CN117125390B - Stereoscopic warehouse feeding and discharging method, system and terminal for wine storage - Google Patents
Stereoscopic warehouse feeding and discharging method, system and terminal for wine storage Download PDFInfo
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- CN117125390B CN117125390B CN202311128931.5A CN202311128931A CN117125390B CN 117125390 B CN117125390 B CN 117125390B CN 202311128931 A CN202311128931 A CN 202311128931A CN 117125390 B CN117125390 B CN 117125390B
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- 235000014101 wine Nutrition 0.000 title claims abstract description 194
- 238000007599 discharging Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 141
- 210000001503 joint Anatomy 0.000 claims description 10
- 238000004590 computer program Methods 0.000 claims description 3
- 238000000638 solvent extraction Methods 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000007246 mechanism Effects 0.000 description 17
- 238000010586 diagram Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000003491 array Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0485—Check-in, check-out devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The application relates to a stereoscopic warehouse feeding and discharging method, a stereoscopic warehouse feeding and discharging system and a stereoscopic warehouse terminal for wine storage, which belong to the technical field of wine storage, and the stereoscopic warehouse feeding and discharging method comprises the following steps: comprises a warehouse-in step and a warehouse-out step; the warehousing step comprises the following steps: acquiring the distance between adjacent trays; judging whether the distance is larger than a distance threshold value or not; if not, the adjacent trays are respectively conveyed into the adjacent wine storage bin units; if yes, the adjacent trays are sequentially conveyed into the same wine storage bin unit; after the materials are stored in the wine storage bin unit, generating information of the wine storage bin unit; correlating the first material information acquired in advance with the wine storage bin unit information; the step of ex-warehouse comprises the following steps: receiving a sales order; identifying second material information on the sales order; and based on the second material information, the wine storage bin unit delivers the materials out of the warehouse. The warehouse-in efficiency improving device has the beneficial effect of improving warehouse-in efficiency.
Description
Technical Field
The application relates to the technical field of wine storage, in particular to a method, a system and a terminal for feeding and discharging wine in a stereoscopic warehouse.
Background
In the related art, publication number is CN113911618A, publication day 2022-01-11 discloses a special-shaped intelligent three-dimensional warehouse for box wines, when the special-shaped intelligent three-dimensional warehouse is put into a warehouse, box wines with bar codes attached in advance are manually placed on a tray, the tray on which the box wines are placed is placed on a warehouse entry table, a box wine bar code scanner scans bar code information of the box wines and transmits the bar code information to a control host, the control host classifies out box wine types according to the bar code information and controls an AGV trolley to move to the position right below the tray, the AGV trolley lifts a supporting plate to jack up the tray, and the box wines are conveyed to corresponding wine storage bin units along an electromagnetic guide rail according to the types of the box wines (the number of the wine storage bin units can be increased or decreased according to the number of the types of the box wines). When the AGV trolley filled with the wine box moves to the corresponding wine storage bin unit position, the tunnel stacker takes out the wine box on the tray and places the wine box on the wine storage rack. The specific working process of the tunnel stacker is that the tunnel stacker controller receives an instruction of a control host, controls the lifting platform to move to the lowest position, then the wine taking and placing platform stretches out of the tray to take out wine in a box, then the lifting platform moves upwards to sequentially store the wine in the wine storage grid of the wine storage rack, when the first vertical wine storage grid is full, the travelling mechanism drives the lifting platform to integrally move backwards to a row of positions, and finally the wine in the box is sequentially stored in the wine storage grid of the wine storage rack.
The inventor finds that when a certain type of wine is stored by adopting the scheme, as the number of the types of wine is increased, the tunnel stacking opportunities move from the beginning end to the tail end of the corresponding wine storage bin unit; the depth of the wine storage bin unit is deeper, so that the time required for the roadway stacker to go back and forth is longer; in brewing enterprises, the storage of wine is connected with a production line, so that the trays are continuously conveyed, and if the wine stored in the current tray is long, the transmission of the subsequent tray can be influenced, so that the subsequent tray can only wait, and the warehousing efficiency is lower.
Disclosure of Invention
In order to improve warehousing efficiency, the application provides a method, a system and a terminal for feeding and discharging of a stereoscopic warehouse for storing wine.
