CN117163771B - Production process of superfine denier veneer circular blowing POY - Google Patents
Production process of superfine denier veneer circular blowing POY Download PDFInfo
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- CN117163771B CN117163771B CN202311456527.0A CN202311456527A CN117163771B CN 117163771 B CN117163771 B CN 117163771B CN 202311456527 A CN202311456527 A CN 202311456527A CN 117163771 B CN117163771 B CN 117163771B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000007664 blowing Methods 0.000 title claims description 24
- 238000004804 winding Methods 0.000 claims abstract description 96
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 230000000149 penetrating effect Effects 0.000 claims description 24
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 17
- 229920000728 polyester Polymers 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 229920004933 Terylene® Polymers 0.000 abstract description 2
- 239000005020 polyethylene terephthalate Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
The invention relates to a production process of a superfine denier veneer ring-blown POY, which belongs to the technical field of terylene production, and aims at the technical problems that in the existing production process of the superfine denier veneer ring-blown POY, winding is needed, when the production process is used, a raw wire frame and a winding drum finished product in a winding mechanism are manually replaced, and as a raw wire roller and the finished product on the production line are relatively more, a lot of time is consumed and the replacement efficiency is low by manually replacing the raw wire roller and the finished product one by one; the invention can simultaneously replace a plurality of groups of wire reels and finished products through the first electric push rod and the second electric push rod, thereby not only improving the replacement efficiency, but also saving the manpower.
Description
Technical Field
The invention belongs to the technical field of terylene production, and relates to a production process of a superfine denier veneer circular blowing POY.
Background
The polyester POY yarn refers to a chemical fiber filament which is obtained by high-speed spinning and has the orientation degree between unoriented filaments and straightened filaments and is not completely Quan La straight, and compared with the unoriented filaments, the polyester POY yarn has a certain degree of orientation and good stability and is often used as a special filament for straightening false twist textured yarns, namely DTY.
The invention with the bulletin number of CN111719190A discloses a production process of extremely fine denier veneer circular blowing POY, which comprises nine process steps, mainly comprising the process operations of pre-crystallization, drying, extrusion melting, filtering, heat preservation, spinning cooling, veneer circular blowing, oiling, winding and the like; in the process, the uniformity of the silk is improved by uniformly dispersing the control slice raw materials, uniformly extruding fluid after the slice raw materials are melted, uniformly blowing the single plate in a circular blowing way, uniformly distributing the silk by an air network device and the like, so that the silk is uniformly stretched.
In the existing production process of the superfine denier veneer annular blowing POY, winding is needed, when the production process is used, the original line frame and the winding drum finished product in the winding mechanism are replaced manually, because the original line roller and the finished product on the production line are relatively more, a great deal of time is consumed, and the replacement efficiency is low, if a plurality of the production process is replaced once, the production efficiency is improved, and a great deal of labor is saved, so that the production process of the superfine denier veneer annular blowing POY is provided for solving the problems.
Disclosure of Invention
In view of the above, the present invention provides a process for producing a very fine denier veneer ring-blown POY, which aims to solve the problems that a lot of time is consumed and the replacement efficiency is low by manually replacing the original line roller and the finished product on the production line one by one.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a production process of a superfine denier veneer circular blowing POY comprises the following steps:
s1, pre-crystallizing and drying polyester chips;
s2, extruding, melting, filtering and preserving heat of the dried materials in sequence;
s3, cooling and oiling by using single-plate circular blowing;
and S4, winding by using the roll placing frame, the winding frame and the straightening frame.
Further, the straightening frame is arranged above the roller placing frame and the rolling frame and is used for straightening the original wire;
one side of the roller placing frame is fixedly connected with a plurality of groups of first U-shaped blocks used for placing the original wire roller rods, two first guide rails are arranged on one side of the roller placing frame, and the same second vehicle body used for replacing the original wire roller rods is arranged on the two first guide rails;
the second vehicle body comprises a first bottom plate which is arranged on the first guide rail in a sliding manner, the top of the first bottom plate is fixedly connected with a plurality of support rods, one sides of the support rods are jointly connected with a plurality of second rotating shafts corresponding to the first U-shaped blocks in a penetrating and rotating manner, the outer walls of the second rotating shafts are rotatably sleeved with a plurality of rotating rods, and the original line roller rods are arranged in included angles between the support rods and the rotating rods;
the first transmission mechanism is arranged on the roller placing frame and used for driving the empty original line roller rod to separate from the first U-shaped block and simultaneously driving the original line roller rod on the rotating rod to roll on the first U-shaped block;
two second guide rails are arranged on one side of the winding frame, the same first vehicle body used for containing the winding drum and collecting the winding drum around which the polyester is arranged on the two second guide rails, three laminate plates are arranged on the winding frame, and a plurality of winding mechanisms used for winding the polyester are arranged on the laminate plates;
the first vehicle body comprises a same second bottom plate which is arranged on two second guide rails in a sliding manner, support columns are fixedly connected to four corners of the top of the second bottom plate, three sliding plates are sleeved on the outer walls of the four support columns in a sliding manner, a plurality of groups of second sliding rods corresponding to the winding mechanism are arranged on the tops of the sliding plates in a sliding manner and used for fixing the winding drum, and a plurality of collecting boxes corresponding to the winding mechanism are fixedly connected to the tops of the sliding plates in a penetrating manner and used for collecting finished products;
and the second transmission mechanism is arranged on the second bottom plate and used for driving the sliding plate to lift and driving the second sliding rod to move so as to place the winding drum in the winding mechanism.
