CN116872379A - A detect marking device for bar-shaped material - Google Patents
A detect marking device for bar-shaped material Download PDFInfo
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- CN116872379A CN116872379A CN202310849252.0A CN202310849252A CN116872379A CN 116872379 A CN116872379 A CN 116872379A CN 202310849252 A CN202310849252 A CN 202310849252A CN 116872379 A CN116872379 A CN 116872379A
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- 239000000463 material Substances 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 90
- 238000001514 detection method Methods 0.000 claims abstract description 78
- 238000005520 cutting process Methods 0.000 claims abstract description 53
- 230000005540 biological transmission Effects 0.000 claims abstract description 28
- 230000033001 locomotion Effects 0.000 claims description 25
- 238000009434 installation Methods 0.000 claims description 13
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 4
- 238000009966 trimming Methods 0.000 claims description 2
- 230000003028 elevating effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 239000000945 filler Substances 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 10
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- 239000013078 crystal Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 2
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010330 laser marking Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 235000012431 wafers Nutrition 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/005—Devices for the automatic drive or the program control of the machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
- B28D5/0064—Devices for the automatic drive or the program control of the machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
- B28D7/043—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work the supporting or holding device being angularly adjustable
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The application relates to a detection scribing device for rod-shaped materials, which comprises a main frame, a rotary driving motor and a lifting driving motor, wherein the main frame is provided with a plurality of lifting grooves; the top of the main frame is provided with a detection and cutting mechanism in a matched manner, and a supporting and transporting unit is arranged below the detection and cutting mechanism in a matched manner, and comprises a transport vehicle and a plurality of lifting and supporting mechanisms; two adjacent lifting support mechanisms are connected through a first connecting shaft, and a rotary driving motor drives a workpiece to rotate through a first chain transmission mechanism; the two adjacent lifting support mechanisms are connected through a second connecting shaft, and the lifting drive motor drives the lifting support mechanisms to take down the workpiece from the transport vehicle through a second chain transmission mechanism. Through setting up and detecting and move cutting mechanism and lifting support mechanism, can replace the manual work, the testing result is reliable, and the precision is high, and the marking line uniformity is good, and need not to get rid of the filler, can reduce the waste to raw and other materials, reduction in production cost improves production efficiency.
Description
Technical Field
The application relates to the technical field of crystal bar detection equipment, in particular to a detection scribing device for rod-shaped materials.
Background
Solar energy is a clean and environment-friendly new energy, the solar energy uses a solar cell as a carrier, and is widely applied to civil production, and monocrystalline silicon wafers are important raw materials for manufacturing and producing the solar cell. The manufacturing process of the solar monocrystalline silicon piece mainly comprises the steps of melting, cooling, detection cutting, purification, crystal processing and the like.
In the prior art, the detection and cutting step adopts a manual production mode, an operator uses a detection instrument to measure the quality of the silicon rod, then a line is drawn on the silicon rod to be used as a mark for subsequent material separation and cutting, so that the silicon rod is cut into bars with consistent length, and the silicon rod is further purified to obtain the crystal rod. The production mode has high degree of manual dependency, the consistency of results is difficult to ensure by manual detection and scribing, the error is large, the precision is low, the speed of manual detection and scribing is slow, and the production efficiency is low; meanwhile, an operator needs to use a pen to scribe a line on the silicon rod, and a filler removing procedure is required to be added to remove a section of the scribed silicon rod, so that the production cost is increased.
Disclosure of Invention
The application aims at the defects in the prior art, and provides the crystal bar detection scribing device with reasonable structure, which can complete multi-directional detection of rod-shaped materials by arranging the detection cutting mechanism and the lifting supporting mechanism, scribe the outer surface of a workpiece, replace manual work, have reliable detection result and high precision, have good scribing consistency, do not need to remove fillers, can reduce waste of raw materials, reduce production cost and improve production efficiency.