In a first aspect, the application provides a stereoscopic warehouse feeding and discharging method for wine storage, which adopts the following technical scheme:
a three-dimensional warehouse feeding and discharging method for wine storage comprises a warehouse-in step and a warehouse-out step; the warehousing step comprises the following steps:
acquiring the distance between trays on adjacent AGV trolleys;
judging whether the distance is larger than a distance threshold value or not;
if not, the trays on the adjacent AGV trolley are respectively conveyed into the adjacent wine storage bin units;
if yes, the trays on the adjacent AGV trolleys are sequentially conveyed into the same wine storage bin unit;
after the materials are stored in the wine storage bin unit, generating information of the wine storage bin unit;
correlating the wine storage bin unit information with the first material information acquired in advance;
the step of ex-warehouse comprises the following steps:
receiving a sales order;
identifying second material information on the sales order;
and based on the second material information, the wine storage bin unit delivers the materials out of the warehouse.
By adopting the technical scheme, when the trays are conveyed to the wine storage bin unit during warehouse entry, the distance between the trays on the adjacent AGV trolley is acquired, and if the distance between the two trays is smaller than the distance threshold value, when the current tray is conveyed to the wine storage bin unit, the next tray can be conveyed to the next wine storage bin unit continuously, so that long-time waiting of the next tray is avoided; if the distance between the two is larger than the distance threshold value, after the current wine storage bin unit stores one tray, the next tray is possibly not conveyed to the conveying position or just arrives at the conveying position, and even if the next tray is already waiting at the conveying position, the waiting time is also relatively short, so that the current wine storage bin unit continues to store the next tray; and because a plurality of wine storage bin units can store the same type of wine, the same type of wine does not need to be completely stored in one wine storage bin unit, so that the warehousing efficiency is improved.
Optionally, when the wine storage bin unit delivers the materials, the materials are delivered preferentially according to the sequence from the early to the late of the time of delivering.
By adopting the technical scheme, the expiration of materials in the wine storage bin unit is avoided in a first-in first-out mode.
Optionally, after the trays on the adjacent AGV trolleys are sequentially conveyed into the same wine storage bin unit, the method comprises:
acquiring the reciprocating distance of a stacker in the current wine storage bin unit;
judging whether the distance is larger than the distance between trays on adjacent AGV carts;
if yes, conveying the subsequent tray to a next wine storage bin unit;
if not, continuing to convey to the current wine storage bin unit.
By adopting the technical scheme, if the reciprocating distance of the stacker is larger than the distance between the trays on the adjacent AGV trolley, the stacker cannot return when the next tray arrives at the transportation position, so that the next tray is prevented from waiting and is continuously conveyed to the next wine storage bin unit; if the reciprocating distance of the stacker is smaller than the distance between the trays on the adjacent AGV trolley, the stacker can return when the next tray arrives at the transportation position, so that the next tray can be continuously put in storage by the current wine storage bin unit; thereby further improving the warehouse-in efficiency.
Optionally, the stereoscopic warehouse feeding and discharging method further comprises the following steps:
acquiring a length value of the wine storage bin unit;
dividing the wine storage bin unit into two storage areas based on the length value; wherein, there are two warehouse-in ends and one warehouse-out end;
judging whether the current material storage quantity reaches a storage synchronization threshold value of a current storage area and whether a sales order is not received;
if yes, the other storage area starts to synchronously warehouse in.
By adopting the technical scheme, the wine storage bin units are equally divided into two storage areas according to the lengths of the wine storage bin units, so that the two storage areas can be synchronously put into storage during feeding, and the storage efficiency is further improved.
5 optionally, after receiving the sales order, the method includes:
determining a storage area where the material is located based on the second material information;
if the storage area where the materials are located is an area far away from the warehouse-out end, the two storage areas suspend warehouse-in, and the stacking machines in the two storage areas are in butt joint;
if the storage area where the material is located is an area close to the warehouse-out end, judging whether the storage amount of the material in the other storage area reaches a storage threshold value, wherein the storage threshold value is the maximum storage amount of the storage area;
if not, continuing to store;
if yes, the warehouse entry is paused.
By adopting the technical scheme, if the storage area where the materials to be delivered are located is the area far away from the delivery end, the stackers in the two storage areas can be used, so that the two storage areas need to be suspended for feeding; in addition, as the two stackers can be in butt joint, each stacker can only move in the storage area where the stacker is located, so that the moving distance of the stacker is saved, and the warehouse-out efficiency is further improved; if the area where the ex-warehouse material is located is the area close to the ex-warehouse end, whether the storage quantity of the material in the other storage area reaches a storage threshold value or not needs to be judged, if so, the storage area is not required to be warehoused any more, if not, the storage area can be continuously warehoused, and the ex-warehouse and the warehouse-in can be synchronously carried out.
