CN109911496B - Intelligent storage method and system for oral liquid - Google Patents
Intelligent storage method and system for oral liquid Download PDFInfo
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- CN109911496B CN109911496B CN201711327851.7A CN201711327851A CN109911496B CN 109911496 B CN109911496 B CN 109911496B CN 201711327851 A CN201711327851 A CN 201711327851A CN 109911496 B CN109911496 B CN 109911496B
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Abstract
The invention discloses an intelligent storage method of oral liquid, which comprises the following steps: s01, scanning the transport small disc to identify the batch information of the oral liquid; s02, conveying the oral liquids in different batches to each appointed area of the storage unit for storage; s03, after the oral liquid is stored for a preset time, outputting a small transferring disc for carrying the oral liquid to the next station. The invention also discloses an intelligent oral liquid storage system, which comprises a storage unit, wherein a tray loader is arranged at the feed end of the storage unit, a transfer unit is arranged between the tray loader and the storage unit, the tray loader is used for scanning the transfer trays to identify the batch information of oral liquid and loading the transfer trays carrying the same batch of oral liquid on the same large frame, and the transfer unit is used for transferring the large frame loaded with the transfer trays into a designated area of the storage unit and transferring the large frame of the designated area to the discharge end of the storage unit for discharging. The method and the system have the advantages of high conveying efficiency, orderly and reliable conveying and the like.
Description
Technical Field
The invention mainly relates to the technical field of medicine and food packaging, in particular to an intelligent storage method and system for oral liquid.
Background
At present, the oral liquid factory continuously produces for 24 hours, the daily output is 18 batches, and 42 tens of thousands of single batches, and due to the requirement of product production quality inspection, after the product production is finished, the product can be found whether to be qualified or not through a test period of 5 days, so that an intermediate warehouse is required to temporarily store the oral liquid, and after waiting for whether the test result is qualified or not, the product is delivered to a packaging workshop. The traditional scheme is manual processing, but due to the requirements of strict separation of batches and the like, only one batch can be completed and then replaced by the next batch during production, continuous production cannot be realized in the middle, and the production efficiency is greatly influenced; in addition, the workshop is transported to a warehouse, so that great manual labor is required, and the situations of information loss, batch confusion and the like are easily caused by manual transportation; moreover, the traditional manual marking and billing modes are easy to be confused, unqualified ex-warehouse conditions are easy to occur, adverse effects are caused, the production capacity is too small, and the modes are behind.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: aiming at the technical problems existing in the prior art, the invention provides the intelligent storage method and system for the oral liquid, which have high conveying efficiency and orderly and reliably conveying.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
an intelligent storage method of oral liquid comprises the following steps:
s01, scanning a transport small disc for carrying the oral liquid to identify the batch information of the oral liquid;
s02, conveying the oral liquids in different batches to each designated area of the storage unit for storage, and storing a preset time as a test period, wherein each designated area corresponds to each batch one by one;
s03, after the oral liquid is stored for a preset time, outputting a small transferring disc for carrying the oral liquid to the next station.
As a further improvement of the above technical scheme:
in step S03, different batches of oral liquid are delivered to the next station through the corresponding outlets.
The invention also discloses an intelligent oral liquid storage system, which comprises a storage unit, wherein a tray loader is arranged at the feed end of the storage unit, a transfer unit is arranged between the tray loader and the storage unit, the tray loader is used for scanning transfer trays carrying oral liquid to identify batch information of the oral liquid, the transfer trays carrying the same batch of oral liquid are loaded on the same large frame, and the transfer unit is used for transferring the large frame loaded with the transfer trays into a designated area of the storage unit for storage and transferring the large frame of the designated area to the discharge end of the storage unit for discharging, wherein each designated area corresponds to the batch one by one.
As a further improvement of the above technical scheme:
the transfer unit comprises an RGV trolley, a conveyor and a stacker, and the RGV trolley, the conveyor and the stacker are in butt joint and transportation in sequence.
Two rows of goods shelf components for storing the enlarged frame are arranged in the storage unit, the roadway between the adjacent goods shelf components is set as a feeding roadway, and the roadways on two sides of the goods shelf components are set as discharging roadways.
And a buffer area for storing the redundant transfer small discs is arranged in the storage unit.