Further, the first transmission mechanism comprises two first electric push rods fixedly connected to the top of the roller frame, the output ends of the two first electric push rods are fixedly connected with the same first connecting rod, the top of the roller frame is provided with two first sliding rods in a penetrating and sliding mode, one side of each first sliding rod is fixedly connected with a second U-shaped block corresponding to the first U-shaped block, and the top of each first sliding rod is fixedly connected to the bottom of the corresponding first connecting rod.
Further, a plurality of the rotating rods with the same height are connected with the same third rotating shaft in a penetrating and rotating mode, the outer walls of the third rotating shafts are sleeved with two first connecting plates and a second connecting plate in a rotating mode, the top of the second connecting plate is fixedly connected with an extending plate, and one side of the extending plate extends to the upper portion of the first connecting plate.
Further, winding mechanism includes the multiunit L shaped plate of fixed connection at the plywood top, every group run through between the L shaped plate and rotate and be connected with same first rotating shaft, the outer wall fixed cover of first rotating shaft is equipped with two rotating plates, the recess that is used for fixed reel is seted up to one side of rotating plate, one of them rectangular channel has been seted up to the bottom of rotating plate, one side inner wall rotation in rectangular channel is connected with the rotation wheel, the opposite side inner wall fixedly connected with motor in rectangular channel, the output and the rotation wheel fixed connection of motor, the outer wall and the reel of rotation wheel are inconsistent.
Further, the second transmission mechanism comprises a plurality of second electric push rods fixedly connected to the top of the second bottom plate, the output ends of the second electric push rods are fixedly connected with a sliding plate located below, a plurality of second connecting rods are fixedly connected between the three sliding plates, the top of the sliding plate is fixedly connected with a connecting frame for driving the rotating plate to rotate upwards, and the top of the L-shaped plate is provided with an inclined plane.
Further, the multiunit one end fixedly connected with same fourth connecting plate of second slide bar, the top fixedly connected with fixed plate of sliding plate, second slide bar runs through sliding connection in one side of fixed plate, the equal fixedly connected with spliced pole in both sides of fourth connecting plate, one side fixedly connected with two third connecting plates of second bottom plate, one side of third connecting plate runs through the rotation and is connected with the fourth axis of rotation, the fixed cover of outer wall of fourth axis of rotation is equipped with the rotating turret, rectangular hole has been seted up to one side of rotating turret, the spliced pole is located rectangular hole, one side sliding connection of third connecting plate has the rack, the fixed cover of outer wall of fourth axis of rotation is equipped with the gear with rack engaged with, the rack is connected with below sliding plate.
Further, be located the below one side fixedly connected with L shape connecting rod of plywood, L shape connecting rod and rack run through sliding connection, the bottom fixedly connected with of L shape connecting rod and the stopper of rack cooperation use.
Further, the inner sides of the second sliding rods of each group are all connected with centers in a penetrating and sliding mode, springs are sleeved on the outer walls of the centers, and two ends of each spring are fixedly connected with one side of each second sliding rod and the outer walls of the centers respectively.
The invention has the beneficial effects that:
1. according to the production process of the superfine denier veneer circular blowing POY disclosed by the invention, the first electric push rod is started to drive the first connecting rod to move upwards, so that an empty raw wire roller rod is moved from the first U-shaped block, and meanwhile, the rotating rod is driven to rotate, so that the raw wire dry roller rod on the rotating rod is moved into the first U-shaped block, and a plurality of raw wire coils are conveniently replaced at the same time;
2. according to the production process of the superfine denier veneer circular blowing POY disclosed by the invention, the second electric push rod is started to drive the rotating plate to rotate, so that a finished product rolls down in the connecting frame, and meanwhile, an empty winding drum can be placed in the winding mechanism, so that a plurality of winding drums can be replaced at the same time;
3. according to the production process of the superfine denier veneer circular blowing POY, disclosed by the invention, the winding drum can be fixed through the matching of the rotating plate and the L-shaped plate, so that the winding drum is prevented from being separated from the groove in the placing process, and the winding drum is convenient to use;
4. according to the production process of the superfine denier veneer circular blowing POY, the second sliding rod can be driven to move through the lifting of the sliding plate, the empty winding drum is driven to be placed on the L-shaped plate, so that extra power sources are saved, the manufacturing cost is reduced, and meanwhile, the sliding plate can be driven to move firstly through the matching of the L-shaped connecting rod and the rack, and the second sliding rod is driven to move, so that a finished product is prevented from abutting against the winding drum;
5. according to the production process of the superfine denier veneer annular blowing POY, disclosed by the invention, the winding drum is clamped by the two apexes, so that the winding drum can be separated from the apexes after the winding drum is placed, and the winding drum is convenient to use.
