CN116902446A - Automatic storage system for semi-finished film products - Google Patents
Automatic storage system for semi-finished film products Download PDFInfo
- Publication number
- CN116902446A CN116902446A CN202310684337.8A CN202310684337A CN116902446A CN 116902446 A CN116902446 A CN 116902446A CN 202310684337 A CN202310684337 A CN 202310684337A CN 116902446 A CN116902446 A CN 116902446A
- Authority
- CN
- China
- Prior art keywords
- module
- semi
- finished product
- bin
- raw material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003860 storage Methods 0.000 title claims abstract description 39
- 239000002994 raw material Substances 0.000 claims abstract description 87
- 239000011265 semifinished product Substances 0.000 claims abstract description 62
- 238000007599 discharging Methods 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims description 51
- 238000000034 method Methods 0.000 claims description 16
- 238000013329 compounding Methods 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 8
- 239000000047 product Substances 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 3
- 239000010409 thin film Substances 0.000 claims 9
- 239000010408 film Substances 0.000 claims 8
- 238000007711 solidification Methods 0.000 claims 2
- 230000008023 solidification Effects 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000007726 management method Methods 0.000 description 8
- 239000002904 solvent Substances 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- -1 especially Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000009331 sowing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
Abstract
The application discloses an automatic storage system for film semi-finished products, which comprises a storage main body, wherein the storage main body comprises a raw material bin module, and a plurality of raw material shelves are distributed in the raw material bin module in an array manner; a solvent-free shop module; the mark recognition bin module is communicated with the discharge transmission bin; and the conveying module conveys the solidified raw materials to the semi-finished product warehouse module and places the semi-finished product film on a goods shelf of the semi-finished product module according to the position information distributed by the upper computer. According to the application, the upper computer is used for carrying out feeding and discharging record on the raw material or semi-finished film, recording the position of a storage rack, simultaneously recording feeding and discharging time, and simultaneously recording each step of processing when the film raw material is processed into the semi-finished product, thereby ensuring the processing order and ensuring the high efficiency of subsequent storage management.
Description
Technical Field
The application relates to the technical field of warehouse management, in particular to an automatic warehouse system for film semi-finished products.
Background
In the production process of the film plastic bag, the plastic which can be finally used at the production place can be replaced after the raw materials are processed through a plurality of processes, and in order to rapidly produce the finished products when the production of the plastic bags is finished in a large quantity, semi-finished products are produced in a large quantity and stored in a warehouse, so that the production time can be saved when the finished products are required to be produced later, the variety and the quantity of the stored materials of the film semi-finished products are various in a large-capacity storage warehouse, and the storage management is also simply managed through manual work for a part of traditional enterprises, so that the loss of the materials and the qualified products produced due to the mismatching of the raw materials are easily caused during the process, and a large amount of invalid cost and financial loss are input. The existing automatic warehouse system with the publication number of CN111776584B is matched with a proper mechanical structure to assist in storing, conveying and sorting cargoes, so that intelligent picking and delivering of cargoes are finally realized, intelligent delivering can be realized on the basis of fully and reasonably utilizing space, delivering efficiency is improved, and delivering errors are avoided. The automatic warehouse system provided by the application can realize intelligent warehouse-out on the basis of fully and reasonably utilizing the space, improves the warehouse-out efficiency, avoids warehouse-out errors, can record when feeding and discharging materials, but cannot effectively track and trace the materials after warehouse-out and before warehouse-in.
Disclosure of Invention
The application aims to solve the defects in the prior art and provides an automatic storage system for semi-finished film products.
In order to achieve the above purpose, the present application adopts the following technical scheme: the storage main body comprises a raw material bin module, wherein a plurality of raw material shelves are distributed in the raw material bin module in an array manner;
the solvent-free workshop module comprises a feeding transmission bin communicated with the raw material bin module, a marking module is arranged in the solvent-free workshop module and is used for classifying and marking raw materials of different materials, a discharging transmission bin is arranged on the other side of the solvent-free workshop module, and the raw materials marked in the feeding transmission bin can be automatically conveyed to the discharging transmission bin;
the mark identification bin module is communicated with the discharging transmission bin, is used for identifying different materials, and is transmitted to different types of curing room modules for curing;
and the conveying module conveys the solidified raw materials to the semi-finished product warehouse module and places the semi-finished product film on a goods shelf of the semi-finished product module according to the position information distributed by the upper computer.