The technical scheme adopted by the application is as follows:
a detection scribing device for rod-shaped materials comprises a main frame, a rotary driving motor and a lifting driving motor;
the top of the main frame is provided with a detection and cutting mechanism in a matched manner, a supporting and transporting unit is arranged below the detection and cutting mechanism in a matched manner, the supporting and transporting unit comprises a transporting vehicle for transporting workpieces and a plurality of lifting supporting mechanisms which are arranged at intervals along the length direction of the main frame, the lifting supporting mechanisms are arranged in the middle of the main frame in a matched manner, and a roller group and a lifter are arranged on each lifting supporting mechanism;
the two adjacent lifting support mechanisms are connected through a first connecting shaft, and the rotary driving motor drives one first connecting shaft to rotate through a first chain transmission mechanism, so that all the lifting support mechanisms are driven to rotate, and the workpiece is driven to rotate;
the two adjacent lifting support mechanisms are connected through a second connecting shaft, and the lifting drive motor drives one second connecting shaft to rotate through a second chain transmission mechanism, so that all lifters are driven to drive the corresponding lifting support mechanisms to simultaneously make lifting or descending rectilinear motion along the vertical direction, and further the lifting support mechanisms take off workpieces from the transport vehicle;
the detection and cutting mechanism is provided with a transverse moving motor and a detection and cutting assembly, and the transverse moving motor drives the detection and cutting mechanism to do reciprocating linear motion along the horizontal direction, so that the detection and cutting assembly on the detection and cutting mechanism is driven to detect and scribe a workpiece at the top of the lifting supporting mechanism.
As a further improvement of the above technical scheme:
the structure of the detection moving and cutting mechanism is as follows: the device comprises a plurality of parallel transverse sliding rails, wherein a plurality of transverse sliding blocks are cooperatively arranged on the single transverse sliding rail, an installation seat is cooperatively arranged at the bottom of each transverse sliding block, a transverse moving motor is fixed at the top of each installation seat, the output end of each transverse moving motor is connected with a transverse moving gear, the transverse moving gears are meshed with transverse moving racks, the transverse moving racks are arranged at the top of a main frame, and each transverse moving motor drives the installation seat to do reciprocating linear motion along the transverse sliding rail through the transverse moving gears and the transverse moving racks;
the bottom of mount pad installs the installation arm of symmetrical arrangement, and the structure of single installation arm is: the device comprises a first servo motor module, wherein the output end of the first servo motor module is connected with a first sliding block, a second servo motor module is fixed on the first sliding block, the output end of the second servo motor module is connected with the second sliding block, a connecting frame is fixed on the second sliding block, a detection moving and cutting assembly is matched and installed on the connecting frame, the first servo motor module drives the second servo motor module to do linear motion along the vertical direction through the first sliding block, and the second servo motor module drives the connecting frame to do linear motion along the horizontal direction through the second sliding block, so that the detection moving and cutting assembly on the connecting frame is driven to the bottom target position, and the workpiece is detected and marked;
the bottom of the mounting seat between the two mounting arms is also provided with a scanner in a matched mode.
The traversing slide rail is arranged along the length direction of the main frame.
The second servo motor module drives the connecting frame to do horizontal linear motion in a direction perpendicular to the length direction of the main frame.
The detection and cutting assembly comprises an infrared detection camera arranged on one connecting frame and an infrared light source arranged on the other connecting frame.
The structure of the transport vehicle is as follows: the device comprises a vehicle body, wherein a plurality of V-shaped seats for supporting workpieces are arranged at intervals along the length direction at the top of the vehicle body, and a plurality of wheels are uniformly arranged around the bottom of the vehicle body.
The structure of the single lifting supporting mechanism is as follows: the lifting device comprises a mounting plate fixed on a main frame, wherein a plurality of lifting slide rails which are arranged in parallel are arranged on the front surface of the mounting plate in a matched manner, a plurality of lifting slide blocks are arranged on a single lifting slide rail in a matched manner, lifting seats are fixed on the lifting slide blocks, a lifter is arranged on the main frame below the lifting seats in a matched manner, the power input end of the lifter is connected with a corresponding second connecting shaft, the output end of the lifter is connected with the lifting seats, and when the second connecting shaft rotates, a driving force is provided for the lifter, so that the lifter drives the lifting seats to do ascending or descending rectilinear motion along the vertical direction;
the top of lifting seat cooperation installs first drive wheel and gyro wheel group, the gyro wheel group includes the initiative gyro wheel and the driven gyro wheel of interval arrangement, and the end cooperation of initiative gyro wheel installs the second drive wheel, the drive chain is installed to the cooperation between first drive wheel and the second drive wheel, and first drive wheel is connected with corresponding first connecting axle, and when first connecting axle rotated, it is rotatory to drive first drive wheel to drive the initiative gyro wheel through drive chain and second drive wheel and rotate, and then drive the work piece rotation on the gyro wheel group.
