CN117051390A - 一种可直接喷涂的四合一无磷处理液及制备方法和应用 - Google Patents
一种可直接喷涂的四合一无磷处理液及制备方法和应用 Download PDFInfo
- Publication number
- CN117051390A CN117051390A CN202310989028.1A CN202310989028A CN117051390A CN 117051390 A CN117051390 A CN 117051390A CN 202310989028 A CN202310989028 A CN 202310989028A CN 117051390 A CN117051390 A CN 117051390A
- Authority
- CN
- China
- Prior art keywords
- phosphorus
- treatment fluid
- free treatment
- rust
- magnesium carbonate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000012530 fluid Substances 0.000 title claims abstract description 24
- 238000002360 preparation method Methods 0.000 title description 7
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims abstract description 40
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims abstract description 20
- 239000001095 magnesium carbonate Substances 0.000 claims abstract description 20
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000004337 magnesium citrate Substances 0.000 claims abstract description 18
- 229960005336 magnesium citrate Drugs 0.000 claims abstract description 18
- 235000002538 magnesium citrate Nutrition 0.000 claims abstract description 18
- PLSARIKBYIPYPF-UHFFFAOYSA-H trimagnesium dicitrate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O.[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O PLSARIKBYIPYPF-UHFFFAOYSA-H 0.000 claims abstract description 18
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims abstract description 17
- -1 polyethylene hydroxyl ethanol Polymers 0.000 claims abstract description 12
- OMQSJNWFFJOIMO-UHFFFAOYSA-J zirconium tetrafluoride Chemical compound F[Zr](F)(F)F OMQSJNWFFJOIMO-UHFFFAOYSA-J 0.000 claims abstract description 10
- 125000003545 alkoxy group Chemical group 0.000 claims abstract description 8
- QYEXBYZXHDUPRC-UHFFFAOYSA-N B#[Ti]#B Chemical compound B#[Ti]#B QYEXBYZXHDUPRC-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000002253 acid Substances 0.000 claims abstract description 6
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 claims abstract description 3
- 239000001384 succinic acid Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- AZHSSKPUVBVXLK-UHFFFAOYSA-N ethane-1,1-diol Chemical compound CC(O)O AZHSSKPUVBVXLK-UHFFFAOYSA-N 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 230000001680 brushing effect Effects 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 235000015073 liquid stocks Nutrition 0.000 claims description 3