According to the invention, the first electric push rod and the second electric push rod can be used for simultaneously replacing a plurality of groups of raw wire coils and finished products, so that the replacement efficiency is improved, the labor is saved, the structure is simple, the manufacturing cost is low, and the device is convenient for mass production and use.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in the following preferred detail with reference to the accompanying drawings, in which:
FIG. 1 is a schematic three-dimensional structure of a process for producing a very fine denier veneer ring-blown POY of the present invention;
FIG. 2 is a schematic diagram of a frame structure of a process for producing a very fine denier veneer ring-blown POY of the present invention;
FIG. 3 is a schematic view of a winding frame structure of a production process of the extremely fine denier veneer annular blowing POY;
FIG. 4 is a schematic view of a roll-off frame of a process for producing a very fine denier veneer ring-blown POY of the present invention;
FIG. 5 is a schematic structural view of a winding mechanism of the production process of the extremely fine denier veneer annular blowing POY;
FIG. 6 is a schematic diagram of a second body structure of a process for producing a very fine denier veneer ring blown POY according to the present invention;
FIG. 7 is a schematic view of a first body structure of a process for producing a very fine denier veneer ring blown POY according to the present invention;
FIG. 8 is a schematic diagram of a sliding rod structure of a process for producing a very fine denier veneer ring-blown POY according to the present invention;
FIG. 9 is a schematic diagram of a gear structure of a process for producing a very fine denier veneer ring blown POY of the present invention;
fig. 10 is an enlarged schematic view of the portion a of the process for producing the very fine denier veneer ring-blown POY according to the present invention.
Reference numerals: 1. placing a roller frame; 2. a winding frame; 3. a straightening frame; 4. a first vehicle body; 5. a second vehicle body; 6. a laminate; 7. a winding mechanism; 71. an L-shaped plate; 72. a first rotation shaft; 73. a rotating plate; 74. rectangular grooves; 75. a rotating wheel; 76. a motor; 77. a groove; 78. an inclined plane; 8. a first U-shaped block; 9. a first slide bar; 10. a second U-shaped block; 11. a first electric push rod; 12. a first connecting rod; 13. a first guide rail; 14. a first base plate; 15. a support rod; 16. a second rotation shaft; 17. a rotating lever; 18. a third rotation shaft; 19. a first connection plate; 20. a second connecting plate; 21. an extension plate; 22. a second guide rail; 23. a second base plate; 24. a support column; 25. a top plate; 26. a sliding plate; 27. a collection box; 28. a connecting frame; 29. a second connecting rod; 30. a second slide bar; 31. a third connecting plate; 32. a second electric push rod; 33. a fixing plate; 34. a fourth connecting plate; 35. a connecting column; 36. a fourth rotation shaft; 37. a rack; 38. a gear; 39. a limiting block; 40. a rotating frame; 41. a rectangular hole; 42. a center; 43. a spring; 44. an L-shaped connecting rod.
Detailed Description
Other advantages and effects of the present invention will become readily apparent to those skilled in the art from the following detailed description, wherein various modifications and changes are made without departing from the spirit of the present invention, and it is intended that the following examples provide illustrations of the basic concepts of the present invention by way of illustration only, and that the following examples and features of the examples may be combined with one another without conflict.
Wherein the drawings are for illustrative purposes only and are shown in schematic, non-physical, and not intended to limit the invention; for the purpose of better illustrating embodiments of the invention, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the size of the actual product; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numbers in the drawings of embodiments of the invention correspond to the same or similar components; in the description of the present invention, it should be understood that, if there are terms such as "upper", "lower", "left", "right", "front", "rear", etc., that indicate an azimuth or a positional relationship based on the azimuth or the positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, but not for indicating or suggesting that the referred device or element must have a specific azimuth, be constructed and operated in a specific azimuth, so that the terms describing the positional relationship in the drawings are merely for exemplary illustration and should not be construed as limiting the present invention, and that the specific meaning of the above terms may be understood by those of ordinary skill in the art according to the specific circumstances.
Example 1
Referring to fig. 1-7, a process for producing a very fine denier veneer ring blown POY comprises the steps of:
s1, pre-crystallizing and drying polyester chips;
s2, extruding, melting, filtering and preserving heat of the dried materials in sequence;
s3, cooling and oiling by using single-plate circular blowing;
s4, winding is carried out by using the roll placing frame 1, the winding frame 2 and the straightening frame 3.
In the embodiment, a straightening frame 3 is arranged above the roller placing frame 1 and the rolling frame 2 and is used for straightening an original line;
one side of the roller placing frame 1 is fixedly connected with a plurality of groups of first U-shaped blocks 8 used for placing the original wire roller rods, one side of the roller placing frame 1 is provided with two first guide rails 13, and the two first guide rails 13 are provided with the same second vehicle body 5 used for replacing the original wire roller rods;
the second vehicle body 5 comprises a first bottom plate 14 which is arranged on the first guide rail 13 in a sliding manner, the top of the first bottom plate 14 is fixedly connected with a plurality of support rods 15, one sides of the plurality of support rods 15 are jointly connected with a plurality of second rotating shafts 16 corresponding to the first U-shaped blocks 8 in a penetrating and rotating manner, the outer walls of the second rotating shafts 16 are rotatably sleeved with a plurality of rotating rods 17, and the original line roller rods are arranged in included angles between the support rods 15 and the rotating rods 17;
the first transmission mechanism is arranged on the roller placing frame 1 and is used for driving the empty original line roller rod to separate from the first U-shaped block 8 and simultaneously driving the original line roller rod on the rotating rod 17 to roll on the first U-shaped block 8;
two second guide rails 22 are arranged on one side of the winding frame 2, the same first vehicle body 4 used for containing the winding drum and collecting the winding drum wound with the polyester is arranged on the two second guide rails 22, three laminate plates 6 are arranged on the winding frame 2, and a plurality of winding mechanisms 7 used for winding the polyester are arranged on the laminate plates 6;
the first vehicle body 4 comprises a same second bottom plate 23 which is arranged on two second guide rails 22 in a sliding manner, support columns 24 are fixedly connected to four corners of the top of the second bottom plate 23, three sliding plates 26 are sleeved on the outer walls of the four support columns 24 in a sliding manner, a plurality of groups of second sliding rods 30 corresponding to the winding mechanism 7 are arranged on the top of the sliding plates 26 in a sliding manner and used for fixing a winding drum, and a plurality of collecting boxes 27 corresponding to the winding mechanism 7 are fixedly connected to the top of the sliding plates 26 in a penetrating manner and used for collecting finished products;
the second transmission mechanism is arranged on the second bottom plate 23 and used for driving the sliding plate 26 to lift and driving the second sliding rod 30 to move so as to place the winding drum in the winding mechanism 7, the bullet adding machine can be formed by the roller placing frame 1, the winding frame 2 and the straightening frame 3 in the technical scheme, the working principle and the using method are the same as those of the CN 113005591B, the straightening frame 3 is formed by rollers, and a plurality of wire reels and finished products can be replaced through the first transmission mechanism and the second transmission mechanism, so that the replacement efficiency is improved, and the use is convenient.
Referring to fig. 1 and 4, the first transmission mechanism includes two first electric push rods 11 fixedly connected to the top of the roller placing frame 1, the output ends of the two first electric push rods 11 are fixedly connected with the same first connecting rod 12, the top of the roller placing frame 1 is provided with two first sliding rods 9 in a penetrating and sliding manner, one side of each first sliding rod 9 is fixedly connected with a second U-shaped block 10 corresponding to the first U-shaped block 8, the top of each first sliding rod 9 is fixedly connected to the bottom of each first connecting rod 12, in the technical scheme, the first electric push rods 11 are started to drive the first connecting rods 12 to move upwards, and the first connecting rods 12 can drive the original line roller in the first U-shaped blocks 8 to move upwards through the second U-shaped blocks 10 on the first sliding rods 9, so that the original line roller on the rotating rods 17 can roll in the first U-shaped blocks 8 conveniently.
Referring to fig. 1, fig. 4 and fig. 6, a plurality of rotating rods 17 at the same height are connected with a same third rotating shaft 18 in a penetrating and rotating manner, the outer walls of the plurality of third rotating shafts 18 are sleeved with two first connecting plates 19 and second connecting plates 20 in a rotating manner, the tops of the second connecting plates 20 are fixedly connected with extension plates 21, one sides of the extension plates 21 extend to the upper parts of the first connecting rods 12, in the technical scheme, the first connecting rods 12 move upwards to drive the extension plates 21 to move upwards, meanwhile, the extension plates 21 slide on the first connecting rods 12 to drive the rotating rods 17 to rotate, obtuse angles are formed between the rotating rods 17 and the supporting rods 15, and at the moment, the original line roller rods roll in the first U-shaped blocks 8 through the rotating rods 17.
Referring to fig. 3 and 5, the winding mechanism 7 includes a plurality of groups of L-shaped plates 71 fixedly connected to the top of the laminate 6, one first rotating shaft 72 is connected between each group of L-shaped plates 71 in a penetrating and rotating manner, two rotating plates 73 are fixedly sleeved on the outer wall of each first rotating shaft 72, a groove 77 for fixing a winding drum is formed in one side of each rotating plate 73, a rectangular groove 74 is formed in the bottom of one rotating plate 73, a rotating wheel 75 is rotatably connected to the inner wall of one side of each rectangular groove 74, a motor 76 is fixedly connected to the inner wall of the other side of each rectangular groove 74, an output end of each motor 76 is fixedly connected with the corresponding rotating wheel 75, the outer wall of each rotating wheel 75 is in contact with the corresponding winding drum, and the rotating wheels 75 can be driven to rotate through the starting motor 76 so as to drive the winding drum to rotate in the groove 77, and accordingly processed polyester is wound.