The first chain transmission mechanism has the structure that: the device comprises a first driving wheel connected with the output end of a rotary driving motor and a first driven wheel arranged at the shaft end of a first connecting shaft, wherein a first chain is arranged between the first driven wheel and the first driving wheel in a matched mode.
The second chain transmission mechanism has the structure that: the device comprises a transmission shaft, wherein a second driven wheel and a third driven wheel are arranged at the shaft end of the transmission shaft at intervals;
the lifting driving motor is characterized by further comprising a second driving wheel connected with the output end of the lifting driving motor, and a fourth driven wheel arranged at the shaft end of the second connecting shaft, wherein a second chain is arranged between the second driving wheel and the second driven wheel in a matched manner, and a third chain is arranged between the fourth driven wheel and the third driven wheel in a matched manner.
The two adjacent first connecting shafts and the two adjacent second connecting shafts are connected through couplings.
The beneficial effects of the application are as follows:
the application has compact and reasonable structure and convenient operation, can finish the detection of various parameters on the workpiece by arranging the detection moving and cutting mechanism 1, wherein the detection of the parameter size of the workpiece can be finished by arranging the scanner, and the internal defect of the workpiece can be detected by arranging the infrared detection camera and the infrared light source, thereby effectively ensuring the product quality, shortening the detection processing time and effectively improving the production efficiency
According to the application, the laser scribing mode is adopted, so that pollution caused by pen scribing is avoided, filler removal is not needed, loss of raw materials can be reduced, procedures can be reduced, and production cost is reduced.
According to the application, the lifting supporting mechanism and the transport vehicle are arranged, so that the loading and unloading of the workpiece can be automatically completed, the time for manually carrying the workpiece is effectively saved, the processing time is shortened, and the production efficiency is improved.
The tail part of the outer frame is provided with the control system and the temperature measuring component in a matching way, the temperature measuring component is used for measuring the temperature of the workpiece, the control system can upload data sections to the database according to the process requirements, all results measured by the detection and cutting mechanism are integrated into a report form to be uploaded, material information is updated, the detection precision can be ensured, and the product quality is improved.
Drawings
Fig. 1 is a schematic structural view of the present application.
Fig. 2 is a front view of fig. 1.
Fig. 3 is a schematic structural diagram of the detecting and cutting mechanism in the present application.
Fig. 4 is a right side view of fig. 3.
Fig. 5 is a bottom view of fig. 3.
Fig. 6 is a schematic structural view of a transport vehicle according to the present application.
Fig. 7 is a schematic view of an installation structure of the lifting support mechanism in the present application.
Fig. 8 is a side view of fig. 7.
Fig. 9 is a schematic structural view of a lifting support mechanism in the present application.
Fig. 10 is a front view of fig. 9.
Fig. 11 is a schematic view of the present application in an operating state.
Wherein: 1. detecting a moving and cutting mechanism; 2. a transport vehicle; 3. a lifting supporting mechanism; 4. a rotary drive motor; 5. a lifting driving motor; 6. a first connecting shaft; 7. a second connecting shaft; 8. a first chain drive mechanism; 9. a second chain drive mechanism; 10. a main frame; 11. a workpiece;
101. a mounting base; 102. a traversing slide rail; 103. a traversing slide block; 104. a traversing motor; 105. a first servo motor module; 106. a second servo motor module; 107. a connecting frame; 108. a scanner; 109. an infrared light source; 110. an infrared detection camera; 111. a traversing gear; 112. a transverse moving rack;
201. a vehicle body; 202. a wheel; 203. a V-shaped seat;
301. a mounting plate; 302. a lifting seat; 303. lifting the sliding rail; 304. a lifting slide block; 305. a first driving wheel; 306. a drive chain; 307. a second driving wheel; 308. a driving roller; 309. a driven roller; 310. a lifter;
801. a first drive wheel; 802. a first chain; 803. a first driven wheel;
901. a second driving wheel; 902. a second chain; 903. a third chain; 904. a transmission shaft; 905. a second driven wheel; 906. a third driven wheel; 907. and a fourth driven wheel.
Detailed Description
The following describes specific embodiments of the present application with reference to the drawings.
The structure and the function of the application are as follows:
as shown in fig. 1 to 11, a detecting and scribing device for rod-shaped materials comprises a main frame 10, a rotary driving motor 4 and a lifting driving motor 5; the top of the main frame 10 is provided with a detection and cutting mechanism 1 in a matched manner, a supporting and transporting unit is arranged below the detection and cutting mechanism 1 in a matched manner, the supporting and transporting unit comprises a transporting vehicle 2 for transporting a workpiece 11 and a plurality of lifting supporting mechanisms 3 which are arranged at intervals along the length direction of the main frame 10, the lifting supporting mechanisms 3 are arranged in the middle of the main frame 10 in a matched manner, and a roller group and a lifter 310 are arranged on each lifting supporting mechanism 3; two adjacent lifting support mechanisms 3 are connected through a first connecting shaft 6, and a rotary driving motor 4 drives one first connecting shaft 6 to rotate through a first chain transmission mechanism 8, so that all the lifting support mechanisms 3 are driven to rotate, and a workpiece 11 is driven to rotate; the two adjacent lifting support mechanisms 3 are also connected through a second connecting shaft 7, and the lifting drive motor 5 drives one second connecting shaft 7 to rotate through a second chain transmission mechanism 9, so that all lifters 310 are driven to drive the corresponding lifting support mechanisms 3 to simultaneously make lifting or descending rectilinear motion along the vertical direction, and further the lifting support mechanisms 3 take off the workpiece 11 from the transport vehicle 2; the detection moving and cutting mechanism 1 is provided with a traversing motor 104 and a detection moving and cutting assembly, and the traversing motor 104 drives the detection moving and cutting mechanism 1 to do reciprocating linear motion along the horizontal direction, so that the detection moving and cutting assembly on the detection moving and cutting mechanism 1 is driven to detect and scribe the workpiece 11 at the top of the lifting supporting mechanism 3.
The structure of the detection moving and cutting mechanism 1 is as follows: the device comprises a plurality of parallel transverse sliding rails 102, a plurality of transverse sliding blocks 103 are cooperatively arranged on the single transverse sliding rail 102, a mounting seat 101 is cooperatively arranged at the bottom of each transverse sliding block 103, a transverse moving motor 104 is fixed at the top of each mounting seat 101, the output end of each transverse moving motor 104 is connected with a transverse moving gear 111, each transverse moving gear 111 is meshed with a transverse moving rack 112, each transverse moving rack 112 is arranged at the top of a main frame 10, and each transverse moving motor 104 drives each mounting seat 101 to do reciprocating linear motion along each transverse sliding rail 102 through each transverse moving gear 111 and each transverse moving rack 112; the bottom of mount pad 101 installs the installation arm of symmetrical arrangement, and the structure of single installation arm is: the device comprises a first servo motor module 105, wherein the output end of the first servo motor module 105 is connected with a first sliding block, a second servo motor module 106 is fixed on the first sliding block, the output end of the second servo motor module 106 is connected with the second sliding block, a connecting frame 107 is fixed on the second sliding block, a detection and cutting component is matched and installed on the connecting frame 107, the first servo motor module 105 drives the second servo motor module 106 to do linear motion along the vertical direction through the first sliding block, the second servo motor module 106 drives the connecting frame 107 to do linear motion along the horizontal direction through the second sliding block, so that a detection and cutting component on the connecting frame 107 is driven to the bottom target position, and the workpiece 11 is detected and marked; the bottom of the mounting seat 101 between the two mounting arms is also provided with a scanner 108 in a matched manner. The bottom of the mounting seat 101 between the two mounting arms is also provided with a scanner 108 in a matched manner; the traversing slide rail 102 is arranged along the length direction of the main frame 10; the second servo motor module 106 drives the connecting frame 107 to do horizontal linear motion in a direction perpendicular to the length direction of the main frame 10; the inspection and trimming assembly includes an infrared inspection camera 110 mounted on one of the connectors 107 and an infrared light source 109 mounted on the other connector 107. The detection moving and cutting mechanism 1 is mounted on the top of the main frame 10 in a matched mode, and the detection moving and cutting assembly on the detection moving and cutting mechanism 1 has the degrees of freedom in the X direction, the Y direction and the Z direction.
Wherein, the X direction is a horizontal linear direction and is parallel to the length direction of the main frame 10, and is realized by driving the transverse moving gear 111 and the transverse moving rack 112 to make linear movement along the transverse moving sliding rail 102 by the transverse moving motor 104; the Y direction is the horizontal linear direction and is vertical to the length direction of the main frame 10, and the connecting frame 107 is driven by the second servo motor module 106 to perform horizontal linear motion; the Z direction is the vertical direction, and the first servo motor module 105 drives the second servo motor module 106 to ascend or descend along the vertical direction, so that the connecting frame 107 is driven to do linear motion along the vertical direction; the detection moving and cutting assembly can reach any point position in a certain space range to detect and scribe the workpiece 11 on the lifting support mechanism 3.
The detection and cutting assembly comprises an infrared light source 109 and an infrared detection camera 110, wherein the infrared detection camera 110 is used for integrally scanning and detecting the workpiece 11 in the movement process of the detection and cutting mechanism 1, and the infrared light source 109 is used for carrying out laser scribing on the outer surface of the workpiece 11; the laser scribing method has the advantages that the detection scribing result is accurate, the precision is high, the laser scribing cannot produce pollution, the scribing part of the workpiece 11 is not required to be removed in the follow-up process, raw materials are saved, the working procedure is shortened, and the production cost is saved.
The detection and cutting mechanism 1 detects and lines the workpiece 11 as follows:
the scanner 108 adopts a line camera, and the scanner 108 is used for scanning the external image of the workpiece 11;
the infrared detection camera 110 is utilized to detect the interior of the workpiece 11 and analyze the spectrum;
the infrared light source 109 adopts a 3D structure light source, and can measure physical data of the equal diameter and Z-direction coordinates of the workpiece 11;
the target position and length of the scribing line are obtained according to the detection results of the scanner 108 and the infrared detection camera 110, and the workpiece 11 is precisely scribed by the infrared light source 109.
Meanwhile, a control system and a temperature measuring component are cooperatively arranged at the tail part of the main frame 10, the temperature measuring component is used for measuring the temperature of the workpiece 11, and the temperature measuring component adopts an infrared temperature measuring principle and converts the data radiated by the statistical object into temperature; the control system uploads the data segment by segment to the database according to the process requirement, integrates all the results measured by the detection and cutting mechanism 1 into a report, and updates the material information.
The structure of the transport vehicle 2 is as follows: the device comprises a vehicle body 201, wherein a plurality of V-shaped seats 203 for supporting a workpiece 11 are arranged at intervals along the length direction at the top of the vehicle body 201, and a plurality of wheels 202 are uniformly arranged around the bottom of the vehicle body 201. The transport vehicle 2 is used for transporting the workpiece 11 and loading and unloading the workpiece 11.
The structure of the single lifting supporting mechanism 3 is as follows: the lifting device comprises a mounting plate 301 fixed on a main frame 10, wherein a plurality of parallel lifting slide rails 303 are arranged on the front surface of the mounting plate 301 in a matched manner, a plurality of lifting sliding blocks 304 are arranged on a single lifting slide rail 303 in a matched manner, lifting seats 302 are fixed on the lifting sliding blocks 304, a lifter 310 is arranged on the main frame 10 below the lifting seats 302 in a matched manner, the power input end of the lifter 310 is connected with a corresponding second connecting shaft 7, the output end of the lifter 310 is connected with the lifting seats 302, and when the second connecting shaft 7 rotates, a driving force is provided for the lifter 310, so that the lifter 310 drives the lifting seats 302 to do ascending or descending rectilinear motion along the vertical direction; the top of the lifting seat 302 is provided with a first driving wheel 305 and a roller group in a matching way, the roller group comprises a driving roller 308 and a driven roller 309 which are arranged at intervals, the end of the driving roller 308 is provided with a second driving wheel 307 in a matching way, a driving chain 306 is arranged between the first driving wheel 305 and the second driving wheel 307 in a matching way, the first driving wheel 305 is connected with a corresponding first connecting shaft 6, and when the first connecting shaft 6 rotates, the first driving wheel 305 is driven to rotate, so that the driving roller 308 is driven to rotate through the driving chain 306 and the second driving wheel 307, and then the workpiece 11 on the roller group is driven to rotate. The lifting driving motor 5 drives the second connecting shaft 7 to rotate through the second chain transmission mechanism 9 so as to provide driving force for the lifter 310, so that the lifter 310 drives the lifting seat 302 to ascend or descend along the lifting sliding rail 303, and the lifting seat 302 ascends to take the workpiece 11 off the transport vehicle 2; the rotary driving motor 4 drives the first connecting shaft 6 to rotate through the first chain transmission mechanism 8 so as to drive the first transmission wheel 305 to rotate, and then drives the driving roller 308 to rotate through the transmission chain 306 and the second transmission wheel 307 so as to drive the workpiece 11 on the roller group to rotate, and the driven roller 309 is used for stabilizing the rotary motion of the workpiece 11.
The first chain transmission mechanism 8 has the structure that: the device comprises a first driving wheel 801 connected with the output end of a rotary driving motor 4, and a first driven wheel 803 arranged at the shaft end of a first connecting shaft 6, wherein a first chain 802 is arranged between the first driven wheel 803 and the first driving wheel 801 in a matched manner.
The second chain transmission mechanism 9 has the structure that: the device comprises a transmission shaft 904, wherein a second driven wheel 905 and a third driven wheel 906 are arranged at the shaft end of the transmission shaft 904 at intervals; the device also comprises a second driving wheel 901 connected with the output end of the lifting driving motor 5 and a fourth driven wheel 907 arranged at the shaft end of the second connecting shaft 7, wherein a second chain 902 is arranged between the second driving wheel 901 and the second driven wheel 905 in a matched manner, and a third chain 903 is arranged between the fourth driven wheel 907 and the third driven wheel 906 in a matched manner.
The two adjacent first connecting shafts 6 and the two adjacent second connecting shafts 7 are connected through couplings.
The working process of the application is as follows:
the workpiece 11 to be detected and processed is placed on a V-shaped seat 203 of the transport vehicle 2, so that the AGV trolley runs to the bottom of the transport vehicle 2, the transport vehicle 2 is supported, and the transport vehicle 2 is conveyed to a supporting transport unit;
the lifting driving motor 5 is started to drive the second driving wheel 901 to rotate, the second driving wheel 901 drives the second driven wheel 905 to rotate through a second chain, so that the transmission shaft 904 is driven to rotate, the transmission shaft 904 drives the third driven wheel 906 to rotate, the third driven wheel 906 drives the fourth driven wheel 907 to rotate through a third chain 903, so that one second connecting shaft 7 matched with the fourth driven wheel 907 is driven to rotate, the second connecting shafts 7 are connected through a coupling, and the other second connecting shafts 7 are driven to rotate;
the rotating second connecting shaft 7 provides driving force for the lifter 310, so that the lifter 310 drives the lifting seat 302 to ascend along the lifting sliding rail 303, the workpiece 11 on the V-shaped seat 203 is lifted, and the workpiece 11 is separated from the transport vehicle 2;
the rotary driving motor 4 is started to drive the first driving wheel 801 to rotate, so that the first driven wheel 803 is driven to rotate through the first chain 802, the first driven wheel 803 drives the corresponding first connecting shaft 6 to rotate, and the rest of the first connecting shafts 6 are connected through a coupler, so that the rest of the first connecting shafts 6 rotate;
the first connecting shaft 6 drives the corresponding first driving wheel 305 to rotate, and the first driving wheel 305 drives the second driving wheel 307 to rotate through the driving chain 306, so that the driving roller 308 is driven to rotate, and the workpiece 11 on the roller group is driven to rotate;
then, the transverse moving motor 104 is started, the transverse moving gear 111 is driven to rotate, the detection and cutting assembly is driven to linearly move along the transverse moving sliding rail 102, meanwhile, the infrared detection camera 110 integrally scans and detects the workpiece 11, the infrared light source 109 performs laser scribing on a target position on the outer surface of the workpiece 11, and the position of the detection and cutting assembly is adjusted through the first servo motor module 105 and the second servo motor module 106, so that the accuracy of detection and scribing results is ensured;
after detection and scribing are completed, the rotary driving motor 4 is stopped, the workpiece 11 stops rotating, the lifting driving motor 5 drives the second connecting shaft 7 to rotate reversely, the lifting base 302 is driven by the lifting machine 310 to descend along the vertical direction, the workpiece 11 returns to the V-shaped base 203 of the transport vehicle 2 again, and the AGV trolley is started to drive the transport vehicle 2 to transport the workpiece 11 to the next process.
The application provides a detection scribing device for rod-shaped materials, which is used for realizing automatic mass high-precision detection of the rod-shaped materials through integral operation; through setting up scanner 108, can accomplish the detection to work piece 11 parameter size, through setting up infrared detection camera 110 and infrared light source 109, can detect out the internal defect of work piece 11 to can accomplish the laser marking, thereby effectively reduce the cost of labor, shorten the time of detecting the processing, effectively improve production efficiency.
The above description is intended to illustrate the application and not to limit it, the scope of which is defined by the claims, and any modifications can be made within the scope of the application.
Claims (10)
1. A detect marking device for bar-shaped material, its characterized in that: comprises a main frame (10), a rotary driving motor (4) and a lifting driving motor (5);
the top of the main frame (10) is provided with a detection moving and cutting mechanism (1) in a matched manner, a supporting and transporting unit is arranged below the detection moving and cutting mechanism (1) in a matched manner, the supporting and transporting unit comprises a transporting vehicle (2) for transporting a workpiece (11) and a plurality of lifting supporting mechanisms (3) which are arranged at intervals along the length direction of the main frame (10), the lifting supporting mechanisms (3) are arranged in the middle of the main frame (10) in a matched manner, and a roller group and a lifter (310) are arranged on the single lifting supporting mechanism (3);
two adjacent lifting support mechanisms (3) are connected through a first connecting shaft (6), and a rotary driving motor (4) drives one first connecting shaft (6) to rotate through a first chain transmission mechanism (8), so that all the lifting support mechanisms (3) are driven to rotate, and a workpiece (11) is driven to rotate;
the two adjacent lifting support mechanisms (3) are connected through a second connecting shaft (7), and the lifting drive motor (5) drives one second connecting shaft (7) to rotate through a second chain transmission mechanism (9), so that all lifters (310) are driven to drive the corresponding lifting support mechanisms (3) to simultaneously make lifting or descending rectilinear motion along the vertical direction, and further the lifting support mechanisms (3) take off the workpiece (11) from the transport vehicle (2);
the detection and cutting mechanism (1) is provided with a traversing motor (104) and a detection and cutting assembly, and the traversing motor (104) drives the detection and cutting mechanism (1) to do reciprocating linear motion along the horizontal direction, so that the detection and cutting assembly on the detection and cutting mechanism (1) is driven to detect and scribe a workpiece (11) at the top of the lifting support mechanism (3).
2. A test marking device for rod-shaped articles as defined in claim 1, wherein: the structure of the detection moving and cutting mechanism (1) is as follows: the device comprises a plurality of parallel transverse sliding rails (102), a plurality of transverse sliding blocks (103) are arranged on a single transverse sliding rail (102) in a matched mode, an installation seat (101) is arranged at the bottom of each transverse sliding block (103) in a matched mode, a transverse moving motor (104) is fixed at the top of each installation seat (101), the output end of each transverse moving motor (104) is connected with a transverse moving gear (111), the transverse moving gears (111) are meshed with transverse moving racks (112), the transverse moving racks (112) are arranged at the top of a main frame (10), and each transverse moving motor (104) and the transverse moving racks (112) drive the corresponding installation seat (101) to do reciprocating rectilinear motion along the corresponding transverse sliding rail (102);
the bottom of mount pad (101) is installed symmetrical arrangement's installation arm, and the structure of single installation arm is: the automatic cutting device comprises a first servo motor module (105), wherein the output end of the first servo motor module (105) is connected with a first sliding block, a second servo motor module (106) is fixed on the first sliding block, the output end of the second servo motor module (106) is connected with the second sliding block, a connecting frame (107) is fixed on the second sliding block, a detection moving and cutting assembly is matched and installed on the connecting frame (107), the first servo motor module (105) drives the second servo motor module (106) to do linear motion along the vertical direction through the first sliding block, and the second servo motor module (106) drives the connecting frame (107) to do linear motion along the horizontal direction through the second sliding block, so that the detection moving and cutting assembly on the connecting frame (107) is driven to the bottom target position, and a workpiece (11) is detected and marked;
the bottom of the mounting seat (101) between the two mounting arms is also provided with a scanner (108) in a matched manner.
3. A test marking device for rod-shaped articles as defined in claim 1, wherein: the transverse sliding rail (102) is arranged along the length direction of the main frame (10).
4. A test marking device for rod-shaped articles as defined in claim 1, wherein: the second servo motor module (106) drives the connecting frame (107) to do horizontal linear motion in a direction perpendicular to the length direction of the main frame (10).
5. A test marking device for rod-shaped articles as defined in claim 1, wherein: the inspection and trimming assembly includes an infrared inspection camera (110) mounted on one of the connectors (107) and an infrared light source (109) mounted on the other connector (107).
6. A test marking device for rod-shaped articles as defined in claim 1, wherein: the structure of the transport vehicle (2) is as follows: the device comprises a vehicle body (201), wherein a plurality of V-shaped seats (203) for supporting a workpiece (11) are arranged at the top of the vehicle body (201) along the length direction at intervals, and a plurality of wheels (202) are uniformly arranged around the bottom of the vehicle body (201).
7. A test marking device for rod-shaped articles as defined in claim 1, wherein: the structure of the single lifting supporting mechanism (3) is as follows: the lifting device comprises a mounting plate (301) fixed on a main frame (10), wherein a plurality of lifting slide rails (303) which are arranged in parallel are arranged on the front surface of the mounting plate (301) in a matched manner, a plurality of lifting slide blocks (304) are arranged on a single lifting slide rail (303) in a matched manner, a lifting seat (302) is fixed on the lifting slide blocks (304), a lifting machine (310) is arranged on the main frame (10) below the lifting seat (302) in a matched manner, the power input end of the lifting machine (310) is connected with a corresponding second connecting shaft (7), the output end of the lifting machine (310) is connected with the lifting seat (302), and when the second connecting shaft (7) rotates, a driving force is provided for the lifting machine (310), so that the lifting machine (310) drives the lifting seat (302) to move vertically upwards or downwards in a linear manner;
the top cooperation of elevating seat (302) is installed first drive wheel (305) and roller set, roller set includes driving roller (308) and driven roller (309) of interval arrangement, and second drive wheel (307) are installed in the end cooperation of driving roller (308), install drive chain (306) between first drive wheel (305) and the second drive wheel (307) cooperation, first drive wheel (305) are connected with corresponding first connecting axle (6), and when first connecting axle (6) rotated, drive first drive wheel (305) rotatory to drive driving roller (308) rotatory through drive chain (306) and second drive wheel (307), and then drive work piece (11) on the roller set rotatory.
8. A test marking device for rod-shaped articles as defined in claim 1, wherein: the first chain transmission mechanism (8) is characterized in that: the device comprises a first driving wheel (801) connected with the output end of a rotary driving motor (4), and a first driven wheel (803) arranged at the shaft end of a first connecting shaft (6), wherein a first chain (802) is arranged between the first driven wheel (803) and the first driving wheel (801) in a matched mode.
9. A test marking device for rod-shaped articles as defined in claim 1, wherein: the second chain transmission mechanism (9) is characterized in that: the device comprises a transmission shaft (904), wherein a second driven wheel (905) and a third driven wheel (906) are arranged at the shaft end of the transmission shaft (904) at intervals;
the device further comprises a second driving wheel (901) connected with the output end of the lifting driving motor (5), and a fourth driven wheel (907) arranged at the shaft end of the second connecting shaft (7), wherein a second chain (902) is arranged between the second driving wheel (901) and the second driven wheel (905) in a matched mode, and a third chain (903) is arranged between the fourth driven wheel (907) and the third driven wheel (906) in a matched mode.
10. A test marking device for rod-shaped articles as defined in claim 1, wherein: the two adjacent first connecting shafts (6) and the two adjacent second connecting shafts (7) are connected through couplings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310849252.0A CN116872379A (en) | 2023-07-11 | 2023-07-11 | A detect marking device for bar-shaped material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310849252.0A CN116872379A (en) | 2023-07-11 | 2023-07-11 | A detect marking device for bar-shaped material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116872379A true CN116872379A (en) | 2023-10-13 |
Family
ID=88258141
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310849252.0A Pending CN116872379A (en) | 2023-07-11 | 2023-07-11 | A detect marking device for bar-shaped material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116872379A (en) |
-
2023
- 2023-07-11 CN CN202310849252.0A patent/CN116872379A/en active Pending
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