- 239000011550 stock solution Substances 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- 239000008213 purified water Substances 0.000 claims description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 abstract description 9
- 239000011248 coating agent Substances 0.000 abstract description 9
- 239000011574 phosphorus Substances 0.000 abstract description 9
- 229910052698 phosphorus Inorganic materials 0.000 abstract description 9
- 238000000576 coating method Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 8
- 238000005406 washing Methods 0.000 abstract description 7
- 238000002161 passivation Methods 0.000 abstract description 6
- 230000002265 prevention Effects 0.000 abstract description 3
- 230000000052 comparative effect Effects 0.000 description 29
- 239000003921 oil Substances 0.000 description 19
- 239000000853 adhesive Substances 0.000 description 16
- 230000001070 adhesive effect Effects 0.000 description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 15
- 229910052802 copper Inorganic materials 0.000 description 15
- 239000010949 copper Substances 0.000 description 15
- 239000000243 solution Substances 0.000 description 14
- 230000007547 defect Effects 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 8
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 8
- 238000009472 formulation Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 6
- 230000007935 neutral effect Effects 0.000 description 6
- 239000011734 sodium Substances 0.000 description 5
- 229910052708 sodium Inorganic materials 0.000 description 5
- 238000010998 test method Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 4
- 238000005238 degreasing Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- 229910052719 titanium Inorganic materials 0.000 description 4
- 239000011787 zinc oxide Substances 0.000 description 4
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- OOUMMVQQCICTGF-UHFFFAOYSA-K chromium(3+);dihydrogen phosphate Chemical compound [Cr+3].OP(O)([O-])=O.OP(O)([O-])=O.OP(O)([O-])=O OOUMMVQQCICTGF-UHFFFAOYSA-K 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000001962 electrophoresis Methods 0.000 description 3
- 239000000295 fuel oil Substances 0.000 description 3