Optionally, after the stackers in the two storage areas are docked, the specific steps of conveying the materials in the two stackers include:
after the stacker far away from the delivery end acquires the materials stored in the current storage area, the materials move in the direction opposite to the direction during warehouse entry;
after moving a first preset distance, continuously moving the material in a direction parallel to the moving direction of the stacker;
after moving a second preset distance, the material moves in the same direction as the direction when entering the warehouse;
after moving a third preset distance, the material is transferred between the two stackers.
In a second aspect, the application provides a stereoscopic warehouse feeding and discharging system for wine storage, which adopts the following technical scheme:
a stereoscopic warehouse entry and exit system for storing wine, comprising:
the distance acquisition module is used for acquiring the distance between the trays on the adjacent AGV;
the judging module is used for judging whether the distance is larger than a distance threshold value or not;
the conveying module is used for conveying the trays on the adjacent AGV trolley to the adjacent wine storage bin units respectively when the distance is smaller than or equal to the distance threshold value; when the distance is larger than the distance threshold value, the trays on the adjacent AGV trolley are sequentially conveyed into the same wine storage bin unit;
the information generation module is used for generating information of the wine storage bin unit after the materials are stored in the wine storage bin unit;
the information association module is used for associating the first material information acquired in advance with the wine storage bin unit information;
the order receiving module is used for receiving a sales order;
the information identification module is used for identifying second material information on the sales order; and based on the second material information, the stacker delivers the materials in the wine storage bin unit.
By adopting the technical scheme, when the trays are conveyed to the wine storage bin unit during warehouse entry, the distance between the trays on the adjacent AGV trolley is acquired, and if the distance between the two trays is smaller than the distance threshold value, when the current tray is conveyed to the wine storage bin unit, the next tray can be conveyed to the next wine storage bin unit continuously, so that long-time waiting of the next tray is avoided; if the distance between the two is larger than the distance threshold value, after the current wine storage bin unit stores one tray, the next tray is possibly not conveyed to the conveying position or just arrives at the conveying position, and even if the next tray is already waiting at the conveying position, the waiting time is also relatively short, so that the current wine storage bin unit continues to store the next tray; and because a plurality of wine storage bin units can store the same type of wine, the same type of wine does not need to be completely stored in one wine storage bin unit, so that the warehousing efficiency is improved.
Optionally, the stereoscopic warehouse feeding and discharging system further comprises:
the length acquisition module is used for acquiring the length of the wine storage bin unit;
the partition module equally divides the wine storage bin units into two storage areas based on the length; wherein, there are two warehouse-in ends and one warehouse-out end;
the judging module is used for judging whether the current material storage quantity reaches a storage synchronization threshold value of the current storage area and whether a sales order is not received; if yes, the stacker in the other storage area starts to synchronously warehouse in.
By adopting the technical scheme, the wine storage bin units are equally divided into two storage areas according to the lengths of the wine storage bin units, so that the two storage areas can be synchronously put into storage during feeding, and the storage efficiency is further improved.
In a third aspect, the present application provides a terminal, which adopts the following technical scheme:
a terminal, comprising:
the storage is used for storing a stereoscopic warehouse feeding and discharging program for storing wine;
and the processor is used for executing the program stored in the memory so as to realize the steps of the stereoscopic warehouse feeding and discharging method for wine storage.
In a fourth aspect, the present application provides a computer readable storage medium, which adopts the following technical scheme:
a computer-readable storage medium storing a computer program capable of being loaded by a processor and executing the stereoscopic warehouse feeding and discharging method for wine storage.
In summary, the present application has at least the following beneficial effects:
1. the purpose of acquiring the distance between the trays on the adjacent AGV trolley and judging the distance is to ensure that when the current tray is transported to the wine storage bin unit, the next tray can be continuously transported to the next wine storage bin unit, so that long-time waiting of the next tray is avoided; if the distance between the two is larger than the distance threshold value, after the current wine storage bin unit stores one tray, the next tray is possibly not conveyed to the conveying position or just arrives at the conveying position, and even if the next tray is already waiting at the conveying position, the waiting time is also relatively short, so that the current wine storage bin unit continues to store the next tray; and because a plurality of wine storage bin units can store the same type of wine, the same type of wine does not need to be completely stored in one wine storage bin unit, so that the warehousing efficiency is improved.
2. When the wine storage bin unit discharges, the materials are delivered out of the warehouse preferentially according to the sequence from the early to the late of the warehouse-in time, and the materials in the wine storage bin unit are prevented from being out of date in a first-in first-out mode.
3. According to the length of the wine storage bin unit, the purpose of dividing the wine storage bin unit into two storage areas is that the two storage areas can be synchronously put into storage during feeding, so that the storage efficiency is further improved.