As a further description of the above technical solution, the raw materials entering through the feeding and transferring bin enter into the solvent-free workshop for processing, and a conveyor belt is arranged at the outlet of the solvent-free workshop, and is connected with the discharging and transferring bin and used for conveying the raw materials processed in the solvent-free workshop to the discharging and transferring bin.
As a further description of the technical scheme, a plurality of material temporary storage frames are arranged on one sides of the feeding transmission bin and the discharging transmission bin, and the material temporary storage frames are sequentially arranged.
As a further description of the above technical solution, the marking module may automatically identify/manually select a raw material to be cured, and the marking module transmits the identified data to the upper computer, and after the upper computer processes the data, generates an identification tag, and the identification tag is attached to the surface of the raw material and then enters the curing room module.
As further description of the technical scheme, one side of the curing room module is provided with a printer and a dry type compounding machine, the cured raw materials enter the printer, the printer is used for printing characters and/or patterns on the raw materials of the films, and the dry type compounding machine is used for compounding the films made of various different materials through glue.
As a further description of the above technical solution, the raw material film processed by the curing room module, the printing machine or the dry type compound machine is transported to the semi-finished product warehouse module through the transporting module, and after the upper computer in the semi-finished product warehouse module identifies the identification tag on the raw material film, the upper computer allocates the semi-finished product warehouse position.
As a further description of the above technical solution, the material temporary storage frames are sequentially disposed in the rooms of the printing machine and the dry type compound machine.
As a further description of the above technical solution, in the curing room module, the upper computer records the time and the period of the raw material film entering the curing room module, and after curing, the upper computer sends out a warehouse-out signal.
As a further description of the above technical solution, a coater is further arranged on one side of the curing house module, and the coater is used for coating the antistatic liquid on the surface of the semi-finished film.
As a further description of the above technical solution, one end of the semi-finished product warehouse module is provided with a lifter.
The application has the following beneficial effects:
1. according to the application, the raw material bin module and the semi-finished product bin module are arranged in the whole storage main body, a plurality of raw material racks are distributed in the raw material bin module in an array mode, and the semi-finished product racks are correspondingly arranged in the semi-finished product bin module, so that when raw materials are fed or discharged, or semi-finished product films in the semi-finished product bin module are fed or discharged, the feeding and discharging of the raw materials or the semi-finished product films are recorded through an upper computer, the positions of the racks are recorded, the feeding and discharging time is recorded, and meanwhile, the processing order is ensured for each step of processing when the film raw materials are processed into semi-finished products, and the follow-up storage management is ensured to be high-efficient.
Drawings
Fig. 1 is a schematic distribution diagram of an automated warehouse system for film semi-finished products according to the present application.
Legend description:
1. a storage main body; 2. a raw material bin module; 3. a solvent-free shop module; 5. a feed transfer bin; 6. a discharging and transferring bin; 7. a mark recognition bin module; 8. a curing barn module; 9. a semi-finished product library module; 10. a transport module; 11. a material temporary storage rack; 12. a printing machine; 13. a dry compounding machine; 14. a coater; 15. and (5) a lifting machine.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
The embodiment of the application provides an automatic storage system for film semi-finished products, which solves the problems that in the prior art, in the process of film production, storage management of film raw materials is easy to be confused due to complex production process in the film raw materials, especially, raw material bin modules and semi-finished product warehouse modules are needed to be printed, a plurality of film layers are glued and are coated with antistatic liquid, when the storage management is confused, target raw materials cannot be found out quickly and effectively in the process of film, particularly, because the film production is not only one or more film materials, for certain composite films, the film raw materials of different materials are required to be preprocessed and then compounded in the process of production, and when the film raw materials of different materials are placed or managed confused, the production cost of the whole process is increased.