- 238000005554 pickling Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 239000011975 tartaric acid Substances 0.000 description 3
- 235000002906 tartaric acid Nutrition 0.000 description 3
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 239000011609 ammonium molybdate Substances 0.000 description 2
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 2
- 235000018660 ammonium molybdate Nutrition 0.000 description 2
- 229940010552 ammonium molybdate Drugs 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- KMUONIBRACKNSN-UHFFFAOYSA-N potassium dichromate Chemical compound [K+].[K+].[O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O KMUONIBRACKNSN-UHFFFAOYSA-N 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- IVKNZCBNXPYYKL-UHFFFAOYSA-N 2-[2-[2-[2-[2-[2-[2-[2-[2-[2-[4-(2,4,4-trimethylpentan-2-yl)phenoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethoxy]ethanol Chemical compound CC(C)(C)CC(C)(C)C1=CC=C(OCCOCCOCCOCCOCCOCCOCCOCCOCCOCCO)C=C1 IVKNZCBNXPYYKL-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 238000003556 assay Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006065 biodegradation reaction Methods 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 229910000365 copper sulfate Inorganic materials 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 230000007794 irritation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000007746 phosphate conversion coating Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- VKJKEPKFPUWCAS-UHFFFAOYSA-M potassium chlorate Chemical compound [K+].[O-]Cl(=O)=O VKJKEPKFPUWCAS-UHFFFAOYSA-M 0.000 description 1
- 230000003405 preventing effect Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000011684 sodium molybdate Substances 0.000 description 1
- 235000015393 sodium molybdate Nutrition 0.000 description 1
- TVXXNOYZHKPKGW-UHFFFAOYSA-N sodium molybdate (anhydrous) Chemical compound [Na+].[Na+].[O-][Mo]([O-])(=O)=O TVXXNOYZHKPKGW-UHFFFAOYSA-N 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- MFXMOUUKFMDYLM-UHFFFAOYSA-L zinc;dihydrogen phosphate Chemical compound [Zn+2].OP(O)([O-])=O.OP(O)([O-])=O MFXMOUUKFMDYLM-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/08—Iron or steel
- C23G1/088—Iron or steel solutions containing organic acids
Landscapes
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
Abstract