Referring to fig. 1, fig. 5 and fig. 7, the second transmission mechanism includes a plurality of second electric putter 32 fixedly connected at the top of second bottom plate 23, the output of a plurality of second electric putter 32 all with be located the sliding plate 26 fixed connection of below, all fixedly connected with a plurality of second connecting rods 29 between the three sliding plate 26, the link 28 that is used for driving the pivoted upward of pivoted plate 73 is all fixedly connected with at the top of sliding plate 26, inclined plane 78 has been seted up at the top of L shaped plate 71, start second electric putter 32 in the above-mentioned technical scheme can drive sliding plate 26 and upwards remove, can drive pivoted plate 73 when link 28 contacts pivoted plate 73 and rotate, make recess 77 keep away from the reel, finished reel can roll in link 28 and collect this moment, be convenient for the finished product roll through inclined plane 78.
Example 2
Referring to fig. 1-7, the present invention provides a new technical solution, the first vehicle body 4 includes a same second bottom plate 23 slidably disposed on two second guide rails 22, four corners of the top of the second bottom plate 23 are fixedly connected with support columns 24, three sliding plates 26 are slidably sleeved on outer walls of the four support columns 24, a plurality of groups of second sliding rods 30 corresponding to the winding mechanism 7 are slidably disposed on top of the sliding plates 26, and are used for fixing a winding drum, and a plurality of collecting boxes 27 corresponding to the winding mechanism 7 are fixedly connected through the top of the sliding plates 26 and are used for collecting finished products;
the second transmission mechanism is arranged on the second bottom plate 23 and used for driving the sliding plate 26 to lift and driving the second sliding rod 30 to move so as to place the winding drum in the winding mechanism 7, the bullet adding machine can be formed by the roller placing frame 1, the winding frame 2 and the straightening frame 3 in the technical scheme, the working principle and the using method are the same as those of the CN 113005591B, the straightening frame 3 is formed by rollers, and a plurality of wire reels and finished products can be replaced through the first transmission mechanism and the second transmission mechanism, so that the replacement efficiency is improved, and the use is convenient.
Referring to fig. 1 and 4, the first transmission mechanism includes two first electric push rods 11 fixedly connected to the top of the roller placing frame 1, the output ends of the two first electric push rods 11 are fixedly connected with the same first connecting rod 12, the top of the roller placing frame 1 is provided with two first sliding rods 9 in a penetrating and sliding manner, one side of each first sliding rod 9 is fixedly connected with a second U-shaped block 10 corresponding to the first U-shaped block 8, the top of each first sliding rod 9 is fixedly connected to the bottom of each first connecting rod 12, in the technical scheme, the first electric push rods 11 are started to drive the first connecting rods 12 to move upwards, and the first connecting rods 12 can drive the original line roller in the first U-shaped blocks 8 to move upwards through the second U-shaped blocks 10 on the first sliding rods 9, so that the original line roller on the rotating rods 17 can roll in the first U-shaped blocks 8 conveniently.
Referring to fig. 1, fig. 4 and fig. 6, a plurality of rotating rods 17 at the same height are connected with a same third rotating shaft 18 in a penetrating and rotating manner, the outer walls of the plurality of third rotating shafts 18 are sleeved with two first connecting plates 19 and a second connecting plate 20 in a rotating manner, the top of the second connecting plate 20 is fixedly connected with an extending plate 21, one side of the extending plate 21 extends to the upper side of the first connecting rod 12, in the technical scheme, the extending plate 21 can be driven to move upwards by upward movement of the first connecting rod 12, meanwhile, the extending plate 21 slides on the first connecting rod 12 and can drive the rotating rod 17 to rotate, an obtuse angle is formed between the rotating rod 17 and the supporting rod 15, and at the moment, the original line roller rolls in the first U-shaped block 8 through the rotating rod 17.
Referring to fig. 3 and 5, the winding mechanism 7 includes a plurality of groups of L-shaped plates 71 fixedly connected to the top of the laminate 6, one first rotating shaft 72 is connected between each group of L-shaped plates 71 in a penetrating and rotating manner, two rotating plates 73 are fixedly sleeved on the outer wall of each first rotating shaft 72, a groove 77 for fixing a winding drum is formed in one side of each rotating plate 73, a rectangular groove 74 is formed in the bottom of one rotating plate 73, a rotating wheel 75 is rotatably connected to the inner wall of one side of each rectangular groove 74, a motor 76 is fixedly connected to the inner wall of the other side of each rectangular groove 74, an output end of each motor 76 is fixedly connected with the corresponding rotating wheel 75, the outer wall of each rotating wheel 75 is in contact with the corresponding winding drum, and the rotating wheels 75 can be driven to rotate through the starting motor 76 so as to drive the winding drum to rotate in the groove 77, and accordingly processed polyester is wound.
Referring to fig. 1, fig. 5 and fig. 7, the second transmission mechanism includes a plurality of second electric putter 32 fixedly connected at the top of second bottom plate 23, the output of a plurality of second electric putter 32 all with be located the sliding plate 26 fixed connection of below, all fixedly connected with a plurality of second connecting rods 29 between the three sliding plate 26, the link 28 that is used for driving the pivoted upward of pivoted plate 73 is all fixedly connected with at the top of sliding plate 26, inclined plane 78 has been seted up at the top of L shaped plate 71, start second electric putter 32 in the above-mentioned technical scheme can drive sliding plate 26 and upwards remove, can drive pivoted plate 73 when link 28 contacts pivoted plate 73 and rotate, make recess 77 keep away from the reel, finished reel can roll in link 28 and collect this moment, be convenient for the finished product roll through inclined plane 78.
Referring to fig. 7 and 9, one end of the plurality of groups of second sliding rods 30 is fixedly connected with the same fourth connecting plate 34, the top of the sliding plate 26 is fixedly connected with a fixed plate 33, the second sliding rods 30 penetrate through one side of the fixed plate 33, two sides of the fourth connecting plate 34 are fixedly connected with connecting columns 35, one side of the second bottom plate 23 is fixedly connected with two third connecting plates 31, one side of the third connecting plate 31 penetrates through and is rotatably connected with a fourth rotating shaft 36, a rotating frame 40 is fixedly sleeved on the outer wall of the fourth rotating shaft 36, a rectangular hole 41 is formed in one side of the rotating frame 40, the connecting columns 35 are located in the rectangular hole 41, one side of the third connecting plate 31 is slidably connected with a rack 37, the outer wall of the fourth rotating shaft 36 is fixedly sleeved with a gear 38 meshed with the rack 37, the rack 37 is connected with the lower sliding plate 26, the rack 37 is driven to move upwards when the sliding plate 26 moves upwards in the above technical scheme, the rack 37 is driven to rotate, the rotating frame 40 is driven to rotate, the connecting columns 35 are driven to slide in the rotating frame 40, and accordingly the winding mechanism can be driven by the fourth connecting plate 34 to drive the plurality of groups of second sliding rods 7 to be close to the winding drum 7.
Referring to fig. 9, an L-shaped connecting rod 44 is fixedly connected to one side of the lower laminate 6, the L-shaped connecting rod 44 is connected with the rack 37 in a penetrating and sliding manner, a limiting block 39 matched with the rack 37 is fixedly connected to the bottom of the L-shaped connecting rod 44, and in the above technical scheme, a finished product can be rolled in the connecting frame 28 when the rotating plate 73 is opened through setting of the L-shaped connecting rod 44 and the rack 37, and then the second sliding rod 30 is driven to move to place the winding drum on the winding mechanism 7, so that the finished product is prevented from being inconsistent with the winding drum.
Referring to fig. 8 and 10, the inner side of each group of second sliding rods 30 is connected with a tip 42 in a penetrating and sliding manner, the outer wall of the tip 42 is sleeved with a spring 43, two ends of the spring 43 are respectively fixedly connected with one side of the second sliding rods 30 and the outer wall of the tip 42, the tip 42 can move and automatically reset through the setting of the spring 43, and a winding drum is conveniently placed on the winding mechanism 7.
Referring to fig. 7, the top of four support columns 24 is fixedly connected with the same top plate 25, and in the above technical scheme, the sliding plate 26 can be limited by setting the top plate 25, and meanwhile, the support columns 24 can be fixed, so that the top of the support columns 24 is prevented from deforming.
Working principle: when in use, the raw material roller is placed on the roller placing frame 1, then the raw wire passes through the straightening frame 3 and the winding frame 2 to be straightened, and finally the processed wire body is wound by the winding mechanism 7;
when the original wire needs to be replaced, the original wire is threaded on the roller rod, the roller rod is placed in an included angle between the supporting rod 15 and the rotating rod 17, then the first bottom plate 14 is pushed to move into the first guide rail 13 until the extending plate 21 moves to the position above the first connecting rod 12, the first electric push rod 11 is started, the first connecting rod 12 is driven to move upwards, the two first sliding rods 9 are driven to move upwards simultaneously, the used roller rod can be moved upwards through the second U-shaped block 10, the first U-shaped block 8 is separated until the first connecting rod 12 contacts the extending plate 21, at the moment, the upward movement is continued, the extending plate 21 can be driven to move upwards through the first connecting rod 12, one end of the rotating rod 17 is driven to move upwards through the second connecting plate 20, the included angle between the supporting rod 15 and the rotating rod 17 is an obtuse angle, and at the moment, the roller rod on the rotating rod 17 rolls in the first U-shaped block 8, and a plurality of original wire rollers can be replaced simultaneously;
when the wound reel needs to be replaced, firstly, an empty reel is placed between the two corresponding center points 42, the center points 42 can clamp the reel through springs 43, then the second bottom plate 23 is pushed to move to the second guide rail 22 until the reel corresponds to the winding mechanism 7, the second electric push rod 32 is started, the second electric push rod 32 can simultaneously drive the sliding plates 26 to move upwards, the connecting frame 28 drives the rotating plate 73 to rotate until the L-shaped connecting rod 44 drives the limiting block 39 to move upwards to contact with the rack 37, at the moment, the reel wound with a wire body on the winding mechanism 7 can roll in the collecting box 27 through the inclined plane 78 to collect, the rack 37 can be driven to move upwards through the limiting block 39, the gear 38 can be driven to rotate by the rack 37, the rotating frame 40 is driven to rotate through the fourth rotating shaft 36, the rectangular hole 41 and the connecting column 35 can drive the fourth connecting plate 34 to move towards the sliding plate 26, the plurality of groups of second sliding rods 30 can be driven to move towards the winding mechanism 7, the connecting column 35 slides in the rectangular hole 41 simultaneously, when the second sliding rods 30 drive the empty reel to move upwards to the inclined plane 78, the second sliding plate 26 is driven by the electric push rod 30 to move downwards, and the second sliding plate 26 is driven by the reset plate 32 to move downwards until the two sides of the reel are driven to rotate downwards, and the reel 32 is driven to rotate downwards, and the second sliding plate 32 is driven to rotate by the rotating plate 32 to rotate, and the rotating plate is driven to rotate by the reset plate 32 to move upwards and simultaneously, and the rotating plate is driven to rotate and the rotating plate 32 to rotate.
However, as well known to those skilled in the art, the working principles and wiring methods of the first electric putter 11 and the second electric putter 32 are well known, which are all conventional or common-known, and will not be described herein in detail, and those skilled in the art can perform any optional matching according to their needs or convenience.
Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the present invention, which is intended to be covered by the claims of the present invention.
Claims (4)
1. A production process of a superfine denier veneer circular blowing POY comprises the following steps:
s1, pre-crystallizing and drying polyester chips;
s2, extruding, melting, filtering and preserving heat of the dried materials in sequence;
s3, cooling and oiling by using single-plate circular blowing;
s4, winding is carried out by using the roller placing frame (1), the winding frame (2) and the straightening frame (3);
the straightening frame (3) is arranged above the roller placing frame (1) and the winding frame (2) and is used for straightening the original wire, when the device is used, the raw wire is placed on the roller placing frame (1) through the raw material roller, then passes through the straightening frame (3) and the winding frame (2) to be straightened, and finally the processed wire body is wound through the winding mechanism (7);
one side of the roller placing frame (1) is fixedly connected with a plurality of groups of first U-shaped blocks (8) for placing the original line roller rods, one side of the roller placing frame (1) is provided with two first guide rails (13), and the two first guide rails (13) are provided with a same second vehicle body (5) for replacing the original line roller rods;
the second vehicle body (5) comprises a first bottom plate (14) which is arranged on a first guide rail (13) in a sliding manner, a plurality of support rods (15) are fixedly connected to the top of the first bottom plate (14), one sides of the support rods (15) are jointly connected with a plurality of second rotating shafts (16) corresponding to the first U-shaped blocks (8) in a penetrating and rotating manner, a plurality of rotating rods (17) are sleeved on the outer wall of the second rotating shafts (16) in a rotating manner, and the original line roller rods are arranged in included angles between the support rods (15) and the rotating rods (17);
the first transmission mechanism is arranged on the roller placing frame (1) and is used for driving the empty original line roller rod to be separated from the first U-shaped block (8) and simultaneously driving the original line roller rod on the rotating rod (17) to roll on the first U-shaped block (8);
two second guide rails (22) are arranged on one side of the winding frame (2), the same first vehicle body (4) used for containing the winding drum and collecting the winding drum around which the polyester is arranged on the two second guide rails (22), three laminate plates (6) are arranged on the winding frame (2), and a plurality of winding mechanisms (7) used for winding the polyester are arranged on the laminate plates (6);
the first car body (4) comprises a same second bottom plate (23) which is arranged on two second guide rails (22) in a sliding mode, support columns (24) are fixedly connected to the four corners of the top of each second bottom plate (23), three sliding plates (26) are sleeved on the outer walls of the support columns (24) in a sliding mode, a plurality of groups of second sliding rods (30) corresponding to the winding mechanism (7) are arranged on the tops of the sliding plates (26) in a sliding mode and used for fixing a winding drum, a plurality of collecting boxes (27) corresponding to the winding mechanism (7) are fixedly connected to the tops of the sliding plates (26) in a penetrating mode and used for collecting finished products, tips (42) are fixedly connected to the inner sides of each group of second sliding rods (30) in a penetrating mode, springs (43) are sleeved on the outer walls of the tips (42), and two ends of each spring (43) are fixedly connected with one side of each second sliding rod (30) and the outer wall of each tip (42);
the second transmission mechanism is arranged on the second bottom plate (23) and used for driving the sliding plate (26) to lift and driving the second sliding rod (30) to move so as to put the winding drum in the winding mechanism (7);
the winding mechanism (7) comprises a plurality of groups of L-shaped plates (71) fixedly connected to the top of the laminate (6), each group of L-shaped plates (71) is connected with the same first rotating shaft (72) in a penetrating and rotating manner, two rotating plates (73) are fixedly sleeved on the outer wall of each first rotating shaft (72), a groove (77) for fixing a winding drum is formed in one side of each rotating plate (73), a rectangular groove (74) is formed in the bottom of one rotating plate (73), a rotating wheel (75) is rotatably connected to the inner wall of one side of each rectangular groove (74), a motor (76) is fixedly connected to the inner wall of the other side of each rectangular groove (74), the output end of each motor (76) is fixedly connected with each rotating wheel (75), and the outer wall of each rotating wheel (75) is in conflict with the winding drum;
the second transmission mechanism comprises a plurality of second electric push rods (32) fixedly connected to the top of a second bottom plate (23), the output ends of the second electric push rods (32) are fixedly connected with sliding plates (26) positioned below, a plurality of second connecting rods (29) are fixedly connected between the three sliding plates (26), connecting frames (28) for driving a rotating plate (73) to rotate upwards are fixedly connected to the top of the sliding plates (26), and inclined planes (78) are formed in the top of the L-shaped plate (71);
one end of each second sliding rod (30) is fixedly connected with the same fourth connecting plate (34), the top of each sliding plate (26) is fixedly connected with a fixed plate (33), each second sliding rod (30) is connected to one side of each fixed plate (33) in a penetrating and sliding manner, connecting columns (35) are fixedly connected to two sides of each fourth connecting plate (34), two third connecting plates (31) are fixedly connected to one side of each second bottom plate (23), a fourth rotating shaft (36) is connected to one side of each third connecting plate (31) in a penetrating and rotating manner, a rotating frame (40) is fixedly sleeved on the outer wall of each fourth rotating shaft (36), a rectangular hole (41) is formed in one side of each rotating frame (40), each connecting column (35) is located in each rectangular hole (41), a rack (37) is connected to one side of each third connecting plate (31) in a sliding manner, a gear (38) meshed with each rack (37) is fixedly sleeved on the outer wall of each fourth rotating shaft (36), and each rack (37) is connected with the corresponding sliding plate (26) below;
the lower side of the laminate (6) is fixedly connected with an L-shaped connecting rod (44), the L-shaped connecting rod (44) is connected with the rack (37) in a penetrating and sliding manner, and the bottom of the L-shaped connecting rod (44) is fixedly connected with a limiting block (39) matched with the rack (37).
2. The production process of the superfine denier veneer circular blowing POY according to claim 1, wherein the first transmission mechanism comprises two first electric push rods (11) fixedly connected to the top of a roller placing frame (1), the output ends of the two first electric push rods (11) are fixedly connected with the same first connecting rod (12), the top of the roller placing frame (1) is provided with two first sliding rods (9) in a penetrating sliding manner, one side of each first sliding rod (9) is fixedly connected with a second U-shaped block (10) corresponding to the corresponding first U-shaped block (8), and the top of each first sliding rod (9) is fixedly connected to the bottom of the corresponding first connecting rod (12).
3. The production process of the ultra-fine denier veneer circular blowing POY according to claim 2, wherein a plurality of rotating rods (17) with the same height are connected with a same third rotating shaft (18) in a penetrating and rotating mode, the outer walls of the plurality of third rotating shafts (18) are sleeved with two first connecting plates (19) and a second connecting plate (20) in a rotating mode, the top of the second connecting plate (20) is fixedly connected with an extension plate (21), and one side of the extension plate (21) extends to the upper portion of the first connecting rod (12).
4. The process for producing the very fine denier veneer annular blowing POY as claimed in claim 1, wherein the top of four supporting columns (24) is fixedly connected with a same top plate (25).
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| CN202311456527.0A CN117163771B (en) | 2023-11-03 | 2023-11-03 | Production process of superfine denier veneer circular blowing POY |
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| CN202311456527.0A CN117163771B (en) | 2023-11-03 | 2023-11-03 | Production process of superfine denier veneer circular blowing POY |
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| CN116281417A (en) * | 2023-04-21 | 2023-06-23 | 杭州恒岳新材料有限公司 | Yarn guiding unit, winding forming equipment and process for high-elasticity superfine denier polyester filaments |
| CN219448788U (en) * | 2023-02-08 | 2023-08-01 | 杭州畔阳金属制品有限公司 | Novel paying-off device |
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| BE757302A (en) * | 1969-10-11 | 1971-03-16 | Murata Machinery Ltd | AUTOMATIC COIL FEEDING PROCESS AND DEVICE FOR AN AUTOMATIC WINDING MACHINE |
| CN114144372A (en) * | 2019-07-26 | 2022-03-04 | 欧瑞康纺织有限及两合公司 | Winding machine |
| CN212863558U (en) * | 2020-07-21 | 2021-04-02 | 深圳市自力电子有限公司 | Finished product winding and winding device for signal line production capable of avoiding wheel dropping |
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| CN117163771A (en) | 2023-12-05 |
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