CN107640490A - Three-dimensional warehouse system and its control method - Google Patents

Three-dimensional warehouse system and its control method Download PDF

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Publication number
CN107640490A
CN107640490A CN201710851504.8A CN201710851504A CN107640490A CN 107640490 A CN107640490 A CN 107640490A CN 201710851504 A CN201710851504 A CN 201710851504A CN 107640490 A CN107640490 A CN 107640490A
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goods
pallet
empty pallet
lane stacker
feeding table
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CN201710851504.8A
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CN107640490B (en
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陆惠英
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Kunshan Shi Yuan Logistics Co Ltd
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Kunshan Shi Yuan Logistics Co Ltd
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Abstract

The present invention relates to a kind of Three-dimensional warehouse system, it is characterized in that, to in the tiered warehouse facility with multi-mine roadway, the Three-dimensional warehouse system include at least two change lane stacker, the track exchanging device in lane stacker conversion tunnel is changed in driving, the rail shuttle for being arranged on the feeding table of tunnel end, being arranged on material conveying platform side, be arranged on the commutation conveyer of rail shuttle side, be arranged on the conveyer side of commutating go out feeding table and controller, the controller includes:(1) library module is entered automatically;(2) automatic withdrawing module;(3) empty pallet automatic stacking memory module.The Three-dimensional warehouse system, which has, changes lane stacker, it can be achieved to enter line access to the goods in any bar tunnel, and the Three-dimensional warehouse system also add the function that automatic stacking is carried out to empty pallet, has saved the access time of goods, has improved the storage efficiency of Three-dimensional warehouse system.

Description

Three-dimensional warehouse system and its control method
Technical field
The present invention relates to a kind of Three-dimensional warehouse system and its control method, belong to logistics field.
Background technology
In existing automated storage and retrieval system, a piler is matched somebody with somebody using a tunnel more, piler can only be in list Back and forth travelled in tunnel, realize the access to goods.However, when the piler in a tunnel breaks down, another tunnel Interior piler can not be run to the tunnel enters line access to goods.And tiered warehouse facility tunnel is more, more pilers of configuration make Obtain warehouse and seem crowded, efficiency is low.In addition, the Three-dimensional warehouse system of prior art, is substantially all and simply goods is carried out certainly Dynamic storage and outbound operation, are operated without automatically empty pallet stacking is stored.
The content of the invention
It is an object of the invention to provide one kind can to any bar tunnel carry out the mutual goods in village, and can automatically by Empty pallet carries out the Three-dimensional warehouse system and its control method of stacking storage.
To reach above-mentioned purpose, the present invention provides following technical scheme:A kind of Three-dimensional warehouse system, to a plurality of lane In the tiered warehouse facility in road, the Three-dimensional warehouse system changes lane stacker including at least two, lane stacker conversion is changed in driving The track exchanging device in tunnel, the feeding table for being arranged on tunnel end, the rail shuttle for being arranged on material conveying platform side, it has been arranged on The commutation conveyer of rail shuttle side, be arranged on commutation conveyer side go out feeding table and controller, the controller bag Include:
Automatically library module is entered:Lane stacker, which is changed, when goods warehousing, described in the automatic storage module drive takes out sky Pallet is simultaneously transmitted to feeding table, then drive the rail shuttle by the empty pallet from the feeding table be carried to commutation it is defeated Machine is sent, then drives the commutation conveyer that the empty pallet is delivered to out into feeding table, goods is positioned on the empty pallet, Then the pallet equipped with goods is delivered to rail shuttle by driving commutation conveyer, then drives rail shuttle to be equipped with by described in The pallet carrying of goods finally changes lane stacker by the pallet carrying equipped with goods to empty storehouse to feeding table described in driving Position;Lane stacker, which is changed, when goods needs to change tunnel and is put in storage, described in the automatic storage module drive passes through the dress that switches tracks Put to run to specified tunnel;
Automatic withdrawing module:When goods outbound, the automatic withdrawing module drive changes lane stacker and takes out corresponding dress There is the tray transport of goods to feeding table, then drive the rail shuttle by the pallet carrying equipped with goods to commutation Conveyer, then drive the commutation conveyer that the pallet equipped with goods is delivered to out into feeding table;
Empty pallet automatic stacking memory module:When the Three-dimensional warehouse system is in idle state, i.e., need without goods Lane stacker is changed when storehouse is put in storage, described in the empty pallet automatic stacking memory module driving to take out the empty pallet in warehouse compartment simultaneously Deliver to specified location and carry out stacking.
Further, the Three-dimensional warehouse system also includes filling with the freight detection that the automatic storage module by signal is connected Put, the freight detection device includes being used for the weighing sensor for detecting the weight of goods and the profile progress to goods The profile measurement sensor of detection.
Further, the Three-dimensional warehouse system also includes the warning device being connected with the automatic storage module by signal, When the profile measurement sensor and weighing sensor detect the goods profile or unqualified weight, the warning device Start.
Further, the Three-dimensional warehouse system also includes the manipulator that stacking processing is carried out to empty pallet, the machinery Hand is connected with empty pallet automatic stacking memory module signal.
Further, it is described go out feeding table on be equipped with and be used to transmit the roller line of empty pallet or the pallet equipped with goods.
Present invention also offers a kind of control method of Three-dimensional warehouse system, in above-mentioned Three-dimensional warehouse system, institute The method of stating comprises the following steps:
Automatic storage:Lane stacker is changed when goods warehousing, described in the controller driving to take out empty pallet and transmit To feeding table, then drive the rail shuttle that the empty pallet is carried into commutation conveyer from the feeding table, then drive The empty pallet is delivered to out feeding table by the dynamic commutation conveyer, and goods is positioned on the empty pallet, then driven Pallet equipped with goods is delivered to rail shuttle by commutation conveyer, then drives rail shuttle by the support equipped with goods Disk is carried to feeding table, finally changes lane stacker by the pallet carrying equipped with goods to empty warehouse compartment described in driving;Work as goods Thing is needed to change tunnel when being put in storage, and lane stacker is changed described in the controller driving by track exchanging device to run to specifying Tunnel;
Automatic withdrawing:When goods outbound, the controller driving changes lane stacker and takes out the corresponding support equipped with goods Disk is transmitted to feeding table, then drives the rail shuttle by the pallet carrying equipped with goods to the conveyer that commutates, then Drive the commutation conveyer that the pallet equipped with goods is delivered to out into feeding table;
Empty pallet automatic stacking stores:When the Three-dimensional warehouse system is in idle state, i.e., outbound is needed to enter without goods During storehouse, lane stacker is changed described in the controller driving empty pallet in warehouse compartment is taken out and delivers to specified location progress code Pile.
Further, in described " automatic storage " step, the controller drives the freight detection device to goods Profile and weight are detected.
Further, if detect that goods profile or weight exceed designated value, the controller driving alarm dress Put alarm.
Further, in described " storage of empty pallet automatic stacking " step, tunnel stacking is changed described in the controller driving After empty pallet in warehouse compartment is taken out and deliver to specified location by machine, the controller control machinery hand carries out stacking to empty pallet.
Further, described " automatic storage " step concrete operations are:
The lane stacker that changes puts the empty pallet taking-up of corresponding warehouse compartment to material conveying platform, and rail shuttle holds in the palm sky Disk is transported to commutation conveyer, is put pallet to going out on feeding table by the commutation conveyer, goods is put into empty pallet, Freight detection module is transported to by roller line, examines the goods acceptance or rejection, if detection is qualified will to be equipped with goods again Pallet run to commutation conveyer, commutation conveyer is rotated by 90 ° toward traffic direction pallet is delivered on rail shuttle, Rail shuttle puts pallet to changing on lane stacker and deliver to corresponding warehouse compartment.
The beneficial effects of the present invention are:The present invention Three-dimensional warehouse system by be provided with change lane stacker and and its The track exchanging device of cooperation, line access is entered to the goods in any bar tunnel in tiered warehouse facility to realize;By in tiered warehouse facility system Empty pallet automatic stacking memory module is set in system, reaches the access time for saving goods, the storage for improving Three-dimensional warehouse system The effect of efficiency.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention, And can be practiced according to the content of specification, below with presently preferred embodiments of the present invention and coordinate accompanying drawing describe in detail as after.
Brief description of the drawings
Fig. 1 is the constructional device schematic diagram of the Three-dimensional warehouse system of the present invention.
Fig. 2 is Fig. 1 partial enlarged drawing.
Fig. 3 is the module principle figure of the controller in Fig. 1.
Embodiment
With reference to the accompanying drawings and examples, the embodiment of the present invention is described in further detail.Implement below Example is used to illustrate the present invention, but is not limited to the scope of the present invention.
Fig. 1 to Fig. 3 is referred to, the Three-dimensional warehouse system 1 of a preferred embodiment of the invention changes tunnel including at least two Piler 2, driving change lane stacker 2 change tunnel track exchanging device 3, be arranged on the feeding table 4 of tunnel end, be arranged on it is defeated The rail shuttle 5 of the side of feeding table 4, the commutation conveyer 6 (7) for being arranged on the side of rail shuttle 5, it is arranged on commutation conveying The side of machine 6 goes out feeding table 9 and controller 20, the controller 20 include entering automatically library module 21, automatic withdrawing module 22 with And empty pallet automatic stacking memory module 23.
Automatically library module 21 is entered:It is described to enter library module 21 automatically and drive described to change lane stacker 2 and take when goods warehousing Go out empty pallet 10 and transmit to feeding table 4, then drive the rail shuttle 5 to remove the empty pallet from the feeding table 4 Commutation conveyer 6 is transported to, then drives the commutation conveyer 6 that the empty pallet 10 is delivered to out into feeding table 9, goods is placed In on the empty pallet 10, then the pallet 10 equipped with goods is delivered to rail shuttle 5 by driving commutation conveyer 6, then is driven The pallet 10 equipped with goods is carried to feeding table 4 by dynamic rail shuttle 5, and lane stacker 2 is finally changed described in driving will The pallet 10 equipped with goods is carried to sky warehouse compartment.It is described to enter library module automatically when goods needs to change tunnel and is put in storage Lane stacker 2 is changed by track exchanging device 3 to run to specified tunnel described in 21 drivings.Wherein, the Three-dimensional warehouse system 1 The track (non-label) coordinated with the rail shuttle 5 is provided with, the rail shuttle 5 moves on the track.Institute The roller line (not shown) for being equipped with feeding table 9 and being used for transmitting empty pallet 10 or the pallet equipped with goods is stated out, in order to lighter Easy transmission empty pallet 10 or the pallet equipped with goods.In the present embodiment, the track is trapped orbit, described to change tunnel heap The number of units of stack machine 2 is two.Really, in other embodiments, the number of units for changing lane stacker 2 can be three or more It is more, determined by the demand and space of Three-dimensional warehouse system.Accordingly, the number of the track exchanging device 3 is also two groups.
Automatic withdrawing module 22:When goods outbound, the taking-up pair of lane stacker 2 is changed in the driving of automatic withdrawing module 22 It should be transmitted equipped with the pallet 10 of goods and to feeding table 4, then drive the rail shuttle 5 by the pallet 10 equipped with goods Commutation conveyer 6 is carried to, then drives the commutation conveyer 6 that the pallet 10 equipped with goods is delivered to out into feeding table 9. When goods, which needs to change tunnel, carries out outbound, the controller 20, which drives, described changes lane stacker 2 by track exchanging device 3 to transport The tunnel of row to another, the goods in the tunnel is taken out.
Empty pallet automatic stacking memory module 23:When the Three-dimensional warehouse system 1 is in idle state, i.e., needed without goods When outbound is put in storage, the empty pallet automatic stacking memory module 23, which drives, described changes lane stacker 2 by the empty pallet in warehouse compartment 10 take out and deliver to specified location progress stacking.
The Three-dimensional warehouse system 1 also include with it is described enter automatically the freight detection device 8 that is connected of the signal of library module 21 and Warning device (not shown), the freight detection device 8 include being used for the weighing sensor for detecting the weight of goods (not Diagram) and the profile measurement sensor (not shown) that is detected to the profile of goods.Goods profile is preset in controller 20 And the threshold limit value of weight, goods is put to freight detection device 8, to carry out profile and weight detecting to goods.When described When profile measurement sensor and weighing sensor detect goods profile or weight unqualified (i.e. beyond threshold limit value), institute Alarm activation is stated, the goods does not do storage processing.
The Three-dimensional warehouse system 1 also includes the manipulator (not shown) that stacking processing is carried out to empty pallet, the machinery Hand is connected with the signal of empty pallet automatic stacking memory module 23.The empty pallet quantity of stacking is preset in controller 20 most Big value, the lane stacker 2 that changes take out the empty pallet 10 from corresponding warehouse compartment, are transported to feeding table 4, the rail is worn The empty pallet 10 is transported in commutation conveyer 6 by shuttle car 5 again, and the commutation conveyer 6 again transports the empty pallet 10 To going out on the freight detection device 8 of feeding table 9.Manipulator carries out stacking to the empty pallet, when freight detection device 8 detects When the quantity of the empty pallet of stacking reaches the maximum of setting, manipulator stops stacking, and now controller 20 drives automatic storage The empty pallet good to stacking of module 21 is put in storage.
Present invention also offers a kind of control method of Three-dimensional warehouse system 1, in above-mentioned Three-dimensional warehouse system 1, Methods described comprises the following steps:
Automatic storage:When goods warehousing, the controller 20 drives the lane stacker 2 that changes to take out empty pallet 10 simultaneously Transmit to feeding table 4, then drive the rail shuttle 5 by the empty pallet 10 from the feeding table 4 be carried to commutation it is defeated Machine 6 is sent, then drives the commutation conveyer 6 that the empty pallet 10 is delivered to out into feeding table 9, goods is positioned over the empty support On disk 10.It is described go out feeding table 9 on be provided with freight detection device 8, the controller 20 drives the freight detection device 8 right The profile and weight of goods are detected.If detect that goods profile or weight exceed designated value, the controller 20 drives The warning device alarm.If detecting goods profile and weight within the specified range, then the commutation conveyer 6 is driven toward fortune Line direction, which is rotated by 90 °, is delivered to the pallet 10 equipped with goods on rail shuttle 5, then drives rail shuttle 5 by the dress The pallet 10 for having goods is carried to feeding table 4, finally changes lane stacker 2 described in driving and removes the pallet 10 equipped with goods It is transported to sky warehouse compartment.When goods needs to change tunnel and is put in storage, the controller 20, which drives, described changes lane stacker 2 by changing Rail device 3 is stored with running to the tunnel of another with the goods to the tunnel.
Automatic withdrawing:When goods outbound, the driving of controller 20 is changed the taking-up of lane stacker 2 and corresponded to equipped with goods Pallet 10 is transmitted to feeding table 4, then drives the rail shuttle 5 by the pallet carrying equipped with goods to the conveying that commutates Machine 6, then drive the commutation conveyer 6 that the pallet 10 equipped with goods is delivered to out into feeding table 9.When goods needs to change lane When road carries out outbound, the controller 20, which drives, described changes lane stacker 2 by track exchanging device 3 to run to the lane of another Road, the goods in the tunnel is taken out.
Empty pallet automatic stacking stores:When the Three-dimensional warehouse system is in idle state, i.e., outbound is needed to enter without goods During storehouse, the controller 20, which drives, described to be changed lane stacker 2 and takes out and deliver to specified location by the empty pallet 10 in warehouse compartment Row stacking, then the empty pallet 10 good to stacking carry out automatic in-stockroom operation, so far, empty pallet automatic stacking storage operating process Terminate.
In summary:The Three-dimensional warehouse system 1 of the present invention is changed lane stacker 2 and switched tracks with what it coordinated by being provided with Device 3, line access is entered to the goods in any bar tunnel in tiered warehouse facility to realize;By being set in Three-dimensional warehouse system 1 Empty pallet automatic stacking memory module 23, reach the access time for saving goods, the storage efficiency for improving Three-dimensional warehouse system 1 Effect.
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited In contradiction, the scope that this specification is recorded all is considered to be.
Embodiment described above only expresses the several embodiments of the present invention, and its description is more specific and detailed, but simultaneously Can not therefore it be construed as limiting the scope of the patent.It should be pointed out that come for one of ordinary skill in the art Say, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention Scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.

Claims (10)

  1. A kind of 1. Three-dimensional warehouse system, it is characterised in that in the tiered warehouse facility with multi-mine roadway, the tiered warehouse facility system System includes at least two and changes lane stacker, drives and change the track exchanging device in lane stacker conversion tunnel, be arranged on tunnel end Feeding table, be arranged on the rail shuttle of material conveying platform side, be arranged on rail shuttle side commutation conveyer, set Go out feeding table and controller in commutation conveyer side, the controller includes:
    Automatically library module is entered:Lane stacker, which is changed, when goods warehousing, described in the automatic storage module drive takes out empty pallet And transmit to feeding table, then drive the rail shuttle that the empty pallet is carried into commutation conveying from the feeding table Machine, then drive the commutation conveyer that the empty pallet is delivered to out into feeding table, goods is positioned on the empty pallet, so Rear-guard is moved to conveyer is delivered to rail shuttle by the pallet equipped with goods, then drives rail shuttle that goods is housed by described in The pallet carrying of thing finally changes lane stacker by the pallet carrying equipped with goods to empty storehouse to feeding table described in driving Position;Lane stacker, which is changed, when goods needs to change tunnel and is put in storage, described in the automatic storage module drive passes through the dress that switches tracks Put to run to specified tunnel;
    Automatic withdrawing module:When goods outbound, the automatic withdrawing module drive changes lane stacker taking-up and goods correspondingly is housed Then the tray transport of thing drives the rail shuttle by the pallet carrying equipped with goods to the conveying that commutates to feeding table Machine, then drive the commutation conveyer that the pallet equipped with goods is delivered to out into feeding table;
    Empty pallet automatic stacking memory module:When the Three-dimensional warehouse system is in idle state, i.e., outbound is needed to enter without goods Lane stacker is changed during storehouse, described in the empty pallet automatic stacking memory module driving empty pallet in warehouse compartment is taken out and delivered to Specified location carries out stacking.
  2. 2. as claimed in claim 1 have the Three-dimensional warehouse system for changing lane stacker, it is characterised in that the tiered warehouse facility System also includes freight detection device be connected with the automatic storage module by signal, the freight detection device include for pair Weighing sensor that the weight of goods is detected and the profile measurement sensor that profile to goods is detected.
  3. 3. as claimed in claim 1 have the Three-dimensional warehouse system for changing lane stacker, it is characterised in that the tiered warehouse facility System also includes the warning device being connected with the automatic storage module by signal, when the profile measurement sensor and weighing and sensing When device detects the goods profile or unqualified weight, the alarm activation.
  4. 4. as claimed in claim 1 have the Three-dimensional warehouse system for changing lane stacker, it is characterised in that the tiered warehouse facility System also includes the manipulator that stacking processing is carried out to empty pallet, the manipulator and empty pallet automatic stacking memory module signal Connection.
  5. 5. as claimed in claim 1 have the Three-dimensional warehouse system for changing lane stacker, it is characterised in that it is described go out feeding table It is upper that the roller line for being used for transmitting empty pallet or the pallet equipped with goods is housed.
  6. 6. a kind of control method of Three-dimensional warehouse system, it is characterised in that to as described in any one in Claims 1 to 5 Three-dimensional warehouse system in, methods described comprises the following steps:
    Automatic storage:When goods warehousing, lane stacker is changed described in controller driving and takes out empty pallet and transmits to sending Expect platform, then drive the rail shuttle that the empty pallet is carried into commutation conveyer from the feeding table, then drive institute State commutation conveyer and the empty pallet is delivered to out feeding table, goods is positioned on the empty pallet, then driving commutation Pallet equipped with goods is delivered to rail shuttle by conveyer, then drives rail shuttle to remove the pallet equipped with goods Feeding table is transported to, finally changes lane stacker by the pallet carrying equipped with goods to empty warehouse compartment described in driving;When goods needs When changing tunnel and being put in storage, lane stacker is changed by track exchanging device to run to specified lane described in the controller driving Road;
    Automatic withdrawing:When goods outbound, the controller driving changes lane stacker and takes out the corresponding pallet biography equipped with goods Feeding table is transported to, then drives the rail shuttle by the pallet carrying equipped with goods to the conveyer that commutates, then drive The pallet equipped with goods is delivered to out feeding table by the commutation conveyer;
    Empty pallet automatic stacking stores:When the Three-dimensional warehouse system is in idle state, i.e., when needing the outbound to be put in storage without goods, Lane stacker is changed described in the controller driving to take out the empty pallet in warehouse compartment and deliver to specified location progress stacking.
  7. 7. the control method with the Three-dimensional warehouse system for changing lane stacker as claimed in claim 6, it is characterised in that institute State in " automatic storage " step, the controller drives the freight detection device to detect the profile and weight of goods.
  8. 8. the control method with the Three-dimensional warehouse system for changing lane stacker as claimed in claim 7, it is characterised in that if When detecting that goods profile or weight exceed designated value, the controller drives the warning device alarm.
  9. 9. the control method with the Three-dimensional warehouse system for changing lane stacker as claimed in claim 6, it is characterised in that institute State in " storage of empty pallet automatic stacking " step, changing lane stacker described in the controller driving takes the empty pallet in warehouse compartment After going out and delivering to specified location, the controller control machinery hand carries out stacking to empty pallet.
  10. 10. the control method with the Three-dimensional warehouse system for changing lane stacker as claimed in claim 6, it is characterised in that " automatic storage " the step concrete operations are:
    The lane stacker that changes puts the empty pallet taking-up of corresponding warehouse compartment to material conveying platform, and rail shuttle transports empty pallet Commutation conveyer is delivered to, pallet is put to going out on feeding table by the commutation conveyer, goods is put into empty pallet, passed through Roller line is transported to freight detection module, examines the goods acceptance or rejection, if detection is qualified again by the support equipped with goods Disk is run to commutation conveyer, and commutation conveyer is rotated by 90 ° toward traffic direction is delivered to pallet on rail shuttle, rail Shuttle puts pallet to changing on lane stacker and deliver to corresponding warehouse compartment.
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CN109353732A (en) * 2018-03-29 2019-02-19 广州市阿思柯物流系统有限公司 A kind of large size material automated warehousing system and method
CN109573437A (en) * 2018-12-24 2019-04-05 益和电气集团股份有限公司 Automatic warehouse stacker control system and control method
CN109592277A (en) * 2018-12-07 2019-04-09 珠海格力智能装备有限公司 Control method and device for warehousing and ex-warehouse of goods
CN109878786A (en) * 2019-03-28 2019-06-14 江苏西顿科技有限公司 Automatic Warehouse
CN110482096A (en) * 2019-09-18 2019-11-22 营口瀚为科技有限公司 More tunnel fast switching systems of tunnel machine
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CN114476463A (en) * 2022-02-14 2022-05-13 天心天思(湖州)智能科技有限公司 Automatic mould storehouse based on shunting stacker
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CN115724099A (en) * 2018-09-18 2023-03-03 深圳市鲸仓科技有限公司 Combined type storage system and assembling method thereof

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