本发明提供一种可直接喷涂的四合一无磷处理液,以重量百分比计,由以下成分制成:偏钛酸18‑22%,碳酸镁4‑6%,氟化锆3‑5%,柠檬酸镁2‑3%,硼化钛1‑2%,丁二酸9‑12%,烷氧基聚乙烯氢氧基乙醇10‑15%,余量为水。该四合一无磷处理液除油、除锈、钝化防锈效果好、不含磷、水洗无返锈、与涂料配套性能好。
Description
技术领域
本发明涉及金属表面处理技术领域,具体涉及一种可直接喷涂的四合一无磷处理液及制备方法和应用。
背景技术
钢铁表面在进行涂漆、喷塑或电镀之前,都要对钢铁表面进行磷化、钝化的预处理,以提高钢铁表面的防锈性和附和力。目前,磷酸盐转化膜处理广泛应用于汽车、轮船、机械制造航空航天及家用电器等产品上。
金属表面处理工艺繁多,各种小零部件和大件部分位置处理起来麻烦,金属表面处理行业里也开始针对这类情况研究一种简单、方便、快捷、实用的处理液,开始有除锈-磷化二合一处理液到现在的四合一处理液,但四合一处理液的效果不太理想。
中国专利CN202211527753.9公开了一种除油、除锈、钝化、磷化四合一处理液及其制备方法,所述除油、除锈、钝化、磷化四合一处理液按重量分数计,包括以下组分:磷酸55-90份,氧化锌15-30份,硝酸锌60-100份,氧化镁15-30份,酒石酸5-20份,重铬酸钾5-20份,钼酸铵5-20份,烷基苯磺酸钠20-45份,氧化钙15-30份,水30-70份。该处理液主要用于处理各种金属材质表面的油污、锈蚀、氧化皮并在表面形成一种磷化-钝化膜,制备的四合一磷化液具有无毒、无刺激性、对环境无污染、易生物降解、省电省工省时等应用特点,是一种环保型产品。中国专利CN201510013243.3公开了一种高压输电线路铁塔的四合一化学处理试剂,包括按重量份数构成水溶液的组分如下:磷酸:110~180份、氧化锌:30~50份、氧化镁:15~30份、硝酸锌:150~170份、磷酸二氢铬:0.2~0.4份、酒石酸:5~10份、烷基磺酸钠:1~2份、钼酸铵:0.8~1.2份。该将原有高压输电线路铁塔的除油、除锈、磷化、钝化工作一次完成,大大节省了劳动强度,特别是为高空作业带来了极大的方便,本发明的配方合理,工艺操作适用,提高了工作效率,且效果良好,同时大大减少了各种清洗试剂对周围土壤的侵蚀,节省了材料成本及劳力成本。该专利中磷酸二氢铬的使用面窄,采购不方便且成本高昂。中国专利CN201611057152.0提供一种四合一处理液配方及处理方法,酸洗液配方为浓硫酸30 100毫升、硫脲2 10毫升、烷基磺酸钠10 50毫升;磷化液配方为磷酸30 80克、氧化锌10 30克、硝酸锌100 300克、磷酸二氢铬0.5 2克、酒石酸2 10克、烷基磺酸钠10 40毫升、OP乳化剂10 30毫升。分别将酸洗液和磷化液加水稀释,先用酸洗液浸泡制品,后用磷化液浸泡金属制品,最后用清水洗涤、晾干即可。
以上除油、除锈、磷化、钝化四合一处理液具有含大量磷酸、水洗返锈、与涂料匹配性能差等诸多缺点,很难应用于高质量涂装场所。
中国专利CN201210257927.4公开了一种只需10-20min就可以完成除油、除锈、磷化、钝化的“四合一”综合处理剂,技术方案是:综合处理剂由氧化锌、磷酸二氢锌、硫脲、钼酸钠、氯酸钾、三乙醇胺、OP-10、柠檬酸和水构成。其优越性:研制的综合处理液适用于钢铁表面涂装前处理,室温下使钢铁工件表面涂油、除锈、磷化、钝化一步完成,用后不产生沉渣,可循环使用,节省工时,节约电源。处理液具有高效节能、适应性强等特点,适合于局部和户外大型部件得处理,也可作短期存放的防锈处理。本综合处理液不含亚硝酸盐,铬酸盐,铅盐等有害物质,不污染环境。该专利含磷及锌、钼等重金属元素,不符合环保发展理念和政策,属于传统型四合一技术。
发明内容
本发明提供一种可直接喷涂的四合一无磷处理液及制备方法和应用,该可直接喷涂的四合一无磷处理液除油、除锈、钝化防锈效果好、不含磷、水洗无返锈、与涂料配套性能好。
本发明可直接喷涂的四合一无磷处理液,以重量百分比计,由以下成分制成:
偏钛酸 18-22%,
碳酸镁 4-6%,
氟化锆 3-5%,
柠檬酸镁 2-3%,
硼化钛 1-2%,
丁二酸 9-12%,
烷氧基聚乙烯氢氧基乙醇 10-15%,
水 余量。
所述碳酸镁和柠檬酸镁的重量比例为(2-3):1,该比例过小,也就是碳酸镁的用量偏少,中性盐雾试验时间下降,该比例过大,也就是碳酸镁的用量偏大,会引起涂层不均匀,造成涂层瑕疵。
所述的烷氧基聚乙烯氢氧基乙醇性能指标如下:碳原子:C11-C15,类型:Type 15-S-7,分子量508g/mol,CMC:38 ppm,HLB:12.1。用量过小,脱脂除油效力差;用量过大,引起涂层附着力变差。
所述的水为纯净水。
本发明可直接喷涂的四合一无磷处理液的制备方法包括如下步骤:
依次包括如下步骤:称取水于容器中,开启搅拌,加入偏钛酸、碳酸镁,待反应完全后依次加入氟化锆、柠檬酸镁、硼化钛、丁二酸、烷氧基聚乙烯氢氧基乙醇,搅拌2-3小时,即可得新型四合一无磷处理液。
本发明可直接喷涂的四合一无磷处理液的使用方法如下:
将带油带锈工件浸渍四合一无磷处理液原液中5-15分钟取出,或使用毛刷刷涂带油带锈工件,直至油污和锈渍除尽为止,烘干即可。
本发明烷氧基聚乙烯氢氧基乙醇有乳化脱脂功能,丁二酸有除锈剥离功能,两者复配对除油除锈有事半功倍的效果;偏钛酸、碳酸镁是成膜主剂,柠檬酸镁使成膜更加均匀致密,氟化锆填充膜层孔隙,硼化钛是成膜催化剂。
本发明的有益效果如下:
本发明可直接喷涂的四合一无磷处理液除油、除锈、钝化防锈效果好、不含磷、水洗无返锈、与涂料配套性能好。
实施方式
以下实施例用于说明本发明,但不用来限制本发明的范围。
实施例、对比例中烷氧基聚乙烯氢氧基乙醇的牌号及生产厂家为:陶氏化学,MDL编号:MFCD00132411。
表1为实施例1-5的配方,表2为对比例1-6的配方,表3为对比例7-10的配方,具体如下:
表1(配制1公斤)
实施例1 | 实施例2 | 实施例3 | 实施例4 | 实施例5 | |
偏钛酸 | 180g | 190g | 200g | 210g | 220g |
碳酸镁 | 40g | 45g | 50g | 55g | 60g |
氟化锆 | 30g | 35g | 40g | 45g | 50g |
柠檬酸镁 | 20g | 24g | 25g | 28g | 30g |
硼化钛 | 10g | 12g | 15g | 18g | 20g |
丁二酸 | 90g | 95g | 105g | 110g | 120g |
烷氧基聚乙烯氢氧基乙醇 | 100g | 120g | 130g | 140g | 150g |
纯水 | 余量 | 余量 | 余量 | 余量 | 余量 |
表2(配制1公斤)
对比例1 | 对比例2 | 对比例3 | 对比例4 | 对比例5 | 对比例6 | |
偏钛酸 | 180g | 190g | 200g | 210g | 220g | 220g |
碳酸镁 | - | 45g | 50g | 55g | 60g | 60g |
氟化锆 | 30g | - | 40g | 45g | 50g | 50g |
柠檬酸镁 | 20g | 24g | - | 28g | 30g | 30g |
硼化钛 | 10g | 12g | 15g | - | 20g | 20g |
丁二酸 | 90g | 95g | 105g | 110g | - | 120g |
烷氧基聚乙烯氢氧基乙醇 | 100g | 120g | 130g | 140g | 150g | - |
纯水 | 余量 | 余量 | 余量 | 余量 | 余量 | 余量 |
表3(配制1公斤)
对比例7 | 对比例8 | 对比例9 | |
偏钛酸 | 180g | 180g | 180g |
碳酸镁 | 0 | 60 g | 20g |
氟化锆 | 30g | 30g | 30g |
柠檬酸镁 | 60g | 0 | 40g |
硼化钛 | 10g | 10g | 10g |
丁二酸 | 90g | 90g | 90g |
烷氧基聚乙烯氢氧基乙醇 | 100g | 100g | 100g |
纯水 | 余量 | 余量 | 余量 |
表3中对比例7在实施例1的基础上将碳酸镁去掉,柠檬酸镁的用量为实施例1中碳酸镁和柠檬酸镁的总用量,其他同实施例1;对比例8在实施例1的基础上将柠檬酸镁去掉,碳酸镁的用量为实施例1中碳酸镁和柠檬酸镁的总用量,其他同实施例1;对比例9在实施例1的基础上将碳酸镁的用量与柠檬酸镁的用量交换,其他同实施例1。
以上实施例、对比例制备方法如下:称取纯水于烧杯中,开启实验室高速搅拌机,加入偏钛酸、碳酸镁,待反应完全后依次加入氟化锆、柠檬酸镁、硼化钛、丁二酸、烷氧基聚乙烯氢氧基乙醇,搅拌2小时。即可得新型四合一无磷处理液。
以上实施例、对比例可直接喷涂的四合一无磷处理液的使用方法如下:
将带油带锈工件浸渍四合一无磷处理液原液中10分钟取出,直至油污和锈渍除尽为止,烘干即可。
实施例1-5测试效果见表4,对比例1-6效果测试见表5,对比例7-10效果测试见表6。
表4
实施例1 | 实施例2 | 实施例3 | 实施例4 | 实施例5 | |
除油能力 | 44#达因笔无收缩 | 44#达因笔无收缩 | 44#达因笔无收缩 | 44#达因笔无收缩 | 44#达因笔无收缩 |
清洗前人工油污量 | 2000mg/㎡ | 2000mg/㎡ | 2000mg/㎡ | 2000mg/㎡ | 2000mg/㎡ |
清洗后人工油污量 | 3mg/㎡ | 3mg/㎡ | 2mg/㎡ | 4mg/㎡ | 3mg/㎡ |
除锈能力 | 均匀红色铜膜 | 均匀红色铜膜 | 均匀红色铜膜 | 均匀红色铜膜 | 均匀红色铜膜 |
除锈前氧化皮厚度 | 100微米 | 100微米 | 100微米 | 100微米 | 100微米 |
除锈后氧化皮厚度 | 0 | 0 | 0 | 0 | 0 |
中性盐雾试验 | 4h | 5h | 5h | 5h | 6h |
磷含量 | 0mg/l | 0mg/l | 0mg/l | 0mg/l | 0mg/l |
电泳配套性能 | 膜层光滑无瑕疵,附着力0级,抗冲击性能50kg·cm | 膜层光滑无瑕疵,附着力0级,抗冲击性能50kg·cm | 膜层光滑无瑕疵,附着力0级,抗冲击性能50kg·cm | 膜层光滑无瑕疵,附着力0级,抗冲击性能50kg·cm | 膜层光滑无瑕疵,附着力0级,抗冲击性能50kg·cm |
粉末配套性能 | 膜层光滑无瑕疵,附着力0级,抗冲击性能30kg·cm | 膜层光滑无瑕疵,附着力0级,抗冲击性能30kg·cm | 膜层光滑无瑕疵,附着力0级,抗冲击性能30kg·cm | 膜层光滑无瑕疵,附着力0级,抗冲击性能30kg·cm | 膜层光滑无瑕疵,附着力0级,抗冲击性能30kg·cm |
表5
对比例1 | 对比例2 | 对比例3 | 对比例4 | 对比例5 | 对比例6 | |
除油能力 | 44#达因笔无收缩 | 44#达因笔无收缩 | 44#达因笔无收缩 | 44#达因笔无收缩 | 44#达因笔无收缩 | 44#达因笔收缩 |