Referring to fig. 1, one embodiment provided by the present application: the automatic storage system for the film semi-finished products comprises a storage main body 1, wherein the storage main body 1 comprises a raw material bin module 2, a plurality of raw material racks are distributed in the raw material bin module 2 in an array mode, each raw material rack is numbered and is input into an upper computer, the materials in each raw material rack are discharged or fed, the recorded data comprise the types of the raw materials, the discharging/feeding time and the shelf serial numbers of the discharging/feeding materials, so that the traceability of the data of the film raw materials is ensured, the storage management efficiency is improved, the data processing is not needed to be performed manually for many times, and the upper computer can be a storage management system;
the raw materials are taken out from the raw material bin module 2 and then are sent into the solvent-free workshop module 3, the solvent-free workshop module 3 comprises a feeding transmission bin 5 communicated with the raw material bin module 2, external conveying equipment or conveying personnel do not need to enter the solvent-free workshop module 3, the raw materials can be placed into the solvent-free workshop module 3 through the feeding transmission bin 5 to carry out subsequent process treatment, a marking module is arranged in the solvent-free workshop module 3 and is electrically connected with an upper computer, the marking module can be a visual detector, after the raw material film is identified, the marking module is used for classifying and marking raw materials of different materials, and specifically, two-dimensional codes or bar code labels are printed out through a connecting printer and are pasted on the packaging of the film raw materials. In other embodiments, the part of the marking module for identifying the material of the film raw material can be manually identified instead of the visual detector. The other side of the solvent-free workshop module 3 is provided with a discharge delivery bin 6, and the marked raw materials in the feed delivery bin 5 can be automatically conveyed to the discharge delivery bin 6, and the same structure of the discharge delivery bin 5 is approximately the same as that of the feed delivery bin 5 and is a structure for communicating two rooms;
the mark recognition bin module 7 is communicated with the discharge transmission bin 6 and is used for recognizing different materials and transmitting the materials to the curing room modules 8 of different types for curing, recognition structures such as a code scanning gun are arranged in the mark recognition bin module 7, the code scanning recognition is carried out before the film raw materials conveyed in the discharge transmission bin 6 enter the curing room modules 8 for curing, an upper computer can automatically distribute verified curing room positions according to material characteristics and record the starting fixed time, the curing room modules 8 can send out a warehouse-out signal on the terminal of an operator according to the time and the period of the warehouse-in materials and display the room positions of curing rooms of the film raw materials to be taken out, and the number of the curing rooms in the curing room modules 8 is required to be a plurality;
after the processing technology of the film raw materials is finished, the conveying module 10 is used for sowing and grinding the solidified raw materials and conveying the solidified raw materials into the semi-finished product warehouse module 9, after scanning the two-dimensional code or bar code information on the semi-finished products to be warehoused through the data input equipment, the upper computer inquires the position information of the rest warehouse positions in the semi-finished product warehouse module 9 and displays the position information on the display module in the upper computer, and the semi-finished product films are placed on the goods shelves of the semi-finished product module 9 according to the position information distributed by the upper computer.
Further, the raw materials that get into through feeding transfer storehouse 5 get into and do not have solvent workshop in handle, exit at no solvent workshop is provided with the conveyer belt, the conveyer belt links to each other with ejection of compact transfer storehouse 6, be used for carrying the raw materials after no solvent workshop is handled to ejection of compact transfer storehouse 6, can greatly improve the processing rate of material at no solvent workshop through setting up the conveyer belt, manual labor when also having reduced artifical transport simultaneously, improve work efficiency, one side of feeding transfer storehouse 5 and ejection of compact transfer storehouse 6 all is provided with a plurality of material temporary storage frame 11, material temporary storage frame 11 arranges in proper order and sets up, when film raw materials are more, when needing to handle or the ejection of compact in proper order, can orderly place film raw materials behind material temporary storage frame 11, process treatment or ejection of compact in proper order, can reduce the accumulation of material and cause the order to appear in disorder, and then make data confusion, the storage management is inconvenient.
