CN116281417A - Yarn guiding unit, winding forming equipment and process for high-elasticity superfine denier polyester filaments - Google Patents
Yarn guiding unit, winding forming equipment and process for high-elasticity superfine denier polyester filaments Download PDFInfo
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- CN116281417A CN116281417A CN202310433710.2A CN202310433710A CN116281417A CN 116281417 A CN116281417 A CN 116281417A CN 202310433710 A CN202310433710 A CN 202310433710A CN 116281417 A CN116281417 A CN 116281417A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/02—Stationary rods or plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/02—Rotary devices, e.g. with helical forwarding surfaces
- B65H51/04—Rollers, pulleys, capstans, or intermeshing rotary elements
- B65H51/06—Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate singly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/30—Traversing devices; Package-shaping arrangements with thread guides reciprocating or oscillating with fixed stroke
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/553—Both-ends supporting arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/71—Arrangements for severing filamentary materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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Abstract
Description
技术领域technical field
本发明涉及涤纶长丝生产技术领域,具体为高弹性超细旦涤纶长丝的导丝单元、卷绕成形设备及工艺。The invention relates to the technical field of polyester filament production, in particular to a guide wire unit, winding forming equipment and technology of high-elastic superfine polyester filament.
背景技术Background technique
高弹性超细旦涤纶长丝弹性好、手感好、质量稳定、不易脱色、拉力强、染色均匀、颜色鲜艳、规格齐全;可以纯织、也可与丝、棉、粘胶等纤维交织,可制成弹性织物及各类起皱织物,制成的织物独具风格。High-elastic superfine denier polyester filament has good elasticity, good hand feeling, stable quality, not easy to decolorize, strong tensile force, uniform dyeing, bright colors, and complete specifications; it can be woven purely or interwoven with silk, cotton, viscose and other fibers. Made into elastic fabrics and various wrinkled fabrics, the fabrics are unique in style.
现有的高弹性超细旦涤纶长丝的生产还存在以下问题:The production of existing high-elastic superfine denier polyester filament also has the following problems:
1、涤纶长丝卷筒卷绕成型之后,需要人工用剪刀等裁切工具将长丝剪断,再从设备上将卷筒取下,这种方式不仅费时费力,而且人工会有被裁剪工具误伤的可能;1. After the polyester filament reel is wound and formed, it is necessary to manually cut the filament with scissors and other cutting tools, and then remove the reel from the equipment. This method is not only time-consuming and laborious, but also may be accidentally injured by the cutting tool possible;
2、涤纶长丝卷绕成型时,是直接将收卷筒套在可快速转动的轴上,这种方式在收卷筒转动时,可能还会左右移动,影响了收卷效果;2. When the polyester filament is wound and formed, the winding drum is directly placed on the fast-rotating shaft. In this way, when the winding drum rotates, it may move left and right, which affects the winding effect;
3、涤纶长丝卷绕成型时,容易出现松散的现象,导致涤纶长丝卷筒卷绕成型之后也会较为松散;3. When the polyester filament is wound and formed, it is prone to loose phenomenon, which will cause the polyester filament reel to be loose after winding and forming;
4、涤纶长丝卷绕成型时,涤纶长丝会产生一定的磨损与拉力,一旦出现断裂与损坏,将很难衔接上,影响卷绕效率。4. When the polyester filament is wound and formed, the polyester filament will produce a certain amount of wear and tension. Once broken or damaged, it will be difficult to connect and affect the winding efficiency.
为此,本发明提供了高弹性超细旦涤纶长丝的导丝单元、卷绕成形设备及工艺。For this reason, the invention provides a guide wire unit, winding forming equipment and process of high-elastic ultra-fine denier polyester filament.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了高弹性超细旦涤纶长丝的导丝单元、卷绕成形设备及工艺,解决了涤纶长丝卷筒卷绕成型之后需要人工用剪刀等裁切工具将长丝剪断再从设备上将卷筒取下的问题。Aiming at the deficiencies of the prior art, the present invention provides a guide unit, winding forming equipment and process of high elastic superfine polyester filament, which solves the need for manual cutting tools such as scissors after winding and forming polyester filament reels. The problem of cutting the filament and removing the spool from the equipment.
为实现以上目的,本发明通过以下技术方案予以实现:高弹性超细旦涤纶长丝的导丝单元,包括底座,所述底座的表面固定连接有导丝板,所述底座的表面固定连接有调节箱,所述调节箱的内腔设置有调节机构,所述导丝板的表面设置有导丝组件,所述调节机构包括升降轮,所述调节箱的表面通过转动组件带动调节齿轮转动,所述调节箱的内壁滑动连接有升降齿条,所述调节箱的表面开设有升降槽,所述升降齿条的表面与升降槽的内表面滑动连接,所述升降齿条的表面固定连接有限位板,所述升降齿条的顶端固定连接有支撑板,所述支撑板的表面与升降轮的表面转动连接。In order to achieve the above object, the present invention is realized through the following technical proposals: the guide wire unit of the high-elasticity ultra-fine denier polyester filament comprises a base, the surface of the base is fixedly connected with a guide wire plate, and the surface of the base is fixedly connected with a An adjustment box, the inner cavity of the adjustment box is provided with an adjustment mechanism, the surface of the guide wire plate is provided with a guide wire assembly, the adjustment mechanism includes a lifting wheel, and the surface of the adjustment box drives the adjustment gear to rotate through the rotating assembly, The inner wall of the adjusting box is slidably connected with a lifting rack, and the surface of the adjusting box is provided with a lifting groove, and the surface of the lifting rack is slidingly connected with the inner surface of the lifting groove, and the surface of the lifting rack is fixedly connected. The position plate, the top of the lift rack is fixedly connected with a support plate, and the surface of the support plate is rotatably connected with the surface of the lift wheel.
