CN117196416A - Equipment state monitoring system driven by industrial middle platform - Google Patents
Equipment state monitoring system driven by industrial middle platform Download PDFInfo
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- CN117196416A CN117196416A CN202311469617.3A CN202311469617A CN117196416A CN 117196416 A CN117196416 A CN 117196416A CN 202311469617 A CN202311469617 A CN 202311469617A CN 117196416 A CN117196416 A CN 117196416A
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- 230000002159 abnormal effect Effects 0.000 claims abstract description 185
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- 238000001514 detection method Methods 0.000 claims description 85
- 238000005086 pumping Methods 0.000 claims description 29
- 230000000007 visual effect Effects 0.000 claims description 27
- 238000004519 manufacturing process Methods 0.000 claims description 25
- 230000015572 biosynthetic process Effects 0.000 claims description 22
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The invention relates to the technical field of equipment monitoring, in particular to an equipment state monitoring system driven by an industrial medium station. The method comprises a workpiece state analysis unit, a primary anomaly tracing unit and a secondary anomaly tracing unit. According to the invention, the workpiece is subjected to the selective adjustment in the assembly line area, whether the abnormal equipment exists in the assembly line area is judged according to the verification state of the workpiece subjected to the selective adjustment, and when the abnormal equipment exists, the abnormal workpiece quantity in the current assembly line area is determined according to the abnormal equipment, so that the abnormal equipment and the abnormal workpiece are conveniently subjected to early warning management and control, the equipment state is monitored, and the great potential safety hazard of the abnormal workpiece in the use process is avoided.
Description
Technical Field
The invention relates to the technical field of equipment monitoring, in particular to an equipment state monitoring system driven by an industrial medium station.
Background
A set of platform integrating functions of acquisition, transmission, real-time processing, configuration, display, analysis and the like is established through the industrial equipment data center platform, so that centralized management and analysis of data generated by industrial equipment are realized.
At present, in the process of operation of industrial equipment, the situation that the produced or processed workpieces are defective and abnormal due to faults of various factors such as service life, operation state and the like can be caused, in order to reduce the situation that the defective and abnormal workpieces are defective, the industrial equipment is provided with a set quality inspection time, the quality precision of the workpieces is improved through intermittent inspection, but in the situation, the defective and abnormal workpieces still exist in the workpieces, usually, because certain industrial equipment is normal in quality inspection and operation, but the abnormal workpieces exist in the subsequent use or after a period of use of the produced workpieces, the problem that the produced and processed workpieces are defective is caused in the production line of the industrial equipment, the abnormal conditions (such as the fact that a certain brand of vehicle enterprise issues vehicle emergency recall information to recall abnormal vehicles, and the vehicle is problematic in the use process (the vehicle is assembled by various workpieces, extremely hidden danger, traffic accident and abnormal workpiece such as a brake system are not generated for the vehicles corresponding to the abnormal workpieces), the abnormal workpieces are not checked out in time, and the abnormal operation data are not required in the current industrial equipment is not determined, and the problem that the abnormal operation of the abnormal equipment cannot be solved in time is solved in the current process of checking of the industrial equipment.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention provides an equipment state monitoring system driven by an industrial middle stage, which can effectively solve the problem that the industrial equipment with abnormal state in the prior art cannot timely check the abnormal workpiece processed by the industrial equipment.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
the invention provides an equipment state monitoring system driven by an industrial center, which comprises a workpiece state analysis unit, a work piece state analysis unit and a control unit, wherein the workpiece state analysis unit is used for determining a pumping work piece in a pipeline area so as to judge whether an abnormal pumping work piece exists or not, and the system further comprises:
the workpiece state analysis unit is used for defining a plurality of conveying area routes in the assembly line area, the output end of the workpiece state analysis unit is connected with a primary abnormality tracing unit, and the primary abnormality tracing unit is used for determining the position information of the abnormal extraction and adjustment workpiece so as to judge the corresponding conveying area route, and thus, visual detection equipment for determining the path of the extraction and adjustment workpiece is traced in the conveying area route, and the visual detection equipment is set as an abnormality equipment;
the secondary anomaly tracing unit is used for judging other anomaly devices affecting the current abnormal whipped workpiece in the conveying area route, setting the other anomaly devices as two anomaly devices, determining the formation time of the abnormal whipped workpiece according to one anomaly device and the two anomaly devices, and determining the quantity of the workpiece in an abnormal state through the formation time, wherein:
and determining the state of the conveying area route according to the positions of the one abnormal device and the two abnormal devices, so as to judge whether the workpiece in the abnormal state is input into other conveying area routes for detection.
Further, the workpiece state analysis unit comprises a pipeline area dividing module, the pipeline area dividing module is used for dividing a pipeline into a plurality of pipeline areas, the output end of the pipeline area dividing module is connected with a regional workpiece pumping and adjusting module, the regional workpiece pumping and adjusting module is used for pumping and adjusting different workpieces in different pipeline areas and forming pumping and adjusting workpieces, and the output end of the regional workpiece pumping and adjusting module is further connected with a state verification judging module for carrying out verification judgment on the workpieces.
Further, the primary anomaly tracing unit comprises a position information extraction module, when the state verification judging module judges that the abnormal extraction workpiece exists, the position information extraction module is used for determining position information of the abnormal extraction workpiece, determining an abnormal conveying area route in the assembly line area according to the position information, determining visual detection equipment corresponding to the abnormal extraction workpiece in the abnormal conveying area route, wherein the output end of the position information extraction module is connected with an anomaly equipment tracing module, and the anomaly equipment tracing module is used for setting the visual detection equipment as an anomaly equipment and marking the conveying area route corresponding to the abnormal extraction workpiece as an abnormal conveying area route.
Further, the secondary anomaly tracing unit comprises an associated anomaly tracing module, the associated anomaly tracing module is used for determining other devices affecting abnormal toned workpieces in an anomaly conveying area route and marking the devices as two anomaly devices, the output end of the associated anomaly tracing module is connected with a history verification acquisition module, the history verification acquisition module is used for acquiring history verification information of one anomaly device and two anomaly devices, forming time of the anomaly device and the two anomaly devices is determined according to the history verification information, the output end of the history verification acquisition module is connected with an anomaly workpiece determining module, and the anomaly workpiece determining module determines the quantity of the workpieces in the anomaly state according to the forming time.
Further, the determination mode of the abnormal state workpiece amount is as follows:
when the history verification information of one piece of abnormal equipment is in front of the history verification information of two pieces of abnormal equipment, recording the time between the history verification information of one piece of abnormal equipment and the current drawing and tuning workpiece as the formation time of the abnormal state, and determining the quantity of the workpiece in the abnormal state;
when the historical verification information of one piece of abnormal equipment is the same as the historical verification information of two pieces of abnormal equipment, recording the time between the historical verification information of one piece of abnormal equipment/the piece of abnormal equipment and the current toned workpiece as the formation time of the abnormal state, and determining the quantity of the workpiece in the abnormal state;
when the history verification information of one piece of abnormal equipment is behind the history verification information of two pieces of abnormal equipment, the time between the history verification information of the two pieces of abnormal equipment and the current drawing and tuning work piece is recorded as the formation time of the abnormal state, and the work piece quantity of the abnormal state is determined.
Further, when the abnormal conveying area route is formed, a normal conveying area route in the assembly line area is determined, and the detection state of the visual detection equipment in the normal conveying area route is regulated and controlled to execute the intermittent detection state, wherein:
when the intermittent detection state is executed, the workpiece in the abnormal conveying area route is input into the normal conveying area route for detection, so that an auxiliary detection state is formed.
Further, when the intermittent detection state is executed, setting a detection regulation threshold value of an original workpiece in a normal conveying area route, and creating a reduced detection state, wherein:
when the auxiliary detecting state is formed, an abnormality detecting threshold value of the work piece inputted to the normal conveying area route is set to determine whether to execute the intermittent detecting state.
Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects:
1. the method comprises the steps of determining a drawing workpiece in a production line area, judging whether abnormal equipment exists in the production line area according to the verification state of the drawing workpiece, and determining the quantity of the abnormal workpiece in the current production line area according to the abnormal equipment when the abnormal equipment exists, so that the abnormal equipment and the abnormal workpiece can be conveniently subjected to early warning management and control, the equipment state is monitored, and the great potential safety hazard of the abnormal workpiece in the use process is avoided.
2. And combining the normal and abnormal workpiece extraction in the production line region, generating a corresponding normal conveying region route and an abnormal conveying region route, and regulating and controlling the inspection mode of the workpiece in the current production line region by the normal conveying region route and the abnormal conveying region route so as to improve the inspection efficiency of the workpiece in the current production line region.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is evident that the drawings in the following description are only some embodiments of the present invention and that other drawings may be obtained from these drawings without inventive effort for a person of ordinary skill in the art.
FIG. 1 is an overall block diagram of the module of the present invention;
fig. 2 is a block diagram of an anomaly workpiece device trace back module of the present invention.
Reference numerals in the drawings represent respectively:
10. a workpiece state analysis unit;
110. a pipeline dividing module; 120. a regional workpiece drawing and adjusting module; 130. a state verification judging module;
20. a primary anomaly tracing unit;
210. a position information extraction module; 220. an abnormal equipment tracing module;
30. a secondary anomaly tracing unit;
310. the associated anomaly tracing module; 320. a history verification acquisition module; 330. and an abnormal workpiece determining module.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It will be apparent that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention is further described below with reference to examples.
Example 1 (see fig. 1-2): an industrial center-stand driven equipment state monitoring system comprising a workpiece state analysis unit 10, the workpiece state analysis unit 10 for determining a pitch workpiece in a pipeline section to determine whether an abnormal pitch workpiece exists, further comprising:
the workpiece state analysis unit 10 also defines a plurality of conveying area routes in the pipeline area, the output end of the workpiece state analysis unit 10 is connected with a primary abnormality tracing unit 20, and the primary abnormality tracing unit 20 is used for determining the position information of the abnormal extraction workpiece so as to judge the corresponding conveying area route, and thus, visual detection equipment for determining the path of the extraction workpiece is traced in the conveying area route, and the visual detection equipment is set as an abnormality equipment; in the scheme, a pipeline is divided into a plurality of pipeline areas through a workpiece state analysis unit 10 (the workpieces produced by production equipment in the pipeline are divided into different pipeline areas, different production equipment and the corresponding produced workpieces are divided into different pipeline areas), a certain number of workpieces are pumped in each pipeline area (the number of the pumped samples can be preset by personnel, a sample threshold value) and the pumped workpieces are set as pumped workpieces, quality inspection verification is carried out on the pumped workpieces to determine whether the workpieces are abnormal in the current pipeline area, when the attribute state of the pumped workpieces is abnormal, the condition that the visual inspection equipment detects the abnormal workpieces is abnormal is described, the abnormal workpieces are not screened and removed, the pipeline area corresponding to the pumped workpieces is determined through an abnormality tracing unit 20, the route of a conveying area is determined through determining the position corresponding to the pumped workpieces, the visual inspection equipment corresponding to the current abnormal pumped workpieces is determined to be abnormal (a workpiece visual inspection instrument, such as a workpiece camera, for the pipeline area, the production/processing equipment is conveyed to the visual inspection equipment through the conveying device after production/processing the workpieces, and the current processing equipment is provided with the visual inspection equipment, and the fault inspection equipment is not determined to be the abnormal workpiece, and the fault inspection equipment is not detected when the fault inspection equipment is arranged for the other fault detection equipment is set;
next, the secondary anomaly tracing unit 30 is configured to determine, in the conveying area route, other anomaly devices that affect the currently anomalous pitch workpiece, set the other anomaly devices as two anomaly devices, determine formation times of the anomalous pitch workpiece according to one anomaly device and the two anomaly devices, and determine a workpiece quantity in an anomaly state according to the formation times, wherein:
the secondary anomaly tracing unit 30 determines whether other anomaly devices exist on the conveying area route by means of the condition of the conveying area route corresponding to the anomaly of the workpiece, namely, further determines whether other anomaly devices exist according to the specific state of the conveying area route (the distribution condition of the anomaly of the workpiece on the conveying area route), such as production equipment for producing the workpiece, marks the industrial equipment as two anomaly devices (generally caused by the anomaly of the production equipment for the workpiece) when the anomaly exists, determines whether the anomaly exists by checking one anomaly device and the two anomaly devices, corrects the anomaly devices when the anomaly exists, and determines the formation time of the anomaly of one anomaly device and the two anomaly devices according to the checking time before the anomaly exists, and can determine the quantity of the workpiece in the anomaly state of the current assembly line area according to the daily throughput of the two anomaly devices when the formation times are determined, and meanwhile, the potential safety hazards of the equipment formed by processing, assembling and the like can be avoided when the anomaly devices are used.
