprocating movement of the driving rack 26, simultaneously sequentially transmitting the blown air by a loading plate 18, the air pipe 21 and the spray head 22, swinging and spraying the blown air to tooth grooves of an embedded tooth ring 3 by the spray head 22, blowing dust and impurities with smaller volume in the tooth grooves, driving the embedded tooth ring 3 to rotate by utilizing the rotating table 2, cleaning the whole tooth groove depth of the embedded tooth ring 3, avoiding the retention of the impurities and the internal obstruction of transmission between the embedded tooth ring 3 and a transmission gear 7, and then the electric push rod 8 is electrified again so that the telescopic end drives the sliding frame 17, the motor 16, the rotating shaft 33 and the hanging rod 9 to move and reset, and the operation is completed.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (3)
1. The utility model provides a device for intelligently removing oxide skin of new energy wind power generation forging flange, which is characterized by comprising a base plate (1), the top of bottom plate (1) rotates and is connected with rolling table (2), the top fixedly connected with speed regulating motor (5) of bottom plate (1), drive end fixedly connected with drive gear (7) of speed regulating motor (5), the outside fixedly connected with embedded tooth ring (3) of rolling table (2), a plurality of tooth's socket that suits with drive gear (7) have been seted up in embedded tooth ring (3), embedded tooth ring (3) are connected with drive gear (7) meshing through the tooth's socket, recovery box (12) have been placed at the top of bottom plate (1), one side of recovery box (12) is close to rolling table (2), the sliding tray has been seted up in bottom plate (1), the sliding tray is provided with motor (16), the drive end of motor (16) is connected with peg (9), the bottom fixedly connected with push plate (32) of peg (9), push plate (32) are connected with in advance groove (34) and recovery box (34) correspond to one side, recovery box (34) are seted up in the position corresponding to recovery box (34), the top of the hanging rod (9) is fixedly connected with a vacuum pump (10), the suction end of the vacuum pump (10) is fixedly connected with a suction pipe, and the suction pipe is communicated with the inside of the recovery tank;
The bearing is fixedly connected with the outer side of the rotating table (2), and comprises an outer ring and an inner ring, wherein the outer ring is rotationally connected with the inner ring, a plurality of steel balls are placed between the outer ring and the inner ring, the outer ring is rotationally connected with the inner ring through the steel balls, the outer ring is fixedly connected with the bottom plate (1), and the inner ring is fixedly connected with the rotating table (2);
The electric push rod is characterized by further comprising an electric push rod (8), a sliding frame (17), a supporting frame (14), a plurality of supporting columns (31), a rotating shaft (33) and two guide blocks, wherein the electric push rod (8) is fixedly connected in a sliding groove, the sliding frame (17) is slidably connected in the sliding groove, one end of the electric push rod (8) is fixedly connected with one side of the sliding frame (17), the motor (16) is fixedly connected to the top of the sliding frame (17), the supporting columns (31) are fixedly connected to the top of the sliding frame (17), the supporting frames (14) are arranged at the top of the sliding frame (17), the bottom of the supporting frame (14) is fixedly connected with the supporting columns (31), the rotating shaft (33) is rotatably connected with the supporting frames (14), one end of the rotating shaft (33) is fixedly connected with the bottom of the hanging rod (9), the other end of the rotating shaft (33) is fixedly connected with the motor (16), the two guide blocks are respectively fixedly connected to the two sides of the sliding frame (17), and the two guide blocks are provided with guide openings which are matched with the two guide blocks in the sliding groove.
Two connecting ports are formed in the sliding frame (17), an axle (30) is connected in the connecting ports in a rotating mode, a trundle (20) is fixedly connected to the axle (30), the trundle (20) is installed in the middle of the axle (30), and the trundle (20) is connected with the sliding groove in a sliding mode;
The top of the bottom plate (1) is fixedly connected with a mounting seat (4), the mounting seat (4) is mounted on one side of the rotating table (2), the speed regulating motor (5) is fixedly connected with the top of the mounting seat (4), one side of the mounting seat (4) is fixedly connected with a side guard plate (6), and the side guard plate (6) is arranged on one side of the speed regulating motor (5);
The recycling box (12) comprises a filter box (11) which is arranged in the recycling box in a sliding mode, a plurality of filter holes are formed in the filter box (11), a water filtering net is fixedly connected in the filter holes, and the filter holes are formed in the bottom of the filter box (11).
2. The device for intelligently removing oxide scales of the new energy wind power generation forging flange according to claim 1, wherein one side of the filter box (11) is fixedly connected with a force application rod (13), one side of the force application rod (13) is attached to the recovery box (12), one side of the filter box (11) far away from the force application rod (13) is fixedly connected with a handle (15), and one side of the handle (15) is attached to the recovery box (12).
3. The device for intelligently removing oxide skin by using the new energy wind power generation forging flange according to claim 2, wherein the hanging rod (9) comprises an adding plate (18), a blower (19), an air pipe (21), a spray head (22), a blocking net (23), two filter screens (24), a driven gear (25), a driving rack (26), a shorting rod (27), an electric telescopic rod (28), a fixing strip (29), a small motor, a blowing fan blade and a shorting shaft, wherein the adding plate (18) is fixedly connected to one side of the hanging rod (9), a hollow groove is formed in the adding plate (18) in a penetrating manner, the notch of the hollow groove forms two hollow openings, one hollow opening is fixedly connected with the blower (19), the other hollow opening is rotatably connected with the air pipe (21), one end of the shorting shaft is fixedly connected with the driving end of the small motor, the other end of the shorting shaft is fixedly connected with the blowing fan blade, the two filter screens (24) are fixedly connected with the blower (19), the small motor is fixedly connected with the driving gear (25) in the middle of the air pipe (21), the two filter screens (24) are fixedly connected with the driving rack (25) in a penetrating manner, the two filter screens (25) are fixedly connected with the driving rack (25) in a sliding manner, the two filter screens (25) are fixedly connected with the middle part of the air pipe (25) in the middle, initiative rack (26) and driven gear (25) meshing are connected, electric telescopic handle (28) and the bottom fixed connection of adding board (18), the flexible end and the short circuit pole (27) fixed connection of electric telescopic handle (28), the one end and the initiative rack (26) fixed connection of short circuit pole (27), the one end fixed connection of fixed strip (29) is in the bottom of adding board (18), the other end and the electric telescopic handle (28) fixed connection of fixed strip (29), separation net (23) set up inside shower nozzle (22), shower nozzle (22) set up the bottom at tuber pipe (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410160107.6A CN117696491B (en) | 2024-02-05 | Intelligent oxide scale removing device for new energy wind power generation forged flange |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410160107.6A CN117696491B (en) | 2024-02-05 | Intelligent oxide scale removing device for new energy wind power generation forged flange |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117696491A CN117696491A (en) | 2024-03-15 |
| CN117696491B true CN117696491B (en) | 2024-04-19 |
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