优选的,所述转动组件包括转动钮,所述转动钮的表面固定连接有调节轴,所述调节轴的表面与调节齿轮的表面固定连接。Preferably, the rotating assembly includes a rotating knob, the surface of the rotating knob is fixedly connected with an adjustment shaft, and the surface of the adjustment shaft is fixedly connected with the surface of the adjustment gear.
优选的,所述导丝组件包括导丝转筒,所述导丝板的表面固定连接有导丝电机,所述导丝电机输出轴的表面通过联轴器固定连接有传动轴,所述传动轴的表面固定连接有导丝齿轮,所述传动轴的表面与导丝转筒的表面固定连接。Preferably, the guide wire assembly includes a guide wire drum, the surface of the guide wire plate is fixedly connected with a guide wire motor, the surface of the output shaft of the guide wire motor is fixedly connected with a drive shaft through a coupling, and the drive The surface of the shaft is fixedly connected with the guide wire gear, and the surface of the transmission shaft is fixedly connected with the surface of the guide wire drum.
本发明还公开了高弹性超细旦涤纶长丝的卷绕成形设备,包括固定安装在底座顶部的卷绕板,还包括所述高弹性超细旦涤纶长丝的导丝单元,所述底座的顶部设置有下筒机构,所述卷绕板的表面设置有收卷机构,所述下筒机构包括下筒电机,所述下筒电机输出轴的表面通过联轴器固定连接有旋转轴,所述旋转轴的表面通过间歇组件带动推动轴和夹持轴转动,所述推动轴的表面通过往复组件带动推动板运动,所述底座的表面固定连接有固定块,所述夹持轴的顶端固定连接有螺纹杆,所述固定块的表面转动连接有带动板,所述带动板的一端转动连接有夹持板,所述螺纹杆的表面螺纹连接有螺纹块,所述螺纹块的表面固定连接有移动板,所述夹持板的一端转动连接有连接板,所述连接板的表面贯穿滑动有挤压轴,所述挤压轴的表面套设有第一弹簧,所述挤压轴的一端固定连接有夹持块,所述连接板的表面固定连接有裁剪刀。The invention also discloses winding and forming equipment for high-elastic superfine-denier polyester filaments, which includes a winding plate fixedly installed on the top of the base, and a guide wire unit for the high-elastic superfine-denier polyester filaments, the base The top of the top is provided with a lower cylinder mechanism, the surface of the winding plate is provided with a winding mechanism, and the lower cylinder mechanism includes a lower cylinder motor, and the surface of the output shaft of the lower cylinder motor is fixedly connected with a rotating shaft through a coupling. The surface of the rotating shaft drives the pushing shaft and the clamping shaft to rotate through the intermittent assembly, the surface of the pushing shaft drives the pushing plate to move through the reciprocating component, the surface of the base is fixedly connected with a fixed block, and the top of the clamping shaft A threaded rod is fixedly connected, the surface of the fixed block is rotatably connected with a driving plate, one end of the driving plate is rotatably connected with a clamping plate, the surface of the threaded rod is threadedly connected with a threaded block, and the surface of the threaded block is fixed A moving plate is connected, one end of the clamping plate is rotatably connected to a connecting plate, the surface of the connecting plate runs through and slides an extruding shaft, the surface of the extruding shaft is covered with a first spring, and the extruding shaft One end of the connecting plate is fixedly connected with a clamping block, and the surface of the connecting plate is fixedly connected with a cutting knife.
优选的,所述间歇组件包括间歇齿轮,所述间歇齿轮的表面与旋转轴的表面固定连接,所述推动轴的表面固定连接有推动齿轮,所述间歇齿轮的表面固定连接有带动栓,所述夹持轴的表面固定连接有槽轮,所述槽轮的表面开设有带动槽。Preferably, the intermittent assembly includes an intermittent gear, the surface of the intermittent gear is fixedly connected with the surface of the rotating shaft, the surface of the push shaft is fixedly connected with a push gear, and the surface of the intermittent gear is fixedly connected with a drive pin, so The surface of the clamping shaft is fixedly connected with a sheave, and the surface of the sheave is provided with a driving groove.
优选的,所述往复组件包括往复板,所述推动轴的顶端固定连接有横锥齿轮,所述底座的表面固定连接有支板,所述支板的表面转动连接有往复轴,所述往复轴的一端固定连接有竖锥齿轮,所述往复轴的另一端固定连接有转动板,所述转动板的一端转动连接有往复块,所述往复板的表面开设有往复槽,所述往复板的表面固定连接有推动杆,所述推动杆的一端与推动板的表面固定连接。Preferably, the reciprocating assembly includes a reciprocating plate, the top end of the push shaft is fixedly connected with a horizontal bevel gear, the surface of the base is fixedly connected with a support plate, and the surface of the support plate is rotatably connected with a reciprocating shaft. One end of the shaft is fixedly connected with a vertical bevel gear, the other end of the reciprocating shaft is fixedly connected with a rotating plate, one end of the rotating plate is rotatably connected with a reciprocating block, the surface of the reciprocating plate is provided with a reciprocating groove, and the reciprocating plate A push rod is fixedly connected to the surface of the push rod, and one end of the push rod is fixedly connected to the surface of the push plate.
优选的,所述收卷机构包括收卷筒,所述卷绕板的表面固定连接有收卷电机,所述收卷电机输出轴的表面通过联手器固定连接有收卷轴,所述收卷轴的表面固定连接有连接筒,所述连接筒的表面固定连接有固定板,所述收卷轴的表面通过压缩组件连接有稳固环。Preferably, the winding mechanism includes a winding drum, the surface of the winding plate is fixedly connected with a winding motor, and the surface of the output shaft of the winding motor is fixedly connected with a winding shaft through a joint device, and the winding shaft A connecting cylinder is fixedly connected to the surface, a fixing plate is fixedly connected to the surface of the connecting cylinder, and a stabilizing ring is connected to the surface of the winding shaft through a compression assembly.
优选的,所述压缩组件包括压缩杆,所述压缩杆的一端与稳固环的内表面固定连接,所述压缩杆的表面套设有第二弹簧。Preferably, the compression assembly includes a compression rod, one end of the compression rod is fixedly connected to the inner surface of the stabilization ring, and a second spring is sheathed on the surface of the compression rod.
本发明还公开了高弹性超细旦涤纶长丝的成形工艺,具体包括以下步骤:The invention also discloses a forming process of high-elastic ultra-fine denier polyester filament, which specifically includes the following steps:
S1、导丝操作:将高弹性超细旦涤纶长丝通过上下导丝转筒的中间,启动导丝电机,导丝电机带动传动轴转动,传动轴带动导丝齿轮转动,上下导丝齿轮之间啮合带动上下导丝转筒反方向转动,从而将涤纶长丝向后导送。S1. Guide wire operation: Pass the high-elastic ultra-fine polyester filament through the middle of the upper and lower guide wire drums, start the guide wire motor, the guide wire motor drives the transmission shaft to rotate, the transmission shaft drives the guide wire gear to rotate, and the upper and lower guide wire gears The meshing between them drives the upper and lower guide drums to rotate in opposite directions, thereby guiding the polyester filaments backward.
S2、调节操作:高弹性超细旦涤纶长丝在进行导丝操作前,先通过前面升降轮的下面和后面升降轮的上面,当需要调节张力时,转动转动钮,转动钮带动调节轴转动,调节轴带动调节齿轮转动,前面的调节齿轮带动前面的升降齿条向下运动,前面的升降齿条带动前面的支撑板向下运动,前面的支撑板带动前面的升降轮向下运动,前面的升降轮带动涤纶长丝的一部分向下运动,后面的调节齿轮带动后面的升降齿条向上运动,后面的升降齿条带动后面的支撑板向上运动,后面的支撑板带动后面的升降轮向上运动,后面的升降轮带动涤纶长丝的一部分向上运动,从而调节涤纶长丝的张力。S2. Adjustment operation: Before performing the guide wire operation, the high-elastic ultra-fine denier polyester filament first passes under the front lifting wheel and above the rear lifting wheel. When the tension needs to be adjusted, turn the turning knob, and the turning knob will drive the adjustment shaft to rotate. , the adjusting shaft drives the adjusting gear to rotate, the front adjusting gear drives the front lifting rack to move downward, the front lifting rack drives the front support plate to move downward, the front support plate drives the front lifting wheel to move downward, the front The lifting wheel drives a part of the polyester filament to move downward, the rear adjusting gear drives the rear lifting rack to move upward, the rear lifting rack drives the rear supporting plate to move upward, and the rear supporting plate drives the rear lifting wheel to move upward , the lifting wheel at the back drives a part of the polyester filament to move upwards, thereby adjusting the tension of the polyester filament.
S3、收卷操作:将高弹性超细旦涤纶长丝的一端通过两个连接板放在收卷筒的表面,收卷筒位于固定板和稳固环之间,启动收卷电机,收卷电机带动收卷轴转动,收卷轴带动连接筒转动,收卷轴带动稳固环转动,连接筒带动固定板转动,同时连接筒带动收卷筒转动,从而将涤纶长丝卷绕成型。S3. Winding operation: put one end of the high-elastic superfine polyester filament on the surface of the winding drum through two connecting plates, the winding drum is located between the fixed plate and the stable ring, start the winding motor, and the winding motor Drive the winding shaft to rotate, the winding shaft drives the connecting cylinder to rotate, the winding shaft drives the stabilizing ring to rotate, the connecting cylinder drives the fixed plate to rotate, and the connecting cylinder drives the winding cylinder to rotate at the same time, thereby winding and forming the polyester filament.
S4、下筒操作:启动下筒电机,下筒电机带动旋转轴转动,旋转轴带动带动栓转动,带动栓与带动槽的内表面接触滑动时,带动槽轮转动,槽轮带动夹持轴转动,夹持轴带动螺纹杆转动,螺纹杆带动螺纹块向下运动,螺纹块带动移动板向下运动,移动板带动夹持板运动,夹持板带动连接板运动,连接板带动两边的夹持块向中间运动直至将涤纶长丝夹紧,随后两边的连接板继续向中间运动,夹持块带动挤压轴滑动同时挤压第一弹簧,直至两边的裁剪刀将涤纶长丝剪断,随后间歇齿轮与推动齿轮接触,推动齿轮带动推动轴转动,推动轴通过往复组件带动推动板沿着底座的表面向右滑动,推动板推动收卷筒向右运动,收卷筒挤压稳固环,稳固环带动压缩杆向内滑动同时挤压第二弹簧,稳固环滑入连接筒内,直至收卷筒向右滑出连接筒,从而将卷绕成型的涤纶长丝卷筒从设备上取下。S4. Lowering operation: start the lowering motor, the lowering motor drives the rotating shaft to rotate, the rotating shaft drives the bolt to rotate, and when the driving bolt contacts and slides with the inner surface of the driving groove, it drives the sheave to rotate, and the sheave drives the clamping shaft to rotate , the clamping shaft drives the threaded rod to rotate, the threaded rod drives the threaded block to move down, the threaded block drives the moving plate to move down, the moving plate drives the clamping plate to move, the clamping plate drives the connecting plate to move, and the connecting plate drives the clamping on both sides The block moves to the middle until the polyester filament is clamped, and then the connecting plates on both sides continue to move to the middle, the clamping block drives the extrusion shaft to slide and squeezes the first spring at the same time, until the cutting knives on both sides cut the polyester filament, and then intermittently The gear is in contact with the push gear, the push gear drives the push shaft to rotate, the push shaft drives the push plate to slide to the right along the surface of the base through the reciprocating assembly, the push plate pushes the reel to move to the right, the reel squeezes the stabilization ring, and the stabilization ring Drive the compression rod to slide inward and squeeze the second spring at the same time, the stabilization ring slides into the connecting cylinder until the winding cylinder slides out of the connecting cylinder to the right, so that the wound polyester filament reel is removed from the equipment.
优选的,所述S4中推动轴带动横锥齿轮转动,横锥齿轮带动竖锥齿轮转动,竖锥齿轮带动往复轴转动,往复轴带动转动板转动,转动板带动往复块沿着往复槽的内表面滑动,从而带动往复板往复运动,往复板带动推动杆先向右运动,推动杆带动推动板先向右滑动将收卷筒推出后再向左滑动回复原位。Preferably, the push shaft in S4 drives the horizontal bevel gear to rotate, the horizontal bevel gear drives the vertical bevel gear to rotate, the vertical bevel gear drives the reciprocating shaft to rotate, the reciprocating shaft drives the rotating plate to rotate, and the rotating plate drives the reciprocating block to rotate along the inner surface of the reciprocating groove. The surface slides, thereby driving the reciprocating plate to move back and forth. The reciprocating plate drives the push rod to move to the right first, and the push rod drives the push plate to slide to the right first to push the reel out and then slide to the left to return to the original position.
有益效果Beneficial effect
本发明提供了高弹性超细旦涤纶长丝的导丝单元、卷绕成形设备及工艺。与现有技术相比具备以下有益效果:The invention provides a guide wire unit, winding forming equipment and technology of high-elastic ultra-fine denier polyester filament. Compared with the prior art, it has the following beneficial effects:
(1)、该高弹性超细旦涤纶长丝的导丝单元、卷绕成形设备及工艺,通过启动下筒电机带动螺纹杆转动,螺纹杆带动连接板运动,连接板带动两边的夹持块将涤纶长丝夹紧,随后两边的裁剪刀将涤纶长丝剪断,间歇齿轮带动推动轴转动,推动轴通过往复组件带动收卷筒向右运动,从而可以将卷绕成型的涤纶长丝卷筒从设备上取下,省时省力,不需要人工接触裁剪工具,避免了被利器误伤的情况,降低了劳动力成本。(1) The thread guide unit, winding forming equipment and process of the high-elastic ultra-fine polyester filament, the threaded rod is driven to rotate by starting the lower cylinder motor, the threaded rod drives the connecting plate to move, and the connecting plate drives the clamping blocks on both sides Clamp the polyester filament, and then the cutting knives on both sides cut the polyester filament, the intermittent gear drives the push shaft to rotate, and the push shaft drives the winding drum to move to the right through the reciprocating component, so that the wound polyester filament reel can be Take it off from the equipment, save time and effort, do not need manual contact with cutting tools, avoid accidental injury by sharp tools, and reduce labor costs.
(2)、该高弹性超细旦涤纶长丝的导丝单元、卷绕成形设备及工艺,通过将涤纶长丝的一端放在收卷筒的表面,收卷筒位于固定板和稳固环之间,启动收卷电机带动收卷轴转动,收卷轴带动连接筒转动,连接筒带动收卷筒转动,从而可以将涤纶长丝卷绕成型,收卷筒转动时,无法左右移动,提高了收卷效果。(2) The guide unit, winding forming equipment and process of the high-elastic superfine polyester filament, by placing one end of the polyester filament on the surface of the winding drum, the winding drum is located between the fixed plate and the stable ring During this period, start the winding motor to drive the winding shaft to rotate, the winding shaft drives the connecting cylinder to rotate, and the connecting cylinder drives the winding cylinder to rotate, so that the polyester filament can be wound and formed. When the winding cylinder rotates, it cannot move left and right, which improves the winding Effect.
(3)、该高弹性超细旦涤纶长丝的导丝单元、卷绕成形设备及工艺,通过转动转动钮带动调节齿轮转动,前面的调节齿轮带动前面的升降轮向下运动,前面的升降轮带动涤纶长丝的一部分向下运动,后面的调节齿轮带动后面的升降轮向上运动,后面的升降轮带动涤纶长丝的一部分向上运动,从而可以调节涤纶长丝的张力,防止涤纶长丝卷绕成型时出现松散的现象,避免涤纶长丝卷筒卷绕成型之后也会较为松散的情况。(3) The guide unit, winding forming equipment and process of the high-elastic superfine polyester filament, the adjusting gear is driven to rotate by turning the turning knob, the front adjusting gear drives the front lifting wheel to move downward, and the front lifting wheel The wheel drives a part of the polyester filament to move downward, the rear adjusting gear drives the rear lifting wheel to move upward, and the rear lifting wheel drives a part of the polyester filament to move upward, so that the tension of the polyester filament can be adjusted to prevent the polyester filament from curling up. Loose phenomenon occurs during winding and forming, so as to avoid the situation that the polyester filament reel will be loose after winding and forming.
(4)、该高弹性超细旦涤纶长丝的导丝单元、卷绕成形设备及工艺,通过将涤纶长丝通过上下导丝转筒的中间,启动导丝电机带动传动轴转动,传动轴带动导丝齿轮转动,上下导丝齿轮之间啮合带动上下导丝转筒反方向转动,从而将涤纶长丝向后导送,减小了涤纶长丝的磨损与拉力,防止涤纶长丝卷绕成型时出现断裂与损坏的现象。(4) The guide unit, winding forming equipment and process of the high-elastic ultra-fine polyester filament, by passing the polyester filament through the middle of the upper and lower guide drums, starting the guide motor to drive the transmission shaft to rotate, the transmission shaft Drive the wire guide gear to rotate, and the upper and lower guide wire gears mesh to drive the upper and lower guide wire drums to rotate in the opposite direction, thereby guiding the polyester filament backward, reducing the wear and pulling force of the polyester filament, and preventing the polyester filament from winding Breakage and damage occur during molding.
附图说明Description of drawings
图1为本发明的侧视结构示意图;Fig. 1 is the side view structural representation of the present invention;
图2为本发明的下筒机构正视结构示意图;Fig. 2 is a schematic view of the front structure of the lower cylinder mechanism of the present invention;
图3为本发明的连接板俯视结构示意图;Fig. 3 is a schematic diagram of the top view structure of the connecting plate of the present invention;
图4为本发明的收卷机构正视结构示意图;Fig. 4 is a front structural schematic view of the winding mechanism of the present invention;
图5为本发明的间歇组件俯视结构示意图;Fig. 5 is a top view structural schematic diagram of the intermittent assembly of the present invention;
图6为本发明的往复组件侧视结构示意图;Fig. 6 is a side view structural schematic diagram of the reciprocating assembly of the present invention;
图7为本发明的稳固环侧视结构示意图;Fig. 7 is a side view structural schematic diagram of the stabilizing ring of the present invention;
图8为本发明的导丝组件正视结构示意图;Fig. 8 is a front structural schematic diagram of the guide wire assembly of the present invention;
图9为本发明的调节机构侧视结构示意图;Fig. 9 is a side view structural schematic diagram of the adjustment mechanism of the present invention;
图10为本发明的工艺流程图。Fig. 10 is a process flow diagram of the present invention.
图中:1-底座、2-导丝板、3-调节箱、4-调节机构、41-升降轮、42-调节齿轮、43-升降齿条、44-升降槽、45-限位板、46-支撑板、47-转动组件、471-转动钮、472-调节轴、5-导丝组件、51-导丝转筒、52-导丝电机、53-传动轴、54-导丝齿轮、6-卷绕板、7-下筒机构、71-下筒电机、72-旋转轴、73-推动轴、74-夹持轴、75-推动板、76-固定块、77-螺纹杆、78-间歇组件、781-间歇齿轮、782-推动齿轮、783-带动栓、784-槽轮、785-带动槽、79-往复组件、791-往复板、792-横锥齿轮、793-支板、794-往复轴、795-竖锥齿轮、796-转动板、797-往复块、798-往复槽、799-推动杆、710-带动板、711-螺纹块、712-夹持板、713-移动板、714-连接板、715-夹持块、716-裁剪刀、717-挤压轴、718-第一弹簧、8-收卷机构、81-收卷筒、82-收卷电机、83-收卷轴、84-连接筒、85-固定板、86-稳固环、87-压缩组件、871-压缩杆、872-第二弹簧。In the figure: 1-base, 2-wire guide plate, 3-adjusting box, 4-adjusting mechanism, 41-lifting wheel, 42-adjusting gear, 43-lifting rack, 44-lifting groove, 45-limiting plate, 46-support plate, 47-rotation assembly, 471-rotation knob, 472-adjustment shaft, 5-guide wire assembly, 51-guide wire drum, 52-guide wire motor, 53-transmission shaft, 54-guide wire gear, 6-winding plate, 7-down tube mechanism, 71-down tube motor, 72-rotating shaft, 73-pushing shaft, 74-clamping shaft, 75-pushing plate, 76-fixing block, 77-threaded rod, 78 -Intermittent assembly, 781-Intermittent gear, 782-Pushing gear, 783-Drive bolt, 784-Slot wheel, 785-Drive groove, 79-Reciprocating assembly, 791-Reciprocating plate, 792-Horizontal bevel gear, 793-Bracket, 794-reciprocating shaft, 795-vertical bevel gear, 796-rotating plate, 797-reciprocating block, 798-reciprocating groove, 799-pushing rod, 710-driving plate, 711-thread block, 712-clamping plate, 713-moving Plate, 714-connecting plate, 715-clamping block, 716-cutting knife, 717-extrusion shaft, 718-first spring, 8-winding mechanism, 81-winding cylinder, 82-winding motor, 83- Rewinding shaft, 84-connecting cylinder, 85-fixed plate, 86-stabilizing ring, 87-compression assembly, 871-compression rod, 872-second spring.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明提供三种技术方案:The present invention provides three technical solutions:
实施例一Embodiment one
请参阅图1、图8和图9,高弹性超细旦涤纶长丝的导丝单元,包括底座1,底座1的表面固定连接有导丝板2,底座1的表面固定连接有调节箱3,调节箱3的内腔设置有调节机构4,导丝板2的表面设置有导丝组件5,导丝组件5包括导丝转筒51,导丝转筒51有向上两个,且两个的转动方向相反,导丝板2的表面固定连接有导丝电机52,导丝电机52与外部电源连接且为三相异步电动机,导丝电机52输出轴的表面通过联轴器固定连接有传动轴53,传动轴53的一端与导丝板2的表面转动连接,传动轴53的表面固定连接有导丝齿轮54,导丝齿轮54有上下两个,且两个之间相互啮合,传动轴53的表面与导丝转筒51的表面固定连接,通过将涤纶长丝通过上下导丝转筒51的中间,启动导丝电机52带动传动轴53转动,传动轴53带动导丝齿轮54转动,上下导丝齿轮54之间啮合带动上下导丝转筒51反方向转动,从而将涤纶长丝向后导送,减小了涤纶长丝的磨损与拉力,防止涤纶长丝卷绕成型时出现断裂与损坏的现象,调节机构4包括升降轮41,涤纶长丝在进行导丝操作前,先通过前面升降轮41的下面和后面升降轮41的上面,调节箱3的表面通过转动组件47带动调节齿轮42转动,转动组件47包括转动钮471,转动钮471的表面固定连接有调节轴472,调节轴472贯穿调节箱3并可相对调节箱3转动,调节轴472的表面与调节齿轮42的表面固定连接,调节箱3的内壁滑动连接有升降齿条43,调节齿轮42的表面与升降齿条43的表面啮合,调节箱3的表面开设有升降槽44,升降齿条43的表面与升降槽44的内表面滑动连接,升降齿条43的表面固定连接有限位板45,限位板45无法通过升降槽44,升降齿条43的顶端固定连接有支撑板46,支撑板46的表面与升降轮41的表面转动连接,通过转动转动钮471带动调节齿轮42转动,前面的调节齿轮42带动前面的升降轮41向下运动,前面的升降轮41带动涤纶长丝的一部分向下运动,后面的调节齿轮42带动后面的升降轮41向上运动,后面的升降轮41带动涤纶长丝的一部分向上运动,从而可以调节涤纶长丝的张力,防止涤纶长丝卷绕成型时出现松散的现象,避免涤纶长丝卷筒卷绕成型之后也会较为松散的情况。Please refer to Fig. 1, Fig. 8 and Fig. 9, the guide wire unit of high elastic ultra-fine denier polyester filament, including
实施例二Embodiment two
请参阅图1-7,本发明还公开了高弹性超细旦涤纶长丝的卷绕成形设备,包括卷绕板6,还包括高弹性超细旦涤纶长丝的导丝单元,底座1的顶部设置有下筒机构7,卷绕板6的表面设置有收卷机构8,收卷机构8包括收卷筒81,卷绕板6的表面固定连接有收卷电机82,收卷电机82与外部电源连接且为三相异步电动机,收卷电机82输出轴的表面通过联手器固定连接有收卷轴83,收卷轴83的表面固定连接有连接筒84,连接筒84上开设有供稳固环86出入的槽,连接筒84的表面与收卷筒81的内表面滑动连接,连接筒84的表面固定连接有固定板85,收卷轴83的表面通过压缩组件87连接有稳固环86,稳固环86可以收入连接筒84上开设的槽的内部,压缩组件87包括压缩杆871,压缩杆871的一端与稳固环86的内表面固定连接,压缩杆871贯穿收卷轴83并可相对收卷轴83滑动,压缩杆871的表面套设有第二弹簧872,第二弹簧872的两端分别与收卷轴83和稳固环86的相对侧固定连接,通过将涤纶长丝的一端放在收卷筒81的表面,收卷筒81位于固定板85和稳固环86之间,启动收卷电机82带动收卷轴83转动,收卷轴83带动连接筒84转动,连接筒84带动收卷筒81转动,从而可以将涤纶长丝卷绕成型,收卷筒81转动时,无法左右移动,提高了收卷效果,下筒机构7包括下筒电机71,下筒电机71与外部电源连接且为三相异步电动机,下筒电机71的表面与底座1内腔的底部固定连接,下筒电机71输出轴的表面通过联轴器固定连接有旋转轴72,旋转轴72的表面通过间歇组件78带动推动轴73和夹持轴74转动,推动轴73和夹持轴74的底端与底座1内腔的底部转动连接,推动轴73和夹持轴74均贯穿底座1并可相对底座1转动,间歇组件78包括间歇齿轮781,间歇齿轮781上的带动栓783先与槽轮784接触,随后间歇齿轮781再与推动齿轮782接触,间歇齿轮781的表面与旋转轴72的表面固定连接,推动轴73的表面固定连接有推动齿轮782,推动齿轮782的表面与间歇齿轮781的表面啮合,间歇齿轮781的表面固定连接有带动栓783,夹持轴74的表面固定连接有槽轮784,槽轮784的表面开设有带动槽785,带动栓783的表面与带动槽785的内表面滑动连接,推动轴73的表面通过往复组件79带动推动板75运动,推动板75的底部与底座1的表面滑动连接,往复组件79包括往复板791,推动轴73的顶端固定连接有横锥齿轮792,底座1的表面固定连接有支板793,支板793的表面转动连接有往复轴794,往复轴794的一端固定连接有竖锥齿轮795,横锥齿轮792的表面与竖锥齿轮795的表面啮合,往复轴794的另一端固定连接有转动板796,转动板796的一端转动连接有往复块797,往复板791的表面开设有往复槽798,往复块797的表面与往复槽798的内表面滑动连接,往复板791的表面固定连接有推动杆799,推动杆799的一端与推动板75的表面固定连接,底座1的表面固定连接有固定块76,夹持轴74贯穿固定块76并可相对固定块76转动,夹持轴74的顶端固定连接有螺纹杆77,固定块76的表面转动连接有带动板710,带动板710的一端转动连接有夹持板712,螺纹杆77的表面螺纹连接有螺纹块711,螺纹块711的表面固定连接有移动板713,移动板713的两端与夹持板712的表面转动连接,夹持板712的一端转动连接有连接板714,连接板714的表面贯穿滑动有挤压轴717,挤压轴717的表面套设有第一弹簧718,第一弹簧718的两端与连接板714和夹持块715的表面固定连接,挤压轴717的一端固定连接有夹持块715,夹持块715比裁剪刀716更加靠近中心,先与涤纶长丝接触,连接板714的表面固定连接有裁剪刀716,通过启动下筒电机71带动螺纹杆77转动,螺纹杆77带动连接板714运动,连接板714带动两边的夹持块715将涤纶长丝夹紧,随后两边的裁剪刀716将涤纶长丝剪断,间歇齿轮781带动推动轴73转动,推动轴73通过往复组件79带动收卷筒81向右运动,从而可以将卷绕成型的涤纶长丝卷筒从设备上取下,省时省力,不需要人工接触裁剪工具,避免了被利器误伤的情况,降低了劳动力成本。Please refer to Fig. 1-7, the present invention also discloses the coiling and forming equipment of high-elastic ultra-fine denier polyester filament, comprising winding
实施例三Embodiment three
请参阅图10,本实施例包括实施例一的技术方案、实施例二的技术方案以及相较于实施例一和实施例二的区别技术方案,其区别技术方案具体如下:Please refer to Figure 10, this embodiment includes the technical solution of
本发明还公开了高弹性超细旦涤纶长丝的成形工艺,具体包括以下步骤:The invention also discloses a forming process of high-elastic ultra-fine denier polyester filament, which specifically includes the following steps:
S1、导丝操作:将高弹性超细旦涤纶长丝通过上下导丝转筒51的中间,启动导丝电机52,导丝电机52带动传动轴53转动,传动轴53带动导丝齿轮54转动,上下导丝齿轮54之间啮合带动上下导丝转筒51反方向转动,从而将涤纶长丝向后导送。S1. Guide wire operation: Pass the high-elastic ultrafine denier polyester filament through the middle of the upper and lower guide wire drums 51, start the
S2、调节操作:高弹性超细旦涤纶长丝在进行导丝操作前,先通过前面升降轮41的下面和后面升降轮41的上面,当需要调节张力时,转动转动钮471,转动钮471带动调节轴472转动,调节轴472带动调节齿轮42转动,前面的调节齿轮42带动前面的升降齿条43向下运动,前面的升降齿条43带动前面的支撑板46向下运动,前面的支撑板46带动前面的升降轮41向下运动,前面的升降轮41带动涤纶长丝的一部分向下运动,后面的调节齿轮42带动后面的升降齿条43向上运动,后面的升降齿条43带动后面的支撑板46向上运动,后面的支撑板46带动后面的升降轮41向上运动,后面的升降轮41带动涤纶长丝的一部分向上运动,从而调节涤纶长丝的张力。S2. Adjustment operation: Before performing the guide wire operation, the high-elastic ultra-fine denier polyester filament first passes under the
S3、收卷操作:将高弹性超细旦涤纶长丝的一端通过两个连接板714放在收卷筒81的表面,收卷筒81位于固定板85和稳固环86之间,启动收卷电机82,收卷电机82带动收卷轴83转动,收卷轴83带动连接筒84转动,收卷轴83带动稳固环86转动,连接筒84带动固定板85转动,同时连接筒84带动收卷筒81转动,从而将涤纶长丝卷绕成型。S3, winding operation: put one end of the high-elastic ultra-fine denier polyester filament on the surface of the winding
S4、下筒操作:启动下筒电机71,下筒电机71带动旋转轴72转动,旋转轴72带动带动栓783转动,带动栓783与带动槽785的内表面接触滑动时,带动槽轮784转动,槽轮784带动夹持轴74转动,夹持轴74带动螺纹杆77转动,螺纹杆77带动螺纹块711向下运动,螺纹块711带动移动板713向下运动,移动板713带动夹持板712运动,夹持板712带动连接板714运动,连接板714带动两边的夹持块715向中间运动直至将涤纶长丝夹紧,随后两边的连接板714继续向中间运动,夹持块715带动挤压轴717滑动同时挤压第一弹簧718,直至两边的裁剪刀716将涤纶长丝剪断,随后间歇齿轮781与推动齿轮782接触,推动齿轮782带动推动轴73转动,推动轴73通过往复组件79带动推动板75沿着底座1的表面向右滑动,推动板75推动收卷筒81向右运动,收卷筒81挤压稳固环86,稳固环86带动压缩杆871向内滑动同时挤压第二弹簧872,稳固环86滑入连接筒84内,直至收卷筒81向右滑出连接筒84,从而将卷绕成型的涤纶长丝卷筒从设备上取下。S4. Lowering operation: Start the lowering motor 71, the lowering motor 71 drives the rotating shaft 72 to rotate, the rotating shaft 72 drives the driving bolt 783 to rotate, and when the driving bolt 783 contacts and slides with the inner surface of the driving groove 785, it drives the sheave 784 to rotate , the sheave 784 drives the clamping shaft 74 to rotate, the clamping shaft 74 drives the threaded rod 77 to rotate, the threaded rod 77 drives the threaded block 711 to move downward, the threaded block 711 drives the moving plate 713 to move down, and the moving plate 713 drives the clamping plate 712 moves, the clamping plate 712 drives the connecting plate 714 to move, and the connecting plate 714 drives the clamping blocks 715 on both sides to move to the middle until the polyester filament is clamped, then the connecting plates 714 on both sides continue to move to the middle, and the clamping block 715 drives The extrusion shaft 717 slides and squeezes the first spring 718 at the same time, until the cutting knife 716 on both sides cuts the polyester filament, then the intermittent gear 781 contacts the push gear 782, and the push gear 782 drives the push shaft 73 to rotate, and the push shaft 73 passes through the reciprocating assembly 79 drives the push plate 75 to slide to the right along the surface of the base 1, the push plate 75 pushes the reel 81 to move to the right, the reel 81 squeezes the stabilizing ring 86, and the stabilizing ring 86 drives the compression rod 871 to slide inward and squeeze simultaneously The second spring 872 and the stabilizing ring 86 slide into the connecting cylinder 84 until the winding cylinder 81 slides out of the connecting cylinder 84 to the right, so that the wound polyester filament reel is removed from the equipment.
在该实施例中,S4中推动轴73带动横锥齿轮792转动,横锥齿轮792带动竖锥齿轮795转动,竖锥齿轮795带动往复轴794转动,往复轴794带动转动板796转动,转动板796带动往复块797沿着往复槽798的内表面滑动,从而带动往复板791往复运动,往复板791带动推动杆799先向右运动,推动杆799带动推动板75先向右滑动将收卷筒81推出后再向左滑动回复原位。In this embodiment, the
同时本说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术。At the same time, the content not described in detail in this specification belongs to the prior art known to those skilled in the art.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (10)
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Application publication date: 20230623 |