Further, when other process treatment is required for the film raw material processed in the curing room, a printer 12 and a dry type compound machine 13 are arranged on one side of the curing room module 8, the cured raw material enters the printer 12, the printer 12 is used for printing characters and/or patterns on the film raw material, the dry type compound machine 13 is used for compounding films with various different materials through glue, after the film raw material is processed by the printer 12 and the dry type compound machine 13, the raw material can be conveyed to the position of the semi-finished product warehouse module 9 through the conveying module 10, namely a three-way forklift, and after the identification label on the raw material film is identified by an upper computer in the semi-finished product warehouse module 9, the upper computer distributes the semi-finished product warehouse position. Similarly, the material temporary storage frames 11 are sequentially arranged in the rooms of the printer 12 and the dry type compound machine 13, so that film raw materials to be processed can be processed orderly, and the raw material accumulation confusion is avoided. And a coater 14 is arranged on one side of the curing room module 8, the coater 14 is used for coating antistatic liquid on the surface of the semi-finished film, the procedure is to process the semi-finished product to be manufactured into a finished product, a lifter 15 is arranged at one end of the semi-finished product warehouse module 9, when the semi-finished product is discharged, the semi-finished product materials to be discharged are placed in the lifter, and the lifting button is pressed, so that the materials can be conveyed to a conveying line.
In order to facilitate understanding of the above technical solutions of the present application, the following details are about specific implementation steps or operation modes of the present application in an actual process:
the specific implementation steps are as follows: the semi-finished product is put into storage,
s1, a material receiving list is issued from an upper computer system in the previous process;
s2, distributing materials in a raw material bin, and entering a solvent-free workshop through a feeding transmission bin;
s3, after a semi-finished product is produced through a solvent-free workshop and a two-dimensional code label is printed according to materials, the semi-finished product is transmitted out of the solvent-free workshop through a discharging transmission bin;
s4, assisting personnel to scan codes into a curing room in the mark recognition bin, and automatically distributing verified curing library positions and recording curing data by an upper computer system according to material characteristics;
s5, prompting the materials and the storage positions which need to go out of the curing room in the upper computer terminal according to the time and the period of the materials to be stored;
s6, according to the warehouse-out prompt of the curing room, the conveying module scans the materials coming out of the curing room for two-dimensional code labels, the system automatically distributes semi-finished product warehouse positions, and the conveying module conveys the materials to warehouse.
And (3) a semi-finished product ex-warehouse process:
s1, a shop delivers a receipt in a system;
s2, confirming the position of the material to be delivered in the semi-finished product warehouse;
s3, conveying the module to a warehouse to take the materials;
s4, moving the material to a lifter;
s5, scanning a two-dimensional code label, and confirming discharging;
s6, placing the material on a lifting machine, pressing a button, and conveying the material to a conveying line.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present application, and although the present application has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present application.
Claims (10)
1. An automatic warehousing system for semi-finished film products, which is characterized in that: the storage device comprises a storage main body (1), wherein the storage main body (1) comprises a raw material bin module (2), and a plurality of raw material shelves are distributed in the raw material bin module (2) in an array manner;
the solvent-free workshop module (3), the solvent-free workshop module (3) comprises a feeding transmission bin (5) communicated with the raw material bin module (2), a marking module is arranged in the solvent-free workshop module (3) and is used for classifying and marking raw materials of different materials, a discharging transmission bin (6) is arranged on the other side of the solvent-free workshop module (3), and the marked raw materials in the feeding transmission bin (5) can be automatically conveyed to the discharging transmission bin (6);
the mark identification bin module (7), the mark identification bin module (7) is communicated with the discharging transmission bin (6) and is used for identifying different materials and transmitting the materials to different types of curing room modules (8) for curing;
the semi-finished product warehouse module (9), the conveying module (10) conveys the solidified raw materials into the semi-finished product warehouse module (9), and the semi-finished product films are placed on the goods shelves of the semi-finished product warehouse module (9) according to the position information distributed by the upper computer.
2. An automated thin film semi-finished product warehousing system according to claim 1, wherein: the raw materials entering through the feeding transfer bin (5) enter a solvent-free workshop for treatment, a conveying belt is arranged at the outlet of the solvent-free workshop and connected with the discharging transfer bin (6) for conveying the raw materials treated in the solvent-free workshop to the discharging transfer bin (6).
3. An automated thin film semi-finished product warehousing system according to claim 2, wherein: a plurality of material temporary storage frames (11) are arranged on one sides of the feeding transmission bin (5) and the discharging transmission bin (6), and the material temporary storage frames (11) are sequentially arranged.
4. An automated thin film semi-finished product warehousing system according to claim 1, wherein: the marking module can automatically identify/manually select the raw material to be solidified, the marking module transmits the identified data to the upper computer, the upper computer processes the data and generates an identification tag, and the identification tag is attached to the surface of the raw material and enters the solidification Fang Mokuai (8).
