One kind managing retroactive method based on associated have furniture made to order of encoded information
Technical field
The present invention relates to a kind of management retroactive methods, are based on the associated pipe of having furniture made to order of encoded information more particularly to one kind
Retroactive method is managed, technical field of having furniture made to order is belonged to.
Background technique
The core competitiveness of enterprise be unable to do without the quality management of product, today of rapid economic development, many final products
It is all not only enterprise's production, but is cooperated with each other in the form of supply chain.In supply chain, each link is not only wanted
It asks and the product of high quality is provided, also to guarantee the stabilization of product quality.Therefore the quality monitoring process of product is monitored, really
It is critically important for protecting the stability of product quality itself and product quality.Meanwhile production process transparence and the quality of production
The traceable standard for all becoming to measure Enterprises Quality Management, is all made that relevant regulation, product to recalling for product both at home and abroad
The trackability of quality becomes the important requirement of quality certification system.
Enterprise have furniture made to order in qualitative control, partial history is set up according to the information collection of production process and progress is looked into
Function is ask, enterprise can be helped to carry out retrospect demand query task for the time being, but wherein still there is some problems:
(1) duty goal is according only to experience
Workshop does not carry out retrospect processing to problem plate, directly rule of thumb determines responsibility, directly return problem process again
Secondary production or print label produce again.Problem analysis results inaccuracy, rectification are not implemented, and problem plate is caused to occur recommitting very
The phenomenon that violating to 3.
(2) information fragmentation can be traced
Enterprise is classified into order progress information without exclusive retrospect channel, workshop processing procedure tracking information, and follow-up of quality information is returned
Into qualitative control information, quality problems fail to synchronize in production information to be shown class.Tracing information fragmentation causes can be traced
Query context is small, dynamics is low accurately to trace, and question of liability is difficult to implement, and solution can not also generate, and production problem is rung
Answer speed extremely slow.Problem carries out responsibility accountability retrospect after sale, similarly can only also be compared one by one and be looked into using the production information of fragmentation
It looks for, solves the problems, such as inefficiency.
(3) it can not inversely be traced
Production process is all to take positive information collection and tracking, reprocesses plate or production plate information can not record again, lead
Causing information trace to lack influences the heap number and multiple production order manufacturing schedules.When there is quality of lot problem, Wu Fajin
The positioning of row causalnexus carries out reverse retrospect inquiry, can not carry out localization process to the order of potential problems.
Summary of the invention
It is a primary object of the present invention to overcome deficiency in the prior art, provide a kind of associated based on encoded information
It has furniture made to order and manages retroactive method, creation data information caused by each link for acquiring and tracking when being executed according to production,
The every coding causalnexus of foundation carries out database data and is associated with extraction, realizes and comprehensively, effectively, accurately traces, and provides corresponding
Duty goal, and realize association retrospect.
In order to achieve the above object, the technical scheme adopted by the invention is that:
One kind managing retroactive method based on associated have furniture made to order of encoded information, comprising the following steps:
1) the problem of need to tracing O/No. and its need to tracing is obtained, judges whether the problem of this need to be traced is order production and processing
Process goes wrong or has been sold out order product and goes wrong;
If being locked as the problem of need to tracing is that order process of manufacture goes wrong, then follow the steps 2);
If being locked as the problem of need to tracing is to have been sold out order product to go wrong, then follow the steps 3);
2) it is retrospect coding with O/No., obtains the processing plate coding that the O/No. included, and according to goes wrong
The raw material information of processing plate coding acquisition problem plate, production execution information, technological standards information and quality information, then
Carry out material quality judgement, production executive condition determines, technological standards qualification determination and quality inspection situation determine, and export processed
It journey retrospect conclusion and is associated with and traces conclusion, then execute step 4);
Wherein, process retrospect conclusion includes raw material retrospect conclusion, production execution retrospect conclusion, technique retrospect conclusion and quality inspection
Trace conclusion;
3) it is retrospect coding with O/No., obtains design drawing, mount message and logistics information that the O/No. is included,
It is successively designed problem determination, installation question judgement and logistical problem judgement and uncontrollable factor determines, and export after sale
Conclusion is traced, then executes step 4) or jumps execution step 2;
Wherein, after sale retrospect conclusion include design problem retrospect conclusion, installation question retrospect conclusion, logistical problem retrospect conclusion,
Uncontrollable factor traces conclusion and factory retrospect conclusion;
4) process is traced into conclusion, association traces conclusion and retrospect conclusion stores to database and is shown in retrospect after sale
Client.
The present invention is further arranged to: the material quality determines, specifically determine the problem plate it is raw materials used whether
There are defective in quality batch raw materials;
If it is not, then determining raw material qualification, it is to exclude material quality accountability that output raw material, which traces conclusion,;
If so, the batch raw material that locking is defective in quality, it is to carry out to its buyer and supplier that output raw material, which traces conclusion,
Accountability will be carried out halt production processing in product or first raw materials inventory and retract raw material quotient, and recalled and given birth to using the batch raw material
The order number of production is numbered.
The present invention is further arranged to: the production executive condition determines, specifically determines that the problem plate whether there is
Production problem;
If it is not, then determining production process qualification, it is to exclude production to execute accountability that output production, which executes retrospect conclusion,;
If so, link, post and person liable where lockout issue, and obtain facility information and the operator of the locking link
Member's information then judges that facility information whether there is Outlier factor, and judges operating staff with the presence or absence of false command;
If Outlier factor is not present in facility information, determine that equipment is normal, output production executes retrospect conclusion and asks for remover apparatus
Duty;
If facility information there are Outlier factor, determines that equipment is unstable or failure, and exporting production to execute retrospect conclusion is pair
The equipment carries out maintenance or replacement processing, while obtaining the process component coding and order coding of process production, output
Association retrospect conclusion is to be detected, reprocessed or scrapped processing to the process component and order traced back to;
If false command is not present in operating staff, decision is correct, and it is to exclude operator that output production, which executes retrospect conclusion,
Work accountability;
If there are false commands for operating staff, decision fault, it is to the operating staff that output production, which executes retrospect conclusion,
Responsibility investigation is carried out, while obtaining the process component coding and order coding of false command production, output association retrospect
Conclusion is to be detected, reprocessed or scrapped processing to the process component and order traced back to.
The present invention is further arranged to: the technological standards qualification determination, specifically determines that the problem plate whether there is
Technological standards problem;
If it is not, then determining technological standards qualification, output technique retrospect conclusion is to exclude technique accountability;
If so, link where lockout issue, output technique retrospect conclusion is to rectify and improve to technique, and obtain and use the technique
The process component of production encodes and order coding, and output association retrospect conclusion is to the process component traced back to and to order
Singly detected, reprocessed or scrapped processing.
The present invention is further arranged to: the quality inspection situation determines, specifically determines that the problem plate whether there is and does over again
Or the record of production again, and neglect one's duty with the presence or absence of quality inspection personnel;
It does over again if it does not exist or the record of production again, then determines that quality inspection is normal, output quality inspection retrospect conclusion is non-plate of doing over again;
It does over again if it exists or the record of production again, then locks the problem of production still remains again, output quality inspection retrospect conclusion is
Continue to rectify and improve;
Quality inspection personnel is neglected one's duty if it does not exist, then determines that quality inspection is normal, and output quality inspection retrospect conclusion is to exclude quality inspection personnel accountability;
Quality inspection personnel is neglected one's duty if it exists, then locks the quality inspection personnel, output quality inspection retrospect conclusion is to the quality inspection personnel accountability.
The present invention is further arranged to: the facility information includes device status information, executes data and overhaul of the equipments letter
Breath.
The present invention is further arranged to: the design problem determines, specifically by the field data of design drawing and feedback
It compares, determines whether design drawing goes wrong;If so, determining to reprocess after need to modifying design or produce again, export
Design problem traces conclusion and is Specification Design standard and carries out accountability to designer's dereliction of duty;If it is not, then executing installation question judgement;
The installation question determines that specifically the mount message of decision-feedback whether there is problem;If so, judgement need to be according to original
Design is reprocessed or is produced again, and output installation question retrospect conclusion is to standardize installation operation and neglect one's duty to erector to carry out accountability;
If it is not, then executing logistical problem judgement;
The logistical problem determines that specifically the transit information of decision-feedback whether there is problem;If so, determining to be set according to original
Meter is reprocessed or is produced again, and output logistical problem retrospect conclusion is for enhanced package or reinforcement logistic track and to packaging department or object
The dereliction of duty of stream company carries out accountability;If it is not, then executing uncontrollable factor judgement;
The uncontrollable factor determines that specifically the transient cause of decision-feedback whether there is problem;If so, determining according to original
Design is reprocessed or is produced again, and output uncontrollable factor retrospect conclusion is to be born a loss by enterprise;If it is not, then determining the product that dispatches from the factory
Unqualified, output factory retrospect conclusion is production process quality prosecution dereliction of duty, jumps execution step 2.
Compared with prior art, the invention has the advantages that:
Creation data information caused by each link for acquiring and tracking when being executed according to production is established every coding cause and effect and is closed
Connection carries out database data association and extracts, and realizes the retrospect of overall process, can also inquire any one part and go in certain time
The associated datas information such as process route, technical requirements information, facility information, quality inspection state, and set up retrospect dedicated channel,
The traceable information of fragmentation is subjected to integration association, provide corresponding duty goal be associated with retrospect, to greatly improve enterprise
Response power, decision edge and the working efficiency of industry.
Above content is only the general introduction of technical solution of the present invention, in order to better understand technological means of the invention, under
In conjunction with attached drawing, the invention will be further described in face.
Detailed description of the invention
Fig. 1 is the flow chart that retrospect order process of manufacture goes wrong in the method for the present invention;
Fig. 2 is that retrospect has been sold out the flow chart that order product goes wrong in the method for the present invention.
Specific embodiment
With reference to the accompanying drawings of the specification, the present invention is further illustrated.
The present invention provides one kind and manages retroactive method based on associated have furniture made to order of encoded information, as shown in Figures 1 and 2,
The following steps are included:
1) the problem of need to tracing O/No. and its need to tracing is obtained, judges whether the problem of this need to be traced is order production and processing
Process goes wrong or has been sold out order product and goes wrong;
If being locked as the problem of need to tracing is that order process of manufacture goes wrong, then follow the steps 2);
If being locked as the problem of need to tracing is to have been sold out order product to go wrong, then follow the steps 3).
2) it is retrospect coding with O/No., obtains the processing plate coding that the O/No. is included, and according to appearance
Raw material information, production execution information, technological standards information and the quality inspection letter of the processing plate coding acquisition problem plate of problem
Breath, then carry out material quality judgement, the judgement of production executive condition, technological standards qualification determination and quality inspection situation and determine, and export
It process retrospect conclusion and is associated with and traces conclusion, then execute step 4);
Wherein, process retrospect conclusion includes raw material retrospect conclusion, production execution retrospect conclusion, technique retrospect conclusion and quality inspection
Trace conclusion.
As shown in Figure 1, the material quality determines, specifically determine that raw materials used whether there is of the problem plate has quality
The batch raw material of problem;
If it is not, then determining raw material qualification, it is to exclude material quality accountability that output raw material, which traces conclusion,;
If so, the batch raw material that locking is defective in quality, it is to carry out to its buyer and supplier that output raw material, which traces conclusion,
Accountability will be carried out halt production processing in product or first raw materials inventory and retract raw material quotient, and recalled and given birth to using the batch raw material
The order number of production is numbered.
As shown in Figure 1, the production executive condition determines, specifically determine the problem plate with the presence or absence of production problem;
If it is not, then determining production process qualification, it is to exclude production to execute accountability that output production, which executes retrospect conclusion,;
If so, link, post and person liable where lockout issue, and obtain facility information (including the equipment of the locking link
Status information executes data and overhaul of the equipments information) and operator's information, then judge facility information with the presence or absence of abnormal
The factor, and judge operating staff with the presence or absence of false command;
If Outlier factor is not present in facility information, determine that equipment is normal, output production executes retrospect conclusion and asks for remover apparatus
Duty;
If facility information there are Outlier factor, determines that equipment is unstable or failure, and exporting production to execute retrospect conclusion is pair
The equipment carries out maintenance or replacement processing, while obtaining the process component coding and order coding of process production, output
Association retrospect conclusion is to be detected, reprocessed or scrapped processing to the process component and order traced back to;
If false command is not present in operating staff, decision is correct, and it is to exclude operator that output production, which executes retrospect conclusion,
Work accountability;
If there are false commands for operating staff, decision fault, it is to the operating staff that output production, which executes retrospect conclusion,
Responsibility investigation is carried out, while obtaining the process component coding and order coding of false command production, output association retrospect
Conclusion is to be detected, reprocessed or scrapped processing to the process component and order traced back to.
As shown in Figure 1, the technological standards qualification determination, specifically determines that the problem plate is asked with the presence or absence of technological standards
Topic;
If it is not, then determining technological standards qualification, output technique retrospect conclusion is to exclude technique accountability;
If so, link where lockout issue, output technique retrospect conclusion is to rectify and improve to technique, and obtain and use the technique
The process component of production encodes and order coding, and output association retrospect conclusion is to the process component traced back to and to order
Singly detected, reprocessed or scrapped processing.
As shown in Figure 1, the quality inspection situation determines, specifically determines that the problem plate whether there is and do over again or produce again
Record, and neglect one's duty with the presence or absence of quality inspection personnel;
It does over again if it does not exist or the record of production again, then determines that quality inspection is normal, output quality inspection retrospect conclusion is non-plate of doing over again;
It does over again if it exists or the record of production again, then locks the problem of production still remains again, output quality inspection retrospect conclusion is
Continue to rectify and improve;
Quality inspection personnel is neglected one's duty if it does not exist, then determines that quality inspection is normal, and output quality inspection retrospect conclusion is to exclude quality inspection personnel accountability;
Quality inspection personnel is neglected one's duty if it exists, then locks the quality inspection personnel, output quality inspection retrospect conclusion is to the quality inspection personnel accountability.
3) it is retrospect coding with O/No., obtains design drawing, mount message and logistics that the O/No. is included
Information, is successively designed problem determination, installation question judgement and logistical problem judgement and uncontrollable factor determines, and defeated
Conclusion is traced after sale, then is executed step 4) or jumped execution step 2;
Wherein, after sale retrospect conclusion include design problem retrospect conclusion, installation question retrospect conclusion, logistical problem retrospect conclusion,
Uncontrollable factor traces conclusion and factory retrospect conclusion.
As shown in Fig. 2, the design problem determines, specifically the field data of design drawing and feedback is compared,
Determine whether design drawing goes wrong;If so, determining to reprocess after need to modifying design or produce again, output design problem is chased after
Conclusion of tracing back is Specification Design standard and carries out accountability to designer's dereliction of duty;If it is not, then executing installation question judgement;
The installation question determines that specifically the mount message of decision-feedback whether there is problem;If so, judgement need to be according to original
Design is reprocessed or is produced again, and output installation question retrospect conclusion is to standardize installation operation and neglect one's duty to erector to carry out accountability;
If it is not, then executing logistical problem judgement;
The logistical problem determines that specifically the transit information of decision-feedback whether there is problem;If so, determining to be set according to original
Meter is reprocessed or is produced again, and output logistical problem retrospect conclusion is for enhanced package or reinforcement logistic track and to packaging department or object
The dereliction of duty of stream company carries out accountability;If it is not, then executing uncontrollable factor judgement;
The uncontrollable factor determines that specifically the transient cause of decision-feedback whether there is problem;If so, determining according to original
Design is reprocessed or is produced again, and output uncontrollable factor retrospect conclusion is to be born a loss by enterprise;If it is not, then determining the product that dispatches from the factory
Unqualified, output factory retrospect conclusion is production process quality prosecution dereliction of duty, jumps execution step 2.
4) process is traced into conclusion, association traces conclusion and retrospect conclusion is stored to database and is shown in after sale
Trace client.
According to application demand difference, then duty fulfillment is different, is traced accordingly to the different problems occurred, the present invention
Retroactive method is based on the problem of need to tracing O/No. and its need to tracing, i.e., referring to by coding and the input starting retrospect of condition
It enables, the retrospect of specific different directions is unfolded, rather than found one by one in the data of magnanimity, greatly increase retrospect effect
Rate;Duty goal is carried out by retrospect channel, rather than quality control personnel's experience is used to determine.
Based on encoded information causalnexus, is traced, obtained using unique retrospect coding (processing plate encodes)
The information taken is all according to the causalnexus and condition options progress information sifting between every coding and to extract, and each is compiled
Numerous information are owned by behind code, realize the integrity demands of tracing information, even more realize positive pair for tracing and inversely tracing
Tropism requirement can realize positive retrospect and inverse by causalnexus batch, causalnexus process and causalnexus order number
To retrospective analysis function.
And provide corresponding duty goal be associated with retrospect, when single components go wrong, north source can be traced
Problem, analysis reason provide solution, problem are avoided to occur again;When there is lot size problem, raw material batch can be traced back to
Secondary problem and the reverse order information traced back to using such raw material, recall the order of potential quality problems or live
Equal measures processing is reprocessed, to reduce coverage, reduce enterprises' loss and accelerate response speed.
Basic principles and main features and advantage of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the above embodiments and description only describe originals of the invention
Reason, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes and improvements
It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.