4. After receiving the sales order, judging the storage area in which the materials are located, if the storage area in which the materials are discharged is the area far away from the discharging end, using the stacker in the two storage areas, so that the two storage areas need to pause feeding; and through butt joint with two stackers for the material in the storage area that keeps away from the delivery end can be carried by the stacker in this region to be close to on the stacker in the delivery end storage area, thereby make every stacker can only remove in own storage area, thereby saved the travel distance of stacker, further improved delivery efficiency.
Drawings
FIG. 1 is a block flow diagram of an embodiment of a warehousing step in an embodiment of the method of the present application;
FIG. 2 is a block flow diagram of steps that may be performed after S140;
FIG. 3 is a block flow diagram of an embodiment of a step of ex-warehouse in an example method of the present application;
FIG. 4 is a flow chart of the steps associated with partitioning a wine storage unit according to an embodiment of the method of the present application;
FIG. 5 is a schematic plan view of a stereoscopic warehouse;
FIG. 6 is a block flow diagram of steps that may be performed after receiving a sales order after performing S330;
FIG. 7 is a block flow diagram of material transfer from one stacker to another stacker after the two stackers are docked;
FIG. 8 is a block diagram of an embodiment of a system of the present application;
FIG. 9 is a block diagram of another implementation of the system embodiment of the present application;
FIG. 10 is a schematic view of an embodiment of a docking structure for two stacker carriers of the present application.
Reference numerals illustrate: 101. a distance acquisition module; 102. a judging module; 103. a transport module; 104. an information generation module; 105. an information association module; 106. an order receiving module; 107. an information identification module; 108. a length acquisition module; 109. a partition module; 110. a region determination module; 111. a control module; 112. a stacker; 113. a cargo bed body; 114. a first roller conveyor; 115. a second roller conveyor; 116. a third roller conveyor; 117. and (5) a fork.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 10 in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The first embodiment of the application discloses a stereoscopic warehouse feeding and discharging method for wine storage. As an embodiment of the stereoscopic warehouse feeding and discharging method, the stereoscopic warehouse feeding and discharging method may include a warehouse-in step and a warehouse-out step; referring to fig. 1, the warehousing step may include S110-S160:
s110, acquiring the distance between trays on adjacent AGV trolleys;
s120, judging whether the distance is larger than a distance threshold value;
s130, if not, respectively conveying the trays on the adjacent AGV trolley to the adjacent wine storage bin units;
s140, if yes, sequentially conveying trays on adjacent AGV trolleys into the same wine storage bin unit;
s150, after the materials are stored in the wine storage bin unit, generating information of the wine storage bin unit;
and S160, associating the wine storage bin unit information with the first material information acquired in advance.
Specifically, when the tray is continuously conveyed, first material information of materials on the tray can be obtained in the tray conveying process, and the distance between the trays on the adjacent AGV trolley is obtained according to the current speed of the tray conveying and the time length of obtaining the adjacent first material information. The first material information may include a kind of wine, a production date, degree information, quantity information, a date of warehouse entry, and the like. The pressure sensor is installed in the storage space in each wine storage bin unit, and after the tray is placed in a certain storage space, the pressure sensor in the storage space is pressed to send a pressure signal, so that wine storage bin unit information can be generated according to the position of the pressure sensor, and the wine storage bin unit information comprises position information (which can be preset storage space number information) of the storage space, for example, 1-2-3 indicates that the first wine storage bin unit is in a second row and the third wine storage bin unit is in a third row. And the wine storage bin unit information is associated with the first material information, so that the subsequent warehouse-out can be facilitated.
In addition, referring to fig. 2, after S140, S141-S144 may also be performed:
s141, acquiring the reciprocating distance of a stacker in the current wine storage bin unit;
s142, judging whether the distance is larger than the distance between trays on adjacent AGV trolleys;
s143, if yes, conveying the subsequent tray to a next wine storage bin unit;
s144, if not, continuing to convey to the current wine storage bin unit.
Specifically, according to the position where the stacker carries out warehouse entry on the materials, the reciprocating distance of the stacker can be obtained; the position of the material for warehousing can be obtained according to the unit information of the wine storage bin; for example, the warehouse-in position is 1-2-3, the starting point of the stacker is taken as the origin, the stacker is illustrated to move 3 storage spaces, and the length of 3 storage spaces which is 2 times is the reciprocating distance of the stacker because the size of each storage space is fixed.
Referring to fig. 3, the step of ex-warehouse may include S210 to S230:
s210, receiving a sales order;
s220, identifying second material information on the sales order;
s230, based on the second material information, the wine storage bin unit stores the materials.