In this solution, the workpiece state analysis unit 10 includes a pipeline division module 110, where the pipeline division module 110 is configured to divide the pipeline into a plurality of pipeline areas, the output end of the pipeline division module 110 is connected with a regional workpiece pumping module 120, the regional workpiece pumping module 120 is configured to pump different workpieces in different pipeline areas and form pumping workpieces, the output end of the regional workpiece pumping module 120 is also connected with a state verification determining module 130 that performs verification determination on the workpieces, the pipeline areas are divided by the pipeline division module 110 according to the workpieces produced by different production sources (i.e., production equipment below), that is, each production equipment corresponds to an appointed pipeline area (each pipeline area includes multiple conveying pipelines), so that the regional workpiece pumping module 120 is configured to pump different workpieces in different pipeline areas and form pumping workpieces, and the state verification determining module 130 performs verification detection on the pumping workpieces through the state verification determining module 130, and the presence of an abnormal mechanical defect is determined by operating a verification device (which may be visual detection device, and the detected items are generally the geometric quality of the workpieces, the surface quality of the pumping workpieces, the performance of the pumping line, and the abnormal mechanical defect detection unit are performed when the abnormal mechanical defect exists, and the abnormal mechanical defect exists in the detection device is a trace.
Specifically, the primary anomaly tracing unit 20 includes a location information extraction module 210, when the state verification determination module 130 determines that an abnormal pitch workpiece exists, the location information extraction module 210 is configured to determine location information of the abnormal pitch workpiece, determine an abnormal conveying area route in the pipeline area according to the location information, determine visual detection equipment corresponding to the abnormal pitch workpiece in the abnormal conveying area route, and connect an anomaly equipment tracing module 220 to an output end of the location information extraction module 210, where the anomaly equipment tracing module 220 is configured to set the visual detection equipment as an anomaly equipment; the regional workpiece pumping and adjusting module 120 synchronously records the position information corresponding to the workpiece when collecting the workpiece in the pumping and adjusting pipeline region, extracts the position information corresponding to the current abnormal pumping and adjusting workpiece in the regional workpiece pumping and adjusting module 120 through the position information extracting module 210, so as to determine the pipeline region corresponding to the current abnormal pumping and adjusting workpiece, and determine the conveying region (conveying belt) corresponding to the abnormal pumping and adjusting workpiece in the pipeline region, wherein:
the corresponding conveying area route is determined according to the conveying area where the abnormal pumping work piece is located, the visual detection equipment in the conveying area route is set as an abnormal equipment by the abnormal equipment tracing module 220, the conveying area route corresponding to the abnormal pumping work piece is recorded as an abnormal conveying area route, and accordingly early warning information is generated and sent to a system terminal for early warning, so that terminal personnel can check the abnormal state of the abnormal equipment and the abnormal conveying area route, and in the process, the system regulates operation equipment in the current abnormal conveying area route to be in a pause state so as to avoid the subsequent detection of the work piece.
Further, the secondary anomaly tracing unit 30 includes an associated anomaly tracing module 310, where the associated anomaly tracing module 310 is configured to determine other devices affecting the abnormal toned workpiece in the abnormal conveying area route and mark the devices as two abnormal devices, the output end of the associated anomaly tracing module 310 is connected with a history verification collection module 320, the history verification collection module 320 is configured to collect history verification information of one abnormal device and two abnormal devices, determine formation time of the abnormal states of the one abnormal device and the two abnormal devices according to the history verification information, and the output end of the history verification collection module 320 is connected with an abnormal workpiece determination module 330, where the abnormal workpiece determination module 330 determines the workpiece quantity of the abnormal states according to the formation time; in this solution, two abnormal devices determined by the associated abnormality tracing module 310 in the abnormal conveying area route are usually production devices or processing devices, and since the workpieces need to be transmitted to the visual detection device through the conveying area route to be detected after being produced by the production devices or processed by the processing devices to determine whether the workpieces are error-free, when there is an abnormal tuning workpiece, it is described that the production devices or the processing devices are in operation, and in this solution, the pipeline areas are divided, that is, each pipeline area has a production device or a processing device respectively, and each pipeline area has a visual detection device to ensure that the workpieces are inspected by the visual detection device after being produced or processed, therefore, the abnormal devices are determined to be the production devices or the processing devices according to the pipeline area where the abnormal tuning workpiece is located (the pipeline area of the production device is usually in a cross-over alternate with the pipeline area of the processing device and is not the same pipeline area, therefore can be directly determined), that the production devices or the processing devices are set as two abnormal devices to determine related devices that affect the workpieces, and thus generate early warning information to be transmitted to a system terminal (the system terminal refers to a device management terminal), wherein the abnormal state is determined in the following manner:
when the history verification information of one piece of abnormal equipment is in front of the history verification information of two pieces of abnormal equipment, recording the time between the history verification information of one piece of abnormal equipment and the current drawing and tuning workpiece as the formation time of the abnormal state, and determining the quantity of the workpiece in the abnormal state;
when the historical verification information of one piece of abnormal equipment is the same as the historical verification information of two pieces of abnormal equipment, recording the time between the historical verification information of one piece of abnormal equipment/the piece of abnormal equipment and the current toned workpiece as the formation time of the abnormal state, and determining the quantity of the workpiece in the abnormal state;
when the history verification information of one piece of abnormal equipment is behind the history verification information of two pieces of abnormal equipment, recording the time between the history verification information of the two pieces of abnormal equipment and the current drawing and tuning workpiece as the formation time of the abnormal state, and determining the quantity of the workpiece in the abnormal state; the history verification information includes verification data, verification time and the like of one piece of abnormal equipment/two pieces of abnormal equipment, in this case, the verification time is determined, the time between the last verification time and the current drawing and tuning of the workpieces is recorded as the formation time of the abnormal state, so that the quantity of the workpieces in the abnormal state (the quantity of the workpieces in the abnormal state is determined according to the daily workpiece yield) under the formation time is predicted, the workpieces in the abnormal state can be determined, and when the formation time is determined, the abnormal workpiece determination module 330 synchronously forms recall information and sends the recall information to a system terminal, so as to predict that the terminal personnel need to recall the workpieces in the batch and the related equipment emergently. It is worth to say that, this scheme is through carrying out the verification monitoring to the work piece in the assembly line, judges the industrial equipment of operation anomaly according to the verification state of work piece, when the industrial equipment that conveniently confirms to have the operation risk, can confirm its measurement that causes the influence to the work piece to reduce the potential safety hazard that the unusual work piece brought when using.
When the abnormal conveying area route is formed, a normal conveying area route in the assembly line area is determined, the detection state of the visual detection equipment in the normal conveying area route is regulated and controlled to execute the intermittent detection state, and when the intermittent detection state is executed, a workpiece in the abnormal conveying area route is input into the normal conveying area route for detection, so that an auxiliary detection state is formed; in the current assembly line, a sorting mechanism is arranged on the assembly line and driven by a controller, so in the embodiment, the normal conveying area route is synchronously determined by discarding the abnormal conveying area route, the visual detection equipment in the normal conveying area route is regulated and controlled to be in an intermittent detection state, that is, one workpiece is detected every interval, in the process, the controller controls the sorting mechanism to sort the workpieces in the abnormal conveying area route into the normal conveying area route for detection verification, the workpieces in the abnormal conveying area route are detected one by one (for the workpieces input into the normal conveying area route, the position and time input into the normal conveying area route are collected by the monitoring equipment, the position of the workpieces currently positioned between the normal conveying area route and the visual detection equipment are set, the transmission rate of the normal conveying area route is set, the time from the workpieces to the visual detection equipment on the normal conveying area route can be directly calculated through the ratio of the distance to the set time, the visual detection equipment is used for detecting the workpieces in the normal conveying area route, the visual detection equipment is used for detecting the workpieces in the detection verification, the workpieces in the normal conveying area route is not detected by the visual detection equipment, the normal conveying area is stopped, the normal conveying area is not detected by the normal conveying area, and the normal conveying area is not stopped, and the normal conveying operation is carried out according to the normal conveying area is ensured;
wherein, sorting mechanism needs to set up in advance on the transport area route between production facility and vision inspection equipment to be convenient for carry out accurate detection to the work piece after through sorting mechanism. It is worth to say that, when one piece of abnormal equipment/two pieces of abnormal equipment are overhauled and generate the reduction information, the controller releases the regulation and control operation of the sorting mechanism based on the reduction information, and the visual detection equipment synchronously reduces the detection operation.
Considering that a large number of workpieces to be detected exist on a normal conveying area route, the detection efficiency is affected:
when the intermittent detection state is executed, setting a detection regulation threshold value of an original workpiece in a normal conveying area route, and creating a reduced detection state, wherein:
setting an abnormal detection threshold value of the workpiece input into the normal conveying area route when the auxiliary detection state is formed so as to judge whether to execute the intermittent detection state; by setting a detection regulation threshold, when continuous detection of original workpieces in a normal conveying area route is normal, the number of continuous detection of batches can be preset to be 5, when continuous detection of 15 times is normal (taking batches as continuous detection standards), a reduced detection state is executed, the reduced detection state is modified to be 5 continuous detection of batches in a detection mode of every interval in an initial intermittent detection state, and detection is carried out every 2 times, so that the current detection efficiency is accelerated, and meanwhile, when continuous detection based on the current batches is correct, the number of workpiece intervals is increased to accelerate the current detection efficiency; in the auxiliary detection state, by setting the abnormality detection threshold value of the workpiece input to the normal conveying area route, the abnormality detection threshold value is set to continuously detect abnormalities in the same manner as described above, the number of batches of continuous detection as abnormalities may be set to 5 in advance, and when 15 times of detection as abnormalities continuously exist, the intermittent detection state (referred to herein as the workpiece in the original abnormal conveying area route) of the workpiece input to the normal conveying area route is performed to accelerate the detection efficiency of the workpiece to be detected later.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; these modifications or substitutions do not depart from the essence of the corresponding technical solutions from the protection scope of the technical solutions of the embodiments of the present invention.
Claims (7)
1. An industrial mid-table driven equipment state monitoring system comprising a workpiece state analysis unit (10), the workpiece state analysis unit (10) being configured to determine a pumped workpiece in a pipeline section to determine whether an abnormal pumped workpiece is present, characterized by further comprising:
the workpiece state analysis unit (10) is used for defining a plurality of conveying area routes in the pipeline area, the output end of the workpiece state analysis unit (10) is connected with a primary abnormality tracing unit (20), and the primary abnormality tracing unit (20) is used for determining the position information of the abnormal extraction-adjustment workpiece so as to judge the corresponding conveying area route, and thus, visual detection equipment for determining the path of the extraction-adjustment workpiece is traced in the conveying area route, and the visual detection equipment is set as an abnormality equipment;
the secondary anomaly tracing unit (30), the secondary anomaly tracing unit (30) is used for judging other anomaly devices influencing the current abnormal whipped workpiece in the conveying area route, setting the other anomaly devices as two anomaly devices, determining the formation time of the abnormal whipped workpiece according to one anomaly device and the two anomaly devices, and determining the quantity of the workpiece in an abnormal state according to the formation time, wherein:
and determining the state of the conveying area route according to the positions of the one abnormal device and the two abnormal devices, so as to judge whether the workpiece in the abnormal state is input into other conveying area routes for detection.
2. The industrial center-driven equipment state monitoring system according to claim 1, wherein the workpiece state analysis unit (10) comprises a pipeline area dividing module (110), the pipeline area dividing module (110) is used for dividing a pipeline into a plurality of pipeline areas, an output end of the pipeline area dividing module (110) is connected with a regional workpiece pumping module (120), the regional workpiece pumping module (120) is used for pumping different workpieces in different pipeline areas and forming pumping workpieces, and an output end of the regional workpiece pumping module (120) is further connected with a state verification judging module (130) for performing verification judgment on the workpieces.
3. The system for monitoring the state of equipment driven by an industrial center according to claim 2, wherein the primary anomaly tracing unit (20) comprises a position information extraction module (210), when the state verification determination module (130) determines that an abnormal tuning workpiece exists, the position information extraction module (210) is used for determining position information of the abnormal tuning workpiece, an abnormal conveying area route in a pipeline area is determined according to the position information, visual detection equipment corresponding to the abnormal tuning workpiece is determined in the abnormal conveying area route, and an abnormal equipment tracing module (220) is connected to an output end of the position information extraction module (210), and the abnormal equipment tracing module (220) is used for setting the visual detection equipment as an abnormal equipment.
4. A system for monitoring the state of equipment driven by an industrial center according to claim 3, wherein the secondary anomaly tracing unit (30) comprises an associated anomaly tracing module (310), the associated anomaly tracing module (310) is used for determining other equipment affecting abnormal tuning workpieces in an anomaly conveying area route and marking the equipment as two anomaly equipment, the output end of the associated anomaly tracing module (310) is connected with a history verification acquisition module (320), the history verification acquisition module (320) is used for acquiring history verification information of one anomaly equipment and two anomaly equipment, forming time of the anomaly states of one anomaly equipment and two anomaly equipment is determined according to the history verification information, the output end of the history verification acquisition module (320) is connected with an anomaly workpiece determination module (330), and the anomaly workpiece determination module (330) determines the quantity of the anomaly state according to the forming time.
5. The industrial center station driven equipment condition monitoring system of claim 4, wherein the abnormal condition amount of the workpiece is determined as follows:
when the history verification information of one piece of abnormal equipment is in front of the history verification information of two pieces of abnormal equipment, recording the time between the history verification information of one piece of abnormal equipment and the current drawing and tuning workpiece as the formation time of the abnormal state, and determining the quantity of the workpiece in the abnormal state;
when the historical verification information of one piece of abnormal equipment is the same as the historical verification information of two pieces of abnormal equipment, recording the time between the historical verification information of one piece of abnormal equipment/the piece of abnormal equipment and the current toned workpiece as the formation time of the abnormal state, and determining the quantity of the workpiece in the abnormal state;
when the history verification information of one piece of abnormal equipment is behind the history verification information of two pieces of abnormal equipment, the time between the history verification information of the two pieces of abnormal equipment and the current drawing and tuning work piece is recorded as the formation time of the abnormal state, and the work piece quantity of the abnormal state is determined.
6. A system for monitoring the status of an industrial process table driven apparatus according to claim 3, wherein the abnormal transport zone route is formed by determining a normal transport zone route in the pipeline zone, and performing the intermittent detection by controlling the detection status of the visual detection apparatus in the normal transport zone route, wherein:
when the intermittent detection state is executed, the workpiece in the abnormal conveying area route is input into the normal conveying area route for detection, so that an auxiliary detection state is formed.
7. The industrial center station driven equipment condition monitoring system of claim 6, wherein the intermittent inspection condition is performed by setting an inspection control threshold for an original workpiece in a normal transport area route and creating a reduced inspection condition, wherein:
when the auxiliary detecting state is formed, an abnormality detecting threshold value of the work piece inputted to the normal conveying area route is set to determine whether to execute the intermittent detecting state.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118052542A (en) * | 2024-04-16 | 2024-05-17 | 济宁市海富电子科技有限公司 | Continuous detection system of silica gel structure production equipment |
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