The storage unit is provided with a plurality of discharging rails, and each batch of transferring small trays are discharged through the same discharging rail.
The goods shelf component comprises a plurality of rows of goods shelves, each row of goods shelves corresponds to one batch of oral liquid, and the storage capacity of each row of goods shelves is not less than the maximum yield of the single batch of oral liquid.
Compared with the prior art, the invention has the advantages that:
according to the intelligent storage method and system for the oral liquid, the oral liquid is automatically conveyed to the storage unit and is arranged in the storage unit in a partitioned mode according to different batches, automatic conveying and batch storage are achieved, production efficiency is improved, and backlog and batch confusion are effectively prevented.
Drawings
FIG. 1 is a flow chart of the method of the present invention.
Fig. 2 is a schematic diagram of the system in the present invention.
FIG. 3 is a diagram of an embodiment of the system of the present invention in a particular application.
The reference numerals in the figures denote: 1. a linkage production line; 2. a palletizer; 3. a storage unit; 31. warehouse entrance and exit; 4. a warehouse-out docking area; 5. a rear packaging line; 6. a transfer rail; 7. a feed channel; 8. a discharge channel; 9. a return line; 10. a large frame; 11. a stacker; 12. AGV trolley; 13. and (5) caching the area.
Detailed Description
The invention is further described below with reference to the drawings and specific examples.
As shown in fig. 1 to 3, the method for intelligent storage of oral liquid in this embodiment includes the following steps:
s01, scanning a transport small disc for carrying the oral liquid to identify the batch information of the oral liquid;
s02, conveying the oral liquids in different batches to each designated area of the storage unit 3 for storage, and storing a preset time as a test period, wherein each designated area corresponds to each batch one by one;
s03, after the oral liquid is stored for a preset time, outputting a small transferring disc for carrying the oral liquid to the next station.
According to the intelligent storage method and system for the oral liquid, the oral liquid is automatically conveyed to the storage unit 3 and is arranged on the storage unit 3 in a partitioned mode according to different batches, automatic conveying and batch storage are achieved, production efficiency is improved, and backlog and batch confusion are effectively prevented.
In this embodiment, in step S03, different batches of oral liquids are conveyed to the next station through the corresponding outlets, so as to improve the reliability of discharging and avoid batch confusion.
As shown in fig. 2 and fig. 3, the invention also discloses an intelligent storage system for oral liquid, which comprises a storage unit 3, wherein a tray loader 2 is arranged at the feeding end of the storage unit 3, a transfer unit is arranged between the tray loader 2 and the storage unit 3, the tray loader 2 is used for scanning transfer trays carrying oral liquid to identify batch information of the oral liquid and loading the transfer trays carrying the same batch of oral liquid onto the same large frame 10, the transfer unit is used for transferring the large frame 10 loaded with the transfer trays into a designated area of the storage unit 3 for storage and transferring the large frame 10 of the designated area to the discharging end of the storage unit 3 for discharging, and each designated area corresponds to a batch one by one. The intelligent storage system for the oral liquid has the advantages of simple structure, reasonable layout and the like.
In this embodiment, the transfer unit includes an RGV cart 12, a conveyor and a stacker 11, and the RGV cart 12, the conveyor and the stacker 11 are sequentially transported in a butt joint. Two rows of goods shelf components for storing the amplifying frame 10 are arranged in the storage unit 3, the roadway between the adjacent goods shelf components is set as a feeding roadway, and the roadway at two sides of the goods shelf components is set as a discharging roadway; in addition, a buffer area 13 for storing the spare transfer trays is provided in the storage unit 3, and of course, the buffer area 13 may be provided on one side of the storage unit 3 or in another suitable location.
In this embodiment, be provided with many ejection of compact tracks on the storage unit 3, the transportation dish of every batch all goes out the ejection of compact through same ejection of compact track to guarantee the reliability of ejection of compact, prevent to mix the batch. .
In this embodiment, the shelf assembly includes multiple rows of shelves, each row of shelves corresponds to a batch of oral liquid, and the storage capacity of each row of shelves is not less than the maximum yield of a single batch of oral liquid.
