JP2007246226A - Article unloading device and article storing equipment with the article unloading device - Google Patents

Article unloading device and article storing equipment with the article unloading device Download PDF

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JP2007246226A
JP2007246226A JP2006072643A JP2006072643A JP2007246226A JP 2007246226 A JP2007246226 A JP 2007246226A JP 2006072643 A JP2006072643 A JP 2006072643A JP 2006072643 A JP2006072643 A JP 2006072643A JP 2007246226 A JP2007246226 A JP 2007246226A
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article
wholesale
location
unit
group
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Masanori Tsujimoto
方則 辻本
Kohei Maegashi
公平 前樫
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Daifuku Co Ltd
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Daifuku Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/02Loading or unloading land vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0485Check-in, check-out devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00De-stacking of articles
    • B65G59/02De-stacking from the top of the stack

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an article unloading device, automating the unloading work for discharging articles from a carrying vehicle to an article receiving portion while simplifying the structure. <P>SOLUTION: The article storing equipment includes: an unloading conveyer 11 capable of freely moving between the carrying vehicle 1 and the article discharging portion B and freely transferring the articles 2 between the carrying vehicle 1 and the article discharging portion B; an unloading conveyer position detecting means for detecting the position of the unloading conveyer 11; an article position detecting means for detecting the position of the article 2 to be unloaded, which is loaded on the carrying vehicle 1; and an unloading control means for controlling the operation of the unloading conveyer 11 based on the detection information of the unloading conveyer position detecting means and the detection information of the article position detecting means so that the article 2 to be unloaded is taken from the carrying vehicle 1, and the article 2 to be unloaded is discharged to the article discharge portion B. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、搬入用停車予定箇所に停車された運搬車両に積載される物品を物品卸し箇所に卸す物品卸し装置、及び、その物品卸し装置を備え、前記運搬車両に積載された物品を自動倉庫に搬入する物品収納設備に関する。   The present invention includes an article wholesaler that wholesales articles loaded on a transportation vehicle stopped at a planned stoppage for loading to an article wholesaler, and the article wholesaler, and automatically stores the articles loaded on the transportation vehicle. The present invention relates to an article storage facility to be carried in.

上記のような物品卸し装置は、搬入用停車予定箇所に停車された運搬車両に積載されている物品を運搬車両から地上側の物品卸し箇所に卸す物品卸し作業を行うものである。   The article wholesaler as described above carries out an article wholesale operation for unloading articles loaded on a transport vehicle stopped at a planned stoppage point for carrying-in from the transport vehicle to an article wholesale position on the ground side.

従来の物品卸し装置では、搬入用停車予定箇所と物品卸し箇所との間に昇降自在な昇降台が設けられ、運搬車両の荷台、昇降台、及び、物品卸し箇所の夫々に搬送作動するコンベヤが装備されている(例えば、特許文献1参照。)。
そして、この従来の物品卸し装置では、まず、運搬車両の荷台に装備したコンベヤと昇降台に装備したコンベヤとの搬送面が同じ高さになるよう昇降台を昇降させたのち、運搬車両の荷台に装備したコンベヤから昇降台に装備したコンベヤに物品を搬送する搬送作動を行う。次に、昇降台に装備したコンベヤと物品卸し箇所に装備したコンベヤとの搬送面が同じ高さになるように昇降台を昇降させたのち、昇降台に装備したコンベヤから昇降台に装備したコンベヤに物品を搬送する搬送作動を行う。このように、昇降台の昇降及び各コンベヤの搬送作動により運搬車両から物品卸し箇所に物品を卸す物品卸し作業の自動化を図っている
In a conventional goods wholesaler, an elevator platform that can be raised and lowered is provided between a planned stoppage for loading and an article wholesale location, and a conveyor that carries and operates each of the loading platform, the elevator platform, and the article wholesale location of the transport vehicle is provided. It is equipped (for example, refer to Patent Document 1).
In this conventional article wholesaler, first, the lifting platform is raised and lowered so that the conveyor surfaces of the conveyor mounted on the loading platform of the transporting vehicle and the conveyor mounted on the lifting platform have the same height, and then the loading platform of the transporting vehicle. The transfer operation is performed to transfer articles from the conveyor equipped to the conveyor to the conveyor equipped on the lifting platform. Next, after raising and lowering the elevator so that the conveyor surface installed on the elevator and the conveyor installed at the wholesale location have the same height, the conveyor installed on the elevator from the conveyor installed on the elevator The carrying operation for carrying the article is performed. In this way, automation of the goods wholesale operation for wholesale goods from the transport vehicle to the goods wholesale location by raising and lowering the lifting platform and conveying operation of each conveyor is attempted.

特開2002−193454号公報JP 2002-193454 A

しかしながら、上記従来の物品卸し装置では、物品卸し作業の自動化を図るために、昇降自在な昇降台に加え、運搬車両の荷台、昇降台、及び、物品卸し箇所の夫々に搬送作動するコンベヤを装備しなければならず、構成の複雑化を招くことになる。
上記従来の物品卸し装置において、運搬車両の荷台、昇降台、及び、物品卸し箇所の夫々に搬送作動するコンベヤを装備することなく、昇降自在な昇降台だけを設けることにより、構成の簡素化を図ることも可能である。しかしながら、この場合には、運搬車両の荷台から昇降台へ物品を搬送する作業、及び、昇降台から物品卸し箇所へ物品を搬送する作業を、作業者による物品の押し又は引き操作によって行わなければならず、物品卸し作業の自動化を図ることができないことになる。
However, in the above conventional goods wholesaler, in order to automate the goods wholesale work, in addition to the elevator that can be moved up and down, the loading platform of the transport vehicle, the elevator, and the conveyor that operates to transport the goods are provided. This has to be complicated.
In the above-described conventional goods wholesaler, the configuration can be simplified by providing only a lifting platform that can be moved up and down without providing a conveyor that moves and conveys the loading platform, the lifting platform, and the wholesale location. It is also possible to plan. However, in this case, the work of transporting the article from the loading platform of the transport vehicle to the lifting platform and the task of transporting the article from the lifting platform to the article wholesale location must be performed by an operator pushing or pulling the article. In other words, it is impossible to automate the wholesale operation.

本発明は、かかる点に着目してなされたものであり、その目的は、構成の簡素化を図りながら、運搬車両から物品卸し箇所に物品を卸す物品卸し作業の自動化を図ることができる物品卸し装置を提供する点にある。   The present invention has been made paying attention to such a point, and the object thereof is an article wholesaler capable of automating an article wholesale operation in which an article is wholesaled from a transport vehicle to an article wholesale location while simplifying the configuration. The point is to provide a device.

この目的を達成するために、本発明にかかる物品卸し装置の第1特徴構成は、搬入用停車予定箇所に停車された運搬車両に積載される物品を物品卸し箇所に卸す物品卸し装置において、
前記運搬車両と前記物品卸し箇所との間で移動自在で且つ前記運搬車両及び前記物品卸し箇所との間で物品を移載自在な卸し用搬送体と、前記卸し用搬送体の位置を検出する卸し用搬送体位置検出手段と、前記運搬車両に積載された卸し対象の物品の位置を検出する物品位置検出手段と、前記卸し用搬送体位置検出手段の検出情報及び前記物品位置検出手段の検出情報に基づいて、前記運搬車両から前記卸し対象の物品を取り出してその卸し対象の物品を前記物品卸し箇所に卸すべく、前記卸し用搬送体の作動を制御する卸し用制御手段とが設けられている点にある。
In order to achieve this object, the first feature configuration of the article wholesaler according to the present invention is an article wholesaler that wholesales articles loaded on a transport vehicle that is stopped at a planned stoppage for loading to an article wholesaler.
A wholesale transporter that is movable between the transport vehicle and the article wholesale location and that is capable of transferring an article between the transport vehicle and the wholesale product location, and a position of the wholesale transport body is detected. Wholesale transport body position detection means, article position detection means for detecting the position of an article to be wholesaled loaded on the transport vehicle, detection information of the wholesale transport body position detection means, and detection of the article position detection means Based on the information, there is provided a wholesale control means for controlling the operation of the wholesale transport body in order to take out the wholesale target article from the transport vehicle and to wholesale the wholesale target article to the wholesale location. There is in point.

前記卸し用制御手段が、卸し用搬送体位置検出手段の検出情報及び物品位置検出手段の検出情報に基づいて、運搬車両から卸し対象の物品を取り出してその卸し対象の物品を物品卸し箇所に卸すべく、卸し用搬送体の作動を制御することにより、卸し用搬送体にて運搬車両から物品卸し箇所に物品を卸す物品卸し作業を行うことができることになる。
そして、卸し用搬送体が、運搬車両と物品卸し箇所との間で移動自在で且つ運搬車両及び物品卸し箇所との間で物品を移載自在であるので、卸し用搬送体を設けるだけで、物品卸し作業を行うことができることになる。
したがって、構成の簡素化を図りながら、物品卸し作業の自動化を図ることができる物品卸し装置を提供できるに至った。
Based on the detection information of the wholesaler position detection means and the detection information of the article position detection means, the wholesale control means takes out the article to be wholesaled from the transport vehicle and wholesales the article to be wholesaled to the article wholesale location. Therefore, by controlling the operation of the wholesale transport body, it is possible to carry out the wholesale work of wholesale the article from the transport vehicle to the article wholesale location by the wholesale transport body.
And since the transport body for wholesale is movable between the transport vehicle and the article wholesale location and the goods can be transferred between the transport vehicle and the stock wholesale location, just providing the wholesale transport body, The goods wholesale work can be performed.
Therefore, it has become possible to provide an article wholesaler capable of automating the article wholesale operation while simplifying the configuration.

本発明にかかる物品卸し装置の第2特徴構成は、前記物品には、その物品の固有情報を記憶自在な情報記憶用タグが備えられ、前記物品位置検出手段が、非接触無線通信により前記情報記憶用タグの記憶情報を読み取り自在な読み取り手段を備え、前記読み取り手段と前記情報記憶用タグとの間での非接触無線通信の通信状態に基づいて、前記卸し対象の物品の位置を検出するように構成されている点にある。   According to a second characteristic configuration of the article wholesaler according to the present invention, the article is provided with an information storage tag capable of storing unique information of the article, and the article position detecting means is configured to transmit the information by non-contact wireless communication. A reading means capable of reading stored information of the storage tag is provided, and the position of the article to be wholesaled is detected based on a communication state of non-contact wireless communication between the reading means and the information storage tag. It is in the point comprised as follows.

物品卸し作業を行うときに、物品位置検出手段が備える読み取り手段にて物品に備えられた情報記憶用タグが記憶している記憶情報を読み取ることにより、卸し対象の物品の固有情報を取得できることになる。この固有情報を用いることにより物品卸し箇所に卸した物品がどのような物品であるかを特定したり、物品卸し箇所に卸した物品の検品を行うことができることになる。
そして、物品位置検出手段は、読み取り手段にて情報記憶用タグが記憶している記憶情報を読み取ることにより、卸し対象の物品の固有情報を取得できるだけではなく、読み取り手段にて情報記憶用タグが記憶している記憶情報を読み取るときの読み取り手段と情報記憶用タグとの間での非接触無線通信の通信状態に基づいて、卸し対象の物品の位置を検出することになる。したがって、卸し対象の物品の固有情報を取得するための構成を利用して、卸し対象の物品の位置を検出できることになり、構成の簡素化を図ることができることになる。
前記非接触無線通信の通信状態としては、例えば、読み取り手段にて情報記憶用タグが記憶している記憶情報を読み取ることができるか否かの非接触無線通信の可否状態、及び、無線通信に用いる電波の周波数や電波の強度などの電波の状態である。そして、物品位置検出手段は、非接触無線通信が可能であるか否か、電波の周波数はどのような周波数であるか、及び、電波の強度はどのような強度であるかによって、卸し対象の物品の位置を検出できることになる。
When performing an article wholesale operation, reading information stored in an information storage tag provided in an article can be obtained by reading means provided in the article position detection means, whereby unique information of the article to be wholesaled can be acquired. Become. By using this unique information, it is possible to specify what kind of article is wholesaled at the article wholesale location and to inspect the article wholesaled at the article wholesale location.
The article position detection means can not only acquire the unique information of the article to be wholesaled by reading the storage information stored in the information storage tag by the reading means, but also the information storage tag can be obtained by the reading means. Based on the communication state of the non-contact wireless communication between the reading means and the information storage tag when reading the stored information, the position of the article to be wholesaled is detected. Therefore, it is possible to detect the position of the article to be wholesaled using the configuration for acquiring the unique information of the article to be wholesaled, and to simplify the configuration.
As the communication state of the non-contact wireless communication, for example, whether or not the storage information stored in the information storage tag can be read by the reading means, and whether or not the wireless communication can be performed This is the state of radio waves such as the frequency of radio waves used and the strength of radio waves. The article position detection means determines whether or not contactless wireless communication is possible, the frequency of the radio wave, and the strength of the radio wave. The position of the article can be detected.

本発明にかかる物品卸し装置の第3特徴構成は、前記物品位置検出手段が、地上側に複数の前記読み取り手段を設置し、前記複数の読み取り手段と前記情報記憶用タグとの間での非接触無線通信の通信状態に基づいて、前記卸し対象の物品の位置を検出するように構成されている点にある。   According to a third characteristic configuration of the article wholesaler according to the present invention, the article position detection unit includes a plurality of the reading units on the ground side, and the non-between the plurality of reading units and the information storage tag. The position of the article to be wholesaled is detected based on the communication state of contact wireless communication.

前記物品位置検出手段は、地上側に設置した複数の読み取り手段が情報記憶用タグに記憶されている記憶情報を読み取るときに、複数の読み取り手段と情報記憶用タグとの間での非接触無線通信の通信状態に基づいて、卸し対象の物品の位置を検出することになる。
例えば、非接触無線通信における電波の周波数や電波の強度から、複数の読み取り手段の夫々からの卸し対象の物品までの距離を求めることにより、卸し対象の物品の位置を検出することができることになる。
このように、地上側に設置した複数の読み取り手段と情報記憶用タグとの間での非接触無線通信の通信状態に基づいて、卸し対象の物品の位置を的確に検出できることになる。
The article position detecting means is a non-contact wireless communication between the plurality of reading means and the information storage tag when the plurality of reading means installed on the ground side read the stored information stored in the information storage tag. Based on the communication state of communication, the position of the article to be wholesaled is detected.
For example, the position of the wholesale target article can be detected by determining the distance from each of the plurality of reading means to the wholesale target article from the frequency of the radio wave and the strength of the radio wave in non-contact wireless communication. .
Thus, based on the communication state of non-contact wireless communication between the plurality of reading means installed on the ground side and the information storage tag, the position of the article to be wholesaled can be accurately detected.

本発明にかかる物品卸し装置を備えた物品収納設備の特徴構成は、運搬車両に積載された物品を自動倉庫に搬入する物品収納設備において、
前記物品卸し箇所と前記自動倉庫に物品を搬入する物品搬入箇所との間で移動自在で且つ前記物品卸し箇所及び前記物品搬入箇所との間で物品を移載自在な搬入用搬送体と、前記搬入用搬送体の位置を検出する搬入用搬送体位置検出手段と、前記搬入用搬送体位置検出手段の検出情報に基づいて、前記物品卸し箇所から前記物品搬入箇所に物品を搬送すべく、前記搬入用搬送体の作動を制御する搬入用制御手段とが設けられている点にある。
A characteristic configuration of an article storage facility provided with an article wholesaler according to the present invention is an article storage facility for carrying an article loaded on a transport vehicle into an automatic warehouse.
A loading carrier that is movable between the article wholesale location and an article carry-in location for carrying an article into the automatic warehouse, and is capable of transferring an article between the article wholesale location and the article carry-in location; and Based on the detection information of the carry-in transport body position detecting means for detecting the position of the carry-in transport body, and to detect the position of the carry-in transport body position detecting means, There is a carrying-in control means for controlling the operation of the carrying-in carrier.

前記搬入用制御手段が、搬入用搬送体位置検出手段の検出情報に基づいて、物品卸し箇所から物品搬入箇所に物品を搬送すべく、搬入用搬送体の作動を制御することにより、搬入用搬送体にて物品卸し箇所から物品搬入箇所へ物品を搬送する物品搬入作業を行うことができることになる。したがって、搬入用搬送体を設けることにより、構成の簡素化を図りながら、物品搬入作業の自動を図ることができることになる。
そして、卸し用搬送体による物品卸し作業の自動化、及び、搬入用搬送体による物品搬入作業の自動化によって、運搬車両から物品搬入箇所に物品を搬入するまでの入荷作業の自動化を図ることができることになる。
The carry-in control means controls the operation of the carry-in carrier so as to carry the article from the article wholesale location to the article carry-in location based on the detection information of the carry-in transport body position detecting means, thereby carrying in the carry An article carrying-in operation for conveying an article from an article wholesale place to an article carry-in place can be performed by the body. Therefore, by providing the carry-in transporter, it is possible to automate the article carry-in operation while simplifying the configuration.
Then, by automating the article wholesale operation by the wholesale transport body and automating the article carry-in operation by the carry-in transport body, it is possible to automate the receiving operation until the article is carried from the transport vehicle to the article carry-in location. Become.

本発明にかかる物品卸し装置を備えた物品収納設備の別の特徴構成は、前記自動倉庫から物品を搬出する物品搬出箇所と搬出用停車予定箇所に停車された運搬車両に物品を積み込むための積み込み中継箇所との間で移動自在で且つ前記物品搬出箇所及び前記積み込み中継箇所との間で物品を移載自在な出荷用搬送体と、前記出荷用搬送体の位置を検出する出荷用搬送体位置検出手段と、前記出荷用搬送体位置検出手段の検出情報に基づいて、前記物品搬出箇所から前記積み込み中継箇所に物品を搬送すべく、前記出荷用搬送体の作動を制御する出荷用制御手段とが設けられている点にある。   Another characteristic configuration of the article storage facility provided with the article wholesaler according to the present invention is the loading for loading the article into the carrying vehicle for carrying out the article from the automatic warehouse and the delivery vehicle stopped at the planned stoppage place for carrying out. A shipping carrier that is movable between a relay location and is capable of transferring an article between the article unloading location and the loading relay location, and a shipping carrier position that detects the position of the shipping carrier. And a shipping control means for controlling the operation of the shipping carrier to transport the article from the article unloading location to the loading relay location based on detection information of the shipping carrier position detecting means. Is in the point provided.

前記出荷用制御手段が、出荷用搬送体位置検出手段の検出情報に基づいて、物品搬出箇所から積み込み中継箇所に物品を搬送すべく、出荷用搬送体の作動を制御することにより、出荷用搬送体にて物品搬出箇所から積み込み中継箇所に物品を搬送する物品出荷作業を行うことができることになる。したがって、出荷用搬送体を設けることにより、構成の簡素化を図りながら、物品出荷作業の自動化を図ることができることになる。
そして、卸し用搬送体による物品卸し作業の自動化、搬入用搬送体による物品搬入作業の自動化、及び、出荷用搬送体による物品出荷作業の自動化によって、運搬車両から自動倉庫への入荷作業及び自動倉庫から運搬車両への出荷作業の自動化を図ることができることになる。
The shipping control means controls the operation of the shipping carrier so as to transport the article from the article unloading location to the loading relay location based on the detection information of the shipping carrier position detecting means. It is possible to carry out an article shipping operation in which the article is transported from the article unloading location to the loading relay location. Therefore, by providing the shipping carrier, it is possible to automate the article shipping operation while simplifying the configuration.
And, the work of receiving goods from the transport vehicle to the automatic warehouse and the automatic warehouse by automating the goods wholesale work by the wholesale transport body, automating the goods carry-in work by the transporting carrier, and automating the goods shipping work by the shipping transport body The shipping operation from the vehicle to the transport vehicle can be automated.

本発明にかかる物品卸し装置を備えた物品収納設備の別の特徴構成は、前記自動倉庫の前記物品搬入箇所に搬送する物品は、物品載置体に複数の単位物品が段積み状態で載置された載置物品群であり、且つ、前記自動倉庫の前記物品搬出箇所に搬出する物品は、物品収納体に複数の単位物品が段積み状態で積み付けされた積み付け物品群であり、前記自動倉庫は、前記物品搬入箇所から前記載置物品群を収納する載置物品群用収納部に前記載置物品群を搬送し且つ前記載置物品群用収納部とピッキング箇所との間で前記載置物品群を搬送する載置物品群用搬送装置と、前記ピッキング箇所に設置されて、前記載置物品群から単一の単位物品を取り出す取り出し装置と、前記取り出し装置にて取り出された単位物品を単位物品を収納する単位物品用収納部に搬送し且つ前記単位物品用収納部から前記物品搬出箇所に前記単位物品を搬送する単位物品用搬送装置と、前記物品搬出箇所に設置されて、前記物品収納体に段積み状態で前記単位物品を積み付ける積み付け装置とを備えている点にある。   Another characteristic configuration of the article storage facility provided with the article wholesaler according to the present invention is that an article to be conveyed to the article carry-in location of the automatic warehouse is loaded with a plurality of unit articles in a stacked state on the article placing body. And the article to be carried out to the article carrying-out location of the automatic warehouse is a stacked article group in which a plurality of unit articles are stacked in a stacked state on the article storage body, The automatic warehouse transports the placement article group from the article carry-in place to the placement article group storage section that stores the placement article group, and moves between the placement article group storage section and the picking place. A loading device for carrying the placed article group, a take-out device that is installed at the picking location and takes out a single unit article from the placed article group, and a unit that is taken out by the take-out device Units that store articles A unit article transport device that transports the unit article from the unit article storage section to the article unloading position and is installed at the article unloading position and stacked on the article storage body. And a stacking device for stacking the unit articles.

前記物品搬入箇所に搬入される物品は、物品載置体に複数の単位物品が段積み状態で載置された載置物品群であり、載置物品群用搬送装置がその載置物品群を物品搬入箇所から載置物品群用収納部に収納することになる。
そして、載置物品群用搬送装置が載置物品群用収納部に収納されている載置物品群をピッキング箇所に搬送すると、取り出し装置が載置物品群から単一の単位物品を取り出し、その取り出された単位物品が単位物品用搬送装置によって単位物品用収納部に収納されることになる。
また、単位物品用搬送装置が単位物品用収納部に収納されている単位物品を物品搬出箇所に搬送すると、その単位物品は積み付け装置によって物品収納体に段積み状態で積み付けられることになり、自動倉庫の物品搬出箇所に搬出する物品は、物品収納体に複数の単位物品が段積み状態で積み付けされた積み付け物品群となる。
The article to be carried into the article carry-in place is a placed article group in which a plurality of unit articles are placed in a stacked state on the article placing body, and the placed article group transport device uses the placed article group. It is stored in the storage unit for the placed article group from the article carrying location.
When the placed article group transport device transports the placed article group stored in the placed article group storage unit to the picking location, the takeout device takes out a single unit article from the placed article group, and The taken unit article is stored in the unit article storage unit by the unit article transport device.
In addition, when the unit article transport device transports the unit article stored in the unit article storage unit to the article unloading location, the unit article is stacked in a stacked state on the article storage body by the stacking device. The articles to be delivered to the article delivery location of the automatic warehouse are a group of stacked articles in which a plurality of unit articles are stacked in a stacked state on the article storage body.

このように、載置物品群を物品搬入箇所から載置物品群用収納部に収納する作業、載置物品群用収納部に収納されている載置物品群をピッキング箇所に搬送する作業、載置物品群から単一の単位物品を取り出す作業、載置物品群から取り出した単一の単位物品を単位物品用収納部に収納する作業、単位物品用収納部に収納されている単位物品を物品搬出箇所に搬送する作業、及び、単位物品を物品収納体に段積み状態で積み付ける作業の夫々について自動化を図ることができることになる。
そして、卸し用搬送体による物品卸し作業の自動化、搬入用搬送体による物品搬入作業の自動化、出荷用搬送体による物品出荷作業の自動化、及び、自動倉庫における各作業の自動化によって、物品収納設備における各作業の自動化を図ることができることになり、作業者の作業負担を軽減できる有用な物品収納設備を提供できることになる。
また、自動倉庫は、物品搬入箇所に複数の単位物品を段積み状態で載置した載置物品群が搬入され、物品搬出箇所に複数の単位物品を物品収納体に段積み状態で積み付けた積み付け物品群を搬出するので、例えば、同一種類の複数の単位物品を段積み状態で載置した載置物品群を物品搬入箇所に搬入して、異なる種類の複数の単位物品を物品収納体に段積み状態で積み付けた積み付け物品群を物品搬出箇所に搬出する配送センターなどの物流設備として適応できることも可能となる。
As described above, the work of storing the placed article group from the article carry-in place into the placed article group storage section, the work of transporting the placed article group stored in the placed article group storage section to the picking place, Work for taking out a single unit article from the set article group, work for storing a single unit article taken out from the placed article group in the unit article storage unit, and unit goods stored in the unit article storage part It is possible to automate both the work of transporting to the carry-out location and the work of stacking unit articles on the article storage body in a stacked state.
And in the article storage facility by automating the article wholesale work by the wholesale transport body, automating the article carry-in work by the carry-in transport body, automating the article shipment work by the shipping transport body, and automating each work in the automatic warehouse Each work can be automated, and a useful article storage facility that can reduce the work burden on the worker can be provided.
In addition, the automatic warehouse is loaded with a group of mounted articles in which a plurality of unit articles are stacked in an article carry-in place, and is stacked in a stacked state in the article storage body at the article carry-out place. Since the stacked article group is carried out, for example, the loaded article group in which a plurality of unit articles of the same type are placed in a stacked state is carried into the article carrying location, and the plurality of unit articles of different types are stored in the article storage body. It is also possible to adapt as a distribution facility such as a distribution center that carries a group of articles stacked in a stacked state to an article delivery location.

本発明にかかる物品卸し装置を備えた物品収納設備の実施形態を図面に基づいて説明する。
この物品収納設備は、図1〜図3に示すように、搬入用停車予定箇所Aに停車された運搬車両1に積載される物品2を物品卸し箇所Bに卸して自動倉庫3の物品搬入箇所Cに搬送するとともに、自動倉庫3の物品搬出箇所Dの物品2を積み込み中継箇所Eに搬送して搬出用停車予定箇所Fに停車された運搬車両1に積み込むように構成されている。
前記物品搬入箇所Cは、自動倉庫3に物品2を搬入するための箇所であり、物品搬出箇所Dは、自動倉庫3から物品2を搬出するための箇所であり、積み込み中継箇所Eは、搬出用停車予定箇所Fに停車された運搬車両1に物品2を積み込むための箇所である。
An embodiment of an article storage facility provided with an article wholesaler according to the present invention will be described with reference to the drawings.
As shown in FIG. 1 to FIG. 3, this article storage facility wholesales an article 2 loaded on a transport vehicle 1 stopped at a carrying-in stop scheduled place A to an article wholesale place B, and places an article in an automatic warehouse 3. In addition to being conveyed to C, the article 2 at the article unloading location D of the automatic warehouse 3 is conveyed to the loading relay location E and loaded onto the transport vehicle 1 stopped at the planned unloading stop location F.
The article carry-in place C is a place for carrying the article 2 into the automatic warehouse 3, the article carry-out place D is a place for carrying out the article 2 from the automatic warehouse 3, and the loading relay place E is carried out. This is a place for loading the article 2 on the transport vehicle 1 stopped at the planned stop point F.

前記搬入用停車予定箇所Aは、運搬車両1が走行可能な入荷口4に設定されており、搬出用停車予定箇所Fは、運搬車両1が走行可能な出荷口5に設定されている。この実施形態では、入荷口4と出荷口5とが隣接する状態で設けられており、搬入用停車予定箇所Aと搬出用停車予定箇所Fとが並ぶように設定されている。
前記自動倉庫3は、運搬車両1が走行する面よりも一段高い自動倉庫設置用床面Gに設置されている。そして、搬入用停車予定箇所Aに隣接する自動倉庫設置用床面G上に物品卸し箇所Bが設定され、搬出用停車予定箇所Fに隣接する自動倉庫設置用床面G上に積み込み中継箇所Eが設定されている。
The planned stop point A for loading is set to the receiving port 4 where the transport vehicle 1 can travel, and the planned stop point F for unloading is set to the shipping port 5 where the transport vehicle 1 can travel. In this embodiment, the receiving port 4 and the shipping port 5 are provided adjacent to each other, and are set so that the planned stop point A for loading and the planned stop point F for unloading are arranged side by side.
The automatic warehouse 3 is installed on the floor G for automatic warehouse installation that is one step higher than the surface on which the transport vehicle 1 travels. Then, an article wholesale location B is set on the automatic warehouse installation floor G adjacent to the planned loading stop location A, and the loading relay location E is placed on the automatic warehouse installation floor G adjacent to the planned delivery stop location F. Is set.

前記運搬車両1に積載されている物品2は、図4に示すように、物品載置体としてのパレット8に複数の単位物品9が段積み状態で載置された載置物品群10である。そして、運搬車両1には、複数の載置物品群10が積載可能に構成されている。
前記パレット8には、そのパレット8の固有情報を記憶自在な情報記憶用タグとしてのパレット用RFIDタグ13が設けられている。単位物品9には、その単位物品9の固有情報を記憶自在な情報記憶用タグとしての単位物品用RFIDタグ14が設けられている。前記パレット用RFIDタグ13及び単位物品用RFIDタグ14は、電池を持たないパッシブ型であり、電波を受けることにより作動するための電力を発生させて記憶情報を送信するように構成されている。
前記パレット8の固有情報は、パレットNo.などそのパレットの固有な情報であり、この固有情報によって複数のパレット8のうちどのパレット8であるかを特定することができる。単位物品9の固有情報は、単位物品の種類、ロットNo.、形状及び重量などその単位物品の固有な情報であり、この固有情報によって複数の単位物品9のうちどの単位物品9であるかを特定することができる。
As shown in FIG. 4, the article 2 loaded on the transport vehicle 1 is a placed article group 10 in which a plurality of unit articles 9 are placed in a stacked state on a pallet 8 as an article placing body. . The transport vehicle 1 is configured so that a plurality of placed article groups 10 can be loaded.
The pallet 8 is provided with a pallet RFID tag 13 as an information storage tag capable of storing unique information of the pallet 8. The unit article 9 is provided with a unit article RFID tag 14 as an information storage tag capable of storing unique information of the unit article 9. The pallet RFID tag 13 and the unit article RFID tag 14 are passive types that do not have a battery, and are configured to generate stored power by generating electric power to operate when receiving radio waves.
The unique information of the pallet 8 is unique information of the pallet such as a pallet No., and it is possible to specify which pallet 8 among the plurality of pallets 8 by this unique information. The unique information of the unit article 9 is unique information of the unit article such as the type, lot number, shape, and weight of the unit article, and the unit article 9 of the plurality of unit articles 9 is determined by the unique information. Can be identified.

前記運搬車両1は、例えば、荷台6の後部が開閉自在であるとともに、荷台6の左右及び上部を覆う閉塞体7を運搬車両1の前後方向に沿う軸心周りで揺動自在させることにより荷台6の左右も開閉自在なウイング式のトラックにて構成されている。   For example, the transport vehicle 1 is configured such that the rear portion of the load carrier 6 can be opened and closed, and the closing body 7 covering the left and right and upper portions of the load carrier 6 is swingable around an axis along the front-rear direction of the transport vehicle 1. The left and right sides of 6 are composed of wing type trucks that can be freely opened and closed.

図1、図2、図5及び図6に示すように、搬入用停車予定箇所Aに停車された運搬車両1と物品卸し箇所Bとの間で移動自在で且つ搬入用停車予定箇所Aに停車された運搬車両1の荷台6及び物品卸し箇所Bとの間で載置物品群10を移載自在な卸し用搬送体11が設けられている。
この卸し用搬送体11は、床面を走行自在で且つ旋回自在な本体部11aと、その本体部11aに対して昇降、突出及び旋回自在に支持されたフォーク式の移載部11bとから構成されている。そして、移載部11bの支持構成について説明すると、昇降体11cが昇降案内体11dに昇降自在に支持され、出退移動体11eが昇降体11cに設けられた出退移動案内体11fに出退移動自在に支持され、出退移動体11eの先端部に移載部11bが旋回自在に設けられている。
As shown in FIGS. 1, 2, 5, and 6, the vehicle can move between the transporting vehicle 1 stopped at the carrying-in stop planned location A and the goods wholesale location B and stops at the planned carrying-out stop location A. There is provided a wholesale transport body 11 on which the placed article group 10 can be freely transferred between the loading platform 6 and the article wholesale location B of the transported vehicle 1.
The wholesale transport body 11 includes a main body portion 11a that can run on the floor surface and can be swung, and a fork-type transfer portion 11b that is supported so as to be lifted, lowered, protruded, and swiveled with respect to the main body portion 11a. Has been. The support structure of the transfer unit 11b will be described. The elevating body 11c is supported by the elevating guide body 11d so as to be movable up and down, and the egress / retreat moving body 11e is moved into and out of the egress / retreat movement guiding body 11f provided in the elevating body 11c. The transfer part 11b is rotatably provided at the front end part of the retractable moving body 11e.

そして、卸し用搬送体11は、搬入用停車予定箇所Aに停車された運搬車両1と物品卸し箇所Bとにわたる卸し用誘導ライン12に沿って自動往復走行するように構成されている。前記卸し用誘導ライン12は、運搬車両1が走行する面に敷設された反射体にて構成されており、搬入用停車予定箇所Aに停車された運搬車両1と物品卸し箇所Bとにわたる直線状に形成されている。
この実施形態では、物品卸し箇所Bが、搬入用停車予定箇所Aに停車された運搬車両1に対して左右一対設定されている。卸し用誘導ライン12が搬入用停車予定箇所Aに停車された運搬車両1の両側脇に設けられ、一台の運搬車両1に対して二台の卸し用搬送体11が設けられている。
The wholesale transport body 11 is configured to automatically reciprocate along a wholesale guide line 12 that extends between the transport vehicle 1 stopped at the planned stop point A for delivery and the article wholesale location B. The wholesale guide line 12 is configured by a reflector laid on the surface on which the transport vehicle 1 travels, and is linear in the form of a straight line extending between the transport vehicle 1 stopped at the planned stoppage point A for loading and the goods wholesale point B. Is formed.
In this embodiment, a pair of left and right goods wholesale locations B are set with respect to the transport vehicle 1 stopped at the planned stop location A for carrying-in. The wholesale guide line 12 is provided on both sides of the transport vehicle 1 stopped at the planned stop point A for carrying-in, and two wholesale transport bodies 11 are provided for one transport vehicle 1.

前記卸し用搬送体11には、その卸し用搬送体11の作動を制御する卸し用制御手段19が備えられている。そして、卸し用制御手段19は、本体部11aの走行及び旋回作動、移載部11bの昇降、出退作動及び旋回作動を制御することにより、卸し用搬送体11の作動を制御するように構成されている。
また、卸し用搬送体11には、卸し用誘導ライン12を検出する光学式の卸し用誘導ライン検出センサ17、卸し用誘導ライン12の端部からの卸し用搬送体11の走行距離を検出するロータリエンコーダやレーザ測距計などの卸し用距離検出部15、移載部11bの昇降位置を検出する卸し用昇降位置検出部20が備えられている。そして、卸し用距離検出部15が、卸し用搬送体11の位置を検出する卸し用搬送体位置検出手段として構成されている。
The wholesale transport body 11 is provided with a wholesale control means 19 for controlling the operation of the wholesale transport body 11. The wholesale control means 19 is configured to control the operation of the wholesale transport body 11 by controlling the travel and turning operation of the main body portion 11a, the raising and lowering, the withdrawal operation and the turning operation of the transfer portion 11b. Has been.
Further, the wholesale transport body 11 detects an optical wholesale guide line detection sensor 17 for detecting the wholesale guide line 12, and the travel distance of the wholesale transport body 11 from the end of the wholesale guide line 12. A wholesale distance detector 15 such as a rotary encoder or a laser range finder, and a wholesale lift position detector 20 that detects the lift position of the transfer part 11b are provided. The wholesale distance detection unit 15 is configured as a wholesale transport body position detection unit that detects the position of the wholesale transport body 11.

前記運搬車両1に積載された卸し対象の載置物品群10の位置を検出する物品位置検出手段16が設けられている。
前記物品位置検出手段16は、非接触無線通信によりパレット用RFIDタグ13及び単位物品用RFIDタグ14の記憶情報を読み取り自在な読み取り手段としてのリーダ装置18を地上側に複数設置し、複数のリーダ装置18とパレット用RFIDタグ13との非接触無線通信の通信状態に基づいて、卸し対象の載置物品群10の位置を検出するように構成されている。
Article position detecting means 16 for detecting the position of the placed article group 10 to be wholesaled loaded on the transport vehicle 1 is provided.
The article position detection means 16 is provided with a plurality of reader devices 18 on the ground side as read means capable of reading stored information of the RFID tag 13 for pallet and the RFID tag 14 for unit article by non-contact wireless communication, and a plurality of readers are provided. Based on the communication state of non-contact wireless communication between the device 18 and the RFID tag 13 for pallet, the position of the placed article group 10 to be wholesaled is detected.

説明すると、リーダ装置18は、搬入用停車予定箇所Aに停車された運搬車両1を囲むように複数設置されている。そして、物品位置検出手段16は、各リーダ装置18から周波数の異なる電波を発信して、卸し対象の載置物品群10に装備されたパレット用RFIDタグ13の記憶情報を読み取る。このとき、物品位置検出手段16は、電波の発信からリーダ装置18がパレット用RFIDタグ13の記憶情報を読み取るまでの応答時間を各リーダ装置18について求め、その各リーダ装置18の応答時間から求められる各リーダ装置18から卸し対象の載置物品群10に装備されたパレット用RFIDタグ13までの距離及び各リーダ装置18の設置箇所から卸し対象の載置物品群10の位置を検出している。   If it demonstrates, the reader apparatus 18 will be installed in multiple numbers so that the conveyance vehicle 1 stopped at the carrying-in stop planned location A may be enclosed. Then, the article position detecting means 16 transmits radio waves having different frequencies from the respective reader devices 18 and reads the stored information of the pallet RFID tag 13 provided in the placed article group 10 to be wholesaled. At this time, the article position detection means 16 obtains a response time for each reader device 18 from when the radio wave is transmitted until the reader device 18 reads the stored information of the pallet RFID tag 13, and obtains it from the response time of each reader device 18. The distance from each reader device 18 to the RFID tag 13 for pallet equipped in the placed article group 10 to be wholesaled and the position of the placed article group 10 to be wholesaled are detected from the installation location of each reader apparatus 18. .

前記卸し用制御手段19は、卸し用誘導ライン検出センサ17の検出情報、卸し用距離検出部15の検出情報、卸し用昇降位置検出部20の検出情報、及び、物品位置検出手段16の検出情報に基づいて、搬入用停車予定箇所Aに停車された運搬車両1から卸し対象の載置物品群10を取り出してその卸し対象の載置物品群10を物品卸し箇所Bに卸すべく、卸し用搬送体11の作動を制御する物品卸し処理を実行するように構成されている。   The wholesale control means 19 includes detection information from the wholesale guide line detection sensor 17, detection information from the wholesale distance detection section 15, detection information from the wholesale lift position detection section 20, and detection information from the article position detection means 16. Based on the above, the transport for wholesale to take out the placed article group 10 to be wholesaled from the transport vehicle 1 stopped at the planned stop point A for delivery and to wholesale the placed article group 10 to be wholesaled to the article wholesale part B. An article wholesale process for controlling the operation of the body 11 is executed.

前記物品卸し処理の動作について、図7のフローチャートに基づいて説明する。
まず、卸し用制御手段19は、物品位置検出手段16の検出情報に基づいて、卸し用誘導ライン12上に運搬車両1に積載された卸し対象の載置物品群10に対応する目標走行位置を求め、卸し用誘導ライン検出センサ17の検出情報及び卸し用距離検出部15の検出情報に基づいて、卸し用誘導ライン12に沿って卸し用搬送体11を移動させる状態で求めた目標走行位置に卸し用搬送体11を移動させるべく、本体部11aの走行を制御する車両側走行制御を行う(ステップ1)。
The operation of the goods wholesale process will be described based on the flowchart of FIG.
First, based on the detection information of the article position detection means 16, the wholesale control means 19 sets a target travel position corresponding to the wholesale placed article group 10 loaded on the transport vehicle 1 on the wholesale guide line 12. Based on the detection information of the wholesale guide line detection sensor 17 and the detection information of the wholesale distance detector 15, the target travel position obtained in the state where the wholesale transport body 11 is moved along the wholesale guide line 12 is obtained. In order to move the wholesale transport body 11, vehicle side travel control is performed to control the travel of the main body 11a (step 1).

そして、卸し用制御手段19は、卸し対象の載置物品群10に対応する目標移載高さを求め、卸し用昇降位置検出部20の検出情報に基づいて、移載部11bを求めた目標移載高さまで昇降させて卸し対象の載置物品群10を取り出すべく、移載部11bの昇降及び突出作動を制御する車両側移載制御を行う(ステップ2)。
この車両側移載制御において、卸し対象の載置物品群10に対応する目標移載高さについては、例えば、運搬車両1の荷台6の高さ情報を卸し用制御手段19に入力することによって、卸し用制御手段19が卸し対象の載置物品群10に対応する目標移載高さを求める。又は、例えば光学式のセンサなどを移載部11bに取り付けることにより、卸し対象の載置物品群10の高さを検出する物品高さ検出手段を設けて、卸し用制御手段19が、物品高さ検出手段の検出情報に基づいて、卸し対象の載置物品群10に対応する目標移載高さを求めることができる。
また、卸し用制御手段19は、車両側移載制御において、物品位置検出手段16の検出情報に基づいて、移載部11bの突出量を調整するように構成されている。つまり、物品位置検出手段16にて検出する卸し対象の載置物品群10の位置が卸し用誘導ライン12から離れているほど移載部11bの突出量を大きくするように、移載部11bの突出量を調整する。
And the wholesale control means 19 calculates | requires the target transfer height corresponding to the mounted article group 10 of wholesale object, and calculated | required the transfer part 11b based on the detection information of the raising / lowering position detection part 20 for wholesale. In order to raise and lower to the transfer height and take out the placed article group 10 to be wholesaled, vehicle side transfer control is performed to control the raising and lowering and protruding operation of the transfer part 11b (step 2).
In this vehicle side transfer control, for example, by inputting the height information of the loading platform 6 of the transport vehicle 1 to the wholesale control means 19 for the target transfer height corresponding to the placed article group 10 to be wholesaled. The wholesale control means 19 obtains a target transfer height corresponding to the placed article group 10 to be wholesaled. Alternatively, for example, by attaching an optical sensor or the like to the transfer unit 11b, an article height detecting unit that detects the height of the placed article group 10 to be wholesaled is provided, and the wholesale control unit 19 is configured to Based on the detection information of the height detection means, the target transfer height corresponding to the placed article group 10 to be wholesaled can be obtained.
Further, the wholesale control unit 19 is configured to adjust the protruding amount of the transfer unit 11b based on the detection information of the article position detection unit 16 in the vehicle side transfer control. In other words, the transfer unit 11b is configured so that the protruding amount of the transfer unit 11b increases as the position of the placed article group 10 to be detected detected by the article position detection unit 16 is further away from the wholesale guide line 12. Adjust the amount of protrusion.

次に、卸し用制御手段19は、本体部11aを旋回作動させたのち、卸し用誘導ライン検出センサ17の検出情報、及び、卸し用距離検出部15の検出情報に基づいて、卸し用誘導ライン12に沿って卸し用搬送体11を移動させる状態で物品卸し箇所Bに対応する目標走行位置に卸し用搬送体11を移動させるべく、本体部11aの走行を制御する地上側走行制御を行う(ステップ3)。このとき、物品卸し箇所Bに対応する目標走行位置については、卸し用制御手段19が予め記憶している。
そして、卸し用制御手段19は、卸し用昇降位置検出部20の検出情報に基づいて、移載部11bを物品卸し箇所Bに対応する目標移載高さに昇降させて卸し対象の載置物品群10を物品卸し箇所Bに卸すべく、移載部11bの昇降及び出退作動を制御する地上側移載制御を行う(ステップ4)。このとき、物品卸し箇所Bに対応する目標移載高さについては、卸し用制御手段19が予め記憶している。
Next, the wholesale control means 19 turns the main body 11a, and then, based on the detection information of the wholesale guide line detection sensor 17 and the detection information of the wholesale distance detection unit 15, the wholesale guide line In order to move the wholesale transport body 11 to the target travel position corresponding to the article wholesale location B in a state where the wholesale transport body 11 is moved along 12, the ground side travel control for controlling the travel of the main body 11a is performed ( Step 3). At this time, for the target travel position corresponding to the article wholesale location B, the wholesale control means 19 stores in advance.
Then, the wholesale control means 19 raises and lowers the transfer unit 11b to the target transfer height corresponding to the article wholesale location B based on the detection information of the wholesale lifting position detection unit 20, and places the article to be wholesaled. In order to unload the group 10 to the article wholesale location B, the ground-side transfer control is performed to control the lifting and lowering operation of the transfer unit 11b (step 4). At this time, the target transfer height corresponding to the article wholesale location B is stored in advance by the wholesale control means 19.

このように、卸し用制御手段19が物品卸し処理を実行することにより、卸し用搬送体11にて搬入用停車予定箇所Aに停車された運搬車両1から物品卸し箇所Bに卸し対象の載置物品群10を卸す物品卸し作業を行うことができることとなって、物品卸し作業の自動化を図ることができることになる。
そして、卸し用制御手段19が物品卸し処理を繰り返し実行することにより、運搬車両1に積載された複数の卸し対象の物品載置群10を順次物品卸し箇所Bに卸すことができることになる。
As described above, when the wholesale control unit 19 executes the wholesale process, the wholesale object 11 is placed on the wholesale site B from the transport vehicle 1 stopped at the planned stop point A for the carry-in. This means that it is possible to carry out a wholesale operation for wholesale of the group of items 10 and to automate the wholesale operation.
Then, the wholesale control means 19 repeatedly executes the article wholesale process, so that the plurality of wholesale target article placement groups 10 loaded on the transport vehicle 1 can be sequentially wholesaled to the article wholesale location B.

図1、図2及び図8に示すように、物品卸し箇所Bと物品搬入箇所Cとの間で移動自在で且つ物品卸し箇所B及び物品搬入箇所Cとの間で載置物品群10を移載自在な搬入用搬送体21が設けられている。
この搬入用搬送体21は、卸し用搬送体11と同様に、床面を走行自在で且つ旋回自在な本体部21aと、その本体部21aに対して昇降、突出及び旋回自在に支持されたフォーク式の移載部21bとから構成されている。ちなみに、移載部21bの支持構成については、卸し用搬送体11と同様であるので説明を省略する。
As shown in FIGS. 1, 2, and 8, the placed article group 10 is movable between the article wholesale location B and the article carry-in location C and between the article wholesale location B and the article carry-in location C. A loadable carrying body 21 is provided.
Like the wholesale transport body 11, the carry-in transport body 21 includes a main body portion 21 a that can run on the floor surface and can be swung, and a fork that is supported by the main body portion 21 a so as to move up and down, protrude, and swivel. It is comprised from the type | formula transfer part 21b. Incidentally, since the support structure of the transfer part 21b is the same as that of the wholesale transport body 11, the description thereof is omitted.

そして、搬入用搬送体21は、物品卸し箇所Bと物品搬入箇所Cとにわたる搬入用誘導ライン22に沿って自動走行するように構成されている。前記搬入用誘導ライン22は、自動倉庫設置用床面Gに敷設された反射体にて構成されている。
前記搬入用搬送体21には、その搬入用搬送体21の作動を制御する搬入用制御手段23が備えられている。そして、搬入用制御手段23は、本体部21aの走行及び旋回作動、移載部21bの昇降、出退作動及び旋回作動を制御することにより、搬入用搬送体21の作動を制御するように構成されている。
また、搬入用搬送体21には、搬入用誘導ライン22を検出する光学式の搬入用誘導ライン検出センサ24、搬入用誘導ライン22の端部からの搬入用搬送体21の走行距離を検出するロータリエンコーダやレーザ測距計などの搬入用距離検出部25、移載部21bの昇降位置を検出する搬入用昇降位置検出部26が備えられている。そして、搬入用距離検出部25が、搬送体11の位置を検出する卸し用搬送体位置検出手段として構成されている。
And the carrying body 21 for carrying-in is comprised so that it may drive | work automatically along the guide line 22 for carrying in over the article wholesale location B and the article carrying-in location C. As shown in FIG. The carry-in guide line 22 is constituted by a reflector laid on the floor G for automatic warehouse installation.
The carry-in transport body 21 is provided with a carry-in control means 23 for controlling the operation of the carry-in transport body 21. The carry-in control means 23 is configured to control the operation of the carry-in transport body 21 by controlling the traveling and turning operation of the main body portion 21a, the raising / lowering, the withdrawal operation and the turning operation of the transfer portion 21b. Has been.
Further, the carry-in transport body 21 detects an optical carry-in guide line detection sensor 24 for detecting the carry-in guide line 22 and a travel distance of the carry-in transport body 21 from the end of the carry-in guide line 22. A carry-in distance detection unit 25 such as a rotary encoder and a laser rangefinder, and a carry-in lift position detection unit 26 that detects the lift position of the transfer unit 21b are provided. The carry-in distance detection unit 25 is configured as a wholesale transport body position detection unit that detects the position of the transport body 11.

前記搬入用制御手段23は、搬入用誘導ライン検出センサ24の検出情報、搬入用距離検出部25の検出情報、及び、搬入用昇降位置検出部26の検出情報に基づいて、物品卸し箇所Bから物品搬入箇所Cに載置物品群10を搬送すべく、搬入用搬送体21の作動を制御する物品搬入処理を実行するように構成されている。そして、物品卸し箇所Bには、卸し用搬送体11にて運搬車両1から載置物品群10が卸されるので、搬入用制御手段23が物品搬入処理を実行することにより、物品搬入箇所Cに搬送する物品2は、パレット8に複数の単位物品9が段積み状態で載置された載置物品群10となる。   The carry-in control means 23 starts from the wholesale location B based on the detection information of the carry-in guide line detection sensor 24, the detection information of the carry-in distance detection unit 25, and the detection information of the carry-in lift position detection unit 26. In order to transport the placed article group 10 to the article carry-in location C, an article carry-in process for controlling the operation of the carry-in transport body 21 is executed. Since the placed article group 10 is unloaded from the transport vehicle 1 by the wholesale transport body 11 at the article wholesale location B, the carry-in control means 23 executes the article carry-in process, whereby the article carry-in location C The article 2 to be conveyed is a placed article group 10 in which a plurality of unit articles 9 are placed on the pallet 8 in a stacked state.

前記物品搬入処理の動作について、図9のフローチャートに基づいて説明する。
前記搬入用制御手段23は、搬入用誘導ライン検出センサ24の検出情報、及び、搬入用距離検出部25の検出情報に基づいて、搬入用誘導ライン12に沿って搬入用搬送体21を移動させる状態で物品卸し箇所Bに対応する目標走行位置に搬入用搬送体21を移動させるべく、本体部21aの走行を制御する搬送元側走行制御を行う(ステップ11)。このとき、物品卸し箇所Bに対応する目標走行位置については、搬入用制御手段23が予め記憶している。
そして、搬入用制御手段23は、搬入用昇降位置検出部26の検出情報に基づいて、移載部21bを物品卸し箇所Bに対応する目標移載高さに昇降させて物品卸し箇所Bの載置物品群10を掬い取るべく、移載部21bの昇降及び出退作動を制御する搬送元側移載制御を行う(ステップ12)。このとき、物品卸し箇所Bに対応する目標移載高さについては、搬入用制御手段23が予め記憶している。
The operation of the article carry-in process will be described based on the flowchart of FIG.
The carry-in control means 23 moves the carry-in transport body 21 along the carry-in guide line 12 based on detection information from the carry-in guide line detection sensor 24 and detection information from the carry-in distance detection unit 25. In order to move the carry-in transport body 21 to the target travel position corresponding to the article wholesale location B in the state, transport source side travel control for controlling the travel of the main body 21a is performed (step 11). At this time, the carrying-in control means 23 stores in advance the target travel position corresponding to the article wholesale location B.
Then, the loading control means 23 raises and lowers the transfer portion 21b to the target transfer height corresponding to the article wholesale location B based on the detection information of the carry-in lift position detector 26, and loads the article wholesale location B. In order to pick up the article group 10, the transfer side transfer control for controlling the raising / lowering and the withdrawal operation of the transfer part 21b is performed (step 12). At this time, the transfer control means 23 stores in advance the target transfer height corresponding to the article wholesale location B.

次に、搬入用制御手段23は、本体部21aを旋回作動させたのち、搬入用誘導ライン検出センサ22の検出情報、及び、搬入用距離検出部25の検出情報に基づいて、物品搬入箇所Cに対応する目標走行位置に搬入用誘導ライン22に沿って搬入用搬送体21を移動させるべく、本体部21aの走行を制御する搬送先側走行制御を行う(ステップ13)。このとき、物品搬入箇所Cに対応する目標走行位置については、搬入用制御手段23が予め記憶している。
そして、搬入用制御手段23は、搬入用昇降位置検出部26の検出情報に基づいて、移載部21bを物品搬入箇所Cに対応する目標移載高さに昇降させて載置物品群10を物品搬入箇所Cに卸すべく、移載部21bの昇降及び出退作動を制御する搬送先側移載制御を行う(ステップ14)。このとき、物品搬入箇所Cに対応する目標移載高さについては、搬入用制御手段23が予め記憶している。
Next, the carrying-in control means 23 turns the main body portion 21a, and then, based on the detection information from the carrying-in guide line detection sensor 22 and the detection information from the carry-in distance detection unit 25, the article carrying-in location C In order to move the carry-in transport body 21 along the carry-in guide line 22 to the target travel position corresponding to, transport destination side travel control for controlling the travel of the main body 21a is performed (step 13). At this time, the carry-in control means 23 stores in advance the target travel position corresponding to the article carry-in location C.
Then, the carrying-in control means 23 raises and lowers the transfer unit 21b to the target transfer height corresponding to the article carry-in location C on the basis of the detection information of the carry-in lifting position detection unit 26, thereby moving the loaded article group 10. In order to wholesale to the article carry-in location C, the transfer side transfer control for controlling the raising / lowering and the withdrawal operation of the transfer part 21b is performed (step 14). At this time, the transfer control means 23 stores in advance the target transfer height corresponding to the article carry-in location C.

このように、搬入用制御手段23が物品搬入処理を実行することにより、搬入用搬送体21にて物品卸し箇所Bから物品搬入箇所Cに載置物品群10を搬送する物品搬入作業を行うことができることとなって、物品搬入作業の自動化を図ることができることになる。
そして、卸し用搬送体11にて物品卸し箇所Bに複数の載置物品群10が順次卸される場合には、搬入用制御手段19が物品搬入処理を繰り返し実行して、その複数の載置物品群10を順次物品搬入箇所Cに搬送できることになる。
In this way, when the carry-in control means 23 executes the article carry-in process, the carry-in transport body 21 carries out an article carry-in operation for carrying the placed article group 10 from the article wholesale place B to the article carry-in place C. As a result, the article carrying-in operation can be automated.
When the plurality of placed article groups 10 are sequentially wholesaled at the article wholesale location B by the wholesale transport body 11, the carry-in control means 19 repeatedly executes the article carry-in process, and the plurality of placement places. The article group 10 can be sequentially conveyed to the article carry-in location C.

前記自動倉庫3から物品搬出箇所Dに搬出する物品2は、図10に示すように、物品収納体としてのカゴ車33に複数の単位物品9が段積み状態で積み付けされた積み付け物品群34である。
そして、図1、図2及び図11に示すように、物品搬出箇所Dと積み込み中継箇所Eとの間で移動自在で且つ物品搬出箇所D及び積み込み中継箇所Eとの間で積み付け物品群34を移載自在な出荷用搬送体27が設けられている。
この出荷用搬送体27は、卸し用搬送体11や搬入用搬送体21と同様に、床面を走行自在で且つ旋回自在な本体部27aと、その本体部21aに対して昇降、突出及び旋回自在に支持されたフォーク式の移載部とから構成されている。ちなみに、移載部の支持構成については、卸し用搬送体11と同様であるので説明を省略する。
As shown in FIG. 10, the article 2 to be carried out from the automatic warehouse 3 to the article unloading point D is a group of stacked articles in which a plurality of unit articles 9 are stacked in a stacked state on a cart 33 as an article storage body. 34.
As shown in FIGS. 1, 2, and 11, the article group 34 is movable between the article unloading point D and the loading relay point E and between the item unloading point D and the loading relay point E. A transporting body 27 for shipping is provided.
Similar to the wholesale transport body 11 and the carry-in transport body 21, the shipping transport body 27 has a main body portion 27 a that can run on the floor surface and can be swung, and the main body portion 21 a can be raised, lowered, protruded, and swiveled. It consists of a fork-type transfer section that is freely supported. Incidentally, since the support structure of the transfer part is the same as that of the wholesale transport body 11, the description thereof is omitted.

前記出荷用搬送体27は、物品搬出箇所Dと積み込み中継箇所Eとにわたる出荷用誘導ライン28に沿って自動走行するように構成されている。前記出荷用搬送体27には、その出荷用搬送体27の作動を制御する出荷用制御手段29が備えられている。そして、出荷用制御手段29は、本体部27aの走行及び旋回作動、移載部の昇降、出退作動及び旋回作動を制御することにより、出荷用搬送体27の作動を制御するように構成されている。   The shipping carrier 27 is configured to automatically travel along a shipping guide line 28 that extends between the article unloading point D and the loading relay point E. The shipping transport body 27 is provided with shipping control means 29 for controlling the operation of the shipping transport body 27. The shipping control means 29 is configured to control the operation of the shipping carrier 27 by controlling the traveling and turning operation of the main body portion 27a, the lifting and lowering of the transfer portion, the withdrawal operation and the turning operation. ing.

前記出荷用搬送体27には、出荷用誘導ライン28を検出する光学式の出荷用誘導ライン検出センサ30、出荷用誘導ライン28の端部からの出荷用搬送体27の走行距離を検出するロータリエンコーダやレーザ測距計などの出荷用距離検出部31、移載部27bの昇降位置を検出する出荷用昇降位置検出部32が備えられている。そして、出荷用距離検出部31が、出荷用搬送体27の位置を検出する出荷用搬送体位置検出手段として構成されている。   The shipping transport body 27 includes an optical shipping guide line detection sensor 30 that detects the shipping guide line 28, and a rotary that detects the travel distance of the shipping transport body 27 from the end of the shipping guide line 28. A shipping distance detection unit 31 such as an encoder or a laser range finder and a shipping lifting position detection unit 32 for detecting the lifting position of the transfer unit 27b are provided. The shipping distance detection unit 31 is configured as a shipping carrier position detection unit that detects the position of the shipping carrier 27.

前記出荷用制御手段29は、出荷用誘導ライン検出センサ30の検出情報、出荷用距離検出部31の検出情報、及び、出荷用昇降位置検出部32の検出情報に基づいて、物品搬出箇所Dから積み込み中継箇所Eに積み付け物品群34を搬送すべく、出荷用搬送体27の作動を制御する物品出荷処理を実行するように構成されている。
この物品出荷処理は、上述の物品搬入処理と物品2を搬送する搬送元と搬送先とが異なるだけであるので、詳細な説明は省略する。
The shipping control means 29 is based on the detection information of the shipping guide line detection sensor 30, the detection information of the shipping distance detection unit 31, and the detection information of the shipping lifting position detection unit 32, from the article carry-out location D. In order to transport the stacked article group 34 to the loading relay point E, an article shipping process for controlling the operation of the shipping carrier 27 is executed.
Since this article shipping process is different only in the above-described article carrying-in process and the conveyance source and conveyance destination for conveying the article 2, detailed description thereof will be omitted.

このように、出荷用制御手段29が物品出荷処理を実行することにより、出荷用搬送体27にて物品搬出箇所Dから積み込み中継箇所Eに積み付け物品群34を搬送する物品出荷作業を行うことができることとなって、物品出荷作業の自動化を図ることができることになる。
そして、出荷用制御手段29が物品出荷処理を繰り返し実行することにより、物品搬出箇所Dに順次搬出される積み付け物品軍34を積み付け中継箇所Eに順次搬送できることになる。
As described above, when the shipping control unit 29 executes the article shipping process, the shipping carrier 27 performs the article shipping operation of transporting the stacked article group 34 from the article unloading location D to the loading relay location E. As a result, the goods shipping operation can be automated.
Then, the shipping control means 29 repeatedly executes the article shipping process, so that the stacked article army 34 sequentially transported to the article unloading position D can be sequentially transported to the stacking relay position E.

前記自動倉庫3は、図1〜図3に示すように、物品搬入箇所Cから載置物品群10を収納する載置物品群用収納部としての載置物品群用収納棚35に載置物品群10を搬送し且つ載置物品群用収納棚35とピッキング箇所Hとの間で載置物品群10を搬送する載置物品群用搬送装置36と、ピッキング箇所Hに設置されて、載置物品群10から単一の単位物品9を取り出す取り出し装置37と、取り出し装置37にて取り出された単位物品9を単位物品9を収納する単位物品用収納部としての単位物品用収納棚38に搬送し且つ単位物品用収納棚38から物品搬出箇所Dに単位物品9を搬送する単位物品用搬送装置39と、物品搬出箇所Dに設置されて、物品収納体としてのカゴ車33に段積み状態で単位物品9を積み付ける積み付け装置40とを備えている。   As shown in FIGS. 1 to 3, the automatic warehouse 3 places the article on the placement article group storage shelf 35 as a placement article group storage section that stores the placement article group 10 from the article carry-in location C. The placed article group transport device 36 that transports the group 10 and transports the placed article group 10 between the placed article group storage shelf 35 and the picking place H, and is placed at the picking place H. A take-out device 37 for taking out a single unit article 9 from the article group 10 and a unit article 9 taken out by the take-out device 37 are conveyed to a unit article storage shelf 38 as a unit article storage section for storing the unit articles 9. In addition, the unit article transporting device 39 for transporting the unit article 9 from the unit article storage shelf 38 to the article unloading position D, and the article unloading position D are installed in a cart 33 as an article storage body in a stacked state. Stacking device 4 for stacking unit articles 9 It is equipped with a door.

前記載置物品群用収納棚35は、収納部35aを上下方向及び水平方向に並べて複数備えており、各収納部35aに載置物品群10を収納可能に構成されている。そして、載置物品群用搬送装置36として、載置物品群用入庫コンベヤ41と載置物品群用スタッカークレーン42と載置物品群用出庫コンベヤ43とが設けられている。   The storage shelf 35 for a group of placed articles includes a plurality of storage sections 35a arranged in the vertical direction and the horizontal direction, and is configured so that the placed article group 10 can be stored in each storage section 35a. In addition, a loaded article group warehousing conveyor 41, a loaded article group stacker crane 42, and a loaded article group delivery conveyor 43 are provided as the loaded article group conveying device 36.

前記載置物品群用入庫コンベヤ41は、その物品搬送方向の上流端部を物品搬入箇所Cとし且つその物品搬送方向の下流端部を載置物品群用スタッカークレーン42との間での受渡箇所とするように配設されている。そして、載置物品群用入庫コンベヤ41は、物品搬入箇所Cに搬送される載置物品群10を受渡箇所に搬送するように構成されている。
前記載置物品群用スタッカークレーン42は、載置物品群用入庫コンベヤ41の受渡箇所の載置物品群10を載置物品群用収納棚35の収納部35aに収納自在で、且つ、載置物品群用収納棚35の収納部35aに収納されている載置物品群10を載置物品群用出庫コンベヤ43との受渡箇所に取り出し自在に構成されている。
前記載置物品群用出庫コンベヤ43は、その物品搬送方向の上流端部を載置物品群用スタッカークレーン42との間での受渡箇所とし且つその物品搬送方向の下流端部をピッキング箇所Hとするように配設されている。そして、載置物品群用出庫コンベヤ43は、受渡箇所にて載置物品群用スタッカークレーン42から載置物品群10を受け取ると、その載置物品群10をピッキング箇所Hに搬送するように構成されている。
The stored article group warehousing conveyor 41 has an upstream end portion in the article transport direction as an article carry-in place C and a downstream end portion in the article transport direction as a delivery place between the stacker crane 42 for placed articles group. It is arranged so that. The placement article group warehousing conveyor 41 is configured to transport the placement article group 10 transported to the article carry-in location C to the delivery location.
The stacked article group stacker crane 42 described above can store the mounted article group 10 at the delivery location of the stored article group warehousing conveyor 41 in the storage section 35a of the stored article group storage shelf 35, and can be mounted. The mounted article group 10 stored in the storage section 35 a of the article group storage shelf 35 is configured to be freely taken out to a delivery location with the mounted article group delivery conveyor 43.
The delivery article 43 for the placement article group described above has an upstream end portion in the article transport direction as a delivery location with the placement article group stacker crane 42 and a downstream end portion in the article delivery direction as a picking location H. It is arranged to do. And the loading article group delivery conveyor 43 is configured to convey the loading article group 10 to the picking spot H when it receives the loading article group 10 from the loading article group stacker crane 42 at the delivery location. Has been.

前記取り出し装置37は、図12に示すように、基台37aに旋回自在な旋回体37b、その旋回体37bに水平軸心周りに揺動自在に設けられた腕部37c、その腕部37cの先端に装備されて単位物品9を保持自在な保持部37dを備えて構成されている。そして、取り出し装置37は、腕部37cに装備した図外の撮像手段によりピッキング箇所Hに搬送される取り出し対象の単位物品9の位置情報及び単位物品9を取り出す位置情報を管理して、ピッキング箇所Hのパレット8に段積み状態で載置された複数の単位物品9を一つずつ予め定められた単位物品用搬送装置39の取り出し箇所に取り出すように構成されている。   As shown in FIG. 12, the take-out device 37 includes a swivel body 37b that can swivel on a base 37a, an arm part 37c that is provided on the swivel body 37b so as to be swingable about a horizontal axis, and an arm part 37c. It is provided with a holding portion 37d that is mounted at the tip and can hold the unit article 9 freely. The take-out device 37 manages the position information of the unit article 9 to be taken out and the position information from which the unit article 9 is taken out, which is transported to the picking place H by an imaging means (not shown) equipped on the arm portion 37c, A plurality of unit articles 9 placed in a stacked state on the H pallet 8 are taken out one by one to a predetermined take-out location of the unit article transporting device 39.

前記単位物品用収納棚38は、収納部38aを上下方向及び水平方向に並べて複数備えており、各収納部38aに単位物品9を収納可能に構成されている。そして、単位物品用搬送装置39として、単位物品用入庫コンベヤ44と単位物品用スタッカークレーン45と単位物品用出庫コンベヤ46とが設けられている。   The unit article storage shelf 38 includes a plurality of storage units 38a arranged in the vertical direction and the horizontal direction, and is configured to store the unit articles 9 in each storage unit 38a. As the unit article transporting device 39, a unit article entry conveyor 44, a unit article stacker crane 45, and a unit article delivery conveyor 46 are provided.

前記単位物品用入庫コンベヤ44は、その物品搬送方向の上流端部を取り出し装置37が単位物品9を取り出す取り出し箇所とし且つその物品搬送方向の下流端部を単位物品用スタッカークレーン45との間での受渡箇所とするように複数のコンベヤを組み合わせて構成されている。そして、単位物品用入庫コンベヤ44は、取り出し装置37が取り出し箇所に取り出した単位物品9を受渡箇所に搬送するように構成されている。
前記単位物品用スタッカークレーン45は、単位物品用入庫コンベヤ44の受渡箇所の単位物品9を単位物品用収納棚38の収納部38aに収納自在で、且つ、単位物品用収納棚38の収納部38aに収納されている単位物品9を単位物品用出庫コンベヤ46との受渡箇所に取り出し自在に構成されている。
前記単位物品用出庫コンベヤ46は、その物品搬送方向の上流端部を単位物品用スタッカークレーン45との間での受渡箇所とし且つその物品搬送方向の下流端部を物品搬出箇所Dとするように配設されている。そして、単位物品用出庫コンベヤ46は、受渡箇所にて単位物品用スタッカークレーン45から単位物品9を受け取ると、その単位物品9を物品搬出箇所Dに搬送するように構成されている。
The unit article warehousing conveyor 44 uses the upstream end in the article transport direction as the take-out position where the take-out device 37 takes out the unit article 9 and the downstream end in the article transport direction between the unit article stacker crane 45. A plurality of conveyors are combined so as to be a delivery point. The unit article warehousing conveyor 44 is configured to convey the unit article 9 taken out by the take-out device 37 to the take-out place to the delivery place.
The unit article stacker crane 45 is capable of storing the unit article 9 at the delivery position of the unit article storage conveyor 44 in the storage section 38a of the unit article storage shelf 38, and the storage section 38a of the unit article storage shelf 38. The unit article 9 housed in the unit article 9 can be taken out to a delivery location with the unit article delivery conveyor 46.
The unit article delivery conveyor 46 has an upstream end in the article transport direction as a delivery position with the unit article stacker crane 45, and a downstream end in the article transport direction as an article unloading place D. It is arranged. The unit article delivery conveyor 46 is configured to convey the unit article 9 to the article delivery location D when it receives the unit article 9 from the unit article stacker crane 45 at the delivery location.

前記積み付け装置40は、図13に示すように、昇降体40aを昇降案内自在に支持する昇降案内体40bと、昇降体40aに設けられた腕部40cと、その腕部40cに水平移動自在に設けられて単位物品9を保持自在な保持部40dとを備えて構成されている。そして、積み付け装置40は、腕部40cに装備した図外の撮像手段により物品搬出箇所Dに搬送される積み付け対象の単位物品9の位置情報や積み付け対象の物品9をカゴ車33のどの位置に積み付けるかの積み付け位置情報を管理して、カゴ車3に段積み状態で複数の単位物品9を積み付けるように構成されている。   As shown in FIG. 13, the stacking device 40 includes a lifting guide body 40b that supports the lifting body 40a so that it can be lifted and lowered, an arm portion 40c provided on the lifting body 40a, and a horizontal movement of the arm portion 40c. And a holding portion 40d that can hold the unit article 9 freely. Then, the stacking device 40 stores the positional information of the unit articles 9 to be stacked and the articles 9 to be stacked, which are transported to the article unloading location D by the imaging means (not shown) mounted on the arm portion 40c. It is configured to manage the stacking position information on which position to stack and to stack a plurality of unit articles 9 on the car 3 in a stacked state.

前記自動倉庫3の作動を管理する自動倉庫用管理手段47が設けられている。この自動倉庫用管理手段47は、載置物品群用入庫コンベヤ41の作動、載置物品群用スタッカークレーン42の作動、載置物品群用出庫コンベヤ43の作動、取り出し装置37の作動、単位物品用入庫コンベヤ44の作動、単位物品用スタッカークレーン45の作動、単位物品用出庫コンベヤ46の作動、積み付け装置40の作動を管理するように構成されている。   Automatic warehouse management means 47 for managing the operation of the automatic warehouse 3 is provided. This automatic warehouse management means 47 operates the loaded article group loading conveyor 41, the loaded article group stacker crane 42, the loaded article group delivery conveyor 43, the take-out device 37, the unit article. The operation of the warehousing conveyor 44, the operation of the unit goods stacker crane 45, the operation of the unit goods delivery conveyor 46, and the operation of the stacking device 40 are managed.

そして、自動倉庫用管理手段47は、物品搬入箇所Cに搬入された載置物品群10を載置物品群用収納棚35のいずれかの収納部35aに収納すべく、載置物品群用入庫コンベヤ41を作動させ且つ載置物品群用スタッカークレーン42を作動させる入庫処理を実行可能に構成されている。
また、自動倉庫用管理手段47は、載置物品群用収納棚35に収納されている載置物品群10をピッキング箇所Hに搬送すべく、載置物品群用出庫コンベヤ43を作動させ且つ載置物品群用スタッカークレーン42を作動させるとともに、ピッキング箇所Hに搬送される載置物品群10から単位物品9を取り出すべく、取り出し装置37を作動させる単位物品取り出し処理を実行可能に構成されている。
さらに、自動倉庫用管理手段47は、ピッキング箇所Hに搬送される載置物品群10から取り出した単位物品9を単位物品用収納棚38のいずれかの収納部38aに収納すべく、単位物品用入庫コンベヤ44を作動させ且つ単位物品用スタッカークレーン45を作動させる単位物品収納処理を実行可能に構成されている。
さらに、自動倉庫用管理手段47は、単位物品用収納棚38に収納されている単位物品9を物品搬出箇所Dに搬送すべく、単位物品用スタッカークレーン45を作動させ且つ単位物品用出庫コンベヤ44を作動させるとともに、物品搬出箇所Dに搬送される単位物品9をカゴ車33に段積み状態で積み付けるべく、積み付け装置40を作動させる物品搬出処理を実行可能に構成されている。
Then, the automatic warehouse management means 47 stores the placed article group 10 so as to store the placed article group 10 carried into the article carry-in location C in any of the storage sections 35a of the placed article group storage shelf 35. The warehousing process for operating the conveyor 41 and operating the stacked article group stacker crane 42 is configured to be executable.
Further, the automatic warehouse management means 47 operates and places the loading article group delivery conveyor 43 to transport the loading article group 10 stored in the loading article group storage shelf 35 to the picking location H. In addition to operating the stacker crane 42 for the placed article group, a unit article take-out process for activating the take-out device 37 to take out the unit article 9 from the placed article group 10 transported to the picking location H can be executed. .
Furthermore, the automatic warehouse management means 47 is for unit articles so as to store the unit articles 9 taken out from the placed article group 10 conveyed to the picking location H in any of the storage sections 38a of the unit article storage shelves 38. A unit article storage process for operating the warehousing conveyor 44 and operating the unit article stacker crane 45 is configured to be executable.
Further, the automatic warehouse management means 47 operates the unit article stacker crane 45 and transports the unit article delivery conveyor 44 in order to transport the unit article 9 stored in the unit article storage shelf 38 to the article delivery location D. And an article carrying-out process for actuating the loading device 40 so that the unit articles 9 conveyed to the article carrying-out location D are stacked on the car 33 in a stacked state.

図1及び図2に示すように、載置物品群用入庫コンベヤ41の搬送経路中には、非接触無線通信によりパレット用RFIDタグ13及び単位物品用RFIDタグ14の記憶情報を読み取り自在な自動倉庫用第一リーダ装置48が設けられている。前記単位物品用入庫コンベヤ44の搬送経路中には、非接触無線通信により単位物品用RFIDタグ14の記憶情報を読み取り自在な自動倉庫用第二リーダ装置49が設けられている。前記単位物品用出庫コンベヤ46の搬送経路中には、非接触無線通信により単位物品用RFIDタグ14の記憶情報を読み取り自在な自動倉庫用第三リーダ装置50が設けられている。
また、積み込み中継箇所Eには、図11に示すように、非接触無線通信により単位物品用RFIDタグ14の記憶情報を読み取り自在な検品用リーダ装置51が設けられている。そして、この検品用リーダ装置51の読み取り情報に基づいて、運搬車両1に積み込む物品2の検品を行うように構成されている。
As shown in FIG. 1 and FIG. 2, in the transport path of the loading article group warehousing conveyor 41, the storage information of the RFID tag for pallet 13 and the RFID tag for unit article 14 can be automatically read by non-contact wireless communication. A warehouse first reader device 48 is provided. In the transport path of the unit article warehousing conveyor 44, there is provided a second reader device 49 for an automatic warehouse that can read the stored information of the unit article RFID tag 14 by non-contact wireless communication. In the transport path of the unit article delivery conveyor 46, there is provided an automatic warehouse third reader device 50 that can read the stored information of the unit article RFID tag 14 by non-contact wireless communication.
Further, as shown in FIG. 11, the loading relay location E is provided with an inspection reader device 51 that can freely read stored information of the RFID tag 14 for unit articles by non-contact wireless communication. Based on the reading information of the inspection reader device 51, the inspection of the article 2 to be loaded on the transport vehicle 1 is performed.

前記運搬車両1に積載された載置物品群10を自動倉庫3に搬入して載置物品群用収納棚35に収納するときの動作について説明する。
まず、搬入用停車予定箇所Aに運搬車両1が停車されると、閉塞体7の揺動により荷台6の左右を開放する。そして、卸し用制御手段19が物品卸し処理を実行することにより、卸し用搬送体11にて運搬車両1から物品卸し箇所Bに卸し対象の載置物品群10を卸す物品卸し作業を行う。物品卸し箇所Bに卸された載置物品群10は、搬入用制御手段23が物品搬入処理を実行することにより、搬入用搬送体21にて物品搬入箇所Cに搬送される。物品搬入箇所Cに搬送された載置物品群10は、自動倉庫用管理手段47が入庫処理を実行することにより、載置物品群用収納棚35のいずれかの収納部35aに収納される。
An operation when the placed article group 10 loaded on the transport vehicle 1 is carried into the automatic warehouse 3 and stored in the placed article group storage shelf 35 will be described.
First, when the transport vehicle 1 is stopped at the planned stop point A for loading, the left and right sides of the loading platform 6 are opened by the swinging of the closing body 7. Then, the wholesale control means 19 executes an article wholesale process, whereby the wholesale transport body 11 performs an article wholesale operation to wholesale the placed article group 10 to be wholesaled from the transport vehicle 1 to the article wholesale location B. The loaded article group 10 that has been wholesaled at the article wholesale location B is conveyed to the article delivery location C by the delivery transport body 21 when the carry-in control means 23 executes the article delivery process. The placed article group 10 transported to the article carry-in location C is stored in one of the storage sections 35a of the placed article group storage shelf 35 by the automatic warehouse management means 47 executing the warehousing process.

以下、フローチャートに基づいて説明を加える。
まず、図14のフローチャートに基づいて、卸し用制御手段19の動作について説明する。
前記卸し用制御手段19は、物品卸し作業の開始が指令されると、物品卸し処理を実行して、卸し用搬送体11にて運搬車両1から物品卸し箇所Bに卸し対象の載置物品群10を卸す物品卸し作業を行う(ステップ21,22)。ちなみに、物品卸し作業の開始の指令は、運搬車両1の運転手などの作業者により行われる。
前記卸し用制御手段19は、物品卸し箇所Bに卸し対象の載置物品群10を卸すと、物品搬入処理の開始を搬入用制御手段23に指令し、リーダ装置18にて読み取ったパレット用RFIDタグ13及び単位物品用RFIDタグ14に記憶されているパレット8及び単位物品9の固有情報を搬入用制御手段23に通信する(ステップ23,24)。
そして、卸し用制御手段19は、運搬車両1に卸し対象の載置物品群10が存在すると、ステップ22〜24の動作を繰り返し行い、運搬車両1に積載された卸し対象の載置物品群10の全てを卸すと、物品卸し作業を終了する(ステップ25)。
Hereinafter, description is added based on a flowchart.
First, the operation of the wholesale control means 19 will be described based on the flowchart of FIG.
When the start of the wholesale operation is instructed, the wholesale control means 19 executes a wholesale process and places the group of articles to be wholesaled from the transport vehicle 1 to the wholesale location B at the wholesale transport body 11. An article wholesale operation for wholesale 10 is performed (steps 21 and 22). By the way, an instruction to start the goods wholesale work is made by an operator such as a driver of the transport vehicle 1.
When the wholesale control means 19 unloads the article group 10 to be wholesaled at the article wholesale location B, the wholesale control means 19 instructs the carry-in control means 23 to start the article carry-in process, and the pallet RFID read by the reader device 18 The unique information of the pallet 8 and the unit article 9 stored in the tag 13 and the unit article RFID tag 14 is communicated to the carry-in control means 23 (steps 23 and 24).
Then, the wholesale control means 19 repeats the operations of steps 22 to 24 when the transported vehicle 1 has the wholesale target placed article group 10, and the wholesale target placed article group 10 loaded on the transport vehicle 1. When all of the items are wholesaled, the goods wholesale operation is finished (step 25).

次に、図15のフローチャートに基づいて搬入用制御手段23の動作について説明する。
前記搬入用制御手段23は、卸し用制御手段19から物品搬入処理の開始が指令されると、物品搬入処理を実行して、搬入用搬送体21にて物品卸し箇所Bから物品搬入箇所Cに載置物品群10を搬送する物品搬入作業を行う(ステップ31,32)。
そして、搬入用制御手段23は、物品搬入箇所Cに載置物品群10を搬送すると、卸し用制御手段19から受信した固有情報を自動倉庫用管理手段47に通信する(ステップ33)。
Next, the operation of the carry-in control means 23 will be described based on the flowchart of FIG.
When the start-up of the article carry-in process is instructed from the wholesale control means 19, the carry-in control means 23 executes the article carry-in process, and the carry-in transport body 21 moves from the article wholesale location B to the article carry-in location C. An article carrying-in operation for conveying the placed article group 10 is performed (steps 31 and 32).
Then, the carrying-in control means 23 communicates the unique information received from the wholesale control means 19 to the automatic warehouse management means 47 when the loaded article group 10 is transported to the article carry-in location C (step 33).

次に、図16のフローチャートに基づいて自動倉庫用管理手段47の動作について説明する。
前記自動倉庫用管理手段47は、図外のセンサにより物品搬入箇所Cに載置物品群10が搬入されたことを検出すると、入庫処理を実行して、物品搬入箇所Cに搬入された載置物品群10を載置物品群用収納棚35のいずれかの収納部35aに収納する(ステップ41,42)。
そして、自動倉庫用管理手段47は、搬入用制御手段23から受信する固有情報と自動倉庫用第一リーダ装置48にて読み取る固有情報とを比較することにより、運搬車両1から卸された載置物品群10と物品搬入箇所Cに搬入された載置物品群10とが一致するかを確認するとともに、どの収納部35aにどの載置物品群10を収納しているかの収納情報を管理して固有情報の管理を行う(ステップ43)。
Next, the operation of the automatic warehouse management means 47 will be described based on the flowchart of FIG.
When the automatic warehouse management means 47 detects that the placed article group 10 has been carried into the article carry-in location C by a sensor not shown in the drawing, it executes a warehousing process and places the carry-in process carried into the article carry-in location C. The article group 10 is stored in one of the storage sections 35a of the placed article group storage shelf 35 (steps 41 and 42).
Then, the automatic warehouse management means 47 compares the unique information received from the carry-in control means 23 with the unique information read by the automatic warehouse first reader device 48, so that the placement placed from the transport vehicle 1 is wholesaled. While confirming whether the article group 10 and the placed article group 10 carried into the article carry-in location C coincide with each other, the storage information of which placed article group 10 is stored in which storage unit 35a is managed. The unique information is managed (step 43).

前記載置物品群用収納棚35に収納されている載置物品群10から単位物品9を取り出しその取り出した単位物品9を単位物品用収納棚38に収納するときの動作について説明する。
まず、自動倉庫用管理手段47が、物品取り出し処理を実行することにより、載置物品群用収納棚35に収納されている載置物品群10をピッキング箇所Hに搬送して載置物品群10から単位物品9を取り出す。載置物品群10から取り出された単位物品9は、自動倉庫用管理手段47が単位物品収納処理を実行することにより、単位物品用収納棚38のいずれかの収納部38aに収納される。
このとき、自動倉庫用管理手段47は、自動倉庫用第二リーダ装置49の読み取り情報に基づいて、単位物品9の固有情報を取得してどの収納部38aにどの単位物品9を収納しているかの収納情報を管理する。
An operation when the unit article 9 is taken out from the placed article group 10 stored in the placed article group storage shelf 35 and the taken unit article 9 is stored in the unit article storage shelf 38 will be described.
First, the automatic warehouse management means 47 executes the article take-out process to convey the placed article group 10 stored in the placed article group storage shelf 35 to the picking location H and place the placed article group 10. The unit article 9 is taken out of the unit. The unit article 9 taken out from the placed article group 10 is stored in one of the storage sections 38a of the unit article storage shelf 38 by the automatic warehouse management means 47 executing the unit article storage process.
At this time, the automatic warehouse management means 47 acquires the specific information of the unit article 9 based on the read information of the automatic warehouse second reader device 49, and which unit article 9 is stored in which storage unit 38a. Manage storage information.

前記単位物品用収納棚38に収納されている単位物品9を物品搬出箇所Dのカゴ車33に積み付けてそのカゴ車33を積み込み中継箇所Eに搬送するときの動作について説明する。
まず、自動倉庫管理手段47が物品搬出処理を実行することにより、単位物品用収納棚38に収納されている単位物品9を物品搬出箇所Dに搬送して物品搬出箇所Dに位置するカゴ車33に積み付ける。そして、単位物品9がカゴ車33に段積み状態で積み付けられた積み付け物品群34は、出荷用制御手段29が物品出荷処理を実行することにより、出荷用搬送体27にて積み込み中継箇所Eに搬送される。
The operation when the unit articles 9 stored in the unit article storage shelf 38 are stacked on the cart 33 at the article carrying-out location D and the cart 33 is loaded and transported to the relay location E will be described.
First, the automatic warehouse management means 47 executes the article carry-out process, whereby the unit article 9 stored in the unit article storage shelf 38 is transported to the article carry-out location D, and the car 33 located at the article carry-out location D is used. To stack. Then, the stacked article group 34 in which the unit articles 9 are stacked in the cart 33 is loaded on the shipping carrier 27 by the shipping control means 29 executing the article shipping process. E is transported.

以下、フローチャートに基づいて説明する。
まず、図17のフローチャートに基づいて自動倉庫用管理手段47の動作について説明する。
前記自動倉庫用管理手段47は、物品搬出処理を実行して、単位物品用収納棚38に収納されている単位物品9を物品搬出箇所Dに搬送して物品搬出箇所Dに位置するカゴ車33に積み付ける(ステップ51)。そして、自動倉庫用管理手段47は、単位物品9を物品搬出箇所Dに位置するカゴ車33に段積み状態で積み付けると、物品出荷処理の開始を出荷用制御手段29に指令する(ステップ52)。このとき、自動倉庫用管理手段47は、自動倉庫用第三リーダ装置50の読み取り情報に基づいて、カゴ車33に積み付ける単位物品9がどの単位物品9であるかを確認しながら、単位物品9を物品搬出箇所Dに位置するカゴ車33に段積み状態で積み付ける。
そして、自動倉庫用管理手段47は、搬出要求に基づいて搬出すべき単位物品9の全てを搬出するまで、上述のステップ51,52の繰り返し行い、搬出すべき単位物品9の全てを搬出すると、物品搬出作業を終了する(ステップ53)。
Hereinafter, a description will be given based on a flowchart.
First, the operation of the automatic warehouse management means 47 will be described based on the flowchart of FIG.
The automatic warehouse management means 47 executes an article carry-out process, conveys the unit article 9 stored in the unit article storage shelf 38 to the article carry-out location D, and is located at the article carry-out location D. (Step 51). Then, the automatic warehouse management means 47 instructs the shipping control means 29 to start the article shipping process when the unit articles 9 are stacked in a stacked state on the car 33 located at the article unloading location D (step 52). ). At this time, the automatic warehouse management means 47 confirms which unit article 9 is the unit article 9 to be loaded on the car 33 based on the read information of the third reader device 50 for automatic warehouse, 9 are stacked in a stacked state on the car 33 located at the article unloading point D.
Then, the automatic warehouse management means 47 repeats the above-described steps 51 and 52 until all the unit articles 9 to be unloaded based on the unloading request are carried out, and all the unit articles 9 to be unloaded are unloaded. The article carry-out operation is completed (step 53).

次に、図18のフローチャートに基づいて出荷用制御手段29の動作について説明する。
前記出荷用制御手段29は、自動倉庫用管理手段47から物品出荷処理の開始が指令されると、物品出荷処理を実行して、出荷用搬送体27にて物品搬出箇所Dから積み込み中継箇所Eにカゴ車33に単位物品9が段積み状態で積み付けられた積み付け物品群34を搬送する(ステップ61,62)。
Next, the operation of the shipping control means 29 will be described based on the flowchart of FIG.
When the shipment control means 29 is instructed by the automatic warehouse management means 47 to start the article shipment process, the shipment control means 29 executes the article shipment process, and the shipment carrier 27 loads the article from the article unloading location D to the loading relay location E. Then, the stacked article group 34 in which the unit articles 9 are stacked in a stacked state is transported to the car 33 (steps 61 and 62).

前記積み込み中継箇所Eに積み付け物品群34が搬送されると、作業者が搬出用停車予定箇所Fに停車された運搬車両1に積み付け物品群34を積載する。このとき、運搬車両1は荷台6の後部が開放されており、この開放されている部分から積み付け物品群34を運搬車両1に積載する。そして、積み付け物品群34を運搬車両1に積載するときに、検品用リーダ装置51の読み取り情報に基づいて、運搬車両1に積載する積み付け物品群34の検品を行う。   When the stacked article group 34 is transported to the loading relay point E, the operator loads the stacked article group 34 on the transport vehicle 1 stopped at the unloading scheduled stop point F. At this time, the rear part of the carrier 6 is opened in the transport vehicle 1, and the stacked article group 34 is loaded on the transport vehicle 1 from the opened part. Then, when the stacked article group 34 is loaded on the transport vehicle 1, the stacked article group 34 loaded on the transport vehicle 1 is inspected based on the reading information of the inspection reader device 51.

〔別実施形態〕
(1)上記実施形態では、パレット用RFIDタグ13及び単位物品用RFIDタグ14は、電池を持たないパッシブ型として、物品位置検出手段16が、各リーダ装置18の応答時間を求めて、卸し対象の載置物品群10の位置を検出しているが、物品位置検出手段16が、複数のリーダ装置18とパレット用RFIDタグ13との間での非接触無線通信の通信状態に基づいて、どのようにして卸し対象の載置物品群10の位置を検出するかは適宜変更が可能である。
例えば、パレット用RFIDタグ13及び単位物品用RFIDタグ14を、電池を有するアクティブ型として、物品位置検出手段16が、複数のリーダ装置18のうちから、パレット用RFIDタグ13から発信する記憶情報を読み取ったときの電波強度の大きい三つのリーダ装置18を求め、それら三つのリーダ装置18の設置位置を用いて三点測量により卸し対象の載置物品群10の位置を検出することもできる。
[Another embodiment]
(1) In the above embodiment, the pallet RFID tag 13 and the unit article RFID tag 14 are passive types that do not have a battery, and the article position detection means 16 obtains the response time of each reader device 18 and is subject to wholesale. The position of the mounted article group 10 is detected by the article position detection means 16 based on the communication state of the non-contact wireless communication between the plurality of reader devices 18 and the RFID tag 13 for pallet. In this way, it is possible to appropriately change whether the position of the placed article group 10 to be wholesaled is detected.
For example, the pallet RFID tag 13 and the unit article RFID tag 14 are assumed to be active types having batteries, and the storage information transmitted from the pallet RFID tag 13 by the article position detection means 16 from among the plurality of reader devices 18 is stored. It is also possible to obtain three reader devices 18 having high radio field intensities when read, and to detect the position of the placed article group 10 to be wholesaled by three-point survey using the installation positions of the three reader devices 18.

(2)上記実施形態では、物品位置検出手段16が、地上側に複数のリーダ装置18を設置しているが、物品位置検出手段16が、複数のリーダ装置を卸し用搬送体11に設置し、その複数のリーダ装置とパレット用RFIDタグ13との間での非接触無線通信の通信状態に基づいて、卸し対象の載置物品群10の位置を検出することも可能である。この場合、例えば、搬入用停車箇所Aに停車される運搬車両1に積載される卸し対象の載置物品群10の位置を予め設定しておき、その設定された位置まで移動したのち、卸し用搬送体11に設置した複数のリーダ装置とパレット用RFIDタグ13との間での非接触無線通信の通信状態に基づいて、卸し対象の載置物品群10の位置を検出することができる。 (2) In the above embodiment, the article position detection means 16 has installed a plurality of reader devices 18 on the ground side. However, the article position detection means 16 has a plurality of reader devices installed on the wholesale transport body 11. Based on the communication state of the non-contact wireless communication between the plurality of reader devices and the pallet RFID tag 13, the position of the placed article group 10 to be wholesaled can be detected. In this case, for example, the position of the placed article group 10 to be loaded loaded on the transporting vehicle 1 stopped at the loading stop A is set in advance, and after moving to the set position, Based on the communication state of non-contact wireless communication between the plurality of reader devices installed on the carrier 11 and the RFID tag for pallet 13, the position of the placed article group 10 to be wholesaled can be detected.

(3)上記実施形態では、卸し用搬送体11が、床面を走行自在で且つ旋回自在な本体部11aと、その本体部11aに対して昇降、突出及び旋回自在に支持されたフォーク式の移載部11bとから構成されているが、卸し用搬送体11をどのような構成とするかは適宜変更が可能である。例えば、天井に設置された案内レールに沿って移動自在な移動部と、その移動部に対して昇降自在な移載部とを備えた構成とすることができる。
また、搬入用搬送体21及び出荷用搬送体27の構成についても、卸し用搬送体11と同様に、どのような構成とするかは適宜変更が可能である。
(3) In the above-described embodiment, the wholesale transport body 11 has a main body portion 11a that can run on the floor and can be swung, and a fork type that is supported by the main body portion 11a so as to move up and down, project, and swivel. Although it is comprised from the transfer part 11b, it can change suitably what kind of structure the conveyance body 11 for wholesale is made. For example, it can be set as the structure provided with the moving part which can move along the guide rail installed in the ceiling, and the transfer part which can be raised-lowered with respect to the moving part.
In addition, as with the wholesale transport body 11, the configuration of the carry-in transport body 21 and the shipping transport body 27 can be appropriately changed.

(4)上記実施形態では、積み付け装置40として、取り出し装置37とは異なる構成を例示したが、取り出し装置37及び積み付け装置40の構成については適宜変更が可能であり、例えば、取り出し装置37と積み付け装置40とを同じ構成とすることもできる。 (4) In the above embodiment, the stacking device 40 has a configuration different from that of the take-out device 37. However, the configurations of the take-out device 37 and the stacking device 40 can be appropriately changed. And the stacking device 40 may have the same configuration.

(5)上記実施形態では、卸し搬送体位置検出手段として、ロータリエンコーダやレーザ測距計などの卸し用距離検出部15を設けているが、どのようにして卸し用搬送体11の位置を検出するかは適宜変更が可能である。
また、搬入用搬送体21及び出荷用搬送体27においても、搬入用搬送体位置検出手段及び出荷用搬送体位置検出手段について、搬入用距離検出部25及び出荷用距離検出部31に限らず、適宜変更が可能である。
(5) In the above embodiment, the wholesale distance detection unit 15 such as a rotary encoder or a laser range finder is provided as the wholesale transport body position detection means, but how the position of the wholesale transport body 11 is detected. It can be changed as appropriate.
Further, in the carrying-in transport body 21 and the shipping transport body 27, the carrying-in transport body position detecting means and the shipping transport body position detecting means are not limited to the carry-in distance detecting section 25 and the shipping distance detecting section 31, Changes can be made as appropriate.

(6)上記実施形態では、卸し用搬送体11を卸し用誘導ライン12に沿って自動走行させるようにしているが、どのように卸し用搬送体11を走行させるかは適宜変更が可能である。例えば、搬入用停車予定箇所A及び物品卸し箇所Bの周囲に反射体を設置し、卸し用制御手段19が、搬入用停車予定箇所Aと物品卸し箇所Bとを含む走行経路についての位置情報をレイアウトマップとして記憶して、投受光部にて四方にレーザ光を投光し、投受光部にて受光するレーザ光の角度などから、反射体に対する卸し用搬送体11の角度および距離を演算し、その検出情報および記憶されているレイアウトマップに基づいて、三角測量により卸し用搬送体11の現在位置を演算しながら自動走行させることも可能である。
また、搬入用搬送体21及び出荷用搬送体27においても、卸し用搬送体11と同様に、どのように走行させるかは適宜変更可能である。
(6) In the above embodiment, the wholesale transport body 11 is automatically traveled along the wholesale guide line 12, but how the wholesale transport body 11 is traveled can be appropriately changed. . For example, reflectors are installed around the planned stoppage point A for loading and the wholesale point B for goods, and the wholesale control means 19 obtains position information about the travel route including the planned stop point A for import and the wholesale point B for goods. Stored as a layout map, the laser beam is projected in all directions by the light projecting / receiving unit, and the angle and distance of the wholesale transport body 11 relative to the reflector are calculated from the angle of the laser beam received by the light projecting / receiving unit Based on the detected information and the stored layout map, it is possible to automatically run the vehicle while calculating the current position of the wholesale transport body 11 by triangulation.
Also, in the carry-in transport body 21 and the shipping transport body 27, as with the wholesale transport body 11, how to travel can be changed as appropriate.

(7)上記実施形態では、本発明にかかる物品卸し装置を、運搬車両1に積載された物品2を自動倉庫3に搬入する物品収納設備に適応したものを例示したが、単に、搬入用停車予定箇所に停車された運搬車両に積載される物品を物品卸し箇所に卸す物品卸し作業を行う物品卸し装置として適応することも可能である。 (7) In the above-described embodiment, the article wholesaler according to the present invention is illustrated as being adapted to an article storage facility for bringing the article 2 loaded on the transport vehicle 1 into the automatic warehouse 3. It is also possible to apply the present invention to an article wholesaler that performs an article wholesale operation for unloading articles loaded on a transport vehicle stopped at a planned location to an article wholesale location.

(8)上記実施形態では、搬入用搬送体21及び出荷用搬送体27を設けた例を示したが、例えば、搬入用搬送体21と出荷用搬送体27とのいずれか一方のみを設けたり、或いは、搬入用搬送体21及び出荷用搬送体27のいずれも設けることなく実施することもできる。 (8) In the above embodiment, an example in which the carrying-in transport body 21 and the shipping transport body 27 are provided has been described. For example, only one of the carry-in transport body 21 and the shipping transport body 27 is provided. Or it can also carry out, without providing both the carrying-in conveyance body 21 and the conveyance body 27 for shipment.

(9)上記実施形態では、自動倉庫3として、載置物品群用搬送装置36、取り出し装置37、単位物品用搬送装置39、及び、積み付け装置40を設けた自動倉庫を例示したが、自動倉庫3の構成は適宜変更が可能である。例えば、物品搬入箇所から物品を物品収納棚に収納自在で且つ物品収納棚に収納された物品を物品搬出箇所に搬出可能なスタッカークレーンを設けた自動倉庫としてもよい。 (9) In the above embodiment, the automatic warehouse 3 is exemplified by the automatic warehouse provided with the placed article group transport device 36, the take-out device 37, the unit article transport device 39, and the stacking device 40. The configuration of the warehouse 3 can be changed as appropriate. For example, an automatic warehouse provided with a stacker crane that can store articles in an article storage shelf from an article carry-in place and can carry out articles stored in the article storage shelf to an article carry-out place.

物品収納設備の概略斜視図Schematic perspective view of goods storage equipment 物品収納設備の概略平面図Schematic plan view of goods storage equipment 物品収納設備の制御ブロック図Control block diagram of goods storage equipment 載置物品群を示す図The figure which shows a mounted article group 卸し用搬送体を示す図Diagram showing wholesale carrier 卸し用搬送体を示す図Diagram showing wholesale carrier 物品卸し処理の動作を示すフローチャートFlow chart showing operation of goods wholesale processing 搬入用搬送体を示す図The figure which shows the conveyance body for carrying in 物品搬入処理の動作を示すフローチャートFlowchart showing operation of article carry-in processing 積み付け物品群を示す図A diagram showing a group of stacked items 出荷用搬送体を示す図Diagram showing shipping carrier 取り出し装置を示す図Figure showing the ejecting device 積み付け装置を示す図Diagram showing the stacking device 卸し用制御手段の動作を示すフローチャートFlow chart showing operation of wholesale control means 搬入用制御手段の動作を示すフローチャートFlow chart showing the operation of the loading control means 自動倉庫用管理手段の動作を示すフローチャートFlow chart showing operation of automatic warehouse management means 自動倉庫用管理手段の動作を示すフローチャートFlow chart showing operation of automatic warehouse management means 出荷用制御手段の動作を示すフローチャートFlow chart showing operation of shipping control means

符号の説明Explanation of symbols

2 物品
8 物品載置体
9 単位物品
10 載置物品群
11 卸し用搬送体
13,14 情報記憶用タグ
15 卸し用搬送体位置検出手段
16 物品位置検出手段
18 読み取り手段
19 卸し用制御手段
21 搬入用搬送体
23 搬入用制御手段
25 搬入用搬送体位置検出手段
27 出荷用搬送体
29 出荷用制御手段
31 出荷用搬送体位置検出手段
33 物品収納体
34 積み付け物品群
35 載置物品群用収納部
36 載置物品群用搬送装置
37 取り出し装置
38 単位物品用収納部
39 単位物品用搬送装置
40 積み付け装置
A 搬入用停車予定箇所
B 物品卸し箇所
C 物品搬入箇所
D 物品搬出箇所
E 積み込み中継箇所
F 搬出用停車予定箇所
2 article 8 article placing body 9 unit article 10 placed article group 11 wholesale transport body 13, 14 information storage tag 15 wholesale transport body position detecting means 16 article position detecting means 18 reading means 19 wholesale control means 21 carrying in Transport body 23 Carry-in control means 25 Carry-in transport body position detection means 27 Shipment transport body 29 Shipment control means 31 Shipment transport body position detection means 33 Article storage body 34 Stacked article group 35 Storage for mounted article group Unit 36 Placed article group transport device 37 Take-out device 38 Unit article storage unit 39 Unit article transport device 40 Stacking device A Carry-in stop location B Goods wholesale location C Article carry-in location D Article carry-out location E Loading relay location F planned stop points for unloading

Claims (6)

搬入用停車予定箇所に停車された運搬車両に積載される物品を物品卸し箇所に卸す物品卸し装置であって、
前記運搬車両と前記物品卸し箇所との間で移動自在で且つ前記運搬車両及び前記物品卸し箇所との間で物品を移載自在な卸し用搬送体と、
前記卸し用搬送体の位置を検出する卸し用搬送体位置検出手段と、
前記運搬車両に積載された卸し対象の物品の位置を検出する物品位置検出手段と、
前記卸し用搬送体位置検出手段の検出情報及び前記物品位置検出手段の検出情報に基づいて、前記運搬車両から前記卸し対象の物品を取り出してその卸し対象の物品を前記物品卸し箇所に卸すべく、前記卸し用搬送体の作動を制御する卸し用制御手段とが設けられている物品卸し装置。
An article wholesaler that wholesales articles loaded on a transport vehicle that is stopped at a planned stoppage for loading to an article wholesale location,
A wholesale transport body that is movable between the transport vehicle and the article wholesale location and is capable of transferring an article between the transport vehicle and the article wholesale location;
Wholesale carrier position detecting means for detecting the position of the wholesale carrier;
Article position detecting means for detecting the position of an article to be wholesaled loaded on the transport vehicle;
Based on the detection information of the wholesaler position detection means and the detection information of the article position detection means, to take out the article to be wholesaled from the transport vehicle and to wholesale the article to be wholesaled to the article wholesale location, An article wholesaler provided with wholesale control means for controlling the operation of the wholesale transport body.
前記物品には、その物品の固有情報を記憶自在な情報記憶用タグが備えられ、
前記物品位置検出手段が、非接触無線通信により前記情報記憶用タグの記憶情報を読み取り自在な読み取り手段を備え、前記読み取り手段と前記情報記憶用タグとの間での非接触無線通信の通信状態に基づいて、前記卸し対象の物品の位置を検出するように構成されている請求項1に記載の物品卸し装置。
The article is provided with an information storage tag capable of storing unique information of the article,
The article position detecting means includes a reading means capable of reading the information stored in the information storage tag by non-contact wireless communication, and a communication state of non-contact wireless communication between the reading means and the information storage tag The article wholesaler according to claim 1, wherein the article wholesaler is configured to detect a position of the article to be wholesaled based on the item.
前記物品位置検出手段が、地上側に複数の前記読み取り手段を設置し、前記複数の読み取り手段と前記情報記憶用タグとの間での非接触無線通信の通信状態に基づいて、前記卸し対象の物品の位置を検出するように構成されている請求項2に記載の物品卸し装置。   The article position detecting means is provided with a plurality of reading means on the ground side, and based on a communication state of non-contact wireless communication between the plurality of reading means and the information storage tag, The article wholesaler according to claim 2, configured to detect a position of an article. 請求項1〜3のいずれか一項に記載の物品卸し装置を備え、前記運搬車両に積載された物品を自動倉庫に搬入する物品収納設備であって、
前記物品卸し箇所と前記自動倉庫に物品を搬入する物品搬入箇所との間で移動自在で且つ前記物品卸し箇所及び前記物品搬入箇所との間で物品を移載自在な搬入用搬送体と、
前記搬入用搬送体の位置を検出する搬入用搬送体位置検出手段と、
前記搬入用搬送体位置検出手段の検出情報に基づいて、前記物品卸し箇所から前記物品搬入箇所に物品を搬送すべく、前記搬入用搬送体の作動を制御する搬入用制御手段とが設けられている物品収納設備。
An article storage facility comprising the article wholesaler according to any one of claims 1 to 3, and carrying an article loaded on the transport vehicle into an automatic warehouse,
A carrying carrier that is movable between the article wholesale location and an article carry-in location for carrying an article into the automatic warehouse, and is capable of transferring an article between the article wholesale location and the article carry-in location;
A carrying body position detecting means for detecting the position of the carrying body for carrying in;
On the basis of the detection information of the carrying-in transport body position detecting means, carrying-in control means for controlling the operation of the carrying-in transport body is provided to transport the article from the article wholesale location to the article carry-in location. Goods storage equipment.
前記自動倉庫から物品を搬出する物品搬出箇所と搬出用停車予定箇所に停車された運搬車両に物品を積み込むための積み込み中継箇所との間で移動自在で且つ前記物品搬出箇所及び前記積み込み中継箇所との間で物品を移載自在な出荷用搬送体と、
前記出荷用搬送体の位置を検出する出荷用搬送体位置検出手段と、
前記出荷用搬送体位置検出手段の検出情報に基づいて、前記物品搬出箇所から前記積み込み中継箇所に物品を搬送すべく、前記出荷用搬送体の作動を制御する出荷用制御手段とが設けられている請求項4に記載の物品収納設備。
Movable between an article unloading point for unloading an article from the automatic warehouse and a loading relay point for loading an article on a transportation vehicle stopped at a planned stoppage point for unloading, and the article unloading point and the loading relay point; A shipping carrier that can freely transfer articles between,
Shipping carrier position detection means for detecting the position of the shipping carrier;
Ship control means for controlling the operation of the shipping carrier to transport the article from the article unloading location to the loading relay location based on detection information of the shipping carrier position detecting means is provided. The article storage facility according to claim 4.
前記自動倉庫の前記物品搬入箇所に搬送する物品は、物品載置体に複数の単位物品が段積み状態で載置された載置物品群であり、且つ、前記自動倉庫の前記物品搬出箇所に搬出する物品は、物品収納体に複数の単位物品が段積み状態で積み付けされた積み付け物品群であり、
前記自動倉庫は、
前記物品搬入箇所から前記載置物品群を収納する載置物品群用収納部に前記載置物品群を搬送し且つ前記載置物品群用収納部とピッキング箇所との間で前記載置物品群を搬送する載置物品群用搬送装置と、
前記ピッキング箇所に設置されて、前記載置物品群から単一の単位物品を取り出す取り出し装置と、
前記取り出し装置にて取り出された単位物品を単位物品を収納する単位物品用収納部に搬送し且つ前記単位物品用収納部から前記物品搬出箇所に前記単位物品を搬送する単位物品用搬送装置と、
前記物品搬出箇所に設置されて、前記物品収納体に段積み状態で前記単位物品を積み付ける積み付け装置とを備えている請求項5に記載の物品収納設備。
The article to be conveyed to the article carrying-in location of the automatic warehouse is a placed article group in which a plurality of unit articles are placed in a stacked state on the article placing body, and at the article carrying-out location of the automatic warehouse. The articles to be carried out are a group of stacked articles in which a plurality of unit articles are stacked in a stacked state on an article storage body,
The automatic warehouse is
The placed article group transports the placed article group from the article carry-in place to the placed article group storage section for storing the placed article group, and between the placed article group storage section and the picking place. A carrying device for a placed article group for carrying
A take-out device that is installed at the picking location and takes out a single unit article from the placed article group,
A unit article transporting apparatus for transporting the unit article taken out by the take-out device to a unit article storage unit for storing the unit article and transporting the unit article from the unit article storage unit to the article unloading position;
The article storage facility according to claim 5, further comprising a stacking device that is installed at the article unloading location and stacks the unit articles in a stacked state on the article storage body.
JP2006072643A 2006-03-16 2006-03-16 Article unloading device and article storing equipment with the article unloading device Pending JP2007246226A (en)

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