KR20160123728A - Method of Managing a Shuttle Rack Automated Warehouse System - Google Patents
Method of Managing a Shuttle Rack Automated Warehouse System Download PDFInfo
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- KR20160123728A KR20160123728A KR1020150054243A KR20150054243A KR20160123728A KR 20160123728 A KR20160123728 A KR 20160123728A KR 1020150054243 A KR1020150054243 A KR 1020150054243A KR 20150054243 A KR20150054243 A KR 20150054243A KR 20160123728 A KR20160123728 A KR 20160123728A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
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Abstract
Description
The present invention relates to an automated system for loading / unloading cargo into / out of a warehouse, and more particularly, to a shuttle rack To an operating method of an automatic warehouse system.
In general, logistics is a reduction of physical distribution, which refers to the flow of water from producer to consumer. Specifically, logistics includes both the process of transporting, unloading, storing and packaging produced goods, and the distribution process of materials such as distribution processing and transportation infrastructure. The logistics warehouse, which is a member of the logistics system, is a place where goods are loaded, stored, and shipped, and technology for reducing the time and manpower used for loading and unloading is being actively developed.
In conventional conventional warehouses, in order to load or unload a cargo, the cargo is lifted by a forklift and loaded or unloaded in a storage rack installed in the warehouse. At this time, the position of the cargo stored in the storage rack is divided into the "row" in the height direction, the "column" in the longitudinal direction, and the "address" in the depth direction in the "row" Or manually recorded on a computer.
With the development of technology for inputting and outputting such cargo, automation systems have been introduced for automatically loading or unloading cargo into storage racks using shuttles and satellites that are automatically controlled by on-site PCs and servers . For example, a system for loading and unloading cargo using an aisle cart has been proposed, as in International Publication No. WO2002 / 020376, but in a broader sense all management from goods receipt to warehousing A possible management system has been proposed.
However, in the conventional management system, the information about the cargo at the loading position and the loading position of the cargo, and information about the number, column, stage, and address of the rack are checked by the operator using a gun scanner In addition, there is a problem that an automation system such as a malfunction of a worker or an input due to a mistake is directly recorded in a management server, but it is incomplete in many parts.
The object of the present invention, which is devised to solve the above problems, is to provide a shuttle rack automatic warehouse system equipped with a forklift or a shuttle and a stacker crane in a storage rack, And a method of operating the shuttle rack automatic warehouse system.
In order to achieve the above object, a method of operating a shuttle rack automatic warehouse system according to the present invention includes: a storage rack for storing a cargo; a stacker crane installed adjacent to the storage rack to load and move the cargo and the shuttle; A method of operating an automatic shuttle rack system having a shuttle for moving a cargo while moving, the method comprising: a tenth step (S10, S11) of receiving, from a management server, goods receipt information of a cargo; An eleventh step (S11, S21) in which the worker receives the goods receipt information from the scene PC; A twelfth step (S12, S22) in which the worker carries the cargo by using the transportation means; A thirteenth step (S13, S23) in which the shuttle and the stacker crane are carried by the control signal generated by the field PC and loaded in the storage rack; Step 14 (S14, S24) in which the shop PC receives the shipment information of the cargo from the management server; A fifteenth step (S15, S25) in which the shuttle and the stacker crane transport the cargo from the storage rack to the delivery unit by a control signal generated by the field PC; (S16, S26) of receiving the cargo dispatch information from the on-site PC by the operator and delivering the cargo to the transportation means. In the thirteenth step (S13, S23) And the first-in-first-out is carried out first from the last loaded cargo positioned close to the stacker crane on the basis of the stacker crane in the fifteenth (S15, S25) stage.
In accordance with another aspect of the present invention, there is provided a method for operating a shuttle rack automatic warehouse system including a storage rack for storing a cargo, a stacker crane for loading and moving the cargo and the shuttle while being installed adjacent to the storage rack, (S10, S20) of receiving, from a management server, goods receipt information of a cargo, the method comprising the steps of: An eleventh step (S11, S21) in which the worker receives the goods receipt information from the field PC or the management server; A twelfth step (S12, S22) in which the worker carries the cargo to the work site; A thirteenth step (S13, S23) in which the shuttle or the stacker crane is carried by the control server or the field PC and loaded on the storage rack; Step 14 (S14, S24) in which the shop PC receives the shipment information of the cargo from the management server; A fifteenth step (S15, S25) in which the shuttle and the stacker crane transport the cargo from the storage rack to the delivery unit by a control signal received from the management server or the field PC; (S16, S26) in which the worker receives the cargo dispatch information from the management server or the on-site PC to deliver the cargo. In the thirteenth step (S13, S23), the stacker cranes The cargoes inserted from the near position are sequentially loaded, and in the fifteenth step (S15, S25), the first-in-first-out cargo placed in a position close to the stacker crane is shipped first.
A method of operating a shuttle rack automatic warehouse system according to another embodiment of the present invention includes a storage rack for storing cargo, a stacker crane for loading and moving the cargo and the shuttle while being installed adjacent to the storage rack, 10. A method of operating an automatic shuttle rack system having a shuttle for moving a cargo while moving, comprising: a tenth step (S10, S20) of receiving, from a management server, goods receipt information of a cargo; An eleventh step (S11, S21) in which the worker receives the goods receipt information from the scene PC; A twelfth step (S12, S22) in which the worker carries the cargo to the work site; A thirteenth step (S13, S23) in which the shuttle and the stacker crane are carried by the control signal generated by the field PC and loaded in the storage rack; Step 13-1 (S13-1, S23-1) of reloading the cargo to another row, another row, or another address of the storage rack; Step 14 (S14, S24) in which the shop PC receives the shipment information of the cargo from the management server; A fifteenth step (S15, S25) in which the shuttle and the stacker crane transport the cargo from the storage rack to the delivery unit by a control signal generated by the field PC; (S16, S26) in which the worker receives the delivery information of the cargo from the site PC to deliver the cargo, and in the 13th step, The cargo loaded at a position distant from the step 13-1 is reloaded from a position near the stacker crane based on the stacker crane. In the fifteenth step, And the first-in first-out is performed.
A method of operating a shuttle rack automatic warehouse system according to another embodiment of the present invention includes a storage rack for storing a cargo, a stacker crane for loading and moving the cargo and the shuttle while being installed adjacent to the storage rack, A method of operating an automatic shuttle rack system having a shuttle for moving a cargo while moving, the method comprising the steps of: loading a cargo from a pre-loaded cargo at the time of arrival to a position close to the cargo outlet by a shuttle or a stacker crane; And the first-in-first-out is performed.
Here, the receiving unit is a receiving conveyor for conveying the stacker crane to the stacker crane (S12-1) under the control of the field PC when the operator places the cargo on the conveying means, or is a place designated by a row and an address at a certain position in the storage rack.
In addition, if the cargo moved from the stacker crane is placed, the delivery unit is a delivery conveyor for carrying (S15-1) to the delivery position where the operator can receive the delivery to the delivery means under the control of the field PC, As shown in FIG.
In the case where the goods receipt part is a goods receipt conveyor or a goods dispatch conveyor, the goods conveyor or goods conveyor is operated by the control signal of the field PC, whereas when the goods receipt part and the goods receipt part are designated in the storage rack, And the shuttle transports the cargo while moving between the loading and unloading portions and the stacker crane.
For example, the first-in and first-out operation methods are such that, among the freight moved through the loading conveyor at the time of arrival, the loaded freight is loaded from a position far from the stacker crane in the corresponding row to be loaded by the shuttle or the stacker crane, And the cargo is taken out by a shuttle or a stacker crane from the last loaded cargo in a position close to the crane, and is transported to a delivery conveyor and delivered.
Another example of the first-in, first-out is that the loaded cargo, which has been loaded into the storage rack at the time of receipt, is loaded from a position close to the stacker crane in the corresponding row by the shuttle or the stacker crane, and the shuttle or stacker crane The other cargo loaded at the other end, the column and the address is reloaded so as to be loaded from a distance from the stacker crane, and the cargo next to the stacker crane at the time of shipment is taken out by a shuttle or a stacker crane, .
As another example of the first-in, first-out cargo among the cargoes moved through the loading conveyor at the time of stocking is loaded from a position remote from the stacker crane in the corresponding row to be loaded by the shuttle or the stacker crane, And is transported and reloaded to the corresponding stage, column and address designated by the shuttle or the stacker crane as the goods departure.
For example, the first-in, first-out operation method is a method in which, for example, a freight out of the cargo moved through the loading conveyor at the time of stocking is transported by a shuttle or a stacker crane at a position distant from the stacker crane, And is loaded and unloaded.
Another example of first-in-first-out selection is to load the loaded cargo out of the cargo moved through the loading conveyor at the time of arrival from a position remote from the stacker crane in the corresponding column to be loaded by the shuttle or the stacker crane, And is reloaded from a position far from the stacker crane while being transported to the other end, the heat and the address, and the pre-loaded cargo in the vicinity of the stacker crane at the time of delivery is transported to a delivery conveyor .
Another example of first-in-first-out is that the loaded cargo loaded at the corresponding stage, column and address designated as the goods receipt at the time of arrival is loaded from a position close to the stacker crane and transferred from the loaded goods close to the stacker crane at the time of delivery to a shuttle or stacker crane And conveyed to a destination, a heat and an address designated as a conveying or delivering part by a delivery conveyor by the conveying device.
Another example of first-in-first-out, when a shuttle and a stacker crane are placed between a plurality of storage racks, the loaded cargo among the loads loaded into the priority storage rack at the time of arrival is carried by a shuttle or a stacker crane, The rack is loaded from a position far from the loading part, and is transported by the shuttle or the stacker crane from the loaded goods to the rearmost rack, and is delivered.
Another example of first-in-first-out is that when a goods conveyor and a goods conveyor are installed on both sides of one storage rack, and a shuttle and a stacker crane are disposed between the goods conveyor and the storage rack, the goods conveyor and the storage rack, The loaded cargo among the cargoes is transported by the shuttle or the stacker crane and loaded from the delivery conveyor side, and the delivered cargo is delivered by the shuttle or the stacker crane by the shuttle or the stacker crane.
In addition, the site PC generates storage information for designating a loading position such as a column, an address and the like of the storage rack in which the cargo is to be loaded based on the stock information received from the management server, and generates a control signal based on the storage information .
In addition, the operator recognizes the mark attached to the cargo by the recognizing device, acquires the receipt information about the cargo and transmits it to the site PC, and at least one of the cargo conveyor and the cargo conveyor carries the cargo Carries out at least one of the processes of recognizing the mark, acquiring the cargo information about the cargo and transmitting it to the site PC. Here, the field PC confirms whether the goods receipt information received from the management server is in agreement with at least one of the reception information and the cargo information, and if it does, the subsequent work is performed. If the dispatch is inconsistent, And waits for the next command of the post-management server.
Further, the shuttle and the stacker crane are installed between the divided storage racks or installed on one side of the storage rack arranged in one, and the outlet is arranged on the opposite side or on the same side.
Further, in order to prevent the shuttle from excessively moving at the corresponding address of the loading section or the loading section and falling from the storage rack, the stopper is provided in the storage rack so as to be in contact with the body of the shuttle or the moving wheel, An encoder installed on the mobile wheel axis to detect rotation of the mobile wheel shaft so that the mobile wheel shaft can be forcibly stopped, and a barcode label installed on the storage rack or sensors installed on the body for sensing the mirror reflector.
In order to check whether there is a cargo in the warehouse and the warehouse in the storage rack, the presence or absence of the cargo presence / absence sensor at the position where the cargo is loaded or unloaded and the conveying means of the operator who can recognize the barcode label attached to the cargo And information on the presence or absence of the cargo recognized by at least one of the installed scanners is transmitted to the management server or the site PC.
The storage rack is provided with a number plate attached to each row so as to be recognized by the operator, a lamp attached to each column so as to blink to display the corresponding row at the time of input / output, and a column, And at least one of electric sign boards arranged to be displayed in numerals is installed and controlled by a management server or a field PC.
As described above, according to the present invention, since the shuttle and the stacker crane are provided, there is an effect that the cargo is automatically carried out from stocking to shipment.
In addition, there is an effect that the first-in-first-out and second-in-first-out operations in which the first-in-first-out and second-in-first-in-first-out cargoes are delivered first can be selectively and automatically controlled.
In addition, the working radius of the transportation means including the forklift used for transporting the cargo to and from the warehouse is minimized, and the storage efficiency of the warehouse can be maximized.
BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate preferred embodiments of the invention and, together with the description, serve to further the understanding of the technical idea of the invention, It should not be interpreted.
1 is a perspective view schematically showing a shuttle rack automatic warehouse system according to a preferred embodiment of the present invention.
2 is a side view of Fig.
3 is an enlarged view of the dressing conveyor shown in Fig.
4 is a perspective view schematically showing the shuttle shown in Fig.
5 is a side view showing a state in which the shuttle shown in Fig. 4 is installed.
6 is a plan view showing the interior of the shuttle shown in Fig.
Figs. 7 and 8 are side views of the shuttle shown in Fig.
Figs. 9 and 10 are partially enlarged views showing sensors for detecting the lifting and moving range of the top plate shown in Figs. 4 and 6. Fig.
11 is a perspective view schematically showing the stacker crane shown in Fig.
12 is a plan view of a portion of the lower portion of the carriage shown in FIG.
13 is a side view of the carriage shown in Fig.
14 is an enlarged view of the "A"
15 is an enlarged perspective view showing the upper frame shown in Fig.
16 is a block diagram illustrating an operation method for loading / unloading a cargo in the shuttle rack automatic warehouse system shown in FIG. 1 according to an embodiment of the present invention.
17 is a flowchart showing the operating method of FIG.
18 to 20 are schematic diagrams showing various examples of operation methods for loading / unloading cargo according to the configuration of Fig.
FIG. 21 is a configuration diagram illustrating an operation method of loading / unloading goods into / from the shuttle rack automatic warehouse system shown in FIG. 1 according to another embodiment of the present invention.
22 is a flowchart showing the operating method of FIG.
Figs. 23 to 25 are schematic diagrams showing an example of use for an operation method of loading / unloading a cargo according to the configuration of Fig.
26 and 27 are schematic diagrams showing yet another embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the detailed description of known functions and configurations incorporated herein will be omitted when it may unnecessarily obscure the subject matter of the present invention.
<Configuration>
1 is a perspective view schematically showing a shuttle rack automatic warehouse system according to a preferred embodiment of the present invention. 2 is a side view of Fig. 3 is an enlarged view of the dressing conveyor shown in Fig. 4 is a perspective view schematically showing the shuttle shown in Fig. 5 is a side view showing a state in which the shuttle shown in Fig. 4 is installed. 6 is a plan view showing the interior of the shuttle shown in Fig. Figs. 7 and 8 are side views of the shuttle shown in Fig. Figs. 9 and 10 are partially enlarged views showing sensors for detecting the lifting and moving range of the top plate shown in Figs. 4 and 6. Fig. 11 is a perspective view schematically showing the stacker crane shown in Fig. 12 is a plan view of a portion of the lower portion of the carriage shown in FIG. 13 is a side view of the carriage shown in Fig. 14 is an enlarged view of the "A" 15 is an enlarged perspective view showing the upper frame shown in Fig.
1 and 2, a shuttle rack automatic warehouse system according to the present invention includes a
As shown in FIGS. 1 and 2, the
Here, the
In the
The
The
The
The
On the other hand, the
As shown in Figs. 4 to 6, the
The
The
The drop prevention sensor is a sensor that allows the
The moving
At least four of the moving
5, the
The
The
8, when the
7 and 8, the first connecting
The
The upper plate
The first
The second
The first movement
Here, the
The cooperative
The
The battery pack charge
The
Although not shown, when a stopper is provided in the
On the other hand, the
The
The
The
The
The
The elevating means includes a lifting member, a first elevating
As shown in FIG. 11, the
The
Here, the
The
The third movement position detection sensor is mounted on the
The
<Operation method>
Various operating methods for loading / unloading goods into / from the shuttle rack automatic warehouse system including the
Herein, the on-
The
16 is a block diagram illustrating an operation method for loading / unloading a cargo in the shuttle rack automatic warehouse system shown in FIG. 1 according to an embodiment of the present invention. 17 is a flowchart showing the operating method of FIG. 18 to 20 are schematic diagrams showing various examples of operation methods for loading / unloading cargo according to the configuration of Fig. Hereinafter, 'outside' refers to a position where the
As shown in FIGS. 16 and 17, when the
In the first case, as shown in FIG. 18, the
First, the
Next, the
Next, the
Next, the
Next, the
Here, the operation of the
The position information of the
The position information of the
Next, the
Next, the
Next, the
Finally, the
Therefore, the cargo loaded at the time of stocking is loaded from the address of the
In the second case, the first-in first-out operation method will be described with reference to FIG. This first-in first-out operation method is substantially similar to the first-in-first-out operation method described above, but includes the step S13-1 in which the cargo is reloaded after the step S13 in which the cargo is loaded in the
First, the
Next, the
Next, the
Next, the
Next, the
Next, the cargo is reloaded to another end of the
The on-
Next, the
Next, the
Finally, the
Therefore, after the loaded cargo is loaded from the address of the
In FIG. 18, at least one of the goods receipt part and the goods receipt part may be designated by at least one row, column and address in the
For example, in FIG. 18, the operating method of first-in-first-out or first-in and first-out is applied with a modified structure in which the stocking portion is designated by at least one row, column and address of the
As another example, a method of operating first-in-first-out or first-in and first-out is applied in a structure in which the warehouse is designated by at least one row, column and address of the
As another example, in the structure in which both the
19, it is possible to construct a shuttle rack automatic warehouse system in which the
As another example, as shown in FIG. 20, a shuttle rack automatic warehouse system can be configured in which the
Meanwhile, as shown in FIG. 21, various operating methods for loading / unloading a cargo using a shuttle rack automatic warehouse system according to the present invention are as shown in FIG. There is a difference in configuration in which the
FIG. 21 is a configuration diagram illustrating an operation method of loading / unloading goods into / from the shuttle rack automatic warehouse system shown in FIG. 1 according to another embodiment of the present invention. 22 is a flowchart showing the operating method of FIG. Figs. 23 to 25 are schematic diagrams showing an example of use for an operation method of loading / unloading a cargo according to the configuration of Fig.
In the first case, as shown in FIG. 23, the
First, the
Next, the
Next, the
Next, the
Next, the on-
Next, the
Finally, the
Therefore, the cargo loaded at the time of stocking is loaded from the address of the
In the second case, the first-in first-out operation method in FIG. 23 will be described. The operating method of the first-in first-out method is substantially similar to the operating method of the first-in first out method of FIG. 21, except that the step S23-1 in which the cargo is reloaded after the step S23 in which the cargo is loaded in the
First, the
Next, the
Next, the
Next, the
Next, the cargo is reloaded to another end of the
Next, the warehouse information of the cargo from the
Next, the
Finally, the
Therefore, after the loaded cargo is loaded from the address of the
In addition, at least one of the stocking portion and the stocking portion may be omitted from the
As another example, as shown in Fig. 24, a shuttle rack automatic warehouse system in which a
As another example, as shown in Fig. 25, the
As another example, the
27, a
The automatic warehouse system having various configurations including the method of operating the first-in first-out and the first-in and first-out, excluding the
First, the first-in and first-out are performed in such a manner that the goods receipt part and the delivery part specified by the corresponding step, column and address are located at the same step, column and address. In other words, when the
In addition, the first-in-first-out is performed in such a manner that the entrance and exit designated by the corresponding column, column, and address are located at different columns, columns, and addresses. When the
Also, the case where the goods receipt part is the
If the goods receipt section is designated by the corresponding column, column and address, and the goods receipt section is the
On the other hand, when the warehouse and warehouse are in the same column, the goods in the warehouse can be loaded from the inside to the outside of the warehouse, and the first and the second warehouses can be taken out from the warehouse. In this operation, the steps (S13-1 and S23-1) for reloading the cargo are excluded, and the cargo is loaded from the inside and loaded from the outside cargo in the cargo loading step (S13, S23).
On the other hand, various kinds of cargo stored in the
The loading section and the loading section may be designated by any one of a row, a column and an address, but a certain portion of the
As described above, those skilled in the art will appreciate that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. It is therefore to be understood that the above-described embodiments are to be considered in all respects as illustrative and not restrictive. The scope of the present invention is defined by the appended claims, rather than the detailed description, and all changes or modifications derived from the meaning and scope of the claims and equivalents of the claims are to be construed as being included within the scope of the present invention do.
10: Storage rack 11: Post
12: beam 13: longitudinal rail
14: lower rail 15: upper rail
16: fixed bar 17: fixed auxiliary bar
20: goods conveyor 21: first goods conveyor
22: second loading conveyor 23: chain
24: Sixth power source 30: Outgoing conveyor
100: Shuttle 110: Body
120: top plate 130: battery pack
131: first charging electrode 140: first power source
141: Fall prevention sensor 142:
143: traveling wheel 144: first guide roller
150: upper link 151: lower link
152: first connection link 153: second connection link
154: second power source 160:
161: elevating guide member 162: elevating guide roller
163: upper
163b: falling rotation detection sensor 164:
164a: Upward
170: first cargo detection sensor 171: second cargo detection sensor
172: first moving position detecting sensor 173: coalescing position detecting sensor
174: Battery pack charge amount checking sensor 180: Control board
181: Transmitter
200: stacker crane 210: lower frame
211: driving roller 212: third power source
213: driven roller 214: second guide roller
215: fixing part 220: upper frame
221: third guide roller 222: first elevating roller
223: second elevating roller 224: fourth power source
225: Control panel 226:
230: support 240: carriage
241: Support panel 242: Carriage conveyor
243: Guide panel 244: Carriage lift roller
250: carriage fixing device 251: fifth power source
252: rod 253: housing member
300: Field PC 310: Worker
320: Management Server.
Claims (11)
A tenth step (S10, S20) of receiving, from the management server (320), the warehouse information of the cargo by the field PC (300);
An eleventh step (S11, S21) in which the worker (310) receives the goods receipt information from the on-site PC (300) or the management server (320);
A twelfth step (S12, S22) in which the worker (310) carries the cargo by using the transportation means;
(S13, S13) in which the shuttle 100 or the stacker crane 200 transports the goods in the warehouse by the control signal received from the management server 320 or the field PC 300, S23);
(S14, S24) in which the field PC 300 receives the shipment information of the cargo from the management server 320;
(S15, S15) in which the shuttle 100 and the stacker crane 200 carry the cargo from the storage rack 10 to the warehouse by the control signal received from the management server 320 or the field PC 300, S25);
(S16, S26), in which the worker (310) receives the cargo dispatch information from the management server (320) or the field PC (300) and cargo is delivered to the cargo dispatcher
In the thirteenth step S13 and S23, the cargo inserted in a predetermined distance from the stacker crane 200 is sequentially stacked in the corresponding column. In the fifteenth step S15 and S25, the stacker cranes 200, Wherein the shuttle rack and the shuttle rack are connected to each other by a cable.
A tenth step (S10, S20) of receiving, from the management server (320), the warehouse information of the cargo by the field PC (300);
An eleventh step (S11, S21) in which the worker (310) receives the goods receipt information from the on-site PC (300) or the management server (320);
A twelfth step (S12, S22) in which the worker (310) carries the cargo to the work site;
(S13, S13) in which the shuttle 100 or the stacker crane 200 transports the goods in the warehouse by the control signal received from the management server 320 or the field PC 300, S23);
(S14, S24) in which the field PC 300 receives the shipment information of the cargo from the management server 320;
(S15, S15) in which the shuttle 100 and the stacker crane 200 carry the cargo from the storage rack 10 to the warehouse by the control signal received from the management server 320 or the field PC 300, S25);
(S16, S26) in which the worker (310) receives the cargo dispatch information from the management server (320) or the field PC (300)
In the thirteenth step S13 and S23, the loaded cargoes are loaded sequentially from a position close to the stacker crane 200 in the corresponding row. In the fifteenth step S15 and S25, And a first-in-first-out is carried out from a first-in-first-out cargo.
A tenth step (S10, S20) of receiving, from the management server (320), the warehouse information of the cargo by the field PC (300);
An eleventh step (S11, S21) in which the worker (310) receives the goods receipt information from the on-site PC (300) or the management server (320);
A twelfth step (S12, S22) in which the worker (310) carries the cargo to the work site;
(S13, S13) in which the shuttle 100 or the stacker crane 200 transports the goods in the warehouse by the control signal received from the management server 320 or the field PC 300, S23);
Step 13-1 (S13-1, S23-1) in which the shuttle 100 or the stacker crane 200 transports the cargo and reloads the cargo to another end of the storage rack 10, another row or another address;
(S14, S24) in which the field PC 300 receives the shipment information of the cargo from the management server 320;
(S15, S15) in which the shuttle 100 and the stacker crane 200 carry the cargo from the storage rack 10 to the warehouse by the control signal received from the management server 320 or the field PC 300, S25);
(S16, S26) in which the worker (310) receives the cargo dispatch information from the management server (320) or the field PC (300)
In the thirteenth step (S13, S23), the cargo inserted from a position distant from the stacker crane (200) in the row is loaded in order. In the 13-1 step (S13-1, S23-1) The first cargo from the position close to the stacker crane 200 is reloaded in order. In the fifteenth step (S15, S25), the first cargo in the vicinity of the stacker crane 200 is shipped first A method of operating a shuttle rack automatic warehouse system.
Wherein the shuttle (100) or the stacker crane (200) is loaded at a position close to the shipment part from the first one of the cargoes at the time of shipment, How the system operates.
The receiving unit is a receiving conveyor 20 that transports (S12-1) to the stacker cranes 200 or the shuttle 100 by the control of the field PC 300 when the worker 310 places the load on the carrying means, At one end of the rack 10, designated by row and column,
When the cargo moved from the stacker crane 200 or the shuttle 100 is placed, the delivering unit conveys the worker 310 to a delivery position that can be received by the delivery means (S15-1) under the control of the field PC 300 Outgoing conveyor 30, or a place designated by a column and an address in the storage rack 10,
When the goods receipt unit and the goods receipt unit are located in the storage rack 10 at any position, column and address, the control signal received by the management server 320 or the field PC 300 causes the shuttle 100 to move between the goods receipt unit and the stacker crane The stacker crane 200 is installed on the opposite side of the stacking crane 200 while being moved between the stacking crane 200 and the stacker crane 200, , The loading and unloading portions, and the stacker cranes (200) are located on the same side of the shuttle rack automatic warehouse system.
The method of operating the first-
The loaded freight out of the freight moving through the loading conveyor 20 at the time of loading is loaded from a position distant from the stacker crane 200 in the corresponding row to be loaded by the shuttle 100 or the stacker crane 200, From the last loaded cargo at a position close to the stacker crane 200, the cargo is taken out by the shuttle 100 or the stacker crane 200 and transported to and discharged from the output conveyor 30,
When the loaded cargo, which has been loaded at the corresponding stage, column and address designated as the stocking portion in the storage rack 10 at the time of stocking, is loaded from the position close to the stacker crane 200 in the corresponding row by the shuttle 100 or the stacker crane 200 The cargo loaded at the other end, the row, and the address by the shuttle 100 or the stacker crane 200 is reloaded from a position distant from the stacker crane 200, Is taken out by the shuttle 100 or the stacker crane 200 to be delivered to the delivery conveyor 30 and delivered,
The loaded freight out of the cargo moved through the loading conveyor 20 at the time of loading is loaded from a position distant from the stacker crane 200 in the corresponding row to be stacked by the shuttle 100 or the stacker crane 200, The shuttle 100 or the stacker crane 200 is transported and reloaded at a corresponding stage, column, and address designated as a discharge section, and then delivered to the shuttle 100 or the stacker crane 200, How to operate.
The method of operating the first-
The loaded freight out of the freight moving through the loading conveyor 20 at the time of loading is transported by the shuttle 100 or the stacker crane 200 at a position distant from the stacker crane 200, And < / RTI >
The loaded freight out of the freight moving through the loading conveyor 20 at the time of loading is loaded from a position distant from the stacker crane 200 in the corresponding row to be loaded by the shuttle 100 or the stacker crane 200, 100 or the stacker cranes 200 to the stacker cranes 200 from the stacked cranes 200 to the stacker cranes 200 at a different position from the stacker cranes 200, The loaded cargo in a position close to the crane 200 is transported to and discharged from the delivery conveyor 30,
The loaded cargo loaded at the corresponding stage, column and address designated as the stocker at the time of stocking is loaded from a position close to the stacker crane 200, Is conveyed by the stacker crane (200) to the output conveyor (30) at the corresponding stage, column and address designated as the conveying or outputting section,
When the shuttle 100 and the stacker crane 200 are disposed between the plurality of storage racks 10, the loaded freight out of the cargoes loaded in the topmost storage rack 10 at the time of arrival is stored in the shuttle 100 or the stacker crane (100) or the stacker crane (200) from a storage unit (200) to a storage rack (10) at a position far from the storage unit Or transported by,
A loading conveyor 20 and a delivering conveyor 30 are installed on both sides of one storage rack 10 and a shuttle 20 is provided between the loading conveyor 20 and the storage rack 10 and between the output conveyor 30 and the storage rack 10. [ When the stacker crane 200 and the stacker crane 200 are arranged in the loading conveyor 20, the loaded cargo among the cargoes moved by the loading conveyor 20 is transported by the shuttle 100 or the stacker crane 200, Wherein the shuttle (100) or the stacker crane (200) carries the goods from the warehoused goods to the goods conveyor (30) and then leaves the warehouse.
The management server 320 or the field PC 300 generates storage information designating a loading position such as a column, an address and the like of the storage rack 10 on which the cargo is to be loaded based on the warehouse information, To generate a control signal,
The worker 310 recognizes the mark attached to the cargo to the recognition device and obtains the receipt information about the cargo and transmits the information to the on-site PC 300. At least one of the goods conveyor 20 and the goods conveyor 30 One conveyor performs at least one of the processes of recognizing the mark attached to the cargo and obtaining the cargo information about the cargo and transmitting it to the on-site PC 300 while carrying the cargo,
The on-site PC 300 checks whether or not the goods receipt information received from the management server 320 is in agreement with at least one of the reception information and the cargo information, and if it does, the subsequent work is performed. And waiting for the next command of the management server (320) after completion of the subsequent operation.
The body 110 of the shuttle 100 or the movement wheels 143 of the shuttle 100 may be provided in the storage rack 10 in order to prevent the shuttle 100 from excessively moving at a corresponding address of the goods receipt part or the delivery part, An encoder 141 installed on the mobile wheel shaft 142 to sense the rotation of the mobile wheel shaft 142 so that the stopper can be forcibly stopped when it moves beyond the set range, Wherein at least one of the sensors installed on the body (110) is installed to detect a bar code label or a mirror reflector installed in the storage rack (300).
In order to check the presence or absence of the cargo in the goods receipt unit or the goods receipt unit, a cargo presence / absence sensor and a worker 310 capable of recognizing the barcode label attached to the cargo are provided at a position where the cargo is lifted or taken out from the storage rack 10 To the management server (320) or the on-site PC (310), information on the presence or absence of the cargo recognized by at least one of the scanners installed in the transportation means of the shuttle rack.
The storage rack 10 is provided with a number plate mounted on each row so that the operator 310 can recognize the number, a lamp mounted on each column so as to blink to display the column when entering / leaving the warehouse, , And a display board arranged to display a column and an address in numerals, and is controlled by the management server (320) or the field PC (300).
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