As shown in fig. 1 to 3, the specific transportation method of the intelligent storage system for oral liquid of the invention is as follows:
a. transportation before warehouse entry: the right end of a double-layer overhead suspension roller conveying line (a transfer rail 6) is connected with two linkage production lines 1 (a sterilization workshop and a warehouse entrance), a small warehouse to be put in storage and transferred (full) is subjected to 4 batches (4 batches can be generated when the two linkage lines are simultaneously produced) to be fed into a warehouse (a warehouse unit 3) at the same time;
b. and (3) warehousing: the small transferring trays are conveyed to the tray loader 2 through a double-layer overhead suspension roller conveying line, wherein the tray loader 2 is provided with four inlets, after the small transferring trays scan and identify batches through the four inlets, the large transferring trays are loaded into the large rack 10 through the tray loader 2, and the large rack 10 is conveyed to the stacker 11 in a warehouse through the RGV trolley and stored in a designated area; wherein two feeding channels 7 (two adjacent to the warehouse entrance 31, marked with downward arrows) are arranged between the tray loader 2 and the warehouse; storing each batch of oral liquid in a warehouse for at least five days as a test period;
c. the storage mode is as follows: the same batch is loaded on the same large frame 10, the loaded large frame 10 is placed in the same goods shelf channel by the stacker 11 and the shuttle plate, so that different batches are taken at any time (as shown in fig. 2, the goods shelves are in two rows, wherein the stacker 11 enters in the middle channel of the two rows of goods shelves and exits from two sides), and the storage capacity of each channel is designed according to the maximum capacity of the productivity of each batch, and the large frame 10 or a vacancy is emptied when one batch is not full. B, c, realizing mixed batch warehousing, storing in batches after finishing, realizing random access without going out of the warehouse according to the warehousing sequence;
d. and (3) a warehouse-out flow: the tunnel stacker 11 takes out a large frame 10 carrying the same batch of products from the same goods shelf channel, carries the large frame to a shuttle plate, carries the large frame to a delivery docking area 4 by an AGV trolley 12 after passing through the shuttle plate, and two delivery docking areas 4 are respectively positioned at two sides of the tray loader 2, wherein each delivery docking area 4 is respectively provided with four tray outlets (each tray outlet corresponds to one discharge track), and the transport trays of the same batch are delivered from the tray outlets; four discharging channels 8 (marked with upward arrows) are arranged between the warehouse-out docking area 4 and the warehouse entrance/exit 31 and are respectively arranged at two sides of the feeding channel 7;
e. after the large frames 10 filled with small trays (full) are conveyed to each rear packaging line 5 by using an AGV trolley 12 (as shown in fig. 2, a conveying path is a thin line with an arrow between a delivery butt joint area 4 and the rear packaging lines 5), when the AGV trolley 12 conveys the large frames 10, a trolley empty vehicle is in a non-stop mode, and an AGV control system controls and screens the nearest AGV trolley 12 to carry according to a task command, so that the conveying time is shortened;
f. after the AGV trolley 12 reaches the rear packaging line 5, the empty large frame 10 is transported back to the warehouse for storage by the AGV trolley 12, and empty trays generated after the product is unloaded are continuously transported to the linkage line production line by the return line 9, so that the manpower transportation time is saved by continuous transportation, and the empty trays are prevented from being piled up in an operation area;
g. the empty small disc buffer area is arranged inside or outside the warehouse, and empty small discs which are remained in production consumption or are not consumed in production after the disc is unloaded by the rear packaging line 5 are stored, so that the empty small discs are not packed and piled up at the rear, and meanwhile, the empty small discs are available at any time on the production line.
According to the intelligent transfer method and system for the oral liquid, disclosed by the invention, the batch and small wire rod code information binding mode is adopted for automatic conveying, so that the production capacity is greatly improved; the product is delivered and stored in the warehouse automatically, batch information is managed automatically, the human intervention process is reduced, and backlog and batch confusion can be prevented effectively; the transfer rail 6 is adopted between the linkage production line 1 and the warehouse, and automatic equipment such as an automatic stacker 11 and the like is used in the warehouse for carrying, so that the working efficiency is improved.
The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to the invention without departing from the principles thereof are intended to be within the scope of the invention as set forth in the following claims.
Claims (4)
1. The intelligent oral liquid storage system is characterized by comprising a storage unit (3), wherein a tray loader (2) is arranged at a feed end of the storage unit (3), a transfer unit is arranged between the tray loader (2) and the storage unit (3), the tray loader (2) is used for scanning transfer trays carrying oral liquid to identify batch information of the oral liquid and loading the transfer trays carrying the same batch of oral liquid onto the same large frame (10), the transfer unit is used for transferring the large frame (10) loaded with the transfer trays into a designated area of the storage unit (3) for storage and transferring the large frame (10) in the designated area to a discharge end of the storage unit (3) for discharging, and each designated area corresponds to a batch one by one;
a plurality of discharging rails are arranged on the storage unit (3), and each batch of transferring small trays are discharged through the same discharging rail;
a buffer area (13) for storing the redundant transport small discs is arranged in the storage unit (3).
2. The intelligent oral liquid warehousing system according to claim 1, wherein the transfer unit comprises an RGV trolley (12), a conveyor and a stacker (11), and the RGV trolley (12), the conveyor and the stacker (11) are in butt joint and transportation in sequence.
3. The intelligent oral liquid warehousing system according to claim 1 or 2, wherein two rows of shelf components for storing the large shelf (10) are arranged in the warehousing unit (3), a roadway between adjacent shelf components is set as a feeding roadway, and roadways on two sides of the shelf components are set as discharging roadways.
4. The intelligent storage system of claim 3, wherein the shelf assembly comprises a plurality of rows of shelves, each row of shelves corresponds to a batch of oral liquid, and the storage capacity of each row of shelves is not less than the maximum yield of a single batch of oral liquid.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711327851.7A CN109911496B (en) | 2017-12-13 | 2017-12-13 | Intelligent storage method and system for oral liquid |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711327851.7A CN109911496B (en) | 2017-12-13 | 2017-12-13 | Intelligent storage method and system for oral liquid |
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| CN109911496A CN109911496A (en) | 2019-06-21 |
| CN109911496B true CN109911496B (en) | 2023-09-12 |
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| CN201711327851.7A Active CN109911496B (en) | 2017-12-13 | 2017-12-13 | Intelligent storage method and system for oral liquid |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112180846B (en) * | 2019-07-05 | 2022-02-25 | 杭州海康机器人技术有限公司 | Task scheduling method, device and system for automatic guided transport vehicle |
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| JPH01242304A (en) * | 1988-03-18 | 1989-09-27 | Nippon Filing Co Ltd | Collecting device for ordered article |
| CN1918055A (en) * | 2004-05-31 | 2007-02-21 | 电盛兰达株式会社 | Product management system |
| CN102243753A (en) * | 2010-05-11 | 2011-11-16 | 上海集盛信息技术有限公司 | Warehouse management system and method based on RFID (Radio Frequency Identification) and sensor network technology |
| CN103213808A (en) * | 2013-02-18 | 2013-07-24 | 上海三禾服装物流设备制造有限公司 | Clothes hanger conveying system |
| CN204713949U (en) * | 2015-06-30 | 2015-10-21 | 山东新华医疗器械股份有限公司 | A kind of oral liquid Full-automatic logistic system |
| CN105760555A (en) * | 2016-04-08 | 2016-07-13 | 浙江中烟工业有限责任公司 | Filter stick forming process quality analyzing and tracing system |
| CN106920060A (en) * | 2017-03-13 | 2017-07-04 | 上海龙腾科技股份有限公司 | A kind of warehouse management system |
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Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3958102A (en) * | 1974-10-21 | 1976-05-18 | Conco Inc. | Inventory taking system for an automatic warehouse |
| JPH01242304A (en) * | 1988-03-18 | 1989-09-27 | Nippon Filing Co Ltd | Collecting device for ordered article |
| CN1918055A (en) * | 2004-05-31 | 2007-02-21 | 电盛兰达株式会社 | Product management system |
| CN102243753A (en) * | 2010-05-11 | 2011-11-16 | 上海集盛信息技术有限公司 | Warehouse management system and method based on RFID (Radio Frequency Identification) and sensor network technology |
| CN103213808A (en) * | 2013-02-18 | 2013-07-24 | 上海三禾服装物流设备制造有限公司 | Clothes hanger conveying system |
| CN204713949U (en) * | 2015-06-30 | 2015-10-21 | 山东新华医疗器械股份有限公司 | A kind of oral liquid Full-automatic logistic system |
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