Specifically, after receiving the sales order, identifying second material information on the sales order according to a character recognition algorithm, wherein the second material information is included in the first material information; the second material information may include information on the kind of wine, information on the quantity, information on the degree, and the like.
When the wine storage bin unit delivers the materials, the materials are delivered in the order from the early to the late according to the time of delivering the materials.
Referring to fig. 4, as another embodiment of the stereoscopic warehouse feeding and discharging method, the stereoscopic warehouse feeding and discharging method may further include S310 to S350:
s310, acquiring the length of a wine storage bin unit;
s320, dividing the wine storage bin unit into two storage areas based on the length;
s330, judging whether the current material storage quantity reaches a storage synchronization threshold value of the current storage area and whether a sales order is not received;
s340, if yes, the other storage area starts to synchronously warehouse in;
s350, if the current material storage quantity does not reach the storage synchronization threshold of the current storage area and the sales order is not received, continuously warehousing the materials into the current storage area.
Specifically, referring to fig. 5, the stereoscopic warehouse includes one main transportation line, one branch transportation line, a plurality of wine storage bin units, a plurality of warehouse entry transportation lines, and a plurality of stackers; the main conveying line is connected with the auxiliary conveying line, and materials on the main conveying line can be conveyed to the auxiliary conveying line; the warehousing transportation lines are divided into two groups, the number of each group is the same as that of the wine storage bin units, one group of warehousing transportation lines is connected with the main transportation line, and the other group of warehousing transportation lines is connected with the branch transportation line; the wine storage bin units are equally divided into two storage areas, two stackers are arranged in each wine storage bin unit, and the stackers are respectively arranged in the corresponding storage areas. The two warehouse-in ends comprise a main conveying line, a branch conveying line and two corresponding warehouse-in conveying lines; the warehouse-out end comprises a branch conveying line and a corresponding group of warehouse-in conveying lines.
Referring to fig. 6, continuing to judge S330; if a sales order is received, S331-S335 may be performed directly:
s331, determining a storage area where the material is located based on the second material information;
s332, if the storage area where the material is located is an area far away from the delivery end, the two storage areas suspend storage, and the stacking machines in the two storage areas are in butt joint;
s333, if the storage area where the material is located is an area close to the delivery end, judging whether the storage amount of the material in the other storage area reaches a storage threshold value, wherein the storage threshold value is the maximum storage amount of the storage area;
s334, if not, continuing to store;
s335, if yes, suspending warehousing.
Specifically, since the first material information is associated with the wine storage bin unit information and the second material information is included in the first material information, the storage area where the corresponding material is located can be determined through the second material information. A storage area far away from the delivery end can be defined as a first area, and a stacker in the area is a first stacker; the other storage area is defined as a second area, and the stackers in the area are second stackers. If the materials are in the first area, the first stacker and the second stacker need to be in butt joint when the materials are out of the warehouse, so that the materials on the first stacker are transmitted to the second stacker, and the first area and the second area cannot be put into the warehouse at the moment because the two stackers are used. If the material is in the second area, the first stacker is idle, so that the first area can be put in storage, and although the first area can be put in storage, whether the storage amount of the material in the first area reaches the storage threshold value is required to be judged, and if so, the storage cannot be put in storage any more. The storage threshold is the maximum storage capacity of the storage area and is larger than the storage synchronization threshold.
Referring to fig. 7, after the stackers in the two storage areas are docked, the specific steps of material transfer in the two stackers include S410-S440:
s410, after a stacker far away from a warehouse-out end acquires materials stored in a current storage area, the materials move in the direction opposite to the warehouse-in direction;
s420, after moving a first preset distance, continuously moving the material in a direction parallel to the moving direction of the stacker;
s430, after moving a second preset distance, moving the material in the same direction as the direction when entering the warehouse;
s440, after moving a third preset distance, the material is conveyed between the two stackers.
The implementation principle of the embodiment is as follows:
when the trays are transported to the wine storage bin unit during warehouse entry, the distance between the trays on the adjacent AGV trolley is acquired, and if the distance between the two trays is smaller than a distance threshold value, the next tray can be transported to the next wine storage bin unit continuously when the current tray is transported to the wine storage bin unit; if the distance between the two is larger than the distance threshold, the current wine storage bin unit stores one tray, and then continuously stores the next tray; receiving a sales order when the sales order is delivered out of the warehouse; identifying second material information on the sales order; determining a storage area where the material is located based on the second material information; if the storage area where the material is located is an area far away from the warehouse-out end, the two storage areas suspend warehouse-in, and the stacking machines in the two storage areas are in butt joint; if the storage area where the material is located is an area close to the warehouse-out end, judging whether the storage amount of the material in the other storage area reaches a storage threshold value or not; if not, continuing to store; if yes, the warehouse entry is paused.
Based on the method embodiment, a second embodiment of the application discloses a stereoscopic warehouse feeding and discharging system for wine storage. Referring to fig. 8, as an embodiment of the stereoscopic warehouse charging/discharging system, the stereoscopic warehouse charging/discharging system may include:
a distance acquisition module 101, configured to acquire a distance between trays on adjacent AGV carts;
a judging module 102, configured to judge whether the pitch is greater than a pitch threshold;
the conveying module 103 is used for conveying the trays on the adjacent AGV trolley to the adjacent wine storage bin units respectively when the distance is smaller than or equal to the distance threshold value; when the distance is larger than the distance threshold value, the trays on the adjacent AGV trolley are sequentially conveyed into the same wine storage bin unit;
the information generating module 104 is configured to generate information of the wine storage bin unit after the materials are stored in the wine storage bin unit;
the information association module 105 is used for associating the first material information acquired in advance with the wine storage bin unit information;
an order receiving module 106 for receiving a sales order;
an information identifying module 107 for identifying second material information on the sales order; based on the second material information, the stacker 112 delivers the material in the wine storage bin unit.
In addition, the distance acquisition module 101 is further configured to acquire a distance that the stacker 112 in the wine storage bin unit reciprocates, and the judgment module 102 judges whether the distance is greater than a distance between trays on adjacent AGV carts; if yes, the conveying module 103 conveys the subsequent tray to the next wine storage bin unit; if not, the delivery module 103 continues to transport to the current wine storage unit.
Referring to fig. 9, as another embodiment of the stereoscopic warehouse charging/discharging system, the stereoscopic warehouse charging/discharging system may further include:
a length acquiring module 108, configured to acquire a length of the wine storage bin unit;
a partitioning module 109 for equally dividing the wine storage bin units into two storage areas based on length; wherein, there are two warehouse-in ends and one warehouse-out end;
the judging module 102 is used for judging whether the current material storage amount reaches a storage synchronization threshold value of the current storage area and whether a sales order is not received; if yes, the stacker 112 in the other storage area starts to synchronously warehouse in;
the area determining module 110 is configured to determine, based on the second material information, a storage area where the material is located after the order receiving module 106 receives the sales order;
the control module 111 is configured to control the stacking machines 112 in the two storage areas to be abutted when the storage area where the material is located is an area far away from the delivery end.
It should be further noted that, if the storage area where the material is located is an area near the delivery end, the determining module 102 determines that the storage amounts of the material in the other storage area all reach the storage threshold, and if so, the conveying module 103 continues to convey the material to the area.
In order to realize the butt joint of two stackers 112, materials can be transferred from one stacker 112 to another stacker 112, referring to fig. 10, the structure of one stacker 112 may be as follows, and the cargo carrying platform of the stacker 112 is mainly improved, but the lifting mechanism and the travelling mechanism of the corresponding stacker 112 are not improved. Accordingly, the loading table of the stacker 112 may include a loading table body 113, a fork 117, a first roller conveyor 114, a second roller conveyor 115, and a third roller conveyor 116; wherein, the two forks are arranged and are both in sliding and lifting connection with the cargo table body 113; the first roller conveyor 114 is mounted on the cargo bed body 113 and disposed between the two forks 117; the second roller conveyor 115 is mounted on a side wall of the cargo table body 113 at one end far away from the fork 117, and the conveying direction of the second roller conveyor 115 is perpendicular to the conveying direction of the first roller conveyor 114; the third roller conveyor 116 is provided to be lifted and rotated with respect to the second roller conveyor 115 to perform a change in the conveying direction.
In order to drive the lifting and sliding of the fork 117, a loading plate may be slidably disposed on the cargo table body 113, and a first driving mechanism may be installed on the cargo table body 113 to drive the loading plate to slide; the second driving mechanism is arranged on the bearing plate to drive the fork to lift.
In order to drive the lifting and rotation of the third roller conveyor 116, a third driving mechanism and a fourth driving mechanism are mounted on the cargo table body 113, wherein the fourth driving mechanism is disposed on the third driving mechanism, the fourth driving mechanism is used for driving the rotation of the third roller conveyor 116, and the third driving mechanism is used for driving the lifting and the rotation of the fourth driving mechanism. The first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are conventional driving mechanisms.
After the two stackers 112 are in butt joint, the fork 117 on the first stacker 112 stretches and rises to take materials, after the materials are taken, the fork 117 is reset, at the moment, the materials fall onto the first roller conveyor 114, then the first roller conveyor 114 is started, the materials are conveyed onto the third roller conveyor 116, at the moment, the conveying direction of the third roller conveyor 116 is consistent with that of the first roller conveyor 114, and then the third roller conveyor 116 is controlled to rise, rotate and descend again, so that the conveying direction of the third roller conveyor 116 is consistent with that of the second roller conveyor 115; the second roller conveyor 115 and the third roller conveyor 116 are started, the material is transferred onto the second roller conveyor 115 of the second stacker 112 and is transferred onto the third roller conveyor 116, at this time, the third roller conveyor 116 is consistent with the transfer direction of the second roller conveyor 115, then the third roller conveyor 116 is controlled to rise and rotate and then descend again, so that the transfer direction of the third roller conveyor 116 is consistent with the transfer direction of the first roller conveyor 114, and then the third roller conveyor 116 and the first roller conveyor 114 are started again, so that the material is transferred onto the first roller conveyor 114.
The implementation principle of the embodiment is as follows:
when the trays are conveyed to the wine storage bin unit during warehouse entry, the distance acquisition module 101 acquires the distance between the trays on the adjacent AGV trolley, the judgment module 102 judges whether the distance is larger than a distance threshold value, and if not, when the current tray is conveyed to the wine storage bin unit, the conveying module 103 conveys the next tray to the next wine storage bin unit; if yes, the conveying module 103 continues to convey the next tray to the current wine storage bin unit; at the time of shipment, the order receiving module 106 receives a sales order; the information identifying module 107 identifies second material information on the sales order; the area determining module 110 determines a storage area where the material is located based on the second material information; if the storage area where the materials are located is an area far away from the warehouse-out end, the two storage areas suspend warehouse-in, and the control module 111 controls the stacking machines 112 in the two storage areas to be in butt joint; if the storage area where the material is located is an area close to the delivery end, the judging module 102 judges whether the storage amount of the material in the other storage area reaches a storage threshold value; if not, the conveying module 103 continues to convey the material to the area; if yes, the warehouse entry is paused.
The third embodiment of the present application further provides a terminal, where the terminal may be a client such as a computer or a smart phone, and the system is built in the terminal, and the terminal may include: a memory and a processor;
the storage is used for storing the feeding and discharging program of the stereoscopic warehouse for storing wine;
the processor is used for executing the program stored in the memory so as to realize the steps of the stereoscopic warehouse feeding and discharging method for wine storage.
The memory may be communicatively coupled to the processor via a communication bus, which may be an address bus, a data bus, a control bus, or the like.
In addition, the memory may include Random Access Memory (RAM) or may include non-volatile memory (NVM), such as at least one disk memory.
And the processor may be a general-purpose processor including a Central Processing Unit (CPU), a Network Processor (NP), etc.; but also Digital Signal Processors (DSPs), application Specific Integrated Circuits (ASICs), field Programmable Gate Arrays (FPGAs) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc.
A fourth embodiment of the present application provides a computer-readable storage medium storing a computer program capable of being loaded by a processor and executing the stereoscopic warehouse feeding and discharging method for wine storage described above.
Computer readable storage media can be any available media that can be accessed by a computer or data storage devices, such as servers, data centers, etc., that contain an integration of one or more available media. Among other things, the usable medium may be a magnetic medium (e.g., floppy disk, hard disk, tape), an optical medium (e.g., DVD), or a semiconductor medium (e.g., solid state disk), etc.
The foregoing description of the preferred embodiments of the present application is not intended to limit the scope of the application, which includes abstract and drawings, in which case any of the features disclosed in this specification (including abstract and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. That is, each feature is one example only of a generic series of equivalent or similar features, unless expressly stated otherwise.
Claims (9)
1. The stereoscopic warehouse feeding and discharging method for the wine storage is characterized by comprising a warehouse-in step and a warehouse-out step; the warehousing step comprises the following steps:
acquiring the distance between trays on adjacent AGV trolleys;
judging whether the distance is larger than a distance threshold value or not;
if not, the trays on the adjacent AGV trolley are respectively conveyed into the adjacent wine storage bin units;
if yes, the trays on the adjacent AGV trolleys are sequentially conveyed into the same wine storage bin unit;
after the trays on adjacent AGV dolly are carried in proper order to same wine storage storehouse unit, include:
acquiring the reciprocating distance of a stacker in the current wine storage bin unit;
judging whether the distance is larger than the distance between trays on adjacent AGV carts;
if yes, conveying the subsequent tray to a next wine storage bin unit;
if not, continuing to convey to the current wine storage bin unit;
after the materials are stored in the wine storage bin unit, generating information of the wine storage bin unit;
correlating the wine storage bin unit information with the first material information acquired in advance;
the step of ex-warehouse comprises the following steps:
receiving a sales order;
identifying second material information on the sales order;
and based on the second material information, the wine storage bin unit delivers the materials out of the warehouse.
2. The stereoscopic warehouse feeding and discharging method for wine storage according to claim 1, wherein when the wine storage warehouse unit is used for delivering materials, the materials are delivered in the order from the early to the late of the warehouse-in time.
3. The stereoscopic warehouse feeding and discharging method for wine storage according to claim 1, further comprising:
acquiring a length value of the wine storage bin unit;
dividing the wine storage bin unit into two storage areas based on the length value; wherein, there are two warehouse-in ends and one warehouse-out end;
judging whether the current material storage quantity reaches a storage synchronization threshold value of a current storage area and whether a sales order is not received;
if yes, the other storage area starts to synchronously warehouse in.
4. A stereoscopic warehouse entry and exit method for wine according to claim 3, wherein after receiving the sales order, it includes:
determining a storage area where the material is located based on the second material information;
if the storage area where the materials are located is an area far away from the warehouse-out end, the two storage areas suspend warehouse-in, and the stacking machines in the two storage areas are in butt joint;
if the storage area where the material is located is an area close to the warehouse-out end, judging whether the storage amount of the material in the other storage area reaches a storage threshold value, wherein the storage threshold value is the maximum storage amount of the storage area;
if not, continuing to store;
if yes, the warehouse entry is paused.
5. The method for feeding and discharging wine stored in stereoscopic warehouse according to claim 4, wherein after the stackers in the two storage areas are butted, the specific steps of transporting the materials in the two stackers include:
after the stacker far away from the delivery end acquires the materials stored in the current storage area, the materials move in the direction opposite to the direction during warehouse entry;
after moving a first preset distance, continuously moving the material in a direction parallel to the moving direction of the stacker;
after moving a second preset distance, the material moves in the same direction as the direction when entering the warehouse;
after moving a third preset distance, the material is transferred between the two stackers.
6. A stereoscopic warehouse feeding and discharging system for storing wine, comprising:
the distance acquisition module (101) is used for acquiring the distance between the trays on the adjacent AGV;
a judging module (102) for judging whether the distance is larger than a distance threshold value;
the conveying module (103) is used for conveying the trays on the adjacent AGV trolley to the adjacent wine storage bin units respectively when the distance is smaller than or equal to the distance threshold value; when the distance is larger than the distance threshold value, the trays on the adjacent AGV trolley are sequentially conveyed into the same wine storage bin unit;
the distance acquisition module (101) is also used for acquiring the reciprocating distance of the stacker (112) in the wine storage bin unit, and the judgment module (102) judges whether the distance is larger than the distance between trays on adjacent AGV trolleys; if yes, the conveying module (103) conveys the subsequent tray to the next wine storage bin unit; if not, the conveying module (103) continues to convey to the current wine storage bin unit;
the information generation module (104) is used for generating information of the wine storage bin unit after the materials are stored in the wine storage bin unit;
the information association module (105) is used for associating the pre-acquired first material information with the wine storage bin unit information;
an order receiving module (106) for receiving a sales order;
an information identifying module (107) for identifying second material information on the sales order; and based on the second material information, the stacker (112) delivers the materials in the wine storage bin unit.
7. The stereoscopic warehouse entry and exit system for wine storage of claim 6, further comprising:
a length acquisition module (108) for acquiring the length of the wine storage bin unit;
a partitioning module (109) for equally dividing the wine storage unit into two storage areas based on the length; wherein, there are two warehouse-in ends and one warehouse-out end;
the judging module (102) is used for judging whether the current material storage quantity reaches a storage synchronization threshold value of the current storage area and whether a sales order is not received; if so, the stacker (112) in the other storage area starts to synchronously warehouse in.
8. A terminal, comprising:
the storage is used for storing a stereoscopic warehouse feeding and discharging program for storing wine;
a processor for executing a program stored in the memory to realize the steps of the stereoscopic warehouse feeding and discharging method for wine storage according to any one of claims 1 to 5.
9. A computer-readable storage medium, in which a computer program is stored which can be loaded by a processor and which performs the method for feeding and discharging wine from a stereoscopic warehouse according to any one of claims 1-5.
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