5. An automated thin film semi-finished product warehousing system according to claim 3, wherein: one side of the solidifying Fang Mokuai (8) is provided with a printer (12) and a dry type compounding machine (13), raw materials after solidification enter the printer (12), the printer (12) is used for printing characters and/or patterns on raw materials of films, and the dry type compounding machine (13) is used for compounding films made of various different materials through glue.
6. An automated thin film semi-finished product warehousing system according to claim 5, wherein: the raw material film processed by the curing Fang Mokuai (8), the printing machine (12) or the dry type compound machine (13) is conveyed to the semi-finished product warehouse module (9) through the conveying module (10), and after the identification label on the raw material film is identified by the upper computer in the semi-finished product warehouse module (9), the upper computer distributes a semi-finished product warehouse position.
7. An automated thin film semi-finished product warehousing system according to claim 5, wherein: the material temporary storage frames (11) are sequentially arranged in the rooms of the printing machine (12) and the dry type compound machine (13).
8. An automated thin film semi-finished product warehousing system according to claim 1, wherein: in the curing Fang Mokuai (8), the upper computer records the time and period of the raw material film entering the curing Fang Mokuai (8), and after the curing is finished, the upper computer sends out a warehouse-out signal.
9. An automated thin film semi-finished product warehousing system according to claim 1, wherein: one side of the curing Fang Mokuai (8) is also provided with a coating machine (14), and the coating machine (14) is used for coating antistatic liquid on the surface of the semi-finished film.
10. An automated thin film semi-finished product warehousing system according to claim 1, wherein: one end of the semi-finished product warehouse module (9) is provided with a lifting machine (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310684337.8A CN116902446A (en) | 2023-06-09 | 2023-06-09 | Automatic storage system for semi-finished film products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310684337.8A CN116902446A (en) | 2023-06-09 | 2023-06-09 | Automatic storage system for semi-finished film products |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116902446A true CN116902446A (en) | 2023-10-20 |
Family
ID=88361010
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310684337.8A Pending CN116902446A (en) | 2023-06-09 | 2023-06-09 | Automatic storage system for semi-finished film products |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116902446A (en) |
-
2023
- 2023-06-09 CN CN202310684337.8A patent/CN116902446A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104843486A (en) | SMT material conveying method and system | |
| JP5421271B2 (en) | Automatic label verification system and method for dispensing pharmaceuticals | |
| CN105974895A (en) | SMD material delivery and management system | |
| US20080008573A1 (en) | Automated build-by-layer rainbow pallet system | |
| CN110837986A (en) | Warehouse management system and method thereof | |
| TW201249729A (en) | Article receiving system, and article receiving and shipment method | |
| CN111080137A (en) | Production package traceability system | |
| CN107380990A (en) | A kind of intelligent storage sorting station and its method for sorting | |
| CN112896904A (en) | Intelligent warehousing system | |
| CN102756892A (en) | Solid and hollow filter stick tray circulating system for forming and transmitting filter stick | |
| CN109775214B (en) | Storage and distribution method and system for tray dense warehouse and tray beam goods shelf | |
| CN116902446A (en) | Automatic storage system for semi-finished film products | |
| CN113879748B (en) | Management method of automatic stereoscopic warehouse system | |
| CN213893917U (en) | Full-automatic wire stereoscopic warehouse | |
| CN116002268A (en) | Automatic offline conveying system and automatic offline conveying method | |
| CN213168865U (en) | SMT electron charging tray intelligence letter sorting delivery line | |
| CN112208993A (en) | Full-automatic wire stereoscopic warehouse | |
| CN212268504U (en) | Digital intelligent comprehensive warehouse management system | |
| CN109911496B (en) | Intelligent storage method and system for oral liquid | |
| CN111381570B (en) | Automatic tray distribution system for cigarette auxiliary materials | |
| CN109102226B (en) | Full-automatic intelligent management method for storage materials | |
| CN204660835U (en) | A kind of SMT material-transporting system | |
| CN109911495B (en) | Intelligent transfer method and system for oral liquid | |
| CN116902470B (en) | Automatic storage and sorting system and method for core module materials of liquid crystal panel | |
| CN217375881U (en) | Intelligent part warehouse |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |