CN204642873U - Panel production line goes out loading device automatically - Google Patents
Panel production line goes out loading device automatically Download PDFInfo
- Publication number
- CN204642873U CN204642873U CN201520240409.0U CN201520240409U CN204642873U CN 204642873 U CN204642873 U CN 204642873U CN 201520240409 U CN201520240409 U CN 201520240409U CN 204642873 U CN204642873 U CN 204642873U
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- sheet material
- roller
- roller conveyor
- guide rail
- warehouse
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Abstract
The utility model discloses panel production line and automatically go out loading device, comprise arrange along sheet material direction of transfer sheet material output area, warehouse-in guide rail, warehouse compartment district, outbound guide rail and sheet material input area; Wherein, sheet material output area and sheet material input area are respectively equipped with roller conveyor; Be provided with some roller conveyors in warehouse compartment district, be arranged at least one row; Two transport trolleys are placed on warehouse-in guide rail and outbound guide rail respectively, and every platform transport trolley is respectively equipped with running motor and rotary encoder, and one or two roller conveyors; Each roller conveyor is respectively equipped with roller motor, mouth be provided with for sheet material put in place detect opto-electronic pickup; Also comprise master controller, be electrically connected with roller motor, opto-electronic pickup, running motor and rotary encoder respectively.The utility model is reasonable in design, can realize the automatic transporting of sheet material between distinct device on manufacturing line, release manpower, improve work efficiency and accuracy rate, and production security.
Description
Technical field
The utility model relates to panel production line and automatically goes out loading device, belongs to workshop technical field of automatic control.
Background technology
In sheet fabrication process, mainly comprise the operations such as sawing sheet, edge sealing, punching, every procedure can be completed by a kind of Fabricating machinery, the Fabricating machinery of current advanced person can realize the cutting, edge sealing etc. of the sheet material of different size model automatically according to the program of setting, the production capacity of manufacturing line is mainly limited to the Handling device of sheet material between different Fabricating machinery.On traditional manufacturing line, generally sheet material is carried to the top of downstream processing equipment by or driving transport trolley artificial by workman from the end of upstream processing equipment, this not only production efficiency lower also exist take up room make mistakes greatly, easily, uneasy congruence is not enough, along with the continuous increase of batch manufacturing task, in workshop, simple dependence increase equipment, expansion resource mode improve production capacity and have been difficult to satisfied new demand.Therefore how to design and a kind ofly automatically go out loading device for panel production line, be connected the Fabricating machinery of different operation, to form the intellectualized reconstruction that a set of efficient sheet material automatic production line realizes tradition processing, become technical matters urgently to be resolved hurrily.
Utility model content
Goal of the invention: for the deficiencies in the prior art, the utility model provides panel production line and automatically goes out loading device, between the Fabricating machinery that can be arranged at different operation, realize automatic transporting and the buffer memory of sheet material, to alleviate manual work, to improve production capacity and production security.
Technical scheme: for achieving the above object, the utility model adopts following technical scheme:
Panel production line goes out loading device automatically, comprise arrange along sheet material direction of transfer sheet material output area, warehouse-in guide rail, warehouse compartment district, outbound guide rail and sheet material input area; Wherein, at least one the first roller conveyor is provided with in described sheet material output area; Be provided with some second roller conveyors in warehouse compartment district, some second roller conveyors are arranged at least one row; At least one the 3rd roller conveyor is provided with in sheet material input area; Two transport trolleys are placed on warehouse-in guide rail and outbound guide rail respectively, can do straight reciprocating motion along guide rail;
Every platform transport trolley is respectively equipped with running motor and rotary encoder, and one or two the 4th roller conveyors; Described first, second, third, fourth roller conveyor is respectively equipped with roller motor, the mouth of described first, second, third roller conveyor, and the two ends of the 4th roller conveyor be respectively equipped with for sheet material put in place detect opto-electronic pickup;
Described device also comprises master controller, described master controller respectively with the roller motor on each roller conveyor and opto-electronic pickup, and the running motor of transport trolley and rotary encoder electrical connection.
As preferably, the running motor on transport trolley, rotary encoder, roller motor are wirelessly connected with master controller with opto-electronic pickup, so that dolly travels freely, and the restriction not by signal transmssion line during motion.
As preferably, described device also comprises proximity transducer, and described proximity transducer is electrically connected with master controller, is distributed in the two ends of transport trolley wheeled scope on guide rail, for judging whether transport trolley runs in track normal region.
As preferably, described device also comprises annunciator, and described annunciator is electrically connected with master controller, for carrying out sound and light alarm under abnormal condition.
As preferably, described transport trolley both sides are provided with guardrail, the landing in case the sheet material stacked in driving process collapses.
As preferably, described master controller is Soft PLC, use Soft PLC more reliable, flexibly and can repeatedly configure, easily expand upgrading.
Principle of work: the working process that panel production line of the present utility model goes out loading device automatically mainly comprises the steps: that (101) sheet material exports: the first roller conveyor receives the output command that master controller sends, and sheet material is delivered to the end of conveyer; (102) put dolly in storage and drive to sheet material output area: what warehouse-in dolly reception master controller sent connects goods instruction, drive towards first roller conveyor of specifying, master controller combines the location information of each roller conveyor stored and the driving information of rotary encoder feedback, controls warehouse-in dolly and navigates to target location; (103) put dolly in storage and receive sheet material: the 4th roller conveyor of the first roller conveyor and warehouse-in dolly receives the splicing instruction of master controller, sheet material is sent on the 4th roller conveyor on warehouse-in dolly from the first roller conveyor; (104) put dolly in storage and drive to the warehouse compartment of specifying: warehouse-in dolly receives the warehouse-in instruction of master controller, drives towards target warehouse compartment, in conjunction with rotary encoder feedback, realize travelling location.(105) sheet material warehouse-in: the 4th roller conveyor of warehouse-in dolly and the second roller conveyor of target warehouse compartment receive the splicing instruction of master controller, are sent on object library position by sheet material from the 4th roller conveyor; When by when arranging the warehouse compartment be made up of the second roller conveyor more, at sheet material from after the 4th roller conveyor is sent on object library position, if the next warehouse compartment of same row is empty, what the second roller conveyor of the next warehouse compartment of sheet material place warehouse compartment and same row received master controller moves storehouse instruction, sheet material is sent to the next warehouse compartment of same row from current warehouse compartment; (106) outbound dolly drives to the warehouse compartment of specifying: outbound dolly receives the outbound instruction of master controller, and automatic running is to target warehouse compartment; (107) sheet material outbound: the second roller conveyor of target warehouse compartment and the 4th Conveyor of outbound dolly receive the splicing instruction that master controller sends, and are transported to by sheet material on the 4th roller conveyor outbound dolly from target warehouse compartment; When by when arranging the warehouse compartment be made up of the second roller conveyor more, to be transported on the 4th roller conveyor outbound dolly from target warehouse compartment at sheet material after, if the previous warehouse compartment of same row has sheet material, what the second roller conveyor of the next warehouse compartment of sheet material place warehouse compartment and same row received master controller moves storehouse instruction, sheet material is sent to the next warehouse compartment of same row from current warehouse compartment; (108) outbound dolly drives to sheet material input area: outbound dolly receives the input instruction of master controller, and automatic running is to the position of the 3rd roller conveyor of the sheet material input area of specifying; (109) sheet material input downstream processing equipment: the 3rd roller conveyor of the 4th roller conveyor of outbound dolly and sheet material input area receives the splicing instruction of master controller, is transported to sheet material the 3rd roller conveyor of specifying from the 4th roller conveyor of outbound dolly.
Beneficial effect: compared with prior art, the utility model tool has the following advantages:
1, the utility model is reasonable in design, multiple roller conveyor is combined, in conjunction with automatic control technology, achieve buffer memory and the conveying of sheet material, rapidly upstream processing equipment can be exported carrying out automatic transporting and entering banked cache and automatically sheet material be transported to downstream processing equipment according to scheduling of sheet material, release manpower, improve work efficiency and accuracy rate.2, realized the location of transport trolley by high-precision rotary encoder, control process is simple and easy to realize, and runs precise control.3, output area, guide rail, warehouse compartment district and input area layout rationally, compact conformation, take up room little.4, by arranging opto-electronic pickup, proximity transducer, annunciator etc., realize safety control, Workshop Production safety factor is improved.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment 1.
Fig. 2 is the network connection diagram of the utility model embodiment 1.
Fig. 3 is the structural representation of the utility model embodiment 2.
In Fig. 1 and Fig. 3,1: the first roller conveyor, 2: warehouse-in dolly, 3: warehouse-in guide rail, 4: the second roller conveyors, 5: outbound dolly, 6: outbound guide rail, 7: the three roller conveyors, 8: the four roller conveyors, 9: running motor, 10: rotary encoder, 11: roller motor, 12: opto-electronic pickup, 13: proximity transducer.
Detailed description of the invention
Below in conjunction with specific embodiment, illustrate the utility model further, it should be noted that, when not conflicting, the feature in the embodiment in the application can combination in any mutually.These embodiments should be understood and be only not used in restriction scope of the present utility model for illustration of the utility model, after having read the utility model, the amendment of those skilled in the art to the various equivalent form of value of the present utility model has all fallen within the application's claims limited range.
Embodiment 1:
As shown in Figure 1, the utility model embodiment is disclosed goes out loading device automatically for panel production line, it is arranged between the Fabricating machinery of two procedures, comprise successively along sheet fabrication direction of transfer: sheet material output area, the first transport trolley (namely putting dolly 2 in storage), warehouse compartment district, the second transport trolley (i.e. outbound dolly 5) and sheet material input area, and the master controller for controlling equipment.Sheet material output area is provided with the end (connecing goods equipment interconnection as sawed with sawing sheet) that first roller conveyor 1, first roller conveyor 1 is positioned at upstream processing equipment, the sheet material that the piling for depositing and carry upstream processing equipment to export is good.Be arranged side by side several the second roller conveyors 4 in warehouse compartment district, each roller conveyor represents a warehouse compartment, for depositing and carrying sheet material.Sheet material input area is provided with the top that the 3rd roller conveyor the 7, three roller conveyor 7 is positioned at downstream processing equipment, for carrying sheet material to downstream processing equipment.Warehouse-in dolly 2 is placed on warehouse-in guide rail 3, can do straight reciprocating motion, receive sheet material for the first roller conveyor 1 from sheet material output area, and sheet material is transported to second roller conveyor 4 in the warehouse compartment district specified along guide rail.Outbound dolly 5 is placed on outbound guide rail 6, receives sheet material for the second roller conveyor 4 from the warehouse compartment district specified, and sheet material is transported to the 3rd roller conveyor 7 of output area.
First roller conveyor 1, second roller conveyor 4 and the 3rd roller conveyor 7 are all fixedly mounted on level ground, the conveying of (not shown) roller scrolling realization sheet material is driven by roller motor, the mouth of every platform roller conveyor is provided with opto-electronic pickup 12, whether carry put in place for detecting sheet material, if sheet material front end arrives opto-electronic pickup 12 detection position, then opto-electronic pickup 12 sends the signal that puts in place.
Warehouse-in dolly 2 the same with outbound dolly 5 structure, drive dolly to move on line slideway by running motor 9, and use high-precision rotary encoder 10 to feed back the movable information of dolly, realize dolly travel control, can automatic running to the position of specifying.Dolly is provided with the 4th roller conveyor 8, by the conveying of roller motor 11 driving roller scrolling realization sheet material, on dolly, the input end of the 4th roller conveyor 8 and mouth are respectively equipped with an opto-electronic pickup 12, to put in place detection for sheet material, after the opto-electronic pickup 12 of input end detects sheet material, the 4th then corresponding roller conveyor 8 is in loading state, until sheet material outputs to the warehouse compartment of specifying, the opto-electronic pickup 12 of target warehouse compartment end detects sheet material.In order to prevent sheet material that in dolly driving process, piling is good from collapsing or landing due to inertia, guardrail can be established in dolly both sides, and guardrail can be made up of netted iron wire, is highly generally greater than the height of institute's carrying plate heap.
Whether, in order to improve production safety coefficient further, the two ends of transport trolley driving range on horizontal guide rail arrange proximity transducer 13 respectively, travel for monitoring dolly at safety zone.If dolly exceeds normal driving range in the course of the work, scanned by proximity transducer 13, then proximity transducer 13 sends traveling abnormal signal.Device is also provided with an annunciator (not shown), for carrying out sound and light alarm under various abnormal condition, also may be used for indicating normal operating condition.
Master controller (not shown) is embedded computer, employs intelligent I/O module and speed is fast, function is strong, reliability is high Soft PLC controls motor etc. and receives the signal of each sensor feedback.As shown in Figure 2, sheet material output area, warehouse compartment district are connected with master controller by fieldbus with opto-electronic pickup 12 with the roller motor 11 of sheet material input area, running motor 9 on transport trolley, roller motor 11 and opto-electronic pickup 12 are first connected to radio switch (as 485 is wireless) by fieldbus, and wirelessly (Wifi or bluetooth etc.) is connected with master controller.Master controller, by Industrial Ethernet and remote application server and client's side link, receives long-range instruction or information.
Embodiment 2:
As shown in Figure 3, the utility model embodiment is disclosed goes out loading device automatically for panel production line, compared with embodiment 1, expanded sheet material output area, warehouse compartment district and sheet material input area deposit ability, and improve the single transport capacity (in figure running motor, roller motor not shown) of dolly, sheet material output area arranges two the first roller conveyors 1, lays respectively at two delivery port ends of upstream processing equipment, or the delivery port of different Fabricating machinerys.Sheet material input area also arranges two the 3rd roller conveyors 7, lays respectively at two input port tops of downstream processing equipment, or the input port of different Fabricating machinerys.Be understandable that the present embodiment only example two, concrete quantity can be arranged according to the need of production of reality.Warehouse compartment district arranges two and ranked second roller conveyor 4, two, front and back, second roller conveyor 4 of same row abuts against together, be understandable that and can need to arrange to ranked second roller conveyor 4 according to real cache more, the size of the second roller conveyor 4 of diverse location is also not necessarily identical, length and the width of the second roller conveyor 4 can be set according to the size of actual production sheet material, the size of the second roller conveyor 4 of same row is typically provided to the same, to meet depositing and carrying of at least one model sheet material.Transport trolley is arranged side by side two the 4th roller conveyors 8, to realize to carry two buttress sheet materials in a carrying simultaneously, reduces reciprocal time, increases work efficiency.The internetwork connection mode of the present embodiment is identical with embodiment 1.
Claims (6)
1. panel production line goes out loading device automatically, it is characterized in that, comprise arrange along sheet material direction of transfer sheet material output area, warehouse-in guide rail, warehouse compartment district, outbound guide rail and sheet material input area; Wherein, at least one the first roller conveyor is provided with in described sheet material output area; Be provided with some second roller conveyors in warehouse compartment district, some second roller conveyors are arranged at least one row; At least one the 3rd roller conveyor is provided with in sheet material input area; Two transport trolleys are placed on warehouse-in guide rail and outbound guide rail respectively, can do straight reciprocating motion along guide rail;
Every platform transport trolley is respectively equipped with running motor and rotary encoder, and one or two the 4th roller conveyors; Described first, second, third, fourth roller conveyor is respectively equipped with roller motor, the mouth of described first, second, third roller conveyor, and the two ends of the 4th roller conveyor be respectively equipped with for sheet material put in place detect opto-electronic pickup;
Described device also comprises master controller, described master controller respectively with the roller motor on each roller conveyor and opto-electronic pickup, and the running motor of transport trolley and rotary encoder electrical connection.
2. panel production line according to claim 1 goes out loading device automatically, it is characterized in that, the running motor on transport trolley, rotary encoder, roller motor are wirelessly connected with master controller with opto-electronic pickup.
3. panel production line according to claim 1 goes out loading device automatically, it is characterized in that, described device also comprises proximity transducer, and described proximity transducer is electrically connected with master controller, is distributed in the two ends of transport trolley wheeled scope on guide rail.
4. panel production line according to claim 1 goes out loading device automatically, it is characterized in that, described device also comprises annunciator, and described annunciator is electrically connected with master controller.
5. panel production line according to claim 1 goes out loading device automatically, it is characterized in that, described transport trolley both sides are provided with guardrail.
6. panel production line according to claim 1 goes out loading device automatically, it is characterized in that, described master controller is Soft PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520240409.0U CN204642873U (en) | 2015-04-20 | 2015-04-20 | Panel production line goes out loading device automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520240409.0U CN204642873U (en) | 2015-04-20 | 2015-04-20 | Panel production line goes out loading device automatically |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204642873U true CN204642873U (en) | 2015-09-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520240409.0U Withdrawn - After Issue CN204642873U (en) | 2015-04-20 | 2015-04-20 | Panel production line goes out loading device automatically |
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| Country | Link |
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| CN (1) | CN204642873U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104773432A (en) * | 2015-04-20 | 2015-07-15 | 南京我乐家居制造有限公司 | Automatic warehouse output and input device and method of plate production line |
| CN106185154A (en) * | 2016-08-27 | 2016-12-07 | 中国联合工程公司 | A kind of nuclear power evaporator U-tube automatic warehouse equipment and control method thereof |
| CN107685792A (en) * | 2017-08-17 | 2018-02-13 | 河北工业大学 | Storage system is carried in a kind of bumper finishing |
| CN107934342A (en) * | 2017-12-21 | 2018-04-20 | 大连万盛合机电设备有限公司 | Truss parallel fabrication transfer matic tray library |
| CN108045821A (en) * | 2017-12-21 | 2018-05-18 | 江苏森蓝智能系统有限公司 | A kind of copper bar automates plane warehouse |
| CN114313725A (en) * | 2021-11-30 | 2022-04-12 | 昆船智能技术股份有限公司 | Structure and method of no-carrier buffer and feeding system for strip-shaped materials |
| CN114476479A (en) * | 2022-03-29 | 2022-05-13 | 倍恩智能设备(山东)有限公司 | Intelligent material warehouse and working method |
-
2015
- 2015-04-20 CN CN201520240409.0U patent/CN204642873U/en not_active Withdrawn - After Issue
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104773432A (en) * | 2015-04-20 | 2015-07-15 | 南京我乐家居制造有限公司 | Automatic warehouse output and input device and method of plate production line |
| CN104773432B (en) * | 2015-04-20 | 2017-05-10 | 南京我乐家居股份有限公司 | Automatic warehouse output and input device and method of plate production line |
| CN106185154A (en) * | 2016-08-27 | 2016-12-07 | 中国联合工程公司 | A kind of nuclear power evaporator U-tube automatic warehouse equipment and control method thereof |
| CN107685792A (en) * | 2017-08-17 | 2018-02-13 | 河北工业大学 | Storage system is carried in a kind of bumper finishing |
| CN107934342A (en) * | 2017-12-21 | 2018-04-20 | 大连万盛合机电设备有限公司 | Truss parallel fabrication transfer matic tray library |
| CN108045821A (en) * | 2017-12-21 | 2018-05-18 | 江苏森蓝智能系统有限公司 | A kind of copper bar automates plane warehouse |
| CN108045821B (en) * | 2017-12-21 | 2023-07-21 | 江苏森蓝智能系统有限公司 | Automatic plane warehouse of copper bar |
| CN114313725A (en) * | 2021-11-30 | 2022-04-12 | 昆船智能技术股份有限公司 | Structure and method of no-carrier buffer and feeding system for strip-shaped materials |
| CN114313725B (en) * | 2021-11-30 | 2023-11-21 | 昆船智能技术股份有限公司 | Structure and method of strip-shaped material carrier-free caching and feeding system |
| CN114476479A (en) * | 2022-03-29 | 2022-05-13 | 倍恩智能设备(山东)有限公司 | Intelligent material warehouse and working method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 211102 No. 218 Ting Ting West Road, Jiangning economic and Technological Development Zone, Nanjing, Jiangsu Patentee after: NANJING OLO HOME FURNISHING CO., LTD. Address before: 211102 No. 218 Ting Ting West Road, Jiangning economic and Technological Development Zone, Nanjing, Jiangsu Patentee before: Nanjing OLO Home Furnishing Co., Ltd. |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150916 Effective date of abandoning: 20170510 |