清洗前人工油污量 | 2000mg/㎡ | 2000mg/㎡ | 2000mg/㎡ | 2000mg/㎡ | 2000mg/㎡ | 2000mg/㎡ |
清洗后人工油污量 | 16mg/㎡ | 13mg/㎡ | 12mg/㎡ | 14mg/㎡ | 13mg/㎡ | 13mg/㎡ |
除锈能力 | 均匀红色铜膜 | 均匀红色铜膜 | 均匀红色铜膜 | 均匀红色铜膜 | 少量红色铜膜 | 少量红色铜膜 |
除锈前氧化皮厚度 | 100微米 | 100微米 | 100微米 | 100微米 | 100微米 | 100微米 |
除锈后氧化皮厚度 | 0 | 0 | 0 | 0 | 0 | 0 |
中性盐雾试验 | 0.1h | 0.5h | 2h | 0.2h | 0.2h | 0.2h |
磷含量 | 0mg/l | 0mg/l | 0mg/l | 0mg/l | 0mg/l | 0mg/l |
电泳配套性能 | 膜层光滑无瑕疵,附着力2级,抗冲击性能20kg·cm | 膜层光滑无瑕疵,附着力1级,抗冲击性能30kg·cm | 膜层光滑无瑕疵,附着力1级,抗冲击性能40kg·cm | 膜层光滑无瑕疵,附着力2级,抗冲击性能30kg·cm | 膜层不光滑有纹路,附着力3级,抗冲击性能5kg·cm | 膜层不光滑有缩孔,附着力3级,抗冲击性能5kg·cm |
粉末配套性能 | 膜层光滑无瑕疵,附着力2级,抗冲击性能10kg·cm | 膜层光滑无瑕疵,附着力0级,抗冲击性能20kg·cm | 膜层光滑无瑕疵,附着力0级,抗冲击性能20kg·cm | 膜层光滑无瑕疵,附着力0级,抗冲击性能10kg·cm | 膜层不光滑有纹路,附着力3级,抗冲击性能5kg·cm | 膜层不光滑有缩孔,附着力3级,抗冲击性能5kg·cm |
表6
对比例7 | 对比例8 | 对比例9 | |
除油能力 | 44#达因笔无收缩 | 44#达因笔无收缩 | 44#达因笔无收缩 |
清洗前人工油污量 | 2000mg/㎡ | 2000mg/㎡ | 2000mg/㎡ |
清洗后人工油污量 | 17mg/㎡ | 18mg/㎡ | 15mg/㎡ |
除锈能力 | 均匀红色铜膜 | 均匀红色铜膜 | 均匀红色铜膜 |
除锈前氧化皮厚度 | 100微米 | 100微米 | 100微米 |
除锈后氧化皮厚度 | 0 | 0 | 0 |
中性盐雾试验 | 0.2h | 0.3h | 0.5h |
磷含量 | 0mg/l | 0mg/l | 0mg/l |
电泳配套性能 | 膜层光滑无瑕疵,附着力2级,抗冲击性能30kg·cm | 膜层光滑无瑕疵,附着力2级,抗冲击性能30kg·cm | 膜层光滑无瑕疵,附着力2级,抗冲击性能30kg·cm |
粉末配套性能 | 膜层光滑无瑕疵,附着力2级,抗冲击性能10kg·cm | 膜层光滑无瑕疵,附着力2级,抗冲击性能10kg·cm | 膜层光滑无瑕疵,附着力2级,抗冲击性能10kg·cm |
从表4实施例1和表6对比例7、8的测试结果可以看出,本发明配方中碳酸镁和柠檬酸镁具有协同作用。
表中各项测试方法如下:
1、除油能力测试方法:将四合一无磷处理液刷涂于重油污重锈蚀热轧板上,30分钟后用清水冲洗干净,待完全自然晾干,用44#达因墨水检测,划线无收缩,表明除油彻底;
2、除锈能力测试方法:将四合一无磷处理液刷涂于重油污重锈蚀热轧板上,30分钟后用清水冲洗干净,待完全自然晾干,热轧试片浸没于10%硫酸铜溶液中,形成均匀红色铜膜,表明除氧化皮彻底;
3、中性盐雾试验测试方法:将四合一无磷处理液刷涂于重油污重锈蚀热轧板上,30分钟后用清水冲洗干净,待完全自然晾干,置于中性盐雾试验箱中4小时,无锈蚀,表明无磷转化膜耐蚀性好。GB/T 10125-2012 人造气氛腐蚀试验;
4、磷含量:总磷测试仪测试;
5、附着力:划格试验法 GB/T 9286 -1998《色漆和清漆 漆膜的划格试验》;
6、抗冲击性:冲击试验仪 GB/T 1732-1993《漆膜耐冲击性测定法》。
Claims (6)
1.一种可直接喷涂的四合一无磷处理液,以重量百分比计,由以下成分制成:偏钛酸18-22%,碳酸镁4-6%,氟化锆3-5%,柠檬酸镁2-3%,硼化钛1-2%,丁二酸9-12%,烷氧基聚乙烯氢氧基乙醇10-15%,余量为水。
2.根据权利要求1所述的四合一无磷处理液,其特征在于,所述碳酸镁和柠檬酸镁的重量比例为(2-3):1。
3.根据权利要求1或2所述的四合一无磷处理液,其特征在于,所述的烷氧基聚乙烯氢氧基乙醇性能指标如下:碳原子:C11-C15,类型:Type 15-S-7。
4.根据权利要求1或2所述的四合一无磷处理液,其特征在于,所述的水为纯净水。
5.根据权利要求1所述四合一无磷处理液的制备方法,其特征在于,依次包括如下步骤:称取水于容器中,开启搅拌,加入偏钛酸、碳酸镁,待反应完全后依次加入氟化锆、柠檬酸镁、硼化钛、丁二酸、烷氧基聚乙烯氢氧基乙醇,搅拌2-3小时,即可得新型四合一无磷处理液。
6.根据权利要求1所述四合一无磷处理液的使用方法,其特征在于,依次包括如下步骤:将带油带锈工件浸渍四合一无磷处理液原液中5-15分钟取出,或使用毛刷刷涂带油带锈工件,直至油污和锈渍除尽为止,烘干。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310989028.1A CN117051390A (zh) | 2023-08-08 | 2023-08-08 | 一种可直接喷涂的四合一无磷处理液及制备方法和应用 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310989028.1A CN117051390A (zh) | 2023-08-08 | 2023-08-08 | 一种可直接喷涂的四合一无磷处理液及制备方法和应用 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN117051390A true CN117051390A (zh) | 2023-11-14 |
Family
ID=88660077
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202310989028.1A Pending CN117051390A (zh) | 2023-08-08 | 2023-08-08 | 一种可直接喷涂的四合一无磷处理液及制备方法和应用 |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN117051390A (zh) |
-
2023
- 2023-08-08 CN CN202310989028.1A patent/CN117051390A/zh active Pending
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US4191596A (en) | Method and compositions for coating aluminum | |
EP1404894B1 (en) | Corrosion resistant coatings for aluminum and aluminum alloys | |
US4263059A (en) | Coating solutions of trivalent chromium for coating zinc and cadmium surfaces | |
CA2642365C (en) | Composition and processes of a dry-in-place trivalent chromium corrosion-resistant coating for use on metal surfaces | |
CN101935832B (zh) | 一种常温下可循环使用的锌铁系金属表面磷化液 | |
RU2434972C2 (ru) | Улучшенная, содержащая трехвалентный хром композиция для применения в коррозионно-стойких покрытиях на металлических поверхностях | |
GB1577495A (en) | Coating solutions of trivalent chromium for coating zinc surfaces | |
AU2006260006A1 (en) | Chrome-free composition of low temperature curing for treating a metal surface and a metal sheet using the same | |
JPS5811515B2 (ja) | 金属表面にリン酸亜鉛皮膜を形成するための組成物 | |
CN102899652B (zh) | 用于涂装前的水基防锈剂的制备方法及应用 | |
US4110129A (en) | Post treatment of conversion-coated zinc surfaces | |
CN104278261B (zh) | 用于除锈及磷化的环保型磷酸浓缩液与应用 | |
CN111454600A (zh) | 集防锈剂和前处理剂于一体的水性处理液及其制备方法 | |
CN111534815A (zh) | 可在金属表面形成可水洗本色转化膜的前处理液及其制备方法 | |
CN107620057B (zh) | 一种用于金属处理的磷化液的使用方法 | |
CN109440121A (zh) | 一种铝单板的加工工艺 | |
US2206064A (en) | Metal treating process | |
NO873904L (no) | Sjiktdannende passivering ved multimetallfremgangsmaate. | |
CN101121860B (zh) | 一种无铬耐指纹涂料 | |
US3985584A (en) | Metal protective coating compositions, their preparation and use | |
CN102732870A (zh) | 铝型材表面制备Al-Mo-Mn-Re四元复合钝化膜的处理液及其使用方法 | |
EP0048718B2 (en) | Process for inhibiting corrosion of metal surfaces | |
CN107130251A (zh) | 一种铝合金汽配件喷涂前处理方法 | |
CN117051390A (zh) | 一种可直接喷涂的四合一无磷处理液及制备方法和应用 | |
US3723162A (en) | Pretreatment of metal surfaces |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |