CN112046826A - Control method for defective product elimination confirmation of packaging equipment - Google Patents
Control method for defective product elimination confirmation of packaging equipment Download PDFInfo
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- CN112046826A CN112046826A CN202010851341.5A CN202010851341A CN112046826A CN 112046826 A CN112046826 A CN 112046826A CN 202010851341 A CN202010851341 A CN 202010851341A CN 112046826 A CN112046826 A CN 112046826A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/28—Control devices for cigarette or cigar packaging machines
- B65B19/30—Control devices for cigarette or cigar packaging machines responsive to presence of faulty articles, e.g. incorrectly filled cigarettes
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Abstract
The invention relates to a control method for defective product elimination confirmation of packaging equipment.A defective product detection module detects a passing product, codes the detected defective product according to a set mode and sends the code to a control system; the control system transmits the coded information of the defective products to the detection modules of the subsequent rejection stations, the detection module of the first rejection station detects the codes of the defective products, the corresponding rejection module carries out rejection processing and feeds the rejection processing back to the control system, the rejection processing is compared with the codes of the defective products detected by the detection module of the next rejection station, if the detection signal is positive, the rejection failure of the first rejection station is judged, and a continuous rejection signal is sent to the rejection module of the next rejection station to reject the defective products continuously. The technical scheme feeds back the rejection condition of the equipment, and can realize the timely shutdown of the equipment when large-scale rejection occurs, thereby avoiding the production of large-batch defective products.
Description
Technical Field
The invention belongs to the technical field of GDX2 type packaging equipment in the tobacco industry, and particularly relates to a control method for defective product rejection confirmation of packaging equipment.
Background
The GDX2 type packaging equipment belongs to the mainstream type of the packaging equipment in the current industry, and the packaging process of the type has no function of removing and confirming defective products. In the production process, factors such as unsmooth movement of a rejection cylinder, aging of a rejection electromagnetic valve, unsmooth movement of accumulated dirt inside a rejection electromagnet and the like can cause that defective products to be rejected cannot be accurately rejected, the defective products flow into the next procedure, and great hidden danger of product quality can be caused. The defective product eliminating station mainly comprises the following six parts: six rounds of tobacco bale of host computer module are rejected station, eight rounds of tobacco bales and are rejected station, packet formation of image tobacco bale and auxiliary engine module's CH export and reject station, CT strip cigarette and reject station, strip cigarette and weigh and reject the station.
On each defective product eliminating station, whether the defective product is eliminated or not can be confirmed only after the next procedure, and the problem of missing elimination can be found through the next detection of the next procedure, so that the detection system of the next procedure can work repeatedly, and the monitoring effect is poor.
Disclosure of Invention
The invention aims to provide a control method for defective product elimination confirmation of packaging equipment, which aims to solve the problem that defective products cannot be eliminated accurately due to abnormal operation of an eliminating device in the production process of the existing GDX2 type packaging equipment.
The invention is realized by the following technical scheme:
a control method for defective product rejection confirmation of packaging equipment comprises the following steps:
s1, the defective product detection module detects the passing products, codes the detected defective products according to a set mode and sends the codes to the control system;
s2, the control system transmits the coded defective product information to the detection modules of the Nn subsequent rejection stations, wherein n is a natural number;
the detection module of the S3 and N1 rejection stations detects codes of defective products, the rejection module of the N1 rejection station carries out rejection processing, and a rejection signal is fed back to the control system;
s4, after receiving the feedback rejecting signal, the control system compares the rejecting signal with the code of the defective product detected by the detecting module of the N2 rejecting station, and judges that:
if the detection signal of the detection module of the N2 rejection station is no, determining that the defective product is rejected normally; if the detection signal is positive, the rejection failure of the N1 rejection station is judged, a continuous rejection signal is sent to the rejection module of the N2 rejection station, the defective product is rejected continuously, the result is stored, and meanwhile an alarm signal is sent.
Further, the removing stations comprise six cigarette packet removing stations of the main machine module, eight cigarette packet removing stations, a cigarette packet imaging cigarette packet removing station, a CH outlet removing station of the auxiliary machine module, a CT cigarette removing station and a cigarette weighing removing station.
Further, any of the above-mentioned rejection stations all includes rejection module and detection module.
Furthermore, the rejection station comprises a rejection confirmation module, and the rejection confirmation module is in electric signal connection with the control system.
Further, the rejection confirmation module is a photoelectric sensor.
Further, in step S1, the control system counts the number of codes, and if the number of codes exceeds a set value within a set time, the control system sends a forced stop signal to the control system of the packaging machine.
Further, in step S4, the control system counts defective products that have failed to be rejected at the N1 stations, and if the number of defective products that have failed to be rejected at the N1 stations exceeds a set value within a set time, the control system sends an N1 rejection station fault signal to the control system of the packaging machine.
The invention has the beneficial effects that:
the technical scheme has small change to the original equipment, can feed back the rejection condition of the equipment, can realize the timely shutdown of the equipment when large-scale rejection occurs, and avoids the production of large-batch defective products.
Drawings
FIG. 1 is a control logic diagram of the present invention.
Detailed Description
The technical solutions of the present invention are described in detail below by examples, and the following examples are only exemplary and can be used only for explaining and explaining the technical solutions of the present invention, but not construed as limiting the technical solutions of the present invention.
The technical scheme of this application is to the improvement technical scheme that the defect of GDX2 type packagine machine's rejection station proposed, and in the technical scheme of this application, GDX2 type packagine machine's main rejection station has six, is six rounds of tobacco bale rejection stations of host computer module group, eight rounds of tobacco bale rejection stations, the tobacco bale is rejected the CH export rejection station of station and auxiliary engine module group respectively, CT strip cigarette rejection station, strip cigarette are weighed and are rejected the station.
The six eliminating stations respectively comprise a detection module, an eliminating module and an eliminating confirmation module of each station, wherein the detection modules of each station are used for detecting the detection of the defects of the cigarettes passing through each eliminating station, so that the missing elimination of the previous eliminating station is avoided, and new defective cigarettes are generated within the range of the eliminating station. The rejecting module is a device for rejecting defective cigarettes by executing rejecting action, and in the technical scheme of the application, the specific structure of the rejecting module is not improved, and the device of the original rejecting module is continuously used, so that the structure of the rejecting module is not explained. The rejecting confirmation module is a photoelectric sensor which is mainly used for detecting the actual rejecting condition of a defective cigarette, when the defective cigarette to be rejected appears, the photoelectric sensor can generate photoelectric information and transmit the photoelectric information to a control system connected with an electric signal, and after the control system processes the photoelectric information, the obtained actual rejecting condition of the defective product is compared with the condition of the defective product in the rejecting monitoring device, and the compared condition is displayed on a display device in real time.
The technical scheme of this application is the improvement technique that realizes the cooperation detection with above-mentioned six rejection stations, also includes GDX2 type current alarm device of packagine machine and defective products detection module certainly.
The application provides a control method for defective product rejection confirmation of packaging equipment, which comprises the following steps as shown in figure 1:
in the technical scheme of the application, the defective product detection module is an independent detection module, detects that a certain cigarette packet on six wheels of the main machine module is defective, codes the defective cigarette packet according to a set mode, and specifically, manufacturers with different coding modes or formats exist.
After the defective cigarette packet is coded by the defective product detection module, the coding information of the defective cigarette packet is transmitted to the control system by the defective product detection module, and the control system transmits the coding information of the defective cigarette packet to the detection modules of six subsequent rejecting stations respectively.
When the defective cigarette packet is transported to the six cigarette packet eliminating stations of the host module, after the defective cigarette packet is detected by the detection module of the station, the detection module of the station transmits detection information to the eliminating module of the station for eliminating, and an eliminating signal is fed back to the control system.
When the tobacco bale removed the station to eight rounds of tobacco bales, the detection module group that should reject the station detected the tobacco bale that passes through to give control system with detection information transfer, control system rejects the detection information of the detection module group of station with eight rounds of tobacco bales and carries out right with the coding information of the defect product that defect product detection module detected, and judges:
if the coded information of the defect-free product is contained in the detection information of the detection module of the eight-wheel cigarette packet removing station, determining that the defect product is removed normally; if the detection information comprises the code information of defective products, the rejection failure of six cigarette packet rejection stations of the host module is judged, the control system sends continuous rejection signals to the rejection modules of eight cigarette packet rejection stations, the results are stored, and meanwhile alarm signals are sent to corresponding modules.
The control system counts the rejection failure results of the six tobacco bale rejection stations of the main machine module, and when the rejection failure number of the six tobacco bale rejection stations of the main machine module is higher than a set value within a set time, the failure of the six tobacco bale rejection stations of the main machine module is indicated, and the six tobacco bale rejection stations of the main machine module should be maintained in time.
When receiving the code information of the defective products of the defective product detection module, the control system carries out accumulation statistics of a set time period, if the yield of the defective products exceeds a set value within the set time, the GDX2 packaging machine is indicated to have a fault, and in order to avoid the production of a large quantity of defective products, the control system sends a signal of forced shutdown to the control system of the GDX2 packaging machine and sends an alarm signal at the same time.
The technical scheme also comprises that when a defective product detection module arranged between the rejection stations detects a new defective product, the corresponding new defective product is coded and the coded information is sent to the control system, and the control system sends the coded information to each rejection station in the subsequent sequence and rejects according to the rejection mode.
And the control system compares the detection information of the detection module of the small-package imaging cigarette packet removing station, and if the detection information of the detection module of the small-package imaging cigarette packet removing station does not have the code information of the defective product, and the defective product is determined to be removed normally, the control system stores the code information and uploads the code information to the database.
Although the present application has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the application.
Claims (7)
1. A control method for defective product rejection confirmation of packaging equipment is characterized by comprising the following steps:
s1, the defective product detection module detects the passing products, codes the detected defective products according to a set mode and sends the codes to the control system;
s2, the control system transmits the coded defective product information to the detection modules of the Nn subsequent rejection stations, wherein n is a natural number;
the detection module of the S3 and N1 rejection stations detects codes of defective products, the rejection module of the N1 rejection station carries out rejection processing, and a rejection signal is fed back to the control system;
s4, after receiving the feedback rejecting signal, the control system compares the rejecting signal with the code of the defective product detected by the detecting module of the N2 rejecting station, and judges that:
if the detection signal of the detection module of the N2 rejection station is no, determining that the defective product is rejected normally; if the detection signal is positive, the rejection failure of the N1 rejection station is judged, a continuous rejection signal is sent to the rejection module of the N2 rejection station, the defective product is rejected continuously, the result is stored, and meanwhile an alarm signal is sent.
2. The method for controlling defective product rejection confirmation of a packaging device according to claim 1, wherein the rejection stations include a six-round cigarette packet rejection station, an eight-round cigarette packet rejection station, a small-packet imaging cigarette packet rejection station of the main machine module, and a CH outlet rejection station, a CT cigarette rejection station, and a cigarette weighing rejection station of the auxiliary machine module.
3. The control method for defective product rejection confirmation of packaging equipment according to claim 2, wherein any one of the rejection stations comprises a rejection module and a detection module.
4. The control method for defective product rejection confirmation of a packaging equipment as claimed in claim 2, wherein said rejection station comprises a rejection confirmation module, said rejection confirmation module being in electrical signal connection with said control system.
5. The control method for defective product rejection confirmation of packaging equipment according to claim 4, wherein the rejection confirmation module is a photoelectric sensor.
6. The method for controlling defective product rejection confirmation of packaging equipment as claimed in claim 1, wherein in step S1, the control system counts the number of codes, and if the number of codes exceeds a set value within a set time, the control system sends a forced stop signal to the packaging machine control system.
7. The method for controlling defective product rejection confirmation of packaging equipment as claimed in claim 1, wherein in step S4, the control system counts defective products that have failed in rejection at N1 stations, and if the number of defective products that have failed in rejection at N1 stations exceeds a set value within a set time, the control system sends a N1 rejection station fault signal to the packaging machine control system.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114671092A (en) * | 2022-05-07 | 2022-06-28 | 红云红河烟草(集团)有限责任公司 | Method for real-time monitoring and analysis of appearance data of small box of packaging machine |
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Application